WO2016180302A1 - Trash compactor and driving system thereof - Google Patents

Trash compactor and driving system thereof Download PDF

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Publication number
WO2016180302A1
WO2016180302A1 PCT/CN2016/081407 CN2016081407W WO2016180302A1 WO 2016180302 A1 WO2016180302 A1 WO 2016180302A1 CN 2016081407 W CN2016081407 W CN 2016081407W WO 2016180302 A1 WO2016180302 A1 WO 2016180302A1
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WO
WIPO (PCT)
Prior art keywords
hydraulic
hydraulic cylinder
motor
drive system
electronic control
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PCT/CN2016/081407
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French (fr)
Chinese (zh)
Inventor
翟才余
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海沃机械(中国)有限公司
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Priority to SG11201709207RA priority Critical patent/SG11201709207RA/en
Publication of WO2016180302A1 publication Critical patent/WO2016180302A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/16Control arrangements for fluid-driven presses
    • B30B15/166Electrical control arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • B30B9/3057Fluid-driven presses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the present invention generally relates to a drive system for a trash compactor, particularly a mobile refuse compactor, comprising a hydraulic circuit and an electronic control module for controlling the hydraulic circuit; and the invention also generally relates to having the drive system Garbage compactors, especially mobile garbage compactors.
  • a garbage compactor In the field of garbage disposal, garbage compactors are widely used to reduce the volume of collected garbage to facilitate transportation, storage and subsequent processing.
  • a garbage compactor generally includes a casing, a pusher movably mounted in the casing, and a picking mechanism for supplying the garbage into the casing. After the feeding mechanism supplies the garbage to the box, the pusher is activated to compress the garbage.
  • the garbage compactor is controlled by a control system including a hydraulic system and an electronic control section. The pusher and the picking mechanism are fully actuated by the hydraulic cylinders of the hydraulic system.
  • hydraulic cylinders are controlled by the loss of power of associated solenoid valves in the hydraulic system.
  • the motion control of the hydraulic system is relatively complicated. For example, when controlling the pusher to run at a slow speed or at the end of the running time of the pusher, it is necessary to switch the solenoid valve under high pressure, resulting in relatively loud noise. In addition, throttling is required. The valve releases high pressure and fluid when the pusher stops, which causes the hydraulic oil of the hydraulic system to easily generate heat and reduce reliability.
  • more hydraulic components need to be used in the hydraulic system. Causes more problems at the point of failure.
  • the pressure of the hydraulic system will approach or reach a maximum whenever the resistance of the pusher encountering the compressed refuse reaches a maximum or the pusher reaches the end of its stroke.
  • the pressure of the hydraulic system is measured by a pressure sensor provided in the hydraulic system, which transmits the measured signal to the electronic control section, and then the electronic control section converts the solenoid valve station based on the signal.
  • the relatively long time from the confirmation of the maximum pressure to the corresponding action solenoid valve can cause the associated mechanical components, hydraulic system and electronic control portion to be overloaded and cause damage. If the fault occurs at the pressure sensor, electronic control part and solenoid valve, it will cause the whole machine or hydraulic system to always be at the maximum pressure. The resulting overload in the electronic control section, the hydraulic system and associated mechanical components is therefore high for a long time. This will reduce the life of the compactor.
  • the power supply specifications may not be the same, such as 380V three-phase or 220V two-phase.
  • the traditional mobile garbage compactor cannot adapt to the change of the power supply specification, which causes the problem of the power supply specification to be considered in the customer application, which causes trouble.
  • this mounting point itself is also a potential oil leakage point. If oil leakage occurs, it will affect the normal operation of the whole machine, and this Installation points also require regular maintenance, resulting in high maintenance costs.
  • the present invention provides a novel drive system that can be applied to a garbage compactor, particularly a mobile garbage compactor, which does not require a pressure sensor or a pressure sensor in the hydraulic circuit.
  • Other relevant measuring components can know the operating parameters of the hydraulic cylinder and adjust the operation of the relevant components based on the operating parameters.
  • the number of related components in the hydraulic circuit is reduced, the running reliability of the whole machine is improved, and the operation is also reduced. noise.
  • a drive system for a garbage compactor in particular a mobile waste compactor, is provided, the drive system comprising:
  • a hydraulic circuit coupled to the pusher mechanism hydraulic cylinder assembly and the picking mechanism hydraulic cylinder assembly of the refuse compactor to selectively drive one of the hydraulic cylinder assemblies, the hydraulic circuit including a hydraulic pump Driving an electric motor of the hydraulic pump, the load current of the electric motor being varied with an operating state of the hydraulic cylinder assembly;
  • An electronic control module for controlling the hydraulic circuit comprising a variable frequency controller, the variable frequency controller being connected to the motor for monitoring a load current of the motor and frequency control of the motor Control, wherein the electronic control module The block controls the action of the hydraulic cylinder assembly via the hydraulic circuit based on a load current of the electric motor.
  • the hydraulic circuit includes an electromagnetic reversing valve and a hydraulic oil tank for storing hydraulic oil, and the electromagnetic reversing valve is connected to the pusher mechanism hydraulic cylinder assembly and the lifting mechanism hydraulic cylinder assembly. Control of the electronic control module to selectively switch the oil path between one of the hydraulic cylinder assemblies and the hydraulic oil tank.
  • each hydraulic cylinder assembly includes a hydraulic cylinder and a piston movable within the hydraulic cylinder, the direction of movement of the piston of the driven hydraulic cylinder assembly being dependent on the output steering of the electric motor.
  • the speed of movement of the piston of the driven hydraulic cylinder assembly is dependent on the output power of the electric motor.
  • the electronic control module is capable of determining an operating state of the driven hydraulic cylinder assembly based on the detected load current calculation, such as a position of the piston within the hydraulic cylinder.
  • the electronic control module controls the pressure and/or flow rate of the hydraulic oil output by the hydraulic pump based on the detected load current to control the speed of the hydraulic cylinder assembly.
  • the hydraulic circuit further includes a check valve and/or a relief valve disposed in an oil passage between the electromagnetic reversing valve and the hydraulic oil tank.
  • the electronic control module includes a touch screen control panel for displaying and setting parameters of the drive system thereon.
  • the electronic control module determines the amount of garbage in the garbage compactor based on a load current of the electric motor.
  • a garbage compactor in particular a mobile garbage compactor, comprising a pusher mechanism, a picking mechanism, and the aforementioned drive system for driving control of both.
  • Figure 1 is a schematic perspective view of a mobile garbage compactor, wherein a hydraulic cylinder assembly for a pusher mechanism;
  • Figure 2 is a schematic perspective view of a mobile garbage compactor in which a hydraulic cylinder assembly for a picking mechanism is identified;
  • Figure 3 is a view schematically showing a hydraulic circuit diagram according to an embodiment of the present invention in a drive system for a mobile garbage compactor;
  • Fig. 4 schematically shows a circuit diagram of an electronic control module in accordance with one embodiment of the present invention in a drive system for a mobile garbage compactor.
  • the garbage compactor includes a housing in which a picking mechanism 2000 for disposing of garbage and a pusher mechanism 1000 for compressing the garbage are installed.
  • the picking mechanism 2000 and the pusher mechanism 1000 operate via respective hydraulic cylinder assemblies.
  • Each hydraulic cylinder assembly includes a hydraulic cylinder and a piston that is movable back and forth within the hydraulic cylinder.
  • the piston of the pusher mechanism 1000 is operatively coupled to its pusher for driving the pusher to compress the trash.
  • the hydraulic cylinder is provided with two hydraulic oil ports, and the two-way movement of the piston in the hydraulic cylinder is realized by sequentially injecting high-pressure fuel into different hydraulic ports.
  • the trash compactor also includes a drive system including a hydraulic circuit as shown in FIG. 3 and an electronic control module as shown in FIG.
  • FIG. 3 shows only one specific embodiment of a hydraulic circuit in accordance with the present invention.
  • the hydraulic circuit includes an electromagnetic reversing valve YV1, a valve assembly 200, two check valves C1 and C2, a hydraulic pump BP, and an electric motor M1.
  • the electromagnetic reversing valve YV1 is a two-position six-way valve, and the four ports A1, A2, B1, B2 of the valve are respectively via the hydraulic line and the two cylinders 1 of the pusher mechanism 1000 The hydraulic port and the two hydraulic ports of the hydraulic cylinder 2 of the lifting mechanism 2000 are connected.
  • the valve assembly 200 includes two relief valves F1, F2 and two one-way valves C3 and C4.
  • the hydraulic pump BP can be a two-way quantitative hydraulic pump.
  • the motor M1 drives the hydraulic pump BP to operate. According to the output power of the motor M1, the hydraulic pump BP can provide the hydraulic circuit Hydraulic oil with different pressures.
  • the valve assembly 200 is connected to the remaining two ports A and B of the electromagnetic reversing valve YV1 via a hydraulic line.
  • the hydraulic circuit also includes a fuel tank 100 in which hydraulic oil for driving the hydraulic cylinder assembly is stored.
  • the hydraulic lines leading from the fuel tank 100 are connected to the ports P1 and P2 of the valve assembly 200 via two check valves C1 and C2, respectively.
  • the two check valves C1 and C2 are also fluidly connected to the hydraulic pump BP.
  • the hydraulic oil in the oil tank 100 is drawn into the hydraulic pump BP via the check valve C2, and then enters the port P1 of the valve assembly 200 through the check valve C1.
  • the electromagnetic reversing valve YV1 is de-energized at this time, as shown in FIG. 3, the port A of the electromagnetic reversing valve YV1 is in communication with the port A1, and the port B of the electromagnetic reversing valve YV1 is in communication with the port B1, and the hydraulic oil flows in from the port A.
  • the electromagnetic reversing valve YV1 flows out from the port A1 into the lower chamber of the hydraulic cylinder 1 of the pusher mechanism to push the piston upward.
  • the hydraulic oil in the upper chamber of the hydraulic cylinder 1 of the pusher mechanism is returned to the electromagnetic reversing valve YV1 via the port B1, and then flows back from the port B through the relief valve F2 to the tank 100.
  • the electromagnetic reversing valve YV1 is energized at this time, the port A of the electromagnetic reversing valve is in communication with the port A2, the port B is in communication with the port B2, the hydraulic oil flows into the electromagnetic reversing valve YV1 via the port A, and flows into the lifting mechanism from the port A2.
  • the upper chamber of the hydraulic cylinder 2 thus pushes the piston downward.
  • the hydraulic oil in the lower chamber of the hydraulic cylinder 2 of the take-up mechanism flows back into the electromagnetic reversing valve YV1 via the port B2, and flows back from the port B through the relief valve F2 to the tank 100.
  • the hydraulic oil in the oil tank 100 is drawn into the hydraulic pump BP via the check valve C1, and then enters the port P2 of the valve assembly 200 through the check valve C2.
  • the electromagnetic reversing valve YV1 is de-energized at this time, as shown in FIG. 3, the port A of the electromagnetic reversing valve is in communication with the port A1, and the port B is connected to the port B1, the hydraulic oil flows from the port B into the electromagnetic reversing valve YV1.
  • the port B1 flows out into the upper chamber of the hydraulic cylinder 1 of the pusher mechanism to push the piston downward.
  • the hydraulic oil in the lower chamber of the hydraulic cylinder 1 of the pusher mechanism enters the electromagnetic reversing valve YV1 via the port A1, and flows back to the tank 100 from the port A via the relief valve F1.
  • the port A of the electromagnetic reversing valve YV1 communicates with the port A2
  • the port B communicates with the port B2
  • the hydraulic oil flows into the electromagnetic reversing valve YV1 via the port B, and flows into the material from the port B2.
  • the lower chamber of the hydraulic cylinder 2 of the mechanism thereby pushes the piston upward.
  • the hydraulic oil in the upper chamber of the hydraulic cylinder 2 of the lifting mechanism enters the electromagnetic reversing valve YV1 via the port A2, from Port A flows back into the tank 100 via the relief valve F1.
  • the moving direction of the piston in the hydraulic cylinder is associated with the output steering of the motor M1. It will be apparent to those skilled in the art that the direction of movement of the piston and the output steering of the motor M1 can also be reversed in the manner described above.
  • the port A of the electromagnetic reversing valve YV1 when the electromagnetic reversing valve YV1 is de-energized, the port A of the electromagnetic reversing valve YV1 is in communication with the port A1, and the port B of the electromagnetic reversing valve YV1 is in communication with the port B1; when the electromagnetic reversing valve YV1 When energized, port A of the electromagnetic reversing valve is in communication with port A2, and port B is in communication with port B2.
  • the operational sequence of the electromagnetic reversing valve YV1 can also be reversed.
  • the port A of the electromagnetic reversing valve is in communication with the port A2, and the port B is connected to the port B2.
  • the port A of the electromagnetic reversing valve YV1 is in communication with the port A1.
  • FIG. 4 shows only one specific embodiment of an electronic control module in accordance with the present invention.
  • the electronic control module mainly includes an inverter controller 20, a power module P1, a PLC controller 40, and a control panel 30.
  • the AC power supply of the power grid is connected to the input end of the variable frequency controller to supply power to the variable frequency controller.
  • the variable frequency controller 20 can adapt the input power supply, that is, whether the input of 380V three-phase power or 220V two-phase power is applicable.
  • the variable frequency controller can be composed of a frequency converter and associated control circuits.
  • the output of the variable frequency controller 20 is connected to the motor M1, and can detect the load current of the motor M1 in real time and control the output power of the motor M1, in particular, the rotational speed of the output shaft of the motor M1, thereby controlling the operation of the hydraulic pump BP.
  • the variable frequency controller 20 is connected to the PLC controller 40 via a bus for data communication.
  • M2 is a fan of the inverter controller 20 for cooling the inverter controller 20.
  • the power module P1 outputs a 24V DC voltage to supply power to the control panel 30 and the PLC controller 40, as well as the load 50 and the load 60.
  • the load 50 can be considered to be the electromagnetic directional control valve shown in FIG. 3
  • the load 60 is a signal indicator on the control panel 30.
  • the control panel 30 can be a touch screen type control panel that is coupled to the PLC controller 40 for issuing various control commands thereto.
  • the control panel 30 can be designed with a human-machine interactive operation interface that facilitates user operation, facilitating the user to intuitively operate or display operational parameters.
  • the pusher movement mode of the pusher mechanism includes forward and backward, wherein the forward movement of the pusher is divided into differential and normal motion.
  • Lifting mechanism action package Including rising and falling. The action of the pusher is performed separately from the action of the picking mechanism.
  • the drive system When the garbage compactor starts to compress the garbage, the drive system is first activated, the PLC controller 40 controls the power module P1 to output a high frequency signal, and the motor M1 is reversed, and the electromagnetic reversing valve LV1 is turned off to cause the push head to retreat to the initial position. position.
  • the inverter controller 20 detects that the load current of the motor M1 rises to a certain multiple of the rated current, for example, 1.5 times, it is considered that the push head is retracted to the last end, and the PLC controller 40 controls the power module P1 to output a low frequency signal and causes the motor to M1 is rotating forward, at this time, the electromagnetic reversing valve LV1 is still powered off, so that the pusher advances at a normal speed; after a certain period of operation, for example, 1 second, the PLC controller 40 controls the power module P1 to output a high frequency signal, and the head is differentially driven. Go forward, fast forward.
  • the load current of the motor M1 rises, and when the inverter controller 20 detects that the load current reaches a certain multiple of the rated current, for example, 1.5 times, the PLC controller 40
  • the control power module P1 outputs a low frequency signal, and the push head changes to a normal speed forward (normal motion), and continues to compress the garbage;
  • the PLC controller 40 controls the power supply module P1 to stop outputting. The motor stops. Then, after a certain time, for example, 1 second, the PLC controller 40 controls the power module P1 to output a high frequency signal and inverts the motor M1, and the push head quickly retreats. When the push head returns to the initial position, the PLC controller 40 controls the power module P1. The output is stopped, the motor M1 is stopped, and the operating cycle of the pusher is completed.
  • the PLC controller 40 controls the electromagnetic reversing valve YV1 to be powered. At this time, the push head stops, the control motor M1 rotates forward, the lifting mechanism 2000 rises, and the motor M1 is controlled. Reversed, the feeding mechanism fell, and the dumping of garbage was completed.
  • the power module P1 outputs different frequencies to ensure that the garbage compactor runs smoothly. After the dumping of the garbage is completed, the control pusher is returned to the initial position when the garbage is started to be compressed; when the running cycle of the pusher is performed n times, or when the time reaches a predetermined time threshold, the garbage compactor is stopped. The run ends.
  • the electromagnetic reversing valve YV1 During operation, if an emergency situation occurs, the electromagnetic reversing valve YV1 is closed, and the output of the power module P1 is stopped. If the motor M1 is overloaded or the garbage compactor is abnormal during operation, the garbage compactor is stopped, and the electromagnetic exchange is turned off. To the valve YV1, the power module P1 output stops, the operation ends; if the motor M1 is overloaded, the operation ends, the overload is automatically reset after 1 second, and the garbage compactor can be started normally.
  • the low frequency signal is output through the power module P1, and the push head changes from a fast (differential) motion to a normal speed motion, and if the electrical load flow value is detected in a short time (less than the cycle time) The value rises to 2.2 times the rated current to 2.6 times the rated current, then it is determined that the garbage compactor is full.
  • the full load indicator is on, for example, the indicator light 60 is on, the operation is over, and the start button end of the entire device is normally closed. If the device is disconnected, the entire device cannot be started, or the start button of the feeding mechanism is normally closed and cannot be started.
  • the control can adopt 380V three-phase control, and can adopt 220V two-phase control, which solves different power supply specifications of different customers;
  • the oil supply system composed of the hydraulic circuit uses a large flow and low pressure mode to satisfy The fast running requirement under no-load conditions;
  • the hydraulic circuit uses few hydraulic components, and there is no throttle hydraulic component, which not only saves energy but also better controls the temperature of the hydraulic oil.
  • the system adjusts the hydraulic pressure by adjusting the frequency and speed of the motor. Power; the required hydraulic power is generated by the power controlled by the inverter controller, which saves energy unlike the conventional system with a throttle valve;
  • the electronic control module uses a variable frequency power module for controlling the motor completely as needed.
  • the speed of the hydraulic oil can be controlled by controlling the speed of the motor; the operating speed of the lifting mechanism and the pusher mechanism is generated by different speeds of the motor and is regulated by different hydraulic oil flows controlled by the inverter controller;
  • the variable frequency controller measures the current and voltage of the motor and controls the frequency and The flow curve controls the motor speed; in the conventional system, the steering of the motor is related to the phase sequence of the power supply. If the phase sequence is not correct, the direction of rotation of the motor may also be incorrect, and the user must adjust the phase sequence.
  • the variable frequency controller can automatically adjust the phase sequence of the power supply to make the direction of rotation of the motor correct; in the system of the present invention, the variable frequency controller switches the different modes of operation of the mechanisms; in the system of the present invention
  • the display is used to display the operation of the compactor, the display includes a touch screen to adjust the operational settings of the relevant device; the signals from the various components and the variable frequency controller can be displayed on the display; when the compactor is unloaded, the control By detecting the load current, the position of the pusher can be calculated based on the detected current.
  • no pressure sensor is used at all, and the relevant load condition can be calculated simply by measuring the load current and/or the load voltage of the motor while the pusher is running.
  • the motor frequency conversion starts, the starting current is reduced, and the influence on the power grid is reduced; the motor noise is reduced, and the use occasion is wide; the frequency conversion controller has the precise current protection function, and can no longer Use fuses or fuses to provide automatic recovery protection according to actual conditions to prevent any overload conditions; combine control unit and frequency conversion module into one inverter controller to reduce control cabinet space, leaving more space for hydraulic system and more efficient
  • the hydraulic circuit in the drive system is simplified, the hydraulic components are less, the heat generated by the hydraulic system is reduced, and the failure rate is less.
  • the position of the hopper is determined according to the current, and the uppermost and lowermost ends of the hopper are decelerated to reduce dust. And noise; using the frequency conversion module, real-time detection of current, adjust the frequency according to the actual situation, reduce energy consumption; after actual testing, the new control scheme compares the existing control system with energy saving by 30%.
  • the present invention provides a drive system for a garbage compactor, particularly a mobile garbage compactor, the drive system comprising:
  • a hydraulic circuit coupled to the pusher mechanism hydraulic cylinder assembly and the picking mechanism hydraulic cylinder assembly of the refuse compactor to selectively drive one of the hydraulic cylinder assemblies, the hydraulic circuit including a hydraulic pump Driving an electric motor of the hydraulic pump, the load current of the electric motor being varied with an operating state of the hydraulic cylinder assembly;
  • An electronic control module for controlling the hydraulic circuit comprising a variable frequency controller, the variable frequency controller being connected to the motor for monitoring a load current of the motor and frequency control of the motor
  • the electronic control module controls the action of the hydraulic cylinder assembly via the hydraulic circuit based on a load current of the electric motor.
  • the electromagnetic reversing valve can also be a three-position six-way valve, plus a gear that simultaneously stops supplying oil to the two hydraulic cylinders.
  • other forms of commutation devices can also be employed in the present invention as long as the same functions are achieved.
  • the PLC controller can be replaced by any other control circuit as long as the same function can be achieved.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

A driving system used in a trash compactor, in particular, a movable trash compactor comprises: a hydraulic circuit, the driving system being connected to a blade mechanism hydraulic cylinder component and a lifting mechanism hydraulic cylinder component of the trash compactor, to selectively drive one of the hydraulic cylinder components, the hydraulic circuit comprising a hydraulic pump (BP) and a motor (M1) that drives the hydraulic pump (BP), and a load current of the motor (M1) changing with a running state of a hydraulic cylinder component; and an electronic control module, used to control the hydraulic circuit, comprising a variable frequency controller (20) connected to the motor (M1), and used to detect the load current of the motor (M1) and control frequency-variable speed adjustment of the motor (M1), and the electronic control module controlling, by using the hydraulic circuit and based on the load current of the motor (M1), actions of the hydraulic cylinder components.

Description

垃圾压实机及其驱动系统Garbage compactor and its drive system 技术领域Technical field
本发明大体上涉及垃圾压实机、尤其移动式垃圾压实机的驱动系统,其包括液压回路以及对所述液压回路进行控制的电子控制模块;并且本发明还大体上涉及具有所述驱动系统的垃圾压实机、尤其移动式垃圾压实机。The present invention generally relates to a drive system for a trash compactor, particularly a mobile refuse compactor, comprising a hydraulic circuit and an electronic control module for controlling the hydraulic circuit; and the invention also generally relates to having the drive system Garbage compactors, especially mobile garbage compactors.
背景技术Background technique
在垃圾处理领域,垃圾压实机广泛采用,将收集到的垃圾压缩减小体积,方便运输、存储和后续处理。垃圾压实机通常包括箱体、在箱体内能够移动地安装的推头以及用于将垃圾供到箱体内的提料机构。在提料机构将垃圾提供到箱体内后,启动推头压缩垃圾。垃圾压实机由包括液压系统和电子控制部分的控制系统来控制。推头和提料机构完全通过液压系统的液压缸致动。In the field of garbage disposal, garbage compactors are widely used to reduce the volume of collected garbage to facilitate transportation, storage and subsequent processing. A garbage compactor generally includes a casing, a pusher movably mounted in the casing, and a picking mechanism for supplying the garbage into the casing. After the feeding mechanism supplies the garbage to the box, the pusher is activated to compress the garbage. The garbage compactor is controlled by a control system including a hydraulic system and an electronic control section. The pusher and the picking mechanism are fully actuated by the hydraulic cylinders of the hydraulic system.
通常,液压缸通过液压系统中的相关电磁阀的得失电而被控制。液压系统的动作控制相对比较复杂,例如,在控制推头快慢速运行时或者在推头的运行时间结束时,需要在高压下切换电磁阀,导致噪音相对较大;另外,需要采用节流阀以在推头停止时释放高压和流体,导致液压系统的液压油容易发热,降低可靠性;再者,为了控制液压缸的相关动作,需要在液压系统中采用较多的液压元件,这会造成故障点较多的问题。Typically, hydraulic cylinders are controlled by the loss of power of associated solenoid valves in the hydraulic system. The motion control of the hydraulic system is relatively complicated. For example, when controlling the pusher to run at a slow speed or at the end of the running time of the pusher, it is necessary to switch the solenoid valve under high pressure, resulting in relatively loud noise. In addition, throttling is required. The valve releases high pressure and fluid when the pusher stops, which causes the hydraulic oil of the hydraulic system to easily generate heat and reduce reliability. Moreover, in order to control the related actions of the hydraulic cylinder, more hydraulic components need to be used in the hydraulic system. Causes more problems at the point of failure.
另外,在现有技术的液压系统中,每当推头遇到受压缩的垃圾的阻力达到最大或者推头达到其行程终点时,液压系统的压力均将接近或达到最大值。液压系统的压力由在液压系统内设置的压力传感器来测量,压力传感器将测量到的信号传递至电子控制部分,然后电子控制部分基于信号来转换电磁阀的工位。从确认达到最大压力到相应动作电磁阀的时间相对较长,会造成相关的机械部件、液压系统和电子控制部分过载并导致损害。如果在压力传感器、电子控制部分和电磁阀处出现故障的话,将会导致整机或液压系统始终处于最大压力状态 下,并因此导致电子控制部分、液压系统以及相关机械部件中的过载长时间较高。这会降低压实机的整机寿命。In addition, in the prior art hydraulic system, the pressure of the hydraulic system will approach or reach a maximum whenever the resistance of the pusher encountering the compressed refuse reaches a maximum or the pusher reaches the end of its stroke. The pressure of the hydraulic system is measured by a pressure sensor provided in the hydraulic system, which transmits the measured signal to the electronic control section, and then the electronic control section converts the solenoid valve station based on the signal. The relatively long time from the confirmation of the maximum pressure to the corresponding action solenoid valve can cause the associated mechanical components, hydraulic system and electronic control portion to be overloaded and cause damage. If the fault occurs at the pressure sensor, electronic control part and solenoid valve, it will cause the whole machine or hydraulic system to always be at the maximum pressure. The resulting overload in the electronic control section, the hydraulic system and associated mechanical components is therefore high for a long time. This will reduce the life of the compactor.
另外,由于液压系统中在运行的时候存在有高压油,因此在停机后重新开机时,液压系统中的电机在带载启动时启动电流过大,影响电机的使用寿命,同时也影响外部电网的稳定性,启动噪音大。In addition, since there is high-pressure oil in the hydraulic system during operation, when the machine is restarted after shutdown, the motor in the hydraulic system starts to have excessive current when the load is started, which affects the service life of the motor and also affects the external power grid. Stability, starting noise is high.
另外,对于移动式垃圾压实机而言,客户有时候需要将整机移动到不同的场合使用,但是在某些地区或国家,电源规格可能并不相同,例如380V三相或220V两相。传统的移动式垃圾压实机无法针对电源规格的改变自适应,造成了客户应用时必须考虑电源规格的问题,带来了麻烦。In addition, for mobile garbage compactors, customers sometimes need to move the whole machine to different occasions, but in some regions or countries, the power supply specifications may not be the same, such as 380V three-phase or 220V two-phase. The traditional mobile garbage compactor cannot adapt to the change of the power supply specification, which causes the problem of the power supply specification to be considered in the customer application, which causes trouble.
另外,由于相关的传感器、例如压力传感器需要在压实机的箱体内安装,这种安装点本身也是一种潜在的漏油点,如果出现漏油的话,会影响整机的正常运行,并且这种安装点也需要定期检修,导致后期维护成本高。In addition, since the relevant sensors, such as pressure sensors, need to be installed in the cabinet of the compactor, this mounting point itself is also a potential oil leakage point. If oil leakage occurs, it will affect the normal operation of the whole machine, and this Installation points also require regular maintenance, resulting in high maintenance costs.
发明内容Summary of the invention
针对以上指出的现有技术中的问题,本发明提供了一种能够应用于垃圾压实机、尤其移动式垃圾压实机的新颖的驱动系统,该驱动系统无需在液压回路中设置压力传感器或其它相关测量部件,即可获知液压缸的操作参数,并基于操作参数调节相关部件的运行;同时,减少了液压回路中的相关部件数量,提高了整机的运行可靠性,也减小了运行噪音。In view of the problems in the prior art indicated above, the present invention provides a novel drive system that can be applied to a garbage compactor, particularly a mobile garbage compactor, which does not require a pressure sensor or a pressure sensor in the hydraulic circuit. Other relevant measuring components can know the operating parameters of the hydraulic cylinder and adjust the operation of the relevant components based on the operating parameters. At the same time, the number of related components in the hydraulic circuit is reduced, the running reliability of the whole machine is improved, and the operation is also reduced. noise.
根据本发明的一个方面,提供了一种用于垃圾压实机、尤其移动式垃圾压实机的驱动系统,所述驱动系统包括:According to an aspect of the invention, a drive system for a garbage compactor, in particular a mobile waste compactor, is provided, the drive system comprising:
液压回路,所述液压回路与所述垃圾压实机的推头机构液压缸组件和提料机构液压缸组件相连,以选择性驱动所述液压缸组件之一,所述液压回路包括液压泵以及驱动所述液压泵的电动机,所述电动机的负载电流随所述液压缸组件的运行状态而变;以及a hydraulic circuit coupled to the pusher mechanism hydraulic cylinder assembly and the picking mechanism hydraulic cylinder assembly of the refuse compactor to selectively drive one of the hydraulic cylinder assemblies, the hydraulic circuit including a hydraulic pump Driving an electric motor of the hydraulic pump, the load current of the electric motor being varied with an operating state of the hydraulic cylinder assembly;
用于控制所述液压回路的电子控制模块,所述电子控制模块包括变频控制器,所述变频控制器与所述电动机相连,用于监测所述电动机的负载电流并对所述电动机变频调速控制,其中,所述电子控制模 块基于所述电动机的负载电流经由所述液压回路控制所述液压缸组件的动作。An electronic control module for controlling the hydraulic circuit, the electronic control module comprising a variable frequency controller, the variable frequency controller being connected to the motor for monitoring a load current of the motor and frequency control of the motor Control, wherein the electronic control module The block controls the action of the hydraulic cylinder assembly via the hydraulic circuit based on a load current of the electric motor.
可选地,所述液压回路包括一个电磁换向阀以及存储液压油的液压油箱,所述电磁换向阀与所述推头机构液压缸组件和所述提料机构液压缸组件相连,受所述电子控制模块的控制,以选择性接通所述液压缸组件之一与所述液压油箱之间的油路。Optionally, the hydraulic circuit includes an electromagnetic reversing valve and a hydraulic oil tank for storing hydraulic oil, and the electromagnetic reversing valve is connected to the pusher mechanism hydraulic cylinder assembly and the lifting mechanism hydraulic cylinder assembly. Control of the electronic control module to selectively switch the oil path between one of the hydraulic cylinder assemblies and the hydraulic oil tank.
可选地,每个液压缸组件包括液压缸以及在所述液压缸内能够移动的活塞,被驱动的液压缸组件的活塞的移动方向取决于所述电动机的输出转向。Optionally, each hydraulic cylinder assembly includes a hydraulic cylinder and a piston movable within the hydraulic cylinder, the direction of movement of the piston of the driven hydraulic cylinder assembly being dependent on the output steering of the electric motor.
可选地,被驱动的液压缸组件的活塞的移动速度取决于所述电动机的输出功率。Optionally, the speed of movement of the piston of the driven hydraulic cylinder assembly is dependent on the output power of the electric motor.
可选地,所述电子控制模块能够基于检测到的负载电流计算确定被驱动的液压缸组件的运行状态,例如活塞在液压缸内的位置。Optionally, the electronic control module is capable of determining an operating state of the driven hydraulic cylinder assembly based on the detected load current calculation, such as a position of the piston within the hydraulic cylinder.
可选地,所述电子控制模块基于检测到的负载电流控制所述液压泵输出的液压油的压力和/或流量,来控制所述液压缸组件的动作快慢。Optionally, the electronic control module controls the pressure and/or flow rate of the hydraulic oil output by the hydraulic pump based on the detected load current to control the speed of the hydraulic cylinder assembly.
可选地,所述液压回路还包括在所述电磁换向阀与所述液压油箱之间的油路中设置的单向阀和/或溢流阀。Optionally, the hydraulic circuit further includes a check valve and/or a relief valve disposed in an oil passage between the electromagnetic reversing valve and the hydraulic oil tank.
可选地,所述电子控制模块包括触摸屏式控制面板,用于在其上显示并设定所述驱动系统的参数。Optionally, the electronic control module includes a touch screen control panel for displaying and setting parameters of the drive system thereon.
可选地,所述电子控制模块基于所述电动机的负载电流确定所述垃圾压实机内的垃圾量。Optionally, the electronic control module determines the amount of garbage in the garbage compactor based on a load current of the electric motor.
根据本发明的另一个方面,还提供了一种垃圾压实机、尤其移动式垃圾压实机,包括推头机构、提料机构以及对二者进行驱动控制的前述驱动系统。According to another aspect of the present invention, there is also provided a garbage compactor, in particular a mobile garbage compactor, comprising a pusher mechanism, a picking mechanism, and the aforementioned drive system for driving control of both.
附图说明DRAWINGS
从后述的详细说明并结合下面的附图将能更全面地理解本发明的前述及其它方面。需要指出的是,各附图的比例出于清楚说明的目的有可能不一样,但这并不会影响对本发明的理解。在附图中:The foregoing and other aspects of the present invention will be more fully understood from the following description of the appended claims. It should be noted that the proportions of the various figures may be different for the purpose of clarity, but this does not affect the understanding of the present invention. In the drawing:
图1示意性示出了移动式垃圾压实机的简化立体图,其中标识出 了用于推头机构的液压缸组件;Figure 1 is a schematic perspective view of a mobile garbage compactor, wherein a hydraulic cylinder assembly for a pusher mechanism;
图2示意性示出了移动式垃圾压实机的简化立体图,其中标识出了用于提料机构的液压缸组件;Figure 2 is a schematic perspective view of a mobile garbage compactor in which a hydraulic cylinder assembly for a picking mechanism is identified;
图3示意性示出了用于移动式垃圾压实机的驱动系统中的根据本发明的一个实施例的液压回路图;并且Figure 3 is a view schematically showing a hydraulic circuit diagram according to an embodiment of the present invention in a drive system for a mobile garbage compactor;
图4示意性示出了用于移动式垃圾压实机的驱动系统中的根据本发明的一个实施例的电子控制模块的线路图。Fig. 4 schematically shows a circuit diagram of an electronic control module in accordance with one embodiment of the present invention in a drive system for a mobile garbage compactor.
具体实施方式detailed description
在本申请的各附图中,结构相同或功能相似的特征由相同的附图标记表示。In the drawings of the present application, structurally identical or functionally similar features are denoted by the same reference numerals.
以下以一个具体实施例来描述本发明的垃圾压实机。应当清楚所有相关描述的技术内容同样适用于移动式垃圾压实机。The garbage compactor of the present invention will be described below in a specific embodiment. It should be clear that the technical content of all relevant descriptions is equally applicable to mobile garbage compactors.
如图1和2所示,垃圾压实机包括壳体,在所述壳体内安装有用于处置垃圾的提料机构2000以及用于对垃圾进行压缩的推头机构1000。提料机构2000和推头机构1000经由各自的液压缸组件进行动作。每个液压缸组件包括液压缸以及在所述液压缸内可以来回移动的活塞。推头机构1000的活塞与其推头操作性相连,用于驱动推头压缩垃圾。液压缸设有两个液压油口,通过依次向不同的液压油口注入高压燃油实现活塞在液压缸内的双向移动。As shown in FIGS. 1 and 2, the garbage compactor includes a housing in which a picking mechanism 2000 for disposing of garbage and a pusher mechanism 1000 for compressing the garbage are installed. The picking mechanism 2000 and the pusher mechanism 1000 operate via respective hydraulic cylinder assemblies. Each hydraulic cylinder assembly includes a hydraulic cylinder and a piston that is movable back and forth within the hydraulic cylinder. The piston of the pusher mechanism 1000 is operatively coupled to its pusher for driving the pusher to compress the trash. The hydraulic cylinder is provided with two hydraulic oil ports, and the two-way movement of the piston in the hydraulic cylinder is realized by sequentially injecting high-pressure fuel into different hydraulic ports.
垃圾压实机还包括驱动系统,所述驱动系统包括如图3所示的液压回路以及如图4所示的电子控制模块。The trash compactor also includes a drive system including a hydraulic circuit as shown in FIG. 3 and an electronic control module as shown in FIG.
图3仅仅示出了根据本发明的液压回路的一个具体实施例。液压回路包括电磁换向阀YV1、阀组件200、两个单向阀C1和C2、液压泵BP以及电动机M1。在所示的实施例中,电磁换向阀YV1为一个两位六通阀,阀的四个端口A1、A2、B1、B2分别经由液压管路与推头机构1000的液压缸1的两个液压油口以及提料机构2000的液压缸2的两个液压油口相连。Figure 3 shows only one specific embodiment of a hydraulic circuit in accordance with the present invention. The hydraulic circuit includes an electromagnetic reversing valve YV1, a valve assembly 200, two check valves C1 and C2, a hydraulic pump BP, and an electric motor M1. In the illustrated embodiment, the electromagnetic reversing valve YV1 is a two-position six-way valve, and the four ports A1, A2, B1, B2 of the valve are respectively via the hydraulic line and the two cylinders 1 of the pusher mechanism 1000 The hydraulic port and the two hydraulic ports of the hydraulic cylinder 2 of the lifting mechanism 2000 are connected.
如图所示,阀组件200包括两个溢流阀F1、F2以及两个单向阀C3和C4。液压泵BP可以是双向定量液压泵。电动机M1驱动液压泵BP工作。依电动机M1的输出功率,液压泵BP可以为液压回路提供 压力大小不同的液压油。阀组件200经由液压管路与电磁换向阀YV1的剩下两个端口A和B相连。As shown, the valve assembly 200 includes two relief valves F1, F2 and two one-way valves C3 and C4. The hydraulic pump BP can be a two-way quantitative hydraulic pump. The motor M1 drives the hydraulic pump BP to operate. According to the output power of the motor M1, the hydraulic pump BP can provide the hydraulic circuit Hydraulic oil with different pressures. The valve assembly 200 is connected to the remaining two ports A and B of the electromagnetic reversing valve YV1 via a hydraulic line.
液压回路还包括油箱100,其中存储有用于驱动液压缸组件的液压油。从油箱100引出的液压管路经由两个单向阀C1和C2分别与阀组件200的端口P1和P2相连。除此以外,这两个单向阀C1和C2还与液压泵BP流体相连。The hydraulic circuit also includes a fuel tank 100 in which hydraulic oil for driving the hydraulic cylinder assembly is stored. The hydraulic lines leading from the fuel tank 100 are connected to the ports P1 and P2 of the valve assembly 200 via two check valves C1 and C2, respectively. In addition to this, the two check valves C1 and C2 are also fluidly connected to the hydraulic pump BP.
以下介绍根据本发明的实施例的液压回路的工作原理。The operation of the hydraulic circuit according to an embodiment of the present invention will be described below.
当电动机M1正转时,油箱100中的液压油经由单向阀C2被吸入液压泵BP,然后通过单向阀C1进入阀组件200的端口P1。如果此时电磁换向阀YV1断电,如图3所示,电磁换向阀YV1的端口A与端口A1连通,电磁换向阀YV1的端口B与端口B1连通,则液压油由端口A流入电磁换向阀YV1,从端口A1流出进入到推头机构的液压缸1的下室从而推动活塞向上运动。推头机构的液压缸1的上室中的液压油经由端口B1回流入电磁换向阀YV1,然后从端口B经由溢流阀F2流回油箱100中。如果此时电磁换向阀YV1通电,则电磁换向阀的端口A与端口A2连通,端口B与端口B2连通,液压油经由端口A流入电磁换向阀YV1,从端口A2流入到提料机构的液压缸2的上室从而推动活塞向下运动。提料机构的液压缸2的下室中的液压油经由端口B2回流入电磁换向阀YV1,从端口B经由溢流阀F2流回到油箱100中。When the motor M1 is rotating forward, the hydraulic oil in the oil tank 100 is drawn into the hydraulic pump BP via the check valve C2, and then enters the port P1 of the valve assembly 200 through the check valve C1. If the electromagnetic reversing valve YV1 is de-energized at this time, as shown in FIG. 3, the port A of the electromagnetic reversing valve YV1 is in communication with the port A1, and the port B of the electromagnetic reversing valve YV1 is in communication with the port B1, and the hydraulic oil flows in from the port A. The electromagnetic reversing valve YV1 flows out from the port A1 into the lower chamber of the hydraulic cylinder 1 of the pusher mechanism to push the piston upward. The hydraulic oil in the upper chamber of the hydraulic cylinder 1 of the pusher mechanism is returned to the electromagnetic reversing valve YV1 via the port B1, and then flows back from the port B through the relief valve F2 to the tank 100. If the electromagnetic reversing valve YV1 is energized at this time, the port A of the electromagnetic reversing valve is in communication with the port A2, the port B is in communication with the port B2, the hydraulic oil flows into the electromagnetic reversing valve YV1 via the port A, and flows into the lifting mechanism from the port A2. The upper chamber of the hydraulic cylinder 2 thus pushes the piston downward. The hydraulic oil in the lower chamber of the hydraulic cylinder 2 of the take-up mechanism flows back into the electromagnetic reversing valve YV1 via the port B2, and flows back from the port B through the relief valve F2 to the tank 100.
当电动机M1反转时,油箱100中的液压油经由单向阀C1被吸入液压泵BP,然后通过单向阀C2进入阀组件200的端口P2。如果此时电磁换向阀YV1断电,如图3所示,电磁换向阀的端口A与端口A1连通,端口B与端口B1连通,则液压油由端口B流入电磁换向阀YV1,从端口B1流出进入到推头机构的液压缸1的上室从而推动活塞向下运动。推头机构的液压缸1的下室中的液压油经由端口A1进入电磁换向阀YV1,从端口A经由溢流阀F1流回油箱100中。如果此时电磁换向阀YV1通电,则电磁换向阀YV1的端口A与端口A2连通,端口B与端口B2连通,液压油经由端口B流入电磁换向阀YV1,从端口B2流入到提料机构的液压缸2的下室从而推动活塞向上运动。提料机构的液压缸2的上室中的液压油经由端口A2进入电磁换向阀YV1,从 端口A经由溢流阀F1流回油箱100中。When the motor M1 is reversed, the hydraulic oil in the oil tank 100 is drawn into the hydraulic pump BP via the check valve C1, and then enters the port P2 of the valve assembly 200 through the check valve C2. If the electromagnetic reversing valve YV1 is de-energized at this time, as shown in FIG. 3, the port A of the electromagnetic reversing valve is in communication with the port A1, and the port B is connected to the port B1, the hydraulic oil flows from the port B into the electromagnetic reversing valve YV1. The port B1 flows out into the upper chamber of the hydraulic cylinder 1 of the pusher mechanism to push the piston downward. The hydraulic oil in the lower chamber of the hydraulic cylinder 1 of the pusher mechanism enters the electromagnetic reversing valve YV1 via the port A1, and flows back to the tank 100 from the port A via the relief valve F1. If the electromagnetic reversing valve YV1 is energized at this time, the port A of the electromagnetic reversing valve YV1 communicates with the port A2, the port B communicates with the port B2, and the hydraulic oil flows into the electromagnetic reversing valve YV1 via the port B, and flows into the material from the port B2. The lower chamber of the hydraulic cylinder 2 of the mechanism thereby pushes the piston upward. The hydraulic oil in the upper chamber of the hydraulic cylinder 2 of the lifting mechanism enters the electromagnetic reversing valve YV1 via the port A2, from Port A flows back into the tank 100 via the relief valve F1.
可以看出,在本发明的技术方案中,液压缸内的活塞的移动方向与电动机M1的输出转向是相关联的。本领域技术人员应当清楚,活塞的移动方向与电动机M1的输出转向也能够以上述方式相反地设置。It can be seen that in the technical solution of the present invention, the moving direction of the piston in the hydraulic cylinder is associated with the output steering of the motor M1. It will be apparent to those skilled in the art that the direction of movement of the piston and the output steering of the motor M1 can also be reversed in the manner described above.
在以上示意性实施例中,当电磁换向阀YV1断电时,电磁换向阀YV1的端口A与端口A1连通,电磁换向阀YV1的端口B与端口B1连通;当电磁换向阀YV1通电时,电磁换向阀的端口A与端口A2连通,端口B与端口B2连通。在另一替代实施例中,电磁换向阀YV1的操作次序也可以颠倒地设置,例如电磁换向阀YV1断电时,电磁换向阀的端口A与端口A2连通,端口B与端口B2连通;而当电磁换向阀YV1通电时,电磁换向阀YV1的端口A与端口A1连通。In the above illustrative embodiment, when the electromagnetic reversing valve YV1 is de-energized, the port A of the electromagnetic reversing valve YV1 is in communication with the port A1, and the port B of the electromagnetic reversing valve YV1 is in communication with the port B1; when the electromagnetic reversing valve YV1 When energized, port A of the electromagnetic reversing valve is in communication with port A2, and port B is in communication with port B2. In another alternative embodiment, the operational sequence of the electromagnetic reversing valve YV1 can also be reversed. For example, when the electromagnetic reversing valve YV1 is powered off, the port A of the electromagnetic reversing valve is in communication with the port A2, and the port B is connected to the port B2. When the electromagnetic reversing valve YV1 is energized, the port A of the electromagnetic reversing valve YV1 is in communication with the port A1.
图4仅仅示出了根据本发明的电子控制模块的一个具体实施例。电子控制模块主要包括变频控制器20、电源模块P1、PLC控制器40以及控制面板30。电网交流电源与变频控制器的输入端相连接为变频控制器供电,变频控制器20可以对输入电源进行自适应,也就是说,无论输入380V三相电还是220V两相电均适用。例如,变频控制器可以由变频器和相关控制电路组成。变频控制器20的输出端与电动机M1相连接,能够实时检测电动机M1的负载电流并且控制电动机M1的输出功率、尤其控制电动机M1的输出轴的转速,以此控制液压泵BP的运行。变频控制器20与通过总线与PLC控制器40相连以进行数据通信。M2为变频控制器20的风扇,用于冷却变频控制器20。Figure 4 shows only one specific embodiment of an electronic control module in accordance with the present invention. The electronic control module mainly includes an inverter controller 20, a power module P1, a PLC controller 40, and a control panel 30. The AC power supply of the power grid is connected to the input end of the variable frequency controller to supply power to the variable frequency controller. The variable frequency controller 20 can adapt the input power supply, that is, whether the input of 380V three-phase power or 220V two-phase power is applicable. For example, the variable frequency controller can be composed of a frequency converter and associated control circuits. The output of the variable frequency controller 20 is connected to the motor M1, and can detect the load current of the motor M1 in real time and control the output power of the motor M1, in particular, the rotational speed of the output shaft of the motor M1, thereby controlling the operation of the hydraulic pump BP. The variable frequency controller 20 is connected to the PLC controller 40 via a bus for data communication. M2 is a fan of the inverter controller 20 for cooling the inverter controller 20.
电源模块P1输出24V直流电压,以便向控制面板30和PLC控制器40以及负载50和负载60供电。在图4中,负载50可以认为是图3所示的电磁换向阀,负载60为控制面板30上的信号指示灯。为了便于用户操作,控制面板30可以为触摸屏式控制面板,与PLC控制器40数据相连,用于向其发出各种控制指令。例如,在控制面板30可以设计有助于用户操作的人机互动操作界面,便于用户直观地进行操作或者显示操作参数。The power module P1 outputs a 24V DC voltage to supply power to the control panel 30 and the PLC controller 40, as well as the load 50 and the load 60. In FIG. 4, the load 50 can be considered to be the electromagnetic directional control valve shown in FIG. 3, and the load 60 is a signal indicator on the control panel 30. For user convenience, the control panel 30 can be a touch screen type control panel that is coupled to the PLC controller 40 for issuing various control commands thereto. For example, the control panel 30 can be designed with a human-machine interactive operation interface that facilitates user operation, facilitating the user to intuitively operate or display operational parameters.
以下参照图3和4,介绍根据本发明的驱动系统的工作过程。The operation of the drive system according to the present invention will now be described with reference to Figs.
首先,需要指出的是推头机构的推头动作方式包括前进与后退,其中推头的前进动作中分为差动和正常运动。提料机构的动作方式包 括上升和下降。推头动作与提料机构的动作是分开进行的。First of all, it should be pointed out that the pusher movement mode of the pusher mechanism includes forward and backward, wherein the forward movement of the pusher is divided into differential and normal motion. Lifting mechanism action package Including rising and falling. The action of the pusher is performed separately from the action of the picking mechanism.
当垃圾压实机中开始压缩垃圾时,首先激活驱动系统,PLC控制器40控制电源模块P1输出高频率信号,并且使电机M1反转,保持电磁换向阀LV1断电使得推头后退到初始位置。When the garbage compactor starts to compress the garbage, the drive system is first activated, the PLC controller 40 controls the power module P1 to output a high frequency signal, and the motor M1 is reversed, and the electromagnetic reversing valve LV1 is turned off to cause the push head to retreat to the initial position. position.
当变频控制器20检测到电动机M1的负载电流上升到额定电流的一定倍数、例如1.5倍时,认为此时推头退到最后端,PLC控制器40控制电源模块P1输出低频率信号并且使电机M1正转,此时电磁换向阀LV1仍然保持断电,使得推头以正常速度前进;运行一定时间、例如1秒后,PLC控制器40控制电源模块P1输出高频率信号,推头差动前进、即快速前进。When the inverter controller 20 detects that the load current of the motor M1 rises to a certain multiple of the rated current, for example, 1.5 times, it is considered that the push head is retracted to the last end, and the PLC controller 40 controls the power module P1 to output a low frequency signal and causes the motor to M1 is rotating forward, at this time, the electromagnetic reversing valve LV1 is still powered off, so that the pusher advances at a normal speed; after a certain period of operation, for example, 1 second, the PLC controller 40 controls the power module P1 to output a high frequency signal, and the head is differentially driven. Go forward, fast forward.
推头前进过程中,如果遇到载荷(即接触到垃圾),则电动机M1的负载电流上升,当变频控制器20检测到负载电流达到额定电流的一定倍数、例如1.5倍后,PLC控制器40控制电源模块P1输出低频率信号,推头改变为正常速度前进(正常运动),对垃圾继续压缩;During the advancement process, if the load is encountered (ie, contact with garbage), the load current of the motor M1 rises, and when the inverter controller 20 detects that the load current reaches a certain multiple of the rated current, for example, 1.5 times, the PLC controller 40 The control power module P1 outputs a low frequency signal, and the push head changes to a normal speed forward (normal motion), and continues to compress the garbage;
当变频控制器20检测到电动机M1的负载电流上升到额定电流的一定倍数、例如2倍时,认为推头已经到达最前端,不能继续压缩,此时PLC控制器40控制电源模块P1停止输出,电机停转。然后,一定时间、例如1秒后,PLC控制器40控制电源模块P1输出高频率信号并且使电动机M1反转,推头快速后退,当推头退回初始位置时,PLC控制器40控制电源模块P1停止输出,电动机M1停止运转,推头的运行循环结束。When the inverter controller 20 detects that the load current of the motor M1 rises to a certain multiple of the rated current, for example, 2 times, it is considered that the push head has reached the foremost end, and the compression cannot be continued. At this time, the PLC controller 40 controls the power supply module P1 to stop outputting. The motor stops. Then, after a certain time, for example, 1 second, the PLC controller 40 controls the power module P1 to output a high frequency signal and inverts the motor M1, and the push head quickly retreats. When the push head returns to the initial position, the PLC controller 40 controls the power module P1. The output is stopped, the motor M1 is stopped, and the operating cycle of the pusher is completed.
以上虽然仅介绍了推头的运行动作,但是本领域技术人员应当清楚同样的操控方式也适用于提料机构的动作。Although only the operation of the pusher has been described above, it will be apparent to those skilled in the art that the same control mode is also applicable to the action of the picking mechanism.
在推头运行过程中,如果需要添加垃圾,则首先使PLC控制器40控制电磁换向阀YV1得电,此时推头停止动作,控制电动机M1正转,提料机构2000上升,控制电动机M1反转,提料机构下降,完成倾倒垃圾。During the operation of the pusher, if it is necessary to add garbage, firstly, the PLC controller 40 controls the electromagnetic reversing valve YV1 to be powered. At this time, the push head stops, the control motor M1 rotates forward, the lifting mechanism 2000 rises, and the motor M1 is controlled. Reversed, the feeding mechanism fell, and the dumping of garbage was completed.
根据不同提料机构,电源模块P1输出不同频率,确保垃圾压实机运行平稳。完成倾倒垃圾以后,控制推头后退回到开始压缩垃圾时的初始位置;当执行n次推头的运行循环时,或者当时间达到某一预先确定的时间阈值时,控制垃圾压实机停止动作,运行结束。 According to different feeding mechanisms, the power module P1 outputs different frequencies to ensure that the garbage compactor runs smoothly. After the dumping of the garbage is completed, the control pusher is returned to the initial position when the garbage is started to be compressed; when the running cycle of the pusher is performed n times, or when the time reaches a predetermined time threshold, the garbage compactor is stopped. The run ends.
运行过程中,如果遇到紧急情况,则关闭电磁换向阀YV1,电源模块P1输出停止;运行过程中,如果电动机M1过载或者垃圾压实机异常时,则停止垃圾压实机,关闭电磁换向阀YV1,电源模块P1输出停止,运行结束;如果电动机M1过载,运行结束,1秒后过载自动复位,垃圾压实机可以正常启动。当垃圾压实机重新开始被装载时,通过电源模块P1输出低频率信号,推头由快速(差动)运动变化为正常速度运动,如果检测到电负载流值在短时间内(小于循环时间值)上升到2.2倍额定电流至2.6倍额定电流,则确定垃圾压实机已满,至少3秒后,满载指示灯亮、例如指示灯60亮,运行结束,整个设备的启动按钮端常闭点断开,整个设备无法启动,或者提料机构的启动按钮端常闭点断开,无法启动。During operation, if an emergency situation occurs, the electromagnetic reversing valve YV1 is closed, and the output of the power module P1 is stopped. If the motor M1 is overloaded or the garbage compactor is abnormal during operation, the garbage compactor is stopped, and the electromagnetic exchange is turned off. To the valve YV1, the power module P1 output stops, the operation ends; if the motor M1 is overloaded, the operation ends, the overload is automatically reset after 1 second, and the garbage compactor can be started normally. When the garbage compactor is restarted, the low frequency signal is output through the power module P1, and the push head changes from a fast (differential) motion to a normal speed motion, and if the electrical load flow value is detected in a short time (less than the cycle time) The value rises to 2.2 times the rated current to 2.6 times the rated current, then it is determined that the garbage compactor is full. After at least 3 seconds, the full load indicator is on, for example, the indicator light 60 is on, the operation is over, and the start button end of the entire device is normally closed. If the device is disconnected, the entire device cannot be started, or the start button of the feeding mechanism is normally closed and cannot be started.
采用本发明的技术方案,控制既可以采用380V三相控制,又可以采用220V两相控制,解决了不同客户的电源规格不同问题;液压回路组成的供油系统使用大流量低压力方式,满足在空载情况下的快速运行要求;液压回路采用了很少的液压元件,没有节流阀液压元件,不仅节能还能更好的控制液压油的温度,系统通过调整电动机的频率和转速来调整液压动力;所需要的液压动力通过由变频控制器控制的电力来产生,与设有节流阀的传统的系统不同,节约了能量;电子控制模块采用变频电源模块,用于完全依需要控制电动机的转速;仅需通过控制电动机的转速就能实现液压油流量变化控制;提料机构和推头机构的运行速度由电动机的不同转速所产生并受变频控制器控制的不同的液压油流量来调整;变频控制器可以测量电动机的电流和电压并且控制频率和电流曲线来控制电动机转速;在传统的系统中,电动机的转向与电源的相序是相关的,如果相序不正确的话,则电动机的旋转方向也可以不正确,用户必须要调整相序,而在本发明的系统中,变频控制器能自动地调整电源的相序,来使得电动机的转动方向正确;在本发明的系统中,变频控制器切换各机构的不同动作方式;在本发明的系统中,显示器用于显示压实机的操作,显示器包括触摸屏,来调整相关器件的操作设定;来自各个元器件和变频控制器的信号可以显示到显示器上;在压实机空载时,控制器通过检测负载电流就可以基于检测的电流计算出推头的位置。 By adopting the technical scheme of the invention, the control can adopt 380V three-phase control, and can adopt 220V two-phase control, which solves different power supply specifications of different customers; the oil supply system composed of the hydraulic circuit uses a large flow and low pressure mode to satisfy The fast running requirement under no-load conditions; the hydraulic circuit uses few hydraulic components, and there is no throttle hydraulic component, which not only saves energy but also better controls the temperature of the hydraulic oil. The system adjusts the hydraulic pressure by adjusting the frequency and speed of the motor. Power; the required hydraulic power is generated by the power controlled by the inverter controller, which saves energy unlike the conventional system with a throttle valve; the electronic control module uses a variable frequency power module for controlling the motor completely as needed. The speed of the hydraulic oil can be controlled by controlling the speed of the motor; the operating speed of the lifting mechanism and the pusher mechanism is generated by different speeds of the motor and is regulated by different hydraulic oil flows controlled by the inverter controller; The variable frequency controller measures the current and voltage of the motor and controls the frequency and The flow curve controls the motor speed; in the conventional system, the steering of the motor is related to the phase sequence of the power supply. If the phase sequence is not correct, the direction of rotation of the motor may also be incorrect, and the user must adjust the phase sequence. In the system of the present invention, the variable frequency controller can automatically adjust the phase sequence of the power supply to make the direction of rotation of the motor correct; in the system of the present invention, the variable frequency controller switches the different modes of operation of the mechanisms; in the system of the present invention The display is used to display the operation of the compactor, the display includes a touch screen to adjust the operational settings of the relevant device; the signals from the various components and the variable frequency controller can be displayed on the display; when the compactor is unloaded, the control By detecting the load current, the position of the pusher can be calculated based on the detected current.
另外,根据本发明的驱动系统,完全不用采用任何压力传感器,仅仅通过在推头运行时测量电动机的负载电流和/或负载电压就可以计算得出相关的负载状况。In addition, according to the drive system of the present invention, no pressure sensor is used at all, and the relevant load condition can be calculated simply by measuring the load current and/or the load voltage of the motor while the pusher is running.
在本发明的驱动系统中,由于电子控制模块的采用,电动机变频启动,启动电流减小,减少了对电网影响;电动机噪声降低,使用场合广泛;变频控制器具有精确电流保护功能,可以不再使用熔断器或者保险丝,根据实际情况提供自动恢复保护,防止任何过载情况;将控制单元与变频模块结合为一个变频控制器,减小控制柜空间,为液压系统留出更大的空间,更加高效;驱动系统中的液压回路简化,更少的液压元件,液压系统发热量减小,故障率更少;提料过程中,根据电流判断料斗位置,实现料斗最上端和最下端减速运行,减少扬尘和噪声;使用变频模块,实时检测电流,根据实际情况调整频率,降低能耗;经实际测试,新的控制方案比较现有控制系统节能30%。In the driving system of the invention, due to the adoption of the electronic control module, the motor frequency conversion starts, the starting current is reduced, and the influence on the power grid is reduced; the motor noise is reduced, and the use occasion is wide; the frequency conversion controller has the precise current protection function, and can no longer Use fuses or fuses to provide automatic recovery protection according to actual conditions to prevent any overload conditions; combine control unit and frequency conversion module into one inverter controller to reduce control cabinet space, leaving more space for hydraulic system and more efficient The hydraulic circuit in the drive system is simplified, the hydraulic components are less, the heat generated by the hydraulic system is reduced, and the failure rate is less. During the feeding process, the position of the hopper is determined according to the current, and the uppermost and lowermost ends of the hopper are decelerated to reduce dust. And noise; using the frequency conversion module, real-time detection of current, adjust the frequency according to the actual situation, reduce energy consumption; after actual testing, the new control scheme compares the existing control system with energy saving by 30%.
综上所述,本发明提供了一种用于垃圾压实机、尤其移动式垃圾压实机的驱动系统,所述驱动系统包括:In summary, the present invention provides a drive system for a garbage compactor, particularly a mobile garbage compactor, the drive system comprising:
液压回路,所述液压回路与所述垃圾压实机的推头机构液压缸组件和提料机构液压缸组件相连,以选择性驱动所述液压缸组件之一,所述液压回路包括液压泵以及驱动所述液压泵的电动机,所述电动机的负载电流随所述液压缸组件的运行状态而变;以及a hydraulic circuit coupled to the pusher mechanism hydraulic cylinder assembly and the picking mechanism hydraulic cylinder assembly of the refuse compactor to selectively drive one of the hydraulic cylinder assemblies, the hydraulic circuit including a hydraulic pump Driving an electric motor of the hydraulic pump, the load current of the electric motor being varied with an operating state of the hydraulic cylinder assembly;
用于控制所述液压回路的电子控制模块,所述电子控制模块包括变频控制器,所述变频控制器与所述电动机相连,用于监测所述电动机的负载电流并对所述电动机变频调速,其中,所述电子控制模块基于所述电动机的负载电流经由所述液压回路控制所述液压缸组件的动作。An electronic control module for controlling the hydraulic circuit, the electronic control module comprising a variable frequency controller, the variable frequency controller being connected to the motor for monitoring a load current of the motor and frequency control of the motor Wherein the electronic control module controls the action of the hydraulic cylinder assembly via the hydraulic circuit based on a load current of the electric motor.
在说明书中仅仅示意性介绍了本发明的基本思路,本领域技术人员应当清楚相关的组成部分根据需要也可以更改。例如,电磁换向阀也可以为三位六通阀,加上同时停止向两个液压缸供油的一个档位。另外,其它形式的换向装置也可以在本发明中采用,只要实现同样的功能即可。作为替代地,PLC控制器也可以由其它任何的控制电路替代,只要能实现同样的功能即可。The basic idea of the invention is only schematically illustrated in the specification, and it will be apparent to those skilled in the art that the relevant components can be modified as needed. For example, the electromagnetic reversing valve can also be a three-position six-way valve, plus a gear that simultaneously stops supplying oil to the two hydraulic cylinders. In addition, other forms of commutation devices can also be employed in the present invention as long as the same functions are achieved. Alternatively, the PLC controller can be replaced by any other control circuit as long as the same function can be achieved.
尽管这里详细描述了本发明的特定实施方式,但它们仅仅是为了解 释的目的而给出的,而不应认为它们对本发明的范围构成限制。在不脱离本发明精神和范围的前提下,各种替换、变更和改造可被构想出来。 Although specific embodiments of the invention are described in detail herein, they are merely for understanding They are given for the purpose of illustration and are not to be construed as limiting the scope of the invention. Various alternatives, modifications, and adaptations are conceivable without departing from the spirit and scope of the invention.

Claims (10)

  1. 一种用于垃圾压实机、尤其移动式垃圾压实机的驱动系统,所述驱动系统包括:A drive system for a garbage compactor, in particular a mobile garbage compactor, the drive system comprising:
    液压回路,所述液压回路与所述垃圾压实机的推头机构液压缸组件和提料机构液压缸组件相连,以选择性驱动所述液压缸组件之一,所述液压回路包括液压泵以及驱动所述液压泵的电动机,所述电动机的负载电流随所述液压缸组件的运行状态而变;以及a hydraulic circuit coupled to the pusher mechanism hydraulic cylinder assembly and the picking mechanism hydraulic cylinder assembly of the refuse compactor to selectively drive one of the hydraulic cylinder assemblies, the hydraulic circuit including a hydraulic pump Driving an electric motor of the hydraulic pump, the load current of the electric motor being varied with an operating state of the hydraulic cylinder assembly;
    用于控制所述液压回路的电子控制模块,所述电子控制模块包括变频控制器,所述变频控制器与所述电动机相连,用于监测所述电动机的负载电流并对所述电动机变频调速控制,其中,所述电子控制模块基于所述电动机的负载电流经由所述液压回路控制所述液压缸组件的动作。An electronic control module for controlling the hydraulic circuit, the electronic control module comprising a variable frequency controller, the variable frequency controller being connected to the motor for monitoring a load current of the motor and frequency control of the motor Control, wherein the electronic control module controls the action of the hydraulic cylinder assembly via the hydraulic circuit based on a load current of the electric motor.
  2. 根据权利要求1所述的驱动系统,其特征在于,所述液压回路包括一个电磁换向阀以及存储液压油的液压油箱,所述电磁换向阀与所述推头机构液压缸组件和所述提料机构液压缸组件相连,受所述电子控制模块的控制,以选择性接通所述液压缸组件之一与所述液压油箱之间的油路。A drive system according to claim 1 wherein said hydraulic circuit includes an electromagnetic reversing valve and a hydraulic oil tank for storing hydraulic oil, said electromagnetic reversing valve and said pusher mechanism hydraulic cylinder assembly and said A picking mechanism hydraulic cylinder assembly is coupled to be controlled by the electronic control module to selectively energize an oil passage between one of the hydraulic cylinder assemblies and the hydraulic oil tank.
  3. 根据权利要求1或2所述的驱动系统,其特征在于,每个液压缸组件包括液压缸以及在所述液压缸内能够移动的活塞,被驱动的液压缸组件的活塞的移动方向取决于所述电动机的输出转向。A drive system according to claim 1 or 2, wherein each of the hydraulic cylinder assemblies includes a hydraulic cylinder and a piston movable within the hydraulic cylinder, and a direction of movement of the piston of the driven hydraulic cylinder assembly depends on The output of the motor is turned.
  4. 根据权利要求3所述的驱动系统,其特征在于,被驱动的液压缸组件的活塞的移动速度取决于所述电动机的输出功率。The drive system of claim 3 wherein the speed of movement of the piston of the driven cylinder assembly is dependent on the output power of the motor.
  5. 根据权利要求3或4所述的驱动系统,其特征在于,所述电子控制模块能够基于检测到的负载电流计算确定被驱动的液压缸组件的运行状态,例如活塞在液压缸内的位置。 A drive system according to claim 3 or 4, wherein said electronic control module is operative to determine an operating state of the driven hydraulic cylinder assembly based on the detected load current, such as the position of the piston within the hydraulic cylinder.
  6. 根据前述权利要求任一所述的驱动系统,其特征在于,所述电子控制模块基于检测到的负载电流控制所述液压泵输出的液压油的压力和/或流量,来控制所述液压缸组件的动作快慢。A drive system according to any one of the preceding claims, wherein the electronic control module controls the pressure and/or flow of hydraulic oil output by the hydraulic pump based on the detected load current to control the hydraulic cylinder assembly The speed of the action.
  7. 根据前述权利要求任一所述的驱动系统,其特征在于,所述液压回路还包括在所述电磁换向阀与所述液压油箱之间的油路中设置的单向阀和/或溢流阀。A drive system according to any one of the preceding claims, wherein the hydraulic circuit further comprises a one-way valve and/or overflow disposed in an oil passage between the electromagnetic directional control valve and the hydraulic oil tank valve.
  8. 根据前述权利要求任一所述的驱动系统,其特征在于,所述电子控制模块包括触摸屏式控制面板,用于在其上显示并设定所述驱动系统的参数。A drive system according to any of the preceding claims, wherein said electronic control module comprises a touch screen control panel for displaying and setting parameters of said drive system thereon.
  9. 根据前述权利要求任一所述的驱动系统,其特征在于,所述电子控制模块基于所述电动机的负载电流确定所述垃圾压实机内的垃圾量。A drive system according to any of the preceding claims, wherein said electronic control module determines the amount of waste in said refuse compactor based on the load current of said electric motor.
  10. 一种垃圾压实机、尤其移动式垃圾压实机,包括推头机构、提料机构以及对二者进行驱动控制的根据前述权利要求任一所述的驱动系统。 A garbage compactor, in particular a mobile garbage compactor, comprising a pusher mechanism, a picking mechanism and a drive system according to any of the preceding claims.
PCT/CN2016/081407 2015-05-08 2016-05-09 Trash compactor and driving system thereof WO2016180302A1 (en)

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