Summary of the invention:
In order to solve approved product; Produce processing in enormous quantities; Realize automation production flow line; Improve the product precision; Promote product quality; Eliminate aspect technical barriers such as waste product; The utility model provides a kind of automatic control directional feeding; Automatically the control work positioning gauge is very little; Automatically clamp; Automatically control the rotary speed and the machining time of clamping work pieces; Automatically control feed dimensional accuracy (is changed different frock clamps; Cutter and different workpieces) just can the fast automatic Che of finishing Huo or mill or grind or bore or split the limit and split the end or slot rolling or crimping or connect the needle roller hopper again and carry out bearing and assemble or connect again that High-frequency machine quenches or differential annealing work; Automatically unclamp; Automatically eject the workpiece discharging; Automatic sorted product and waste material; Automatically the Full Automatic Multi-functional Multi-purpose Automatic Controlled Machine oily to the lathe bed attrition surface, that the fault autostop is reported to the police automatically.
The utility model is mainly by lathe bed, headstock, main shaft, noncoupled axle, bearing, belt pulley, spring chuck, discharging push rod, clamping and release clutch, the clamping and release pull bar, is formed near switch, protective cover, operation control panel saddle, upper slide rest, knife rest, feeding push rod, motor, reductor, eccentric wheel, pull bar, feed cam, feed tappet, return spring, feeding funnel, chute feeder, feed well.
The technical scheme that its technical problem that solves the utility model adopts is: one is equipped with the rectangle headstock on the rectangle lathe bed, bearing is equipped with on the casing both sides, main shaft is housed in the bearing, noncoupled axle is housed in the main shaft, main shaft stretches out on one of the casing outside and the noncoupled axle clamping and release clutch is housed, main shaft stretches out on the noncoupled axle of box inside spring chuck is housed, and the discharging push rod is housed in the anchor clamps, be equipped with on the main shaft belt pulley with belt be contained in down surface motor and be connected transmission.
Two rectangle saddles and two rectangle upper slide rests are housed on the lathe bed central guide track, and be provided with attrition surface self-oiling device, be to be used for positioning and fixing motionless (but also lengthwise movement in case of necessity) wherein near headstock saddle on one side, the two-way blow tank of automatic sorted product of rectangle and the square overhead door of waste material belt length is housed at the saddle front end, rectangle feed plunger cap is equipped with in the saddle rear end, on the seat threading cutter cross-tie is housed, one is equipped with rolling bearing, middle part axle and the rectangle feed tappet of bearing fixing on plunger cap, subfacies at tappet, main motor is housed to be stopped near switch, be used for the main control system motor, feed finishes the back and sends signal near switch, and main frame cuts off the power supply automatically, stall immediately.The movable upper slide rest of transverse movement is housed on saddle; cross-tie and feed buffer spring are equipped with in the upper slide rest rear end; the pull bar other end is connected interactive with one of feed tappet; and return spring is housed; the spring other end is fixed on the plunger cap; the square knife rest is housed on upper slide rest; cutting tool or many different cutting tools or slot rolling roller or seaming roller or other frock clamp is housed on the knife rest; cutter or workpiece etc.; rectangle vertical type feed well is equipped with at middle part, saddle side; charging is equipped with near switch in middle part, feed well side; be used for controlling charging and automatic counting; when in the feed well material being arranged; send signal near switch; automatically start the reductor motor; carry out self-feeding; counting; clamp; feed; unclamp; discharging and sorting; there are not material or not timing of material level autostop and warning; feed well is suitable for reading to be connected with rectangle tilting chute feeder end opening; chute feeder also is equipped with near switch above the middle part; be used for controlling feeding funnel; when not having material in the chute feeder or expecting to run out of; send signal near switch; automatically start feeding funnel and carry out feeding; autostop when material is full; in order to prevent hopper vibration influence lathe and product precision,, garden shape vibration feeding funnel or rectangle feed appliance do not disturb hopper discharging opening and chute feeder indirect connection the suitable for reading mutually so placing separately.
The fixing another side of saddle be equipped with can lengthwise movement movable saddle, the saddle front end is equipped with rectangle vertical type clamping and release rob support, the clamping and release pull bar that rectangle has a plurality of elongated slots is housed on the support, one on pull bar with axle and bearing fixing on support, the middle part elongated slot also uses axle and bearing fixing in the headstock front, the other end elongated slot is connected interaction with axle and bearing and main shaft with clamping and release clutch pull rod on the noncoupled axle, clutch and pull bar are clamped in the elongated slot fixed range or unclamp work, main motor is housed below pull bar clamps the position to be started near switch, be used for the main control system motor, after clamping, workpiece sends signal near switch, automatically start main motor, make the main shaft band clamping work pieces (or cutting tool, anchor clamps) fast rotational, in the saddle rear end feed cam is housed, rolling bearing of cam and feed tappet rolls and is connected interaction, on saddle, be equipped with and be used for the motionless upper slide rest of positioning and fixing (in case of necessity also can transverse movement), be equipped with above the upper slide rest in rectangle feeding tip-lever support (also can adorn other frock clamp or the cutting tool) tip-lever support of below, garden flexible top stem casing and buffering time-delay regulating spring are housed.Be provided with screwed hole in the top stem casing front end in the heart, so that change the push rod of multiple different model, specification, stud with magnet in the push rod front end centre bore, workpiece shift or come off when preventing feeding, the draw-bar seat of a side band set screw is equipped with at middle part, saddle side, and with the axle and bearing fixing on saddle, at the lathe bed afterbody a flat garden shape eccentric wheel is housed, eccentric wheel be contained in following speed reducer output shaft and be connected with key with keyway, on eccentric wheel, draw-bar seat also is housed on one side, interconnects interaction with pull bar.Pull bar two is provided with positive and negative screwed hole, is connected and the adjusting yoke haul distance with positive and negative screw on the draw-bar seat, and it is locked with nut to adjust the back, prevents to become flexible.Motor is housed below reductor, interconnects transmission with belt.
Clean and safe in utilization in order to guarantee the complete machine cleaning, so a closed protective cover of rectangle is housed on body, be provided with a garden shape feeding port above the protective cover, so that material loading, the protective cover front upper is provided with the observation fenestra, so that watch the working condition of machine at any time, at protective cover front another side a rectangle operation control display floater and automatic failure alarm device are housed, positive middle part is provided with a rectangle sliding door, so that adjust or change the frock clamp or the cutter of different model specification.
Need only during work material is poured in the hopper, start button, material automatic orientation in hopper enters feed well again after arranging and outputing to chute feeder automatically, when in the feed well material being arranged, charging is sent signal near switch, automatically start the reductor motor, the driven by motor reductor rotates, reductor drives the eccentric wheel that is contained in above the output shaft again and rotates, also drive simultaneously a garden Zhou Yundong of one side pull bar above the eccentric wheel, the pull bar other end vertical straight line of drive activity saddle again travels forward, the feeding push rod that also drives when saddle travels forward on the upper slide rest of top loading travels forward, material is ejected from the charging slotted eye, send in the noncoupled axle spring chuck, the clamping and release rob support of while saddle front end also drives the clamping and release pull bar and travels forward the fast automatic clamping of workpiece that is contained in the spring chuck, at this moment the main motor that clamps the position sends signal near switch, automatically start main motor, make the main shaft band clamping work pieces (or frock clamp cutter) fast rotational, at this moment the draw-bar seat on the movable saddle is under the Zhou Yundong effect of eccentric wheel draw-bar seat garden, another headband of pull bar at the vertical straight line of saddle and is retreated, the feed cam that is contained in the saddle rear end also retreats thereupon, cam progressively outwards ejects rolling bearing of feed tappet, owing to being fixed on, feed tappet middle part produces leverage on the plunger cap, with the laterally jacking forward of feed tappet other end, drive the movable upper slide rest on the fixing saddle, also straight line laterally cushions jacking forward, cutting tool in the upper slide rest upper tool post or slot rolling roller or seaming roller or other frock clamp cutter also straight line laterally cushion feed forward, cut fast clamping atwirl workpiece, finish and cut or split the limit and split the end or slot rolling or crimping or other work, at this moment the following main motor that is contained in one of feed tappet stops to send signal near switch, the main motor stall immediately of cutting off the power supply automatically, upper slide rest is self-return under the return spring effect, at this moment movable saddle still retreats continuing, also driving the clamping and release pull bar continues to retreat, the clamping and release clutch is unclamped automatically, the discharging push rod that is contained in the spring chuck plays a role, workpiece is ejected anchor clamps, automatically tumble in the splendid attire product container, fast automaticly finish a working cycles, so repeat work.
The beneficial effects of the utility model are: make manually-operated realize automation, it is also very safe not only to alleviate operator's labour intensity, more can improve the product precision, promote product quality, improve work efficiency, reduce cost, eliminate waste product, a machine tool is fast again more than manually-operated, and a people can operate many lathes simultaneously, forms automatic production line, a machine tool also has the multiple function and the multiple use of many lathes, can also use multiple different cutting tool and frock clamp simultaneously.
The specific embodiment:
Headstock (2) is housed on lathe bed (1), main shaft (3) is housed in headstock (2), main shaft is equipped with noncoupled axle in (3), and main shaft is equipped with belt pulley on (3), motor is housed below the belt pulley.Stretch out on the main shaft (3) in headstock (2) outside and the noncoupled axle clamping and release clutch (4) is housed, headstock (3) inboard is stretched out spring chuck (6) is housed on the noncoupled axle, spring chuck is equipped with the discharging push rod in (6), near on headstock (2) lathe bed (1) central guide track fixedly saddle is being housed, the saddle front end is equipped with the two-way blow tank of sorting, feed plunger cap (21) is equipped with in the rear end, feed tappet (20) is housed on the plunger cap (21), tappet (20) middle part is fixed on the plunger cap (21), (20) one of tappets are equipped with the feed cross-tie, rolling bearing is equipped with in the other end, at tappet (20) one subfacieses main motor being housed stops near switch, transverse movement upper slide rest (22) is housed on saddle, upper slide rest (22) rear end is equipped with cross-tie and is connected with (20) one of feed buffer spring and feed tappets, knife rest (23) is housed on the upper slide rest (22), cutting tool or other frock clamp or cutter are housed on the knife rest (23), feed well (7) is equipped with at middle part, saddle side, charging is equipped with near switch in middle part, feed well (7) side, feed well (7) is suitable for reading to be connected with chute feeder (8) end opening, feeding is equipped with near switch in chute feeder (8) middle part, and chute feeder (8) is suitable for reading to be connected indirectly with vibration feeding funnel (9) discharging opening.
At fixing saddle another side the movable saddle (18) of lengthwise movement is housed, saddle (18) front end is equipped with clamping and release rob support (11), clamping and release pull bar (12) is housed on the support (11), pull bar (12) other end is connected with clamping and release clutch (4) upper connecting rod on the noncoupled axle with main shaft, and the main motor startup is housed below clamping the position near switch, in saddle (18) rear end feed cam (19) is housed, (20) rolling bearings of cam (19) and feed tappet roll and are connected, on saddle (18), fixedly upper slide rest is housed, feeding tip-lever support (13) is housed above the upper slide rest, tip-lever support (13) front end is equipped with feeding push rod (10), stud with magnet in push rod (10) the front end endoporus, at middle part, saddle (18) side draw-bar seat is housed, at lathe bed (1) eccentric wheel (15) is housed above the afterbody, draw-bar seat also is housed above the eccentric wheel (15) on one side, with pull bar (14) two draw-bar seats are connected, reductor (16) is housed below eccentric wheel (15), motor (17) is housed below reductor (16), protective cover (5) is housed on lathe bed (1).