CN200988040Y - Device for cleaning steel ball by supersonic wave - Google Patents

Device for cleaning steel ball by supersonic wave Download PDF

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Publication number
CN200988040Y
CN200988040Y CN 200620077817 CN200620077817U CN200988040Y CN 200988040 Y CN200988040 Y CN 200988040Y CN 200620077817 CN200620077817 CN 200620077817 CN 200620077817 U CN200620077817 U CN 200620077817U CN 200988040 Y CN200988040 Y CN 200988040Y
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CN
China
Prior art keywords
hyperacoustic zone
zone
hyperacoustic
stock stopping
stopping door
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Expired - Fee Related
Application number
CN 200620077817
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Chinese (zh)
Inventor
张大威
周国民
Original Assignee
陈永良
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Priority to CN 200620077817 priority Critical patent/CN200988040Y/en
Application granted granted Critical
Publication of CN200988040Y publication Critical patent/CN200988040Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a device for cleaning steel balls with ultrasonic, especially a device which is applied in cleaning the grinding residue on the surface of the steel balls with ultrasonic. The device includes a frame; the frame is a cuboid frame structure. The characteristics are in that: an elongated slot is arranged in the frame, the first stopping gate, the second stopping gate, the third stopping gate and the back stopping gate are arranged in the intracavity of elongated slot from one end to the other end, so a feeding hopper, a limited quantity storage zone, a spraying zone and a hyperacoustic zone are formed in the elongated slot. The bottom plate of feeding hopper is inclining along the vertical of feeding hopper, and one end of the feeding hopper adjacent to the limited quantity storage zone is lower than the other end. An ultrasonic transducer vibrating box is arranged below the hyperacoustic zone, the ultrasonic transducer vibrating box includes a box, and some ultrasonic transducers under the top board of the box. The bottom board of the hyperacoustic zone is the top board of the box of the ultrasonic transducer vibrating box, a radiant board is arranged upon the top board, cleaning fluid is arranged on the radiant board. The device is applied in cleaning the steel balls, the labor intensity is reduced, and the production efficiency is improved, the product quality is ensured.

Description

Utilize ultrasonic wave to clean the device of steel ball
Technical field
The utility model relates to a kind of steel ball cleaning equipment.Be to utilize ultrasonic wave to remove the device that steel ball surface grinds residue specifically.
Background technology
Know all that at the steel ball production industry steel ball all has in the attrition process process that iron is cut on it unavoidably, dust and greasy dirt etc. grind residue.Therefore, steel ball all will clean before dispatching from the factory.At present, the method for cleaning steel ball mainly is a manual method.Though adopt manual method also can realize cleaning to steel ball, labour intensity height, production efficiency are low, and manual the cleaning be difficult to clean up, and product quality is difficult to guarantee.
The utility model content
Problem to be solved in the utility model provides a kind of device that utilizes ultrasonic wave to clean steel ball.Adopt this device that steel ball is cleaned, can reduce labour intensity, enhance productivity, guarantee product quality.
For addressing the above problem, the utility model is taked following scheme:
The device that utilizes ultrasonic wave to clean steel ball of the present utility model comprises frame, and this frame is the cuboid frame structure.Be characterized in that elongated slot is arranged in the frame, from one of the inner chamber of elongated slot the 1st stock stopping door, the 2nd stock stopping door, the 3rd stock stopping door and back stock stopping door are arranged successively to the other end, thus between elongated slot one end to the 1 stock stopping door, between the 1st stock stopping door and the 2nd stock stopping door, between the 2nd stock stopping door and the 3rd stock stopping door, the 3rd stock stopping door with afterwards form hopper respectively between stock stopping door, the storing district that limits the quantity of, spray and distinguish and the hyperacoustic zone.Wherein, the base plate of hopper is lower than its other end along its fore-and-aft tilt and its end adjacent with the storing district that limits the quantity of.Between from the hopper to the hyperacoustic zone, their base plate step-down and being each other successively seamlessly transits.The discharging adjustment doors is arranged in the hopper, and spray has spraying mechanism in the district, under the outlet of hyperacoustic zone discharge bucket is arranged.The ultrasonic transducer Vibration Box is arranged under the hyperacoustic zone, and this ultrasonic transducer Vibration Box contains box body, some ultrasonic transducers is arranged below the top board of box body.Said hyperacoustic zone base plate is the box body top board of ultrasonic transducer Vibration Box, and this has radiant panel above top board, and cleaning fluid is arranged on the radiant panel.
Take such scheme, have the following advantages:
Because the utility model is provided with elongated slot in frame, hopper is arranged, the storing district that limits the quantity of, spray district and hyperacoustic zone in the elongated slot.Wherein, the base plate of hopper is lower than its other end along its fore-and-aft tilt and its end adjacent with the storing district that limits the quantity of.Between from the hopper to the hyperacoustic zone, their base plate step-down and being each other successively seamlessly transits.The discharging adjustment doors is arranged in the hopper, and spray has spraying mechanism in the district, under the outlet of hyperacoustic zone discharge bucket is arranged.The ultrasonic transducer Vibration Box is arranged under the hyperacoustic zone, and this ultrasonic transducer Vibration Box contains box body, some ultrasonic transducers is arranged below the top board of box body.Said hyperacoustic zone base plate is the box body top board of ultrasonic transducer Vibration Box, and this has radiant panel above top board, and cleaning fluid is arranged on the radiant panel.During work, the steel ball in the hopper slowly reaches the 1st stock stopping door under the effect of discharging adjustment doors.Open the 1st stock stopping door, steel ball can slowly roll to the storing district that limits the quantity of.By opening the 2nd stock stopping door, steel ball can enter the spray district, and after spray Cleaning for High Capacity, by opening the 3rd stock stopping door, makes steel ball enter the hyperacoustic zone again.Owing to descend cleaning fluid is arranged in the hyperacoustic zone in working order, ultrasonic transducer ultrasonic energy can be transmitted in the cleaning fluid.Simultaneously, the energy of ultrasonic transducer emission also can produce the vertical and horizontal vibration at radiant panel, steel ball is produced on radiating surface rotate freely, thereby realized cleaning to steel ball.Whole cleaning process does not need manual operations, greatly reduces labour intensity, has improved production efficiency.
Again owing to vertically be divided into the 1st hyperacoustic zone, the 2nd hyperacoustic zone, the 3rd hyperacoustic zone and the 4th hyperacoustic zone along it in the said hyperacoustic zone, and the ultrasonic transducer frequency corresponding to the 1st hyperacoustic zone, the 2nd hyperacoustic zone, the 3rd hyperacoustic zone and the 4th hyperacoustic zone is uprised by low successively, by scavenging period control to each hyperacoustic zone, steel ball is cleaned up, thereby guaranteed product quality.
Description of drawings
Fig. 1 is the apparatus structure diagrammatic sketch that utilizes ultrasonic wave to clean steel ball of the present utility model.
The specific embodiment
As shown in Figure 1, the device that utilizes ultrasonic wave to clean steel ball of the present utility model comprises frame 1.This frame is the cuboid frame structure, is provided with elongated slot in it.Be disposed with the 1st stock stopping door the 3, the 2nd stock stopping door the 5, the 3rd stock stopping door 8 and back stock stopping door 16 to the other end from one of the inner chamber of elongated slot, these stock stopping doors can carry out upper and lower lifting by controlling organization, thereby between the 1st stock stopping door 3 and adjacent elongated slot one end, the 1st stock stopping door 3 and 5 of the 2nd stock stopping doors, the 2nd stock stopping door 5 and 8 of the 3rd stock stopping doors, the 3rd stock stopping door 8 and 16 of the stock stopping doors in back form hopper 2 respectively, the storing district 4 that limits the quantity of, spray district 6 and hyperacoustic zone.Wherein, the base plate of hopper 2 is lower than its other end along its fore-and-aft tilt and its end adjacent with the storing district 4 of limiting the quantity of.To the hyperacoustic zone, their base plate step-down and being each other successively seamlessly transits from hopper 2.Be provided with discharging adjustment doors 20 in the hopper 2, by regulating this discharging adjustment doors and the 1st stock stopping door 3, the system can controlled enters the steel ball number in the storing district 4 that limits the quantity of.In the spray district 6 spraying mechanism 7 is installed, this spraying mechanism contains plurality of nozzles, and plurality of nozzles is connected with water tap by valve.Be provided with discharge bucket 18 under the outlet of hyperacoustic zone, be used to hold steel ball through cleaning.Ultrasonic transducer Vibration Box 9 is installed under the hyperacoustic zone, and this ultrasonic transducer Vibration Box contains box body.Box body is a cuboid, a plurality of ultrasonic transducers is installed below its top board.Said hyperacoustic zone base plate is the box body top board of ultrasonic transducer Vibration Box 19, and this is covered with radiant panel above top board, and cleaning fluid 17 is arranged on the radiant panel.Said radiant panel can be a plastic plate, also can adopt glass plate.
For preventing that strong ultrasonic wave from damaging steel ball surface, in the hyperacoustic zone, vertically be evenly equipped with the 4th and work as bin gate the 10, the 5th, thereby the hyperacoustic zone is divided into the 11, the 3rd hyperacoustic zone 13, the 9, the 2nd hyperacoustic zone, the 1st hyperacoustic zone and the 4th hyperacoustic zone 15 when bin gate 12 and the 6th stock stopping door 14 along it.Wherein, ultrasonic transducer frequency corresponding to the 11, the 3rd hyperacoustic zone 13, the 9, the 2nd hyperacoustic zone, the 1st hyperacoustic zone and the 4th hyperacoustic zone 15 uprises and is respectively 16KHZ, 28KHZ, 35KHZ and 40KHZ by hanging down successively, can be respectively 18KHZ, 25KHZ, 31KHZ and 50KHZ also, or be respectively 20KHZ, 26KHZ, 32KHZ and 60KHZ
Pile up for the steel ball that enters in the single hyperacoustic zone can not piled, can not influence cleaning performance, the base areas in the storing district 4 that limits the quantity of must be less than the base areas of single hyperacoustic zone.
During work, the steel ball of being sent here by feeding system at first enters in the hopper 2, and reaches the 1st stock stopping door 3 by discharging adjustment doors 20.After the 1st stock stopping door 3 was opened, steel ball rolled into the storing district 4 that limits the quantity of.The 2nd stock stopping door 5 is opened, and steel ball can enter spray district 6.In spray district 6, steel ball has been removed greasy dirt through spray Cleaning for High Capacity.Again by opening the 3rd stock stopping door the 8, the 4th stock stopping door the 10, the 5th stock stopping door 12 and the 6th stock stopping door 14 successively, make the steel ball that does not contain greasy dirt enter the 11, the 3rd hyperacoustic zone 13, the 9, the 2nd hyperacoustic zone, the 1st hyperacoustic zone and the 4th hyperacoustic zone 15 successively, by the ultrasonic wave cleaning of different frequency from low to high, steel ball is cleaned up.

Claims (6)

1. utilize ultrasonic wave to clean the device of steel ball, comprise frame (1), this frame is the cuboid frame structure; It is characterized in that in the frame (1) elongated slot being arranged, from one of the inner chamber of elongated slot the 1st stock stopping door (3), the 2nd stock stopping door (5), the 3rd stock stopping door (8) and back stock stopping door (16) are arranged successively to the other end, thus between elongated slot one end to the, 1 stock stopping door (3), between the 1st stock stopping door (3) and the 2nd stock stopping door (5), between the 2nd stock stopping door (5) and the 3rd stock stopping door (8), the 3rd stock stopping door (8) with afterwards form hopper (2) respectively between stock stopping door (16), the storing district (4) that limits the quantity of, spray and distinguish (6) and hyperacoustic zone; Wherein, the base plate of hopper (2) is lower than its other end along its fore-and-aft tilt and itself and the adjacent end in storing district (4) of limiting the quantity of; To the hyperacoustic zone, their base plate step-down and being each other successively seamlessly transits from hopper (2); Discharging adjustment doors (20) is arranged in the hopper (2), in the spray district (6) spraying mechanism (7) is arranged, discharge bucket (18) is arranged under the outlet of hyperacoustic zone; Ultrasonic transducer Vibration Box (19) is arranged under the hyperacoustic zone, and this ultrasonic transducer Vibration Box contains box body, some ultrasonic transducers is arranged below the top board of box body; Said hyperacoustic zone base plate is the box body top board of ultrasonic transducer Vibration Box (19), and this has radiant panel above top board, and cleaning fluid (17) is arranged on the radiant panel.
2. the device that utilizes ultrasonic wave to clean steel ball according to claim 1 is characterized in that said radiant panel is a plastic plate.
3. the device that utilizes ultrasonic wave to clean steel ball according to claim 1 is characterized in that said radiant panel is a glass plate.
4. the device that utilizes ultrasonic wave to clean steel ball according to claim 1, it is characterized in that vertically being evenly equipped with the 4th along it in the hyperacoustic zone works as bin gate (10), the 5th when bin gate (12) and the 6th stock stopping door (14), thereby the hyperacoustic zone is divided into the 1st hyperacoustic zone (9), the 2nd hyperacoustic zone (11), the 3rd hyperacoustic zone (13) and the 4th hyperacoustic zone (15); Wherein, the ultrasonic transducer frequency corresponding to the 1st hyperacoustic zone (9), the 2nd hyperacoustic zone (11), the 3rd hyperacoustic zone (13) and the 4th hyperacoustic zone (15) is uprised by low successively.
5. the device that utilizes ultrasonic wave to clean steel ball according to claim 4 is characterized in that being followed successively by 16~20KHZ, 25~28KHZ, 28~35KHZ and 40~60KHZ with the 1st hyperacoustic zone (9), the 2nd hyperacoustic zone (11), the 3rd hyperacoustic zone (13) and the 4th hyperacoustic zone (15) corresponding ultrasonic transducer frequency.
6. according to claim 1,2,3, the 4 or 5 described devices that utilize ultrasonic wave to clean steel ball, the base areas in the storing district (4) that it is characterized in that limiting the quantity of is less than the base areas of single hyperacoustic zone.
CN 200620077817 2006-09-22 2006-09-22 Device for cleaning steel ball by supersonic wave Expired - Fee Related CN200988040Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620077817 CN200988040Y (en) 2006-09-22 2006-09-22 Device for cleaning steel ball by supersonic wave

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620077817 CN200988040Y (en) 2006-09-22 2006-09-22 Device for cleaning steel ball by supersonic wave

Publications (1)

Publication Number Publication Date
CN200988040Y true CN200988040Y (en) 2007-12-12

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102319694A (en) * 2011-07-11 2012-01-18 苏州赤诚洗净科技有限公司 Isolated conduction ultrasonic cleaning device
CN102537052A (en) * 2012-02-29 2012-07-04 无锡市飞云球业有限公司 Ball guide device for bearing steel ball
CN104148327A (en) * 2014-08-09 2014-11-19 宁国东方碾磨材料股份有限公司 Wear-resisting steel ball cleaning line
CN105396834A (en) * 2015-11-20 2016-03-16 无锡南方声学工程有限公司 Vibration box structure of ultrasonic cleaning machine
CN106005978A (en) * 2016-05-22 2016-10-12 俞勤 Equipment for controlling quantity of steel balls
CN111112220A (en) * 2019-11-28 2020-05-08 中国水产科学研究院南海水产研究所 Efficient ultrasonic cleaning device and method for mariculture netting

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102319694A (en) * 2011-07-11 2012-01-18 苏州赤诚洗净科技有限公司 Isolated conduction ultrasonic cleaning device
CN102537052A (en) * 2012-02-29 2012-07-04 无锡市飞云球业有限公司 Ball guide device for bearing steel ball
CN104148327A (en) * 2014-08-09 2014-11-19 宁国东方碾磨材料股份有限公司 Wear-resisting steel ball cleaning line
CN104148327B (en) * 2014-08-09 2016-04-06 宁国东方碾磨材料股份有限公司 A kind of abrasion-proof steel ball cleaning line
CN105396834A (en) * 2015-11-20 2016-03-16 无锡南方声学工程有限公司 Vibration box structure of ultrasonic cleaning machine
CN106005978A (en) * 2016-05-22 2016-10-12 俞勤 Equipment for controlling quantity of steel balls
CN106005978B (en) * 2016-05-22 2019-01-11 俞勤 It is a kind of for controlling the equipment of steel ball number
CN111112220A (en) * 2019-11-28 2020-05-08 中国水产科学研究院南海水产研究所 Efficient ultrasonic cleaning device and method for mariculture netting

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C19 Lapse of patent right due to non-payment of the annual fee
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