CN200963915Y

CN200963915Y - Brand fast forming machine

Info

Publication number: CN200963915Y
Application number: CN 200620156471
Authority: CN
Inventors: 李成超
Original assignee: Individual
Current assignee: Individual
Priority date: 2006-12-06
Filing date: 2006-12-06
Publication date: 2007-10-24
Anticipated expiration: 2016-12-06

Abstract

Disclosed is a new trademark quickly-molding machine, comprising a mould cutting mechanism, a machine body, a motor, an oil tank, a high-pressure fuel pump, a high-pressure oil pipe, a panel button switch, a foot switch, a time controller, a temperature controller. The mould cutting mechanism comprises a cylinder, a piston mechanism, a fixation plate, a heating plate, a thermocouple, a template, a thin knife mould, a backing plate, a pressure plate device, a station for placing the trademark, and a positioning plate. The piston mechanism of the mould cutting mechanism includes a piston rod, a piston body, a piston sleeve, a key bar, an active plug rod cover, a gasket, a silicon colloid, a pressure spring and a molding thimble. The utility model can not only cut the trademark quickly and efficiently, but also can sinter the outer margin of the cut trademark with out powder yam or burr when cutting the trademark.

Description

A kind of novel trade mark rapidform machine

Technical field

The utility model relates to a kind of novel trade mark rapidform machine, refers in particular to be applicable to that trade mark cuts boiling hot rapidform machine.

Prior art

Trade marks such as all cloth, chemical fibre, blending on the market are to adopt hand cutting substantially now.A trade mark is by hand from beginning to need four procedures to moulding.After trade mark is transported to processing enterprise and boiling hot upward paper, after with scissors trade mark is cut into single one by one trade mark earlier, shear off along the trade mark periphery with scissors again.Cut by hand if want the outward appearance forming, action will be slowly, efficient will be low and influence delivery date, and the trade mark that personnel cut is in the majority to be that outward appearance is uneven, directly influences quality, and this is to process trade mark industry insurmountable sharp-pointed problem for a long time.If action is quicker, do not notice that slightly cutting the trade mark that comes will cancel.The trade mark that comes out by hammer-shears also can occur inevitably the loosing phenomenon of yarn, solve this problem of yarn of loosing, to carry out the operation that another road scalds the limit toward contact, generally be to take electric iron to scald a circle with manpower along the trade mark outward flange, the yarn sintering, slow motion is a problem, another problem is that the temperature of electric iron is uncontrollable, can only scald the limit with operating personnel's experience, as long as do not note a little, will produce the sintering burr at the edge of trade mark in the action of scalding the limit, burr has influence to next step lock seaming operation at once, because computerized emboridering machine directly is locked on the clothes, so also can produce waste product.

Summary of the invention

In order to overcome the deficiencies in the prior art, the utility model provides a kind of novel trade mark rapidform machine, by improving, it thoroughly eliminates old technology, by manual steering mechanical processing, use the utility model operates once and only needs 0.4 second, just can finish the work that old technology needs four procedures just can finish, and influences the problem of industry development thereby the present personnel on the market of solution lack.Cutting the boiling hot single 8 hours workload of more easy trade mark by hand can be above 1000, and a playscript with stage directions utility model at the same time between in just can finish 30,000 trade marks, cut boiling hot polygon-shaped single 8 hours workloads of trade mark by hand and can not surpass 600 trade marks, and a playscript with stage directions utility model is with just finishing 1.5 ten thousand trade marks in the time.The trade mark that uses the utility model punching press to come out, well-balanced all around, the apparent size unanimity solves trade mark face shaping in the manual operations and left-right deviation, problem not of uniform size occur.

The utility model adopts following technical scheme: a kind of novel trade mark rapidform machine comprises: die cutting mechanism, frame, motor, fuel tank, high-pressure oil pump, high-pressure oil pipe, panel button switch, floor push, time controller, temperature controller.Die cutting mechanism is fixed on the frame, and the startup by motor makes high-pressure oil pump that the oil in the fuel tank is flowed to oil cylinder in the die cutting mechanism by high-pressure oil pipe.The panel button switch is connected with floor push, and floor push is connected with time controller.Floor push can be adjusted oil cylinder residence time up and down.The effect of time controller is temperature to be transferred to cut boiling hot most optimal retention time.Button switch control floor push on the panel, floor push is the control time controller again, time controller control magnetic valve, magnetic valve is controlled about the oil cylinder again, as long as close the push button on the top panel, even the commentaries on classics that high-pressure oil pump is not stopping, oil cylinder can not move yet, operating personnel safeguard in this case or more during mold exchange, can avoid stepping on floor push because of habituation action mistake and cause operator's hand injured, so button switch play the effect of dual fail-safe.

As one of improvement of the present utility model, the die cutting mechanism in the utility model comprises: oil cylinder, piston mechanism, fixed head, heating board, thermocouple, template, thin knife mold, backing plate, plate press device, trade mark are put platform, location-plate.

Heating board is made up of two plate of material with heat conductivility that are built-in with electric furnace heating wire, the operation principle of heating board is as follows: open temperature controller button switch on the panel, according to different braided materials, temperature controller is transferred to this kind trade mark to be cut boiling hot temperature required, by the thermocouple that is connected with temperature controller electric energy is transferred to electric furnace heating wire by the heating board heating power, when temperature reaches predetermined temperature, thermocouple can disconnect power supply automatically, when temperature was lower than predetermined temperature, thermocouple can send electricity allow heating board work again automatically.The effect of fixed head is that piston mechanism is fixedlyed connected with heating board.The effect of template is that thin knife mold and heating board are closely coupled together, and the heat from heating board is transferred to thin knife mold by template like this, thereby plays the effect of scalding trade mark of cutting.The shape of thin knife mold is cut boiling hot concrete shape according to required trade mark and is made by the mould molding machine, the thickness of the thin knife mold in the utility model is about 1cm, height is between 8cm-17cm, the thin knife mold that is lower than 8cm can scorch the trade mark that is placed on the trade mark storing platform, be higher than the requirement that the temperature of the above thin knife mold blade of 17cm does not reach sintering temperature, will produce the loose phenomenon of yarn of trade mark.Backing plate is anchored on trade mark and puts on the platform, and the effect of backing plate is to be used for filling up putting being cut boiling hot trade mark.The effect of plate press device is the smooth of subbolster, can not misplace because of the punching press of die cutting mechanism or be out of shape.The effect of location-plate is to allow operating personnel find exactly cut the accurate position of scalding trade mark.

Die cutting mechanism has just formed from oil cylinder → piston mechanism → fixed head → heating board → template → thin knife mold → backing plate → trade mark and has put the top-down structure of platform like this.Oil cylinder drives the downward punching press of piston mechanism by the piston rod on the piston mechanism under the effect of high-pressure oil pump, meanwhile, the electric furnace heating wire in the heating board generates heat behind the thermocouple electric energy transmitting, and heat energy is transferred to heating base plate, template and thin knife mold.When the temperature of thin knife mold reached certain value, along with the following of die cutting mechanism dashes, thin knife mold stamped out the trade mark peripheral edge and simultaneously with sintering around the trade mark, so just trade mark can be cut and scald moulding and the phenomenon of can not occur again loosing yarn or burr.

As another improvement of the present utility model, the piston mechanism in the die cutting mechanism comprises: piston rod, piston body, piston bush, key bar, motion stops bowl cover, pad, colloidal silica, compression spring, moulding thimble.

All be provided with keyway on piston body and the piston bush, the effect of keyway is to be used for inserting the key bar, the closely combining of key bar and keyway can make piston body carry on the piston bush inwall or down towards the time can not misplace.The piston body outer wall is provided with several oil grooves, and the effect of oil groove is to be used for oil storage, can play lubricated effect to piston body like this.There is a hole that can be used to put colloidal silica the upper end of piston body, the effect of colloidal silica be with piston rod down towards the time impulsive force of piston body changed into downward pressure, it is impaired that thin knife mold is difficult for, and makes the life-span of thin knife mold longer, and die-cut trade mark can reach about 150,000 times.There is a hole that can be used to put compression spring and moulding thimble the bottom of piston body, behind the downward die-cut trade mark of die cutting mechanism, the reaction force compression that compression spring is made progress by the moulding thimble, after the die cutting mechanism of die-cut intact trade mark is upwards carried, because the resilience of compression spring moves downward the moulding thimble and eject outside the thin knife mold having cut trade mark moment of scalding moulding in the uphill process.All be provided with centre hole on fixed head, heating board and the template, its effect is convenient to the moulding thimble and is passed through.

Piston mechanism has just formed from piston rod → motion stops bowl cover → pad → colloidal silica → piston body → piston bush → compression spring → top-down structure of moulding thimble like this.

The beneficial effects of the utility model are not only can cut trade mark fast and efficiently, and the phenomenon of the trade mark peripheral edge sintering that cuts can be able to not occurred again loosing when cutting yarn or burr.

The utility model is described in further detail below in conjunction with drawings and Examples.

Description of drawings

Fig. 1 is the combining structure schematic diagram of die cutting mechanism in the utility model;

Fig. 2 is the decomposition texture schematic diagram of first part of die cutting mechanism in the utility model;

Fig. 3 is the decomposition texture schematic diagram of second part of die cutting mechanism in the utility model.

The specific embodiment

A kind of novel trade mark rapidform machine comprises: die cutting mechanism, frame, motor, fuel tank, high-pressure oil pump, high-pressure oil pipe, panel button switch, floor push, time controller, temperature controller.As Fig. 1, Fig. 2 and shown in Figure 3, die cutting mechanism comprises: oil cylinder 1, piston mechanism 2, fixed head 3, heating board 4, thermocouple, template 5, thin knife mold 6, backing plate 7, plate press device 8, trade mark are put platform, location-plate 9.As shown in Figure 2, piston mechanism 2 comprises: piston rod 21, piston body 22, piston bush 23, key bar 24, motion stops bowl cover 25, colloidal silica 26, compression spring 27, moulding thimble 28, pad 29.There is the hole 221 of one 31mm * 60mm at the center, upper end of piston body 22, and it is the hole 222 of 10mm that there is a diameter of section at the center, lower end of piston body 22, and piston body 22 outer walls are provided with three oil grooves 223, and piston body 22 is provided with keyway 224.Piston bush 23 is provided with keyway 231.The center of screw 31, heating board 4 and template 5 all is provided with one and is convenient to the

hole

311,41 and 51 that moulding thimble 28 passes through.

Die cutting mechanism is fixed on the frame, and the upper end of the piston rod 21 in the bottom of oil cylinder 1 and the piston mechanism 2 is connected.Compression spring 27 is built in earlier in 22 times stomidiums 222 of piston body, inserts moulding thimble 28 again.Piston bush 23 usefulness screws are fixed on the frame, piston body 22 is inserted in the piston bush 23, again key bar 24 is inserted in the keyway 224 and 231.Colloidal silica 26 is inserted in piston body 22 upper end holes 221, pad 29 is placed on the top of colloidal silica 26, the hole on the motion stops bowl cover 25 is passed in piston rod 21 lower ends, and then piston rod 21 lower ends screw on nut again, and the hole that piston rod 21 lower ends are passed on the pad 29 is connected with colloidal silica 26 again.Motion stops bowl cover 25 and piston body 22 are connected by screw.Piston mechanism 2 and fixed head 3 are coupled together by the nut 225 of screw 31 with piston body 22 bottoms.Fixed head respectively has a screw for 3 four jiaos, and achieves a fixed connection by screw on 4 four jiaos of screw and nut and the heating boards.Heating board 4 is made up of two block plates that are built-in with electric furnace heating wire, and temperature controller and heating board 4 are connected by thermocouple.The thickness of template 5 is 1.2mm, and four jiaos of template 5 also have screw and realize closely being connected with heating base plate 4 with nut by screw.The tangent plane of thin knife mold 6 is shaped as rhombus, and its thickness is 1cm, and it highly is 10cm, and thin knife mold 6 is fixed in the bottom of template 5 by welding manner.Backing plate 7 is positioned at the below of thin knife mold 6, and is horizontally fixed on the trade mark storing platform.Two plate press devices 8 also are fixed on trade mark and put on the platform, and are positioned at the left and right sides of backing plate 7.Location-plate 9 comprises long location-plate and short location-plate, and location-plate is fixed on trade mark by connecting plate 91 and puts on the platform.

Whole die cutting mechanism has just formed from oil cylinder 1 → piston rod 21 → motion stops bowl cover 25 → pad 29 → colloidal silica 26 → piston body 22 → piston bush 23 → compression spring 27 → moulding thimble 28 → fixed head 3 → heating board 4 → template 5 → thin knife mold 6 → backing plate 7 → trade mark and has put the top-down structure of platform.

Claims

1, a kind of novel trade mark rapidform machine, comprise: die cutting mechanism, frame, motor, fuel tank, high-pressure oil pump, high-pressure oil pipe, the panel button switch, floor push, time controller, temperature controller, die cutting mechanism mainly is by oil cylinder (1), piston mechanism (2), fixed head (3), heating board (4), thermocouple, template (5), thin knife mold (6), backing plate (7), plate press device (8), location-plate (9), trade mark is put platform and is formed, piston mechanism (2) mainly is by piston rod (21), piston body (22), piston bush (23), key bar (24), motion stops bowl cover (25), colloidal silica (26), compression spring (27), moulding thimble (28), pad (29) is formed, it is characterized in that: oil cylinder (1) is connected by piston rod (21) with piston mechanism (2), colloidal silica (26) can be inserted in piston body (22) upper end hole (221), pad (29) is positioned at colloidal silica (26) upper end, compression spring (27) and moulding thimble (28) can be inserted under the piston body (22) in the stomidium (222), piston body (22) is connected by key bar (24) with piston bush (23), piston mechanism (2) is fixedlyed connected with fixed head (3), fixed head (3) is fixedlyed connected with heating board (4), heating board (4) is fixedlyed connected with template (5), template (5) is fixedlyed connected with thin knife mold (6), backing plate (7) is positioned at thin knife mold (6) below, backing plate (7), plate press device (8) all is fixed on trade mark with location-plate (9) and puts on the platform.

2, a kind of novel trade mark rapidform machine according to claim 1 is characterized in that: all be provided with keyway on piston body (22) and the piston bush (23).

3, a kind of novel trade mark rapidform machine according to claim 1 is characterized in that: the shape of thin knife mold (6) is not limit.

4, a kind of novel trade mark rapidform machine according to claim 1, it is characterized in that: heating board (4) is made up of two plate of material with heat conductivility that are built-in with electric furnace heating wire.

5, a kind of novel trade mark rapidform machine according to claim 1, it is characterized in that: piston body (22) lower end is provided with nut, and fixed head (3) is fixed on the lower end of piston body (22) by screw (31).

6, a kind of according to claim 1 or 5 novel trade mark rapidform machine is characterized in that: screw (31), heating board (4) and template (5) are provided with one and are convenient to the hole that moulding thimble (28) passes through.