Hopper car opens the door at a kind of end
Technical field
The utility model belongs to a kind of goods transport vehicle, particularly a kind of funnel type car body with end opening structure that is used for goods transport.
Background technology
Existing railway freight traffic hopper car, adopt the bottom side unloading of opening the door, the two-stage transmission, machete formula leverage or top latch mechanism open and close, wherein the rack-and-gear driving efficiency is relatively low, leverage or top latch mechanism complexity, and it is big relatively to conduct oneself with dignity, long-term use transmission device precision reduces, and can influence the switching of bottom door.
The utility model content
The purpose of this utility model is to solve the unloading mechanism complexity that existing railway freight traffic hopper car exists, its transmission device precision is not high, driving efficiency is lower, the fault rate problem of higher, provide a kind of unload convenient fast, unloading mechanism is simple, hopper car opens the door at the end of unloading automatically can to adopt wind control and automatically controlled multiple control modes.
The purpose of this utility model realizes by following technical proposals:
Hopper car opens the door at a kind of end, comprise that underframe is formed and the headwall that is arranged on its two ends is formed, and the side wall that is arranged on underframe composition both sides is formed, underframe is formed, headwall is formed and the side wall composition surrounds car body, being provided with funnel in the described car body forms, underframe is formed down and to be formed cooresponding position with funnel and be provided with bottom door and form, and forms being made up of transmission device of flexible connection with bottom door.
The headwall composition of described car body both sides slopes inwardly respectively, the inner funnel-form that forms of whole locomotive body.
Described funnel form by the side leakage strickle forms two, middle funnel plate forms one, vertical back two, horizontal back and partition wall constitute, laterally back is across forming on the Width at underframe, vertically back two is positioned at the middle part on the underframe composition length direction, and partition wall intersects with vertical back two car body inside is divided into the funnel envelope of being separated by.
Described bottom door is formed and is comprised two fan bottom door plates, bottom door beam, shrouding and folding, the bottom door plate is provided with waling, horizontal gusset one and horizontal gusset two, captive joint with the folding of " L " shape in the upper end of bottom door plate, the other end of folding and headwall are formed or laterally back flexible connection, and bottom door plate arranged outside has fulcrum block, shrouding and vertical gusset.
Described transmission device is formed and is comprised double-acting cylinder and cylinder push-rod chuck, double-acting cylinder is arranged on underframe by a support and forms, double-acting cylinder is connected with the cylinder push-rod chuck, cylinder push-rod chuck one end is connected with actuating linkage and forms, flexible connection is formed with the bearing seat that is fixedly installed on the underframe composition in the middle part that actuating linkage is formed, the other end that actuating linkage is formed is connected with adjustable rod and forms, the other end that adjustable rod is formed is connected with and connects lever two or two and transmission shaft composition one, be connected with on the transmission shaft composition one and connect lever one, connect the other end of lever one and the fulcrum block flexible connection that bottom door is formed, adjustable rod is formed with transmission shaft and is formed a flexible connection, the other end of connecting rod lever two and transmission shaft are formed two and are flexibly connected, transmission shaft composition two flexibly connects with being connected lever three, connects lever three and fans fulcrum block flexible connection of bottom door plate with another.Transmission shaft composition one and transmission shaft are formed two and are laid respectively at two both sides of fanning the bottom door plates.
Described headwall is formed and is comprised diagonal brace, newel post one, goes up end floor beam, upper end plate and lower end plate, be provided with cross band two and cross band one between upper end plate and the lower end plate, cross band two is positioned at the top of cross band one, cross band one is connected with diagonal brace, the other end of diagonal brace is formed with underframe and is connected, and last end floor beam and underframe are provided with newel post one and newel post two between forming.
Described side wall is formed and is comprised top chord and the lateral column of captiveing joint with it, a plurality of lateral columns are evenly arranged on the length direction of top chord, be fixed with side plate one on the lateral column in the outside, two ends, be fixed with side plate two between the lateral column that this lateral column is adjacent, be fixed with side plate three between other adjacent lateral column.
Be provided with four groups of funnels compositions, bottom doors composition, transmission device composition in the described car body, each is organized the transmission device composition and is movably connected by connecting lever two, form interlock, the funnel at two ends form respectively by the side leakage strickle forms one, middle funnel plate forms two, vertically back one, laterally back and partition wall constitute, the bottom door at two ends is formed by its folding and the flexible connection of headwall composition.Underframe is formed girder construction in the employing perforation.
Described transmission device is made up of wind-controlling device control, and wind-controlling device comprises bonded assembly block valve, storage reservoir, fil, change-over valve successively, and change-over valve is connected with double-acting cylinder.
Described transmission device composition is controlled with electrical controller.Electrical controller can be controlled the electromagnetic switch valve events, realizes the automatic shutter of bottom door.
The utility model is provided with funnel and forms in car body, forming downside at underframe forms cooresponding position with funnel the bottom door composition is set, come control drive mechanism to form by mode automatically controlled or the wind control and drive the bottom door opening and closing that bottom door is formed, realize the end unloading mode of opening the door, and the many groups transmission device that is provided with on the car body can be formed " series connection " by the connection lever two that transmission device is formed and get up to link, open and close when just can realize organizing bottom door more, have advantage simple in structure, that operation precision is high by a double-acting cylinder; And the headwall composition slopes inwardly, whole locomotive body is formed a big funnel-form, to separate each hopper zone in the car body by vertical back and horizontal back and partition wall, when bottom door is opened, goods in the car body unloads quickly and easily, and connects by partition wall between side wall and the back and strengthened rigidity of the vehicle.Underframe is formed girder construction in the employing perforation, has both helped the transmission of longitudinal direction of car load, is convenient to install bottom door opening and closing mechanism again.
As seen, adopt the utility model of said structure, compared with prior art, have that unloading is convenient fast, unloading mechanism is simple, transmission accuracy is high, be active in one's movements, can adopt wind control and the automatically controlled multiple control modes advantage of unloading automatically, can be widely used on the different kinds of railways handling load car body.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is that scheme drawing is looked on a left side of the present utility model;
Fig. 3 is the structural representation that headwall of the present utility model is formed;
Fig. 4 is that scheme drawing is looked on the left side of Fig. 3;
Fig. 5 is the structural representation that funnel of the present utility model is formed;
Fig. 6 be among Fig. 5 A-A to scheme drawing;
Fig. 7 be among Fig. 5 B-B to scheme drawing;
Fig. 8 is the structural representation that bottom door of the present utility model is formed;
Fig. 9 be among Fig. 8 C-C to scheme drawing;
Figure 10 be among Fig. 9 G-G to scheme drawing;
Figure 11 is the structural representation that transmission device of the present utility model is formed;
Figure 12 is the schematic top plan view of Figure 11;
Figure 13 is the local enlarged diagram of Figure 11;
Figure 14 is the structural representation that side wall of the present utility model is formed;
Figure 15 is that D-D among Figure 14 is to scheme drawing;
Figure 16 is the wind control schematic diagram that transmission device of the present utility model is formed;
Number in the figure, the 1st, wind brake equipment, the 2nd, bogie truck, the 3rd, underframe is formed, and the 4th, transmission device is formed, and 4-1 is the cylinder push-rod chuck, 4-2 is that safety jaw is formed, and 4-3 is a double-acting cylinder, and 4-4 is that actuating linkage is formed, 4-5 is that bearing seat is formed, and 4-6 is that adjustable rod is formed, and 4-7 is that transmission shaft forms one, 4-8 connects lever one, 4-9 connects lever two, and 4-10 connects lever three, and the 4-11 transmission shaft forms two, 4-12 is that transmission shaft forms three, 4-13 is the elastic recovery sheet, and 4-14 is the elastic recovery bar, and 4-15 is a block valve one, 4-16 is a block valve two, 4-17 is a check valve, and 4-18 is the storage reservoir, and 4-19 is a fil, 4-20 is a change-over valve, the 5th, bottom door is formed, and 5-1 is the bottom door plate, and 5-2 is a waling, 5-3 is the bottom door beam, 5-4 is a fulcrum block, and 5-5 is horizontal gusset one, and 5-6 is horizontal gusset two, 5-7 is vertical gusset, 5-8 is a shrouding, and 5-9 is folding, the 6th, and the braking associate member, the 7th, coupler and draft gear, the 8th, headwall is formed, and 8-1 is a diagonal brace, and 8-2 is a cross band one, 8-3 is a newel post one, 8-4 is a newel post two, and 8-5 is a cross band two, and 8-6 goes up end floor beam, 8-7 is a upper end plate, 8-8 is a lower end plate, the 9th, and the rain eaves is formed, and the 10th, funnel is formed, 10-1 is that the side leakage strickle forms one, 10-2 is that the side leakage strickle forms two, and 10-3 is that middle funnel plate forms one, and 10-4 is that middle funnel plate forms two, 10-5 is vertical back one, 10-6 is vertical back two, and 10-7 is horizontal back, and 10-8 is a partition wall, the 11st, side wall is formed, 11-1 is a top chord, and 11-2 is a side plate one, and 11-3 is a side plate two, 11-4 is a side plate three, 11-5 is a lateral column, and 11-6 is a backing plate, the 12nd, and manual unit.
The specific embodiment
Below in conjunction with specific embodiments and the drawings the utility model is further described.
Embodiment 1: as depicted in figs. 1 and 2, hopper car opens the door at the end, comprise underframe composition 3 and the headwall composition 8 that is arranged on its two ends, and be arranged on underframe and form the side wall of 3 both sides and form 11, underframe composition 3, headwall composition 8 and side wall are formed 11 and are surrounded car body, be provided with funnel in the car body and form 10, underframe is formed and is formed 10 cooresponding positions with funnel 3 times and be provided with bottom door and form 5, with bottom door form 5 flexibly connect form 4 by transmission device.This hopper car also comprises and is arranged on wind brake equipment 1 and the coupler and draft gear 7 that underframe is formed 3 two ends, and bogie truck 2, wheel, rain eaves form 9 and manual unit 12, and underframe is formed and also is provided with braking associate member 6 on 3.Underframe is formed 3 and is made up of central sill, curb girder, sleeper beam, end carriage, crossbeam, needle beam, longitudinal beam etc.The hot rolling 310 second font steel assembly weldings that central sill adopts yield strength to be not less than 450MPa form the structure that connects car body, and distance is 350mm in the middle web; Curb girder is a clod wash second font steel; Sleeper beam is two web box variable cross-section structures; The end carriage cross section is " L " shape; Crossbeam is an I shape assembly welding beam; Needle beam and longitudinal beam are the clod wash channel-section steel.
As shown in Figure 3 and Figure 4, the headwall of car body both sides is formed 8 and is sloped inwardly respectively, the big funnel-form of the inner formation of whole locomotive body.Be provided with four groups of funnels compositions 10, bottom doors composition 5, transmission device composition 4 in the car body between the both sides headwall composition 8.Headwall composition 8 comprises diagonal brace 8-1, one 8-3 of newel post, goes up end floor beam 8-6, upper end plate 8-7 and lower end plate 8-8, be provided with cross band two 8-5 and cross band one 8-2 between upper end plate 8-7 and the lower end plate 8-8, cross band two 8-5 are positioned at the top of cross band one 8-2, cross band one 8-2 is connected with diagonal brace 8-1, the other end of diagonal brace 8-1 is formed 3 with underframe and is connected, and last end floor beam 8-6 and underframe are provided with one 8-3 of newel post and two 8-4 of newel post between forming 3.
As Fig. 5, Fig. 6, shown in Figure 7, two groups of middle funnels form 10 by the side leakage strickle form two 10-2, middle funnel plate form a 10-3, vertically back two 10-6, laterally back 10-7 and partition wall 10-8 constitute, laterally back 10-7 is across forming at underframe on 3 Widths, vertically back two 10-6 are positioned at underframe and form middle part on 3 length directions, and partition wall 10-8 intersects with vertical back two 10-6 car body inside is divided into the funnel envelope of being separated by.The funnel at two ends form 10 respectively by the side leakage strickle form a 10-1, middle funnel plate form two 10-4, vertically back one 10-5, laterally back 10-7 and partition wall 8 constitute.
As Fig. 8, Fig. 9 and shown in Figure 10, bottom door is formed 5 and is comprised two fan bottom door plate 5-1, bottom door beam 5-3, shrouding 5-8 and folding 5-9, bottom door plate 5-1 is provided with waling 5-2, horizontal gusset one 5-5 and horizontal gusset two 5-6, captive joint with the folding 5-9 of " L " shape in the upper end of bottom door plate 5-1, the other end and the headwall of the folding 5-9 of two ends bottom door composition 5 form 8, the other end of the folding 5-9 of centre bottom door composition 5 and laterally back 10-7 flexible connection, bottom door plate 5-1 arranged outside have fulcrum block 5-4, shrouding 5-8 and vertical gusset 5-7.
As Figure 11, Figure 12 and shown in Figure 13, transmission device is formed 4 and is comprised double-acting cylinder 4-3 and cylinder push-rod chuck 4-1, double-acting cylinder 4-3 is arranged on underframe by a support and forms on 3, double-acting cylinder 4-3 is connected with cylinder push-rod chuck 4-1, cylinder push-rod chuck 4-1 one end is connected with actuating linkage and forms 4-4, actuating linkage is formed the middle part of 4-4 and is formed the 4-5 flexible connection with the bearing seat that is fixedly installed on the underframe composition 3, the other end that actuating linkage is formed 4-4 is connected with adjustable rod composition 4-6, the other end of adjustable rod composition 4-6 is connected with connection lever two 4-9 and transmission shaft is formed a 4-7, transmission shaft is formed to be connected with on the 4-7 and is connected lever one 4-8, the other end and the bottom door that connect lever one 4-8 are formed 5 fulcrum block 5-4 flexible connection, 4-6 formed by adjustable rod and transmission shaft is formed 4-7 flexible connection, the other end of connecting rod lever two 4-9 and transmission shaft are formed two 4-11 and are flexibly connected, transmission shaft is formed two 4-11 and is flexibly connected with being connected lever three 4-10, and the fulcrum block 5-4 that connects lever three 4-10 and another fan bottom door plate 5-1 flexibly connects.Transmission shaft is formed a 4-7 and transmission shaft and is formed two 4-11 and lay respectively at two fan bottom door plate 5-1's.Double-acting cylinder 4-3 and cylinder push-rod chuck 4-1 bonded assembly one end are provided with elastic recovery bar 4-14, elastic recovery bar 4-14 is provided with elastic recovery sheet 4-13, and be provided with safety jaw in its corresponding position and form 4-2, form the safety of action to improve transmission device.
Each is organized transmission device composition 4 and is movably connected by connecting lever two 4-9, forms interlock.
As Figure 14, shown in Figure 15, it is slab and girder that side wall forms 11, comprise top chord 11-1 and the lateral column 11-5 of captiveing joint with it, a plurality of lateral column 11-5 evenly arrange on the length direction of top chord 11-1, be fixed with side plate one 11-2 on the lateral column 11-5 in the outside, two ends, be fixed with side plate two 11-3 between the lateral column 11-5 that this lateral column 11-5 is adjacent, be fixed with side plate three 11-4 between other adjacent lateral column 11-5.The junction that the bottom of lateral column 11-5 and underframe are formed between 3 is provided with backing plate 11-6, to improve bonded assembly intensity.For assembly welding connects, top chord 11-1 is the clod wash printed angle rectangle section steel pipe between top chord 11-1, lateral column 11-5 and the side plate, and lateral column 11-5 is the clod wash channel-section steel.
Transmission device is formed 4 and is controlled by wind-controlling device, as shown in figure 16, wind-controlling device comprises bonded assembly block valve one 4-15, block valve two 4-16, check valve 4-17, storage reservoir 4-18, fil 4-19, change-over valve 4-20 successively, and change-over valve 4-20 is connected with double-acting cylinder 4-3.When wind control system is filled with air, press change-over valve 4-20 button, change-over valve 4-20 action drives the cylinder piston rod motion by airline, realizes the switching of bottom door.There is not wind regime but storage reservoir 4-18 still can realize the switch bottom door when containing air.
Embodiment 2: basic structure such as embodiment 1, transmission device wherein are made up of electrical controller control, and when ground was furnished with the 24V direct supply, the change-over valve that drives electromagnetic type by the pickoff signals of meeting and discussing of installing on the car body moved, and realizes the automatic shutter of bottom door.