CN200958082Y - Continuous producer of alpha-half-hydrate gypsum - Google Patents

Continuous producer of alpha-half-hydrate gypsum Download PDF

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Publication number
CN200958082Y
CN200958082Y CN 200620127825 CN200620127825U CN200958082Y CN 200958082 Y CN200958082 Y CN 200958082Y CN 200620127825 CN200620127825 CN 200620127825 CN 200620127825 U CN200620127825 U CN 200620127825U CN 200958082 Y CN200958082 Y CN 200958082Y
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high pressure
hydrated gypsum
temperature
normal pressure
semi
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CN 200620127825
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王永昌
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Abstract

The utility model discloses an Alpha type semihydrated gypsum assembly line production device. The production device under the present technologies adopts a sealed, bearable and consecutively agitating reaction kettle, the discontinuous production is carried out from kettle by kettle, the efficiency is low and the energy exhausting is high. The utility model comprises a normal pressure preheater, a high pressure heating device, a constant temperature reaction device, a separation drying device for the semihydrated gypsum and water which are all mutually communicated with pipes; wherein, a high pressure pump is arranged between the normal pressure preheater and the high pressure heating device. Since three reaction devices with different heating temperatures and pressure enduring conditions are adopted in the complete reaction process, the heat energy is reasonably used. The high pressure pump materials feeding means is adopted to realize the assembly line production, so as to mainly dry the caused Alpha type semihydrated gypsum through adopting the heat energy and pressure in case of the reaction serum. Therefore, the production efficiency is improved and the energy is saved.

Description

The continuous production equipment of alpha semi-hydrated gypsum
Technical field
The utility model relates to the processing technology of gypsum, particularly a kind of alpha semi-hydrated gypsum
Figure Y20062012782500031
Production unit.
Background technology
At present, with the powdery dihydrate gypsum is that the maturation process of raw material production alpha semi-hydrated gypsum has only " liquid phase method ", it is after the powdered dihydrate gypsum is put into reactor and carried out the High Temperature High Pressure boiling, to carry out drying and secondary grinding again, can obtain the alpha semi-hydrated gypsum powder.This traditional " liquid phase method " produces the alpha semi-hydrated gypsum powder, its dehumidification system equipment price costliness, and energy consumption is very high, moves very complicated.If the alpha semi-hydrated gypsum slurries that no longer will react good carry out drying, direct pouring becomes plastering, not only can save the investment of drying plant, but also save energy.But because " liquid phase method " produce to need a condition of high voltage, therefore, prior art all is to adopt a kind of airtight, reactor that can bear and can constantly stir, the interruption production of a still one still.If be used for the continuous production of plastering (as gypsum block, Thistle board etc.), just nearly tens small-sized reactors must be set, still slurries are poured into a mould once.Facility investment is big, it is wide to take up an area of, complicated operation, labour intensity height.If the employing large-size reactor, after the alpha semi-hydrated gypsum slurries were produced, reactor can not be produced immediately next time, but as storage tank, not only efficient is low, kept slurries in the still and can not reduce and solidify but also will consume a large amount of energy.
According to the characteristics of alpha semi-hydrated gypsum production technique, its reacting by heating is divided into two processes: the one, and rapid increasing temperature and pressure reaches dihydrate gypsum and can slough one of them hypocrystalline water, begin to produce alpha semi-hydrated gypsum crystalline working temperature and vapor pressure; The 2nd, under this working temperature and vapor pressure condition, keep for some time, make the crystal growth of alpha semi-hydrated gypsum good, obtain high-quality alpha semi-hydrated gypsum.In above-mentioned two processes, they are different to the Heating temperature requirement of medium.For example, when heating medium was thermal oil, it is higher that first crosses the range request Heating temperature, can reach about 300 ℃, and second process then requires Heating temperature lower, is no more than 230 ℃.What prior art adopted is single unit system, because entire reaction course is only carried out in a reactor, the temperature of heating medium is low, long reaction time, the temperature height of heating medium, influential to the alpha semi-hydrated gypsum quality of producing.Therefore, not only efficient is low, energy consumption is high, and poor product quality.In addition, because the temperature of dihydrate gypsum slurries is being can not produce vapor pressure below 100 ℃, be heated to 100 ℃ from supplied materials, can carry out in non-pressure vessel, therefore, prior art adopts the single reaction equipment of energy bearing certain pressure uneconomical.
Summary of the invention
The purpose of this utility model is to overcome the shortcoming of prior art, and a kind of continuous production equipment of alpha semi-hydrated gypsum is provided, and the reaction unit that adopts three kinds of different heating condition and pressure condition and be interconnected in entire reaction course has rationally used heat energy; And the mode that adopts the high-pressure pump feed, realized continuous production, this has not only improved production efficiency, and has saved the energy.
Task of the present utility model is achieved through the following technical solutions:
A kind of continuous production equipment of alpha semi-hydrated gypsum, it is characterized in that: described continuous production equipment is made up of drying installation four parts of separating of normal pressure preheating container, high pressure warming device, temperature-controlling reaction apparatus, semi-hydrated gypsum and water, and interconnect with pipeline, wherein be provided with high-pressure pump between normal pressure preheating container and the high pressure warming device.
The structure of described normal pressure preheating container, high pressure warming device, temperature-controlling reaction apparatus is respectively conventional reactor.The type of heating of described normal pressure preheating container, high pressure warming device, temperature-controlling reaction apparatus can be by thermal oil, steam, hot blast etc. carry out indirect heating or be to carry out direct heating by flame, microwave etc.Described separation drying installation is the airtight cylindrical shell of a setting, the water vapor suction channel is arranged at the top, the bottom has alpha semi-hydrated gypsum powder suction channel, cylindrical shell top that the shower nozzle that stretches into the intravital discharge slurry of tube from temperature-controlling reaction apparatus is arranged, and there is the heat tracing layer cylindrical shell outside.Described normal pressure preheating container, high pressure warming device, temperature-controlling reaction apparatus can form by single or multiple popular response stills are continuous according to the requirement in reaction times.
The utility model compared with prior art has the following advantages and beneficial effect:
The utility model is made up of drying installation four parts of separating of normal pressure preheating container, high pressure warming device, temperature-controlling reaction apparatus, semi-hydrated gypsum and water that pipeline is communicated with, wherein between normal pressure preheating container and the high pressure warming device high-pressure pump is arranged, can make heated dihydrate gypsum slurries in the normal pressure preheating container, pump in the high pressure warming device, the high pressure warming device reaches the slurries of temperature of reaction and is then sent into temperature-controlling reaction apparatus simultaneously after replenishing new slurries.They all can be by indirect heating such as thermal oil, steam, perhaps by direct heating such as microwave, firepower, the Heating temperature of normal pressure preheating container and high pressure warming device is higher, and the temperature-controlling reaction apparatus Heating temperature is lower, and semi-hydrated gypsum and the intravital temperature of water sepn drying installation tube are more than 100 ℃.Because above-mentioned conversion unit is according to the reacting by heating requirement of alpha semi-hydrated gypsum reality, adopt the reaction unit of different Heating temperature with different pressure-bearing conditions, and the mode that adopts the high-pressure pump feed, realized the production of reasonable continuous formula, make it mainly can to utilize the heat energy of reacting slurry self and pressure that the alpha semi-hydrated gypsum of output is carried out drying, therefore, the utlity model has production efficiency height, low power consumption and other advantages.
Description of drawings
Fig. 1 is a kind of structural representation of continuous production equipment of alpha semi-hydrated gypsum.
Also in conjunction with the accompanying drawings the utility model is further described below by embodiment.
Embodiment
As shown in Figure 1, a kind of continuous production equipment of alpha semi-hydrated gypsum, drying installation 4 four parts of separating by normal pressure preheating container 1, high pressure warming device 2, temperature-controlling reaction apparatus 3, semi-hydrated gypsum and water are formed, and interconnect with pipeline 5, wherein be provided with high-pressure pump 6 between normal pressure preheating container and the high pressure warming device.
The structure of described normal pressure preheating container 1, high pressure warming device 2, temperature-controlling reaction apparatus 3 is respectively the popular response still.Normal pressure preheating container 1 top is provided with feed(raw material)inlet 12.
Thermal mediums such as the zone of heating 11 falling heat-transfer oil of described normal pressure preheating container 1, high pressure warming device 2, temperature-controlling reaction apparatus 3, steam, hot blast or directly by flame burning etc.The Heating temperature of normal pressure preheating container 1 and high pressure warming device 2 is higher, can reach about 300 ℃, and the Heating temperature of temperature-controlling reaction apparatus 3 is lower, is no more than 230 ℃.
Described separation drying installation 4 is airtight cylindrical shells of a setting, water vapor suction channel 7 is arranged at the top, the bottom have alpha semi-hydrated gypsum powder suction channel 8, cylindrical shell top have from temperature-controlling reaction apparatus 3 stretch into the tube an intravital discharging shower nozzle 9, there is heat tracing layer 10 the cylindrical shell outside.Described normal pressure preheating container 1, high pressure warming device 2, temperature-controlling reaction apparatus 3 be according to the requirement in reaction times, and being linked to each other by single or multiple popular response stills forms.The normal pressure preheating container 1 of present embodiment, high pressure warming device 2, temperature-controlling reaction apparatus 3 are 1.
Obviously; those skilled in the art can change and is out of shape the utility model; if these changes and distortion do not break away from the principle of the invention; the scope that belongs to claim of the present utility model and equivalent technologies thereof, protection domain then of the present utility model also comprise these changes and are out of shape interior.

Claims (5)

1, a kind of continuous production equipment of alpha semi-hydrated gypsum, it is characterized in that: described continuous production equipment is made up of drying installation (4) four parts of separating of normal pressure preheating container (1), high pressure warming device (2), temperature-controlling reaction apparatus (3), semi-hydrated gypsum and water, and interconnect with pipeline (5), wherein be provided with high-pressure pump (6) between normal pressure preheating container and the high pressure warming device.
2, according to the continuous production equipment of the described alpha semi-hydrated gypsum of claim 1, it is characterized in that: the structure of described normal pressure preheating container (1), high pressure warming device (2), temperature-controlling reaction apparatus (3) is respectively the popular response still.
3, according to the continuous production equipment of the described alpha semi-hydrated gypsum of claim 1, it is characterized in that: described separation drying installation (4) is the airtight cylindrical shell of a setting, water vapor suction channel (7) is arranged at the top, alpha semi-hydrated gypsum powder suction channel (8) is arranged at the bottom, cylindrical shell top has from temperature-controlling reaction apparatus (3) stretches into tube intravital discharging shower nozzle (9), and there is heat tracing layer (10) the cylindrical shell outside.
4, according to the used device of the described alpha-semi-hydrated gypsum continuous producing of claim 1, it is characterized in that: zone of heating (11) the falling heat-transfer oil of described normal pressure preheating container (1), high pressure warming device (2), temperature-controlling reaction apparatus (3), steam, hot blast thermal medium or directly burnt by flame.
5, according to the continuous production equipment of the described alpha semi-hydrated gypsum of claim 1, it is characterized in that: described normal pressure preheating container (1), high pressure warming device (2), temperature-controlling reaction apparatus (3), according to the requirement in reaction times, link to each other by single or multiple popular response stills.
CN 200620127825 2006-10-08 2006-10-08 Continuous producer of alpha-half-hydrate gypsum Expired - Fee Related CN200958082Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870133A (en) * 2010-06-02 2010-10-27 韩灵翠 Method and device for producing gypsum board
CN102039374A (en) * 2010-12-29 2011-05-04 河南平原光电有限公司 Gypsum mould body fast roasting technology for precision casting
CN102874858A (en) * 2012-09-21 2013-01-16 孟庆前 Device and method for producing industrial byproduct gypsum of alpha crystal form
CN104310829A (en) * 2014-10-15 2015-01-28 太原理工大学 Device and method for producing alpha-semi-hydrated gypsum by utilizing industrial by-product gypsum by means of pneumatic autoclave

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101870133A (en) * 2010-06-02 2010-10-27 韩灵翠 Method and device for producing gypsum board
CN101870133B (en) * 2010-06-02 2011-09-28 太原理工大学 Method and device for producing gypsum board
CN102039374A (en) * 2010-12-29 2011-05-04 河南平原光电有限公司 Gypsum mould body fast roasting technology for precision casting
CN102874858A (en) * 2012-09-21 2013-01-16 孟庆前 Device and method for producing industrial byproduct gypsum of alpha crystal form
CN102874858B (en) * 2012-09-21 2014-10-22 孟庆前 Device and method for producing industrial byproduct gypsum of alpha crystal form
CN104310829A (en) * 2014-10-15 2015-01-28 太原理工大学 Device and method for producing alpha-semi-hydrated gypsum by utilizing industrial by-product gypsum by means of pneumatic autoclave
CN104310829B (en) * 2014-10-15 2016-08-24 太原理工大学 Industry by-product gypsum pneumatic type steam pressure produces the apparatus and method of alpha-semi water plaster stone

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