CN200961674Y - Welding large gear of converter slanting device secondary speed reducer - Google Patents

Welding large gear of converter slanting device secondary speed reducer Download PDF

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Publication number
CN200961674Y
CN200961674Y CN 200620077289 CN200620077289U CN200961674Y CN 200961674 Y CN200961674 Y CN 200961674Y CN 200620077289 CN200620077289 CN 200620077289 CN 200620077289 U CN200620077289 U CN 200620077289U CN 200961674 Y CN200961674 Y CN 200961674Y
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CN
China
Prior art keywords
gear
gear ring
welding
gearwheel
hard
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 200620077289
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Chinese (zh)
Inventor
姜巨标
雷海宁
计乃亮
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing High Speed and Accurate Gear Group Co Ltd
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Nanjing High Speed and Accurate Gear Group Co Ltd
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Priority to CN 200620077289 priority Critical patent/CN200961674Y/en
Application granted granted Critical
Publication of CN200961674Y publication Critical patent/CN200961674Y/en
Anticipated expiration legal-status Critical
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Abstract

The utility model relates to a big welding gear for the converter tilting device secondary speed reducer, comprising a hub, a radial plate and a gear ring, wherein the hub, the radial plate and the gear ring are welded, characterized in that the gear ring has the hard gear face processed with high-strength superior alloy steel in carburizing quenching, with the hardness of the gear face being HRC58-62. The utility model has the advantage that the gear ring of the big welding gear is processed with high-strength superior alloy steel in carburizing quenching for the hard gear face, and thereby the wearing-resistant and the bearing capability is significantly improved, with pitting corrosion lessened or avoided, the operation life of the big welding gear lengthened, the integral weight of the big welding gear ring lessened, the volume of the big welding gear ring decreased and the precision of the gear ring increased. The utility model is mature in the hard gear face processing specification and easy in implementation.

Description

Welding gearwheel in the converter inclining device secondary speed-reducing machine
Technical field
The utility model relates to a kind of welding gearwheel, the welding gearwheel in especially a kind of converter inclining device secondary speed-reducing machine.
Background technique
The reducing gear of converter inclining device is the supporting important transmission device of metallurgy industry steelmaking system, the general flexible driving type of four point gearing integrals that adopts of converter inclining device speed reducer, and equalising torque mechanism is the torsion bar device.In the reducing gear of converter inclining device, adopt twice deceleration usually, wherein slow down for the first time and adopt four speed reducers, on their output shaft, is furnished with hard flank of tooth small gear, speed reducer adopts the welding gearwheel for the second time, four speed reducers are evenly distributed on welding gearwheel periphery, drive welding gearwheel in the secondary speed-reducing machine synchronously by the hard flank of tooth small gear on speed reducer output shaft.
The gear ring of welding gearwheel mainly contains two kinds of forms in the converter inclining device secondary speed-reducing machine at present commonly used, a kind of is to adopt the middle hard gear-face gear ring, the 2nd, adopt the hard flank of tooth gear ring of surface hardening, their general 42CrMo and 35CrMo steel of adopting, wherein: middle hard gear-face adopts the heat treatment of gear to adopt quenching with Subsequent tempering, and its operating procedure is a quenching+high-temperature tempering, to obtain the tempered sorbite tissue, tempering temperature>500 ℃, tooth face hardness scope HB250~300; The hard flank of tooth of surface hardening adopts modified rear surface Quenching Treatment, and the precision of gearwheel is 7 grades, and the tooth face hardness scope is HRC50~55.
No matter the gear ring of welding gearwheel is to adopt the middle hard gear-face gear ring, still adopt the hard flank of tooth gear ring of surface hardening, relative volume is bigger, because their tooth face hardness is lower, hard flank of tooth small gear difference of hardness distance is bigger with being furnished with on the speed reducer output shaft, cause welding the tooth surface abrasion of the gear ring of gearwheel, directly have influence on their working life.
Summary of the invention
The purpose of this utility model is: the gear ring at present welding gearwheel adopts the middle hard gear-face gear ring, or adopt the relative volume of the hard flank of tooth gear ring of surface hardening bigger, and their tooth face hardness is lower, directly have influence on the practical problem in their working life, provide a kind of new converter inclining device, the welding gearwheel in the secondary speed-reducing machine.
The purpose of this utility model is achieved in that the welding gearwheel in a kind of converter inclining device secondary speed-reducing machine, comprise wheel hub, disc and gear ring, described wheel hub, disc and gear ring form by welding, it is characterized in that: the hard flank of tooth that gear ring adopts carburizing and quenching to process by the high strength superior alloy steel, tooth face hardness is HRC58~62.
In the present invention: the high strength superior alloy steel of described making gear ring is 20CrNi2MoA, or 20CrMnMo.
Advantage of the present utility model is: after the gear ring of the welding gearwheel in the converter inclining device secondary speed-reducing machine adopts the hard flank of tooth of carburizing and quenching processing by the high strength superior alloy steel, the wear resistance and the bearing capacity of the flank of tooth have been improved greatly, reduce or avoid the generation of point corrosion, prolonged the working life of welding main gear rim, alleviated the overall weight of welding main gear rim simultaneously, dwindle the volume of welding main gear rim, improved the grade of accuracy of gear ring.The technical maturity that the processing method of the hard flank of tooth of the present invention relates to, easy to implement.
Description of drawings
Fig. 1 is the structural representation of converter inclining device speed reducer;
Fig. 2 is the structural representation of the welding gearwheel in the secondary speed-reducing machine.
Among the figure: 1, welding gearwheel, 2, wheel hub, 3, disc, 4, gear ring, 5, speed reducers, 6, hard flank of tooth small gear.
Embodiment
Accompanying drawing discloses the utility model embodiment's concrete structure without limitation, and the utility model is further described below in conjunction with accompanying drawing.
As seen from Figure 1, usually adopt twice deceleration in the reducing gear of converter inclining device, wherein slow down for the first time and adopt four speed reducers 5, on their output shaft, is furnished with hard flank of tooth small gear 6, speed reducer adopts welding gearwheel 1 for the second time, four speed reducers 5 are evenly distributed on welding gearwheel 1 periphery, drive welding gearwheels 1 in the secondary speed-reducing machines synchronously, realize slowing down for the second time by the hard flank of tooth small gear 6 on speed reducer 5 output shaft.
As seen from Figure 2, welding gearwheel 1 comprises wheel hub 2, disc 3 and gear ring 3, and they are by being welded.
Embodiment 1
Wheel hub 2 is got in processing respectively, disc 3 and gear ring 3, wherein, No. 35 steel processing of wheel hub 2 usefulness, disc 3 usefulness 16Mn process, gear ring 3 usefulness high-quality high strength superior alloy steel 20CrNi2MoA processing, with wheel hub 2, disc 3 and gear ring 3 welding, and carry out stress removing, roughing successively then, thick gear hobbing, quenching with Subsequent tempering, welding inspection and carburizing, 920~930 ℃ of carburizing temperatures, the effective carburized layer depth 0.4~6mm of tooth portion is after checking carburized layer depth and metallographic structure, quench, 800~840 ℃ of quenching temperatures, 180~230 ℃ of low tempering temperatures are carried out shot blast again, each one of finish turning and roll flute, form welding gearwheel 1, the tooth face hardness of gear ring 3 is HRC58~62.In the present embodiment, the diameter of phi 3093.478mm of welding gearwheel 1, form by hard flank of tooth small gear on speed reducer 5 output shaft 6 and welding gearwheel 1 the second time speed reducer reduction speed ratio be 6.667, output torque 2200KN.m.
During concrete enforcement, gear ring 3 can also adopt high strength superior alloy steel making such as 20CrMnMo.
Embodiment 2
To process respectively and get wheel hub 2, disc 3 and gear ring 3, wherein, No. 35 steel processing of wheel hub 2 usefulness, disc 3 usefulness 16Mn processing, gear ring 3 usefulness 42CrMo processing is with wheel hub 2, disc 3 and gear ring 3 welding, and carry out stress removing, roughing successively then, thick gear hobbing, quenching with Subsequent tempering, welding inspection, each one of finish turning and smart gear hobbing form welding gearwheel 1, and the tooth face hardness of gear ring 3 is HB250~300.For the speed ratio of realizing embodiment 1 and the requirement of output torque, according to ISO6336-1996 (spur gear wheel and helical gear bearing capacity are calculated) and ISO1328-1997 (the international accuracy of gear standard of the nineties) design, the diameter of welding gearwheel 1 will reach Φ 4207mm, and volume and weight is obviously greater than embodiment 1.

Claims (2)

1, the welding gearwheel in a kind of converter inclining device secondary speed-reducing machine, comprise wheel hub, disc and gear ring, described wheel hub, disc and gear ring form by welding, it is characterized in that: the hard flank of tooth that gear ring adopts carburizing and quenching to process by the high strength superior alloy steel, tooth face hardness is HRC58~62.
2, the welding gearwheel in the converter inclining device secondary speed-reducing machine according to claim 1, it is characterized in that: the high strength superior alloy steel of described making gear ring is 20CrNi2MoA, or 20CrMnMo.
CN 200620077289 2006-09-25 2006-09-25 Welding large gear of converter slanting device secondary speed reducer Expired - Lifetime CN200961674Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620077289 CN200961674Y (en) 2006-09-25 2006-09-25 Welding large gear of converter slanting device secondary speed reducer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620077289 CN200961674Y (en) 2006-09-25 2006-09-25 Welding large gear of converter slanting device secondary speed reducer

Publications (1)

Publication Number Publication Date
CN200961674Y true CN200961674Y (en) 2007-10-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 200620077289 Expired - Lifetime CN200961674Y (en) 2006-09-25 2006-09-25 Welding large gear of converter slanting device secondary speed reducer

Country Status (1)

Country Link
CN (1) CN200961674Y (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248377A (en) * 2011-06-30 2011-11-23 重庆市蓝黛实业有限公司 Welding process posterior to heat treatment of automobile transmission gear
CN102990315A (en) * 2012-12-20 2013-03-27 常熟市大生机械厂 Preparation method of large gear ring on rotary drum of large concrete mixer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102248377A (en) * 2011-06-30 2011-11-23 重庆市蓝黛实业有限公司 Welding process posterior to heat treatment of automobile transmission gear
CN102990315A (en) * 2012-12-20 2013-03-27 常熟市大生机械厂 Preparation method of large gear ring on rotary drum of large concrete mixer

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Granted publication date: 20071017

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