CN200964941Y - Intelligent type air compressor - Google Patents

Intelligent type air compressor Download PDF

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Publication number
CN200964941Y
CN200964941Y CN 200620148103 CN200620148103U CN200964941Y CN 200964941 Y CN200964941 Y CN 200964941Y CN 200620148103 CN200620148103 CN 200620148103 CN 200620148103 U CN200620148103 U CN 200620148103U CN 200964941 Y CN200964941 Y CN 200964941Y
Authority
CN
China
Prior art keywords
air compressor
gas storage
control unit
storage barrel
intelligent air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200620148103
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Chinese (zh)
Inventor
汪启茂
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
YUSHUN TECHNOLOGY CORP
Original Assignee
YUSHUN TECHNOLOGY CORP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by YUSHUN TECHNOLOGY CORP filed Critical YUSHUN TECHNOLOGY CORP
Priority to CN 200620148103 priority Critical patent/CN200964941Y/en
Application granted granted Critical
Publication of CN200964941Y publication Critical patent/CN200964941Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a smart air compressor which includes a gas storage tank which is connected with a pressurization mechanism which pressurizes the interior of the gas storage tank, an electric motor connected with the pressurization mechanism which drives the pressurization mechanism, a pressure meter which is arranged in the gas storage tank and which check the output pressure of the gas storage tank, a control unit which is electrically connected with an electric motor and the pressure meter; a control unit implements the back coupling by the pressure meter to control the electric motor to rotate in time and to insure the output pressure of the gas storage tank is kept in constant pressure condition; the utility model is characterized in that the control unit also includes a distinguishing circuit which can check the condition of the smart air compressor to judge the causes of the malfunctions when the smart air compressor runs.

Description

Intelligent air compressor
Technical field
The utility model is relevant with air compressor, is meant especially a kind ofly can detect the differentiation failure situations automatically, and has the intelligent air compressor of the stable output of constant voltage characteristic concurrently.
Background technique
Known air compressor is to drive booster body running by a brush motor, and air pressure is contractd is driven into a gas storage barrel, to reach the purpose that makes this gas storage barrel inside have high-pressure air.Yet, need start this brush motor often in order to keep this gas storage barrel pressure, it is greater than 15 amperes of the rating value of general household current that its inrush current is generally 16 amperes; When this brush motor when starting, cause electric power system to jump the situation of electricity easily because of overload, cause electric power system to cause damage.In addition, this type of air compressor is in when running, has the shortcoming that produces great operating noise and has to be overcome.
For addressing the above problem, exposure has a kind of " air compressor constant voltage control structure " as TaiWan, China Announcement Number M272877 patent case, it uses a brushless motor to replace brush motor, its inrush current is about 6 amperes and be lower than the rating value of general household current, load is lower for electric power system, can reduce the situation that electricity takes place to jump.Moreover brushless motor compared to the brush motor peace and quiet, has the low characteristic of operating noise when running.Only, when this brushless motor breaks down and can not slow down the time, can cause this gas storage barrel persistent pressure and cause gas explosion, have and have dangerous shortcoming in the use.When this gas storage barrel gas leakage takes place and can't the storage high pressure air time, then causes this brushless motor continuous running and empty power consumption power.In sum, known air compressor has above-mentioned shortcoming and haves much room for improvement.
The model utility content
Main purpose of the present utility model is to provide a kind of intelligent air compressor, and it can detect differentiation failure situations, the convenience that has the Security in the use and be beneficial to maintenance automatically.
For reaching above-mentioned purpose, the utility model provides a kind of intelligent air compressor, includes:
One gas storage barrel;
One booster body connects this gas storage barrel, so that supercharging is carried out in this gas storage barrel inside;
One electric motor links this booster body, to drive this booster body;
One pressure gauge is located at this gas storage barrel, to detect the delivery pressure of this gas storage barrel; And
One control unit electrically connects this electric motor and this pressure gauge, and this control unit is feedback by this pressure gauge and turned round to control this electric motor in good time, guarantees that the delivery pressure of this gas storage barrel maintains pressure constant state;
It is characterized in that:
This control unit also includes one and judges the loop, when this intelligent air compressor during running, this judgement loop can be via detecting this intelligent air compressor state, with the failure judgement reason.
Wherein this judgement loop has some discriminants, and respectively this discriminant is to be triggered corresponding to different failure situations, judges for this control unit.
Wherein this control unit is to be provided with a timer, when this timer is triggered, can carry out timing to the specific control behavior of this control unit.
Wherein this control unit is to be microprocessor.
Wherein this pressure gauge is to be digital pressure gauge.
Wherein this electric motor is that to be selected from brush motor, brushless motor and switching magneti-resistance motor wherein a kind of.
The beneficial effects of the utility model are:
Thus, intelligent air compressor of the present utility model is by said structure, and it can detect the differentiation failure situations automatically, and has the advantage of the stable output of constant voltage concurrently, compared to existing structure, and the convenience that has the Security in the use and be beneficial to maintenance.
Description of drawings
In order to describe structure of the present utility model and characteristics place in detail, below in conjunction with a preferred embodiment and conjunction with figs. explanation as after, wherein:
Fig. 1 is the combination stereogram of the utility model one preferred embodiment.
Fig. 2 is the assembly exploded view of the utility model one preferred embodiment.
Fig. 3 is the control Block Diagram of the utility model one preferred embodiment.
Fig. 4 is the action flow chart of the utility model one preferred embodiment.
Embodiment
See also Fig. 1 to Fig. 4, it is for the utility model provides a kind of intelligent air compressor 10, includes a gas storage barrel 20, a booster body 30, an electric motor 40, a pressure gauge 50 and a control unit 60.
This gas storage barrel 20 has some castors 22 and a carrying handle 24; Wherein, these castors 22 are located at this gas storage barrel 20 bottom sides, and in order to moving this gas storage barrel 20, this carrying handle 24 is located at this gas storage barrel 20 1 sides, carries out grasping for the user.
This booster body 30 connects these gas storage barrel 20 top sides, can will squeeze into this gas storage barrel 20 after the air compression, so that supercharging is carried out in these gas storage barrel 20 inside.
This electric motor 40 links this booster body 30, in order to drive this booster body 30 runnings.This electric motor 40 is to be selected from brush motor (brush motor), brushless motor (brushless motor) and switching magneti-resistance motor (switched-reluctance motor; SRM) wherein a kind of; In the present embodiment, this electric motor 40 is that choosing is an example with brushless motor (brushless motor).
This pressure gauge 50 is for digital pressure gauge (digital pressuregauge) and is located at this gas storage barrel 20, in order to detect the delivery pressure of this gas storage barrel 20.
This control unit 60 is for microprocessor (micro-processor) and is located at this electric motor 40 1 sides; This control unit 60 electrically connects this electric motor 40 and this pressure gauge 50, and this control unit 60 is feedback by this pressure gauge 50 and turned round to control this electric motor 40 in good time, guarantees that the delivery pressure of this gas storage barrel 20 maintains pressure constant state.
Wherein, above structure is identical with known air compressor, does not give unnecessary details in this appearance.
Of the present utility model being characterised in that:
This control unit 60 also includes one and judges that loop 62 and a timer (timer) 64 these judgement loops 62 are positioned at this control unit 60 and some discriminants 66 are arranged, respectively this discriminant 66 is to be triggered corresponding to different failure situations, judges for this control unit 60.When this timer 64 is triggered, can carry out timing to the specific control behavior 68 of this control unit 60.Thus, when this intelligent air compressor 60 in the running during, this judgement loop 62 can be via detecting this intelligent air compressor 10 states, with the failure judgement reason.
Via said structure, when this intelligent air compressor 10 starts, this control unit 60 can carry out initialization to this pressure gauge 50 and this electric motor 40 earlier, this electric motor 40 can be earlier to turn round according to desired speed, drive this booster body 30 runnings, with squeezing into after the air compression in this gas storage barrel 20, arrive a scheduled pressure value until delivery pressure.In the present embodiment, this pressure parameter includes a rated pressure value and a minimum pressure value; This scheduled pressure value is positioned at the differential pressure range that this minimum pressure value forms to this rated pressure value.
This intelligent air compressor 10 is during running, and when delivery pressure during greater than this rated pressure value, this control unit 60 can reduce these electric motor 40 rotating speeds and trigger this timer 64 and picks up counting; In Preset Time, these electric motor 40 rotating speeds can continue to reduce rotating speed to scale, less than this rated pressure value, and return back to this scheduled pressure value until delivery pressure.When Preset Time surpasses, delivery pressure is still greater than this rated pressure value; 40 of this electric motors can shut down, and this control unit 60 can detect the pressure in this gas storage barrel 20.If the pressure in this gas storage barrel 20 still continue to improve, promptly differentiate these electric motor 40 faults and be not subjected to this control unit 60 controls, this control unit 60 can show these electric motor 40 faults, personnel overhaul with the notice field operation.If the pressure in this gas storage barrel 20 do not reduce, promptly to differentiate these pressure gauge 50 faults and can not normally act on, this control unit 60 can show these pressure gauge 50 faults, personnel overhaul with the notice field operation.
When delivery pressure during less than this minimum pressure value, this control unit 60 can reduce these electric motor 40 rotating speeds and trigger this timer 64 and picks up counting; In Preset Time, these electric motor 40 rotating speeds can continue to increase rotating speed to scale, greater than this minimum pressure value, and return back to this scheduled pressure value until delivery pressure.When Preset Time surpasses, delivery pressure is still less than this minimum pressure value; 40 of this electric motors can shut down, and this control unit 60 can detect the pressure in this gas storage barrel 20.If the pressure in this gas storage barrel 20 still continues to reduce, promptly differentiating this gas storage barrel 20 may leak gas, and causes normally storage high pressure air, and this control unit 60 can show these gas storage barrel 20 faults, and personnel overhaul with the notice field operation.If the pressure in this gas storage barrel 20 does not improve, promptly to differentiate this this electric motor 40 and may damage and can not normally act on, this control unit 60 can show these electric motor 40 faults, personnel overhaul with the notice field operation.
If delivery pressure maintains scheduled pressure value, and between this minimum pressure value and this rated pressure value; 40 of this electric motors can shut down, and 60 of this control units can continue the pressure in this gas storage barrel 20 is detected, to monitor.If delivery pressure continues between this minimum pressure value and this rated pressure value, this 10 of intelligent air compressor can continue this state and be in standby.
Thus, this intelligent air compressor 10 is via the operation situation that continues this intelligent air compressor 10 of monitoring, and differentiates by the 62 pairs of operation situations in this judgements loop, guarantees this intelligent air compressor 10 energy normal operations.Moreover when this intelligent air compressor 10 broke down, this judgement loop 62 can further be differentiated failure cause, and shows fault message and type in real time, was beneficial to notify the field operation personnel directly to overhaul at the part of fault.
In sum, the utility model provides intelligent air compressor by said structure, and it can detect the differentiation failure situations automatically, and has the advantage of the stable output of constant voltage concurrently, overcomes existing person's shortcoming, the convenience that has the Security in the use and be beneficial to maintenance.
The utility model is disclosed constituent components and method step in preceding taking off all embodiments, only be for illustrating, it is not the scope that is used for limiting this case, the scope of this case must be as the criterion with claim, substituting or variation of other equivalent elements or step, the claim that also should be this case contains.

Claims (6)

1. intelligent air compressor includes:
One gas storage barrel;
One booster body connects this gas storage barrel, so that supercharging is carried out in this gas storage barrel inside;
One electric motor links this booster body, to drive this booster body;
One pressure gauge is located at this gas storage barrel, to detect the delivery pressure of this gas storage barrel; And
One control unit electrically connects this electric motor and this pressure gauge, and this control unit is feedback by this pressure gauge and turned round to control this electric motor in good time, guarantees that the delivery pressure of this gas storage barrel maintains pressure constant state;
It is characterized in that:
This control unit also includes one and judges the loop, when this intelligent air compressor during running, this judgement loop can be via detecting this intelligent air compressor state, with the failure judgement reason.
2. according to claim 1 a described intelligent air compressor, it is characterized in that wherein this judgement loop has some discriminants, respectively this discriminant is to be triggered corresponding to different failure situations, judges for this control unit.
3. according to claim 1 a described intelligent air compressor, it is characterized in that wherein this control unit is to be provided with a timer, when this timer is triggered. can carry out timing to the specific control behavior of this control unit.
4. according to claim 1 a described intelligent air compressor, it is characterized in that wherein this control unit is to be microprocessor.
5. according to claim 1 a described intelligent air compressor, it is characterized in that wherein this pressure gauge is to be digital pressure gauge.
6. according to claim 1 a described intelligent air compressor, it is characterized in that wherein this electric motor is that to be selected from brush motor, brushless motor and switching magneti-resistance motor wherein a kind of.
CN 200620148103 2006-10-23 2006-10-23 Intelligent type air compressor Expired - Fee Related CN200964941Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620148103 CN200964941Y (en) 2006-10-23 2006-10-23 Intelligent type air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620148103 CN200964941Y (en) 2006-10-23 2006-10-23 Intelligent type air compressor

Publications (1)

Publication Number Publication Date
CN200964941Y true CN200964941Y (en) 2007-10-24

Family

ID=38868956

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200620148103 Expired - Fee Related CN200964941Y (en) 2006-10-23 2006-10-23 Intelligent type air compressor

Country Status (1)

Country Link
CN (1) CN200964941Y (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101761472A (en) * 2008-12-10 2010-06-30 北京谊安医疗系统股份有限公司 Method and device for detecting fault and efficiency of an air compressor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101761472A (en) * 2008-12-10 2010-06-30 北京谊安医疗系统股份有限公司 Method and device for detecting fault and efficiency of an air compressor
CN101761472B (en) * 2008-12-10 2013-05-08 北京谊安医疗系统股份有限公司 Method and device for detecting fault and efficiency of an air compressor

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20071024

Termination date: 20131023