CN200955066Y - Low-melting-point metal mould spraying device - Google Patents
Low-melting-point metal mould spraying device Download PDFInfo
- Publication number
- CN200955066Y CN200955066Y CNU2006201221869U CN200620122186U CN200955066Y CN 200955066 Y CN200955066 Y CN 200955066Y CN U2006201221869 U CNU2006201221869 U CN U2006201221869U CN 200620122186 U CN200620122186 U CN 200620122186U CN 200955066 Y CN200955066 Y CN 200955066Y
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- Prior art keywords
- melting point
- low melting
- point metal
- metal mould
- spray equipment
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Abstract
The utility model relates to a low melting point metal mould spraying device, which is provided with an enclosed space of the operational zone at four sides of the machine platform. One side of the platform is provided with a manipulation platform and an adjusting seat that can move towards multi-directions, rotate 360 degrees and is opposite to the operational zone, while the other side of the platform is provided with a a spraying system that is composed of a feeding box, a high-pressure pump and a spray gun; the feeding box, high-pressure pump and the spray gun conduct with a first section temperature control, a second section temperature control and a third section temperature control of a temperature control box with a power switch and are heated to set temperature; the spray gun controlled by a trample switch can match with nozzles of various sizes and do spraying operation. The current mould can be applied by virtue of the device to quickly produce all-metal ejaculate mould without shrinkage and deformation.
Description
[technical field]
The utility model is about a kind of low melting point metal mould spray equipment, it utilizes paint finishing to match to carry out the design of low melting point metal mould spraying operation with the adjustment seat, can directly repeatedly there be the metallic film of contraction spraying operation in model surface, and the Mold Making process also can not produce internal stress through the multi-pass spraying operation and cause die deformation, the mould of finishing can reach not have and shrink the advantage of not having distortion, make spraying operation have more the market competitiveness of accuracy and raising mould quick Fabrication, and the all-metal mould that this processing procedure is finished, then recyclable hot melt becomes molten metal to reuse (reclaim rate of utilization and reach 80-95%) when not using, and uses resin to cause irretrievable environmental burden with effective conventional metals mould that improves because of mixing.
[background technology]
Generally be all and use the casting principle in order to the mode of making the low melting point metal fast mould; earlier with the low melting point metal heat fused; continue directly molten metal is poured into plaster mould or pottery shell mould; treat that the molten metal cooling curing finishes the mould quick Fabrication, this type of metal die making method main drawback comprises:
(1) gypsum or Tao Mo can occur shrinking and problem on deformation in transformation of ownership process.
(2) even casting manipulations is because the heat radiation process of cooling installs the Cooling Design device additional, prior art also can't reach fully evenly cooling, causes mould must produce stress concentration and metamorphism.
(3) the molding time long and benefit is low, increase mould on foot and turn over and make this, about 2 days of gypsum conversion molding, about 3～5 days of Tao Mo.
Except that above-mentioned low melting point metal mould quick Fabrication technology, other has a kind of using electric arc principle, middle fusing point zinc alloy wire rod is placed the positive and negative electrode of arc gum, producing high electric arc by the two poles of the earth melts the zinc alloy wire rod, by high-pressure air deposite metal ejection atomizing is adhered to model surface to finish Mold Making simultaneously, the shortcoming of this kind Mold Making technology comprises:
(1) Working environment is dangerous and abominable: owing to use high-voltage and zinc alloy fusing point height (about 430 ℃), the work relative risk adds and uses high pressure gas, high-voltage arc that the job site noise is very big, and Working environment is very abominable.
(2) mould and die accuracy difference and distortion are serious: use this type of fabrication techniques mould because die face is subjected to the influence of high-temperature and high-stress and zinc alloy shrinking percentage big (1%～1.1%), the withdrawing pattern face of mould and die joint distortion are serious, occur overhead kick and correct matched moulds problem easily, only limit to the not high and rubber-like soft material jetting mold that do not have a demoulding puzzlement of accuracy requirement more in the application and make (as sole, tire ...).
(3) mould lamination speed is slow, and the molding time is long, generally only can make 1mm～2mm mould shell, re-using the metal-resin backing carries out mould and fills up, the mould of making is because tramp metal and expendable heat curing-type metal-resin, and if associativity is single material mould, and can cause environmental issue.
[utility model content]
The purpose of this utility model is to provide a kind of low melting point metal mould spray equipment, can utilize paint finishing to match to carry out low melting point metal mould spraying operation with the adjustment seat, directly repeatedly there is not the metallic film of contraction spraying operation in model surface, and the Mold Making process also can not produce internal stress through the multi-pass spraying operation and cause die deformation, the mould of finishing can reach not have and shrink the advantage of not having distortion, and also recyclable hot melt becomes molten metal to reuse when not using, and its operator's console can be adjusted to reach the operation of multidirectional angle flexibly according to the position of element desire spraying.
In order to achieve the above object, the utility model provides a kind of low melting point metal mould spray equipment, it is characterized in that: this spray equipment is an enclosed space of establishing a tool operational zone in platform four sides of a board, establish a tool operator's console and multi-directionally displacement in a side of platform, the adjustment seat of 360 degree turns and angle turn is relative with this operational zone, the opposite side of platform sets up one can adjust high and low position and tool feeding box up and down, the paint finishing of high-pressure pump and spray gun, the feeding box of this paint finishing, high-pressure pump and spray gun are first section temperature controls with the temperature-controlled cabinet of a tool power switch, second section temperature control and the 3rd section temperature control phase conduction heating be to the temperature that sets, and spray gun is to be subjected to one to trample the control of switch and can match with the nozzle of various size and carry out the spraying operation of low melting point all-metal mould.
Described low melting point metal mould spray equipment is characterized in that: this board is to be formed by mutually assembling by some longitudinal and transverse supports.
Described low melting point metal mould spray equipment is characterized in that: the enclosed space of this board and operational zone are to be established by three shields and a narrower perspective sheet frame to form.
Described low melting point metal mould spray equipment, it is characterized in that: this adjustment seat is that the appropriate location symmetry in platform sets firmly a guide rail that is convex character shape, be provided with first substrate of a tool ㄇ shape first slide block in the guide rail top, this first slide block can move forward and backward along guide rail, the zygomorphy of this first substrate has been set up a guide rod, second slide block that this guide rod and hub setting wear some tool pivots hole combines with second substrate, this second slide block can be along the guide rod move left and right, establish in the center of second substrate one can 360 degree turns rotating disk, this rotating disk be establish be the ㄩ shape and have two the support sheets, in between two support sheets, be provided with a hinged arm and wear and be subjected to the spacing of two support sheets for the motion block pivot of doing in a tool pivot hole, this makes motion block can be skewed to adjust angle along turn before and after the hinged arm, establishes an operator's console in the end face of making motion block.
Described low melting point metal mould spray equipment, it is characterized in that: the guide rod of this first substrate can be made as the body of rod of Any shape such as round bar or rectangular shaft.
Described low melting point metal mould spray equipment is characterized in that: the opposite side of this platform provides one, and to engrave the hole relative with this paint finishing.
Described low melting point metal mould spray equipment, it is characterized in that: this paint finishing is provided with one and engraves the upper and lower support seat in hole less than this, relative four side angles between this upper and lower support seat are respectively established a support, relative position in the rear side two stands is respectively established a vertical pole, and in the appropriate location of two stands be provided with some tool pivots hole positioning sliding block can along vertical pole up and down slippage and location to adjust the high and low position of paint finishing.
Described low melting point metal mould spray equipment is characterized in that: this upper and lower fagging is to put the location for feeding box and high-pressure pump respectively.
Described low melting point metal mould spray equipment, it is characterized in that: the inside of this high-pressure pump is provided with an in-line filter, and this spray gun is to establish to have the adjustment of far infrared rays for spraying position, and the inside of gun barrel is provided with strainer.
Described low melting point metal mould spray equipment is characterized in that: this adjustment seat is to be subjected to the operating panel control of a tool rocker-type or push button to adjust angle.
In sum, the beneficial effects of the utility model are illustrated as follows:
1, low melting point metal mould spray equipment of the present utility model, it utilizes paint finishing to match to carry out the design of low melting point metal mould spraying operation with the adjustment seat, can directly repeatedly there be the metallic film of contraction spraying operation in model surface, and the Mold Making process also can not produce internal stress through the multi-pass spraying operation and cause die deformation, the mould of finishing can reach not have and shrink the advantage of not having distortion, and spraying operation has more accuracy and promotes the mould quick Fabrication market competitiveness.
2, low melting point metal mould spray equipment of the present utility model, the all-metal mould that it utilizes this device to finish, then recyclable hot melt becomes molten metal to reuse (reclaim rate of utilization and reach 80-95%) when not using, and uses resin to cause irretrievable environmental burden with effective conventional metals mould that improves because of mixing.
3, low melting point metal mould spray equipment of the present utility model, its utilize to adjust seat have one can before and after first substrate, second substrate of left and right sides slippage, the rotating disk of 360 degree turns and the design of making motion block that angle is adjusted in front and back of slippage, make operator's console adjust to reach the operation of multidirectional angle flexibly, make spraying operation accessible more smoothly according to the position of element desire spraying.
[description of drawings]
Fig. 1: be front perspective view of the present utility model.
Fig. 2: be rear side perspective view of the present utility model.
Fig. 3: be front plan view of the present utility model.
Fig. 4: be adjustment seat of the present utility model and operator's console three-dimensional exploded view.
Fig. 5: be that adjustment seat of the present utility model and the synchronous turn of operator's console reach displacement action synoptic diagram all around.
Fig. 6: be adjustment seat of the present utility model and operator's console angular setting action synoptic diagram.
Fig. 7: be planar rear view of the present utility model.
Fig. 8: be side-looking of the present utility model and user mode synoptic diagram.
Fig. 9 A, 9B, 9C: be the spraying operation program synoptic diagram that the utility model is shaped to low melting point metal mould (master mold).
Figure 10 A, 10B, 10C: be the spraying operation program synoptic diagram that the utility model is shaped to low melting point metal mould (male model).
[embodiment]
Below, conjunction with figs. describes preferred embodiment of the present utility model in detail as back now:
Be front perspective view of the present utility model (please also refer to shown in Figure 2 is rear side perspective view of the present utility model) as shown in Figure 1, its spray equipment (10) is to be provided with one by some vertical, the board (11) that lateral frame (111) is formed by mutually assembling, a side is established a temperature-controlled cabinet (12) in the below of board (11), this controlling box (12) is to be provided with a power switch (121) and first section temperature control (122), second section temperature control (123) and the 3rd section temperature control (124) match, set up a platform (112) in controlling box (12) top, each frame of four sides, platform (112) top is established three shields (113) and a perspective board (114) and is formed an enclosed space (115), and perspective board (114) is to establish to be narrower and to form an operational zone (116) that communicates with enclosed space (115) in the below, establish a multi-directionally displacement in a side of platform (112), the adjustment seat (13) relative with operational zone (116) (as shown in Figure 3) of 360 degree turns and angle turn, this adjusts seat (13, as Fig. 4, shown in 5) be that appropriate location symmetry in platform (112) sets firmly a guide rail (131) that is convex character shape, be provided with first substrate (133) of tool ㄇ shape first slide block (132) in guide rail (131) top, make first slide block (132) move forward and backward along guide rail (131), the zygomorphy of first substrate (133) has been set up a guide rod (134), can be the body of rod of Any shape such as round bar or rectangular shaft, second slide block (135) that this guide rod (134) and hub setting wear some tool pivots holes (1351) combines with second substrate (136), make second slide block (135) can be along guide rod (134) move left and right, establish in the center of second substrate (136) one can 360 degree turns rotating disk (137), this rotating disk (137) be establish be the ㄩ shape and have two the support sheets (1371), in between two support sheets (1371), be provided with a hinged arm and wear and be subjected to the spacing of two support sheets (1371) for motion block (138) pivot of doing in a tool pivot hole, motion block (138) is made in order can be skewed to adjust angle (as shown in Figure 6) along turn before and after the hinged arm, establish an operator's console (139) in the end face of making motion block (138), the opposite side of platform (112) provide one engrave hole (1121) and can adjust up and down the height paint finishing (14) relative, this paint finishing (14) is provided with one less than engraving on the hole (1121), following support seat (141,142), in last, following support seat (141,142) relative four side angles between are respectively established a support (143), and establish a feeding box (144) and a tool sound damper, air motor, the high-pressure pump (145) of suction port (1451) and delivery port (1452) is placed in down support seat (142) respectively and goes up support seat (141), the inside of this high-pressure pump (145) is established an in-line filter and is communicated with suction port (1451) and delivery port (1452), and suction port (1451) is to penetrate with in the feeding box (144), respectively establish a vertical pole (146) in the relative position of rear side two stands (143), and the positioning sliding block (147) that is provided with some tool pivots holes (1471) in the appropriate location of two stands (143) can be along vertical pole (146) slippage up and down (as shown in Figure 7) and location to adjust the high and low position of paint finishing (14), delivery port (1452) in high-pressure pump (145) connects establishes the ultrared high pressure automatic spray gun of a tool (148), be provided with strainer matches with the high pressure spray nozzle (1482) of various size in the inside of gun barrel (1481), this nozzle (1482) just is positioned at the top of operator's console (139), and first, two, three sections temperature controls (122,123,124) each and feeding box (144), high-pressure pump (145) and high pressure automatic spray gun (148) phase conduction heating be to the temperature of setting, and high pressure automatic spray gun (148) is to be subjected to a control of trampling switch (15).
When operation, be to connect with the mains earlier (single-phase 220V) and the air source of high-pressure pump (145) (the above drying of 1HP is filtered), and nozzle (1482) size of selecting institute's desire to use is installed in high pressure automatic spray gun (148), again low melting point metal is placed in the feeding box (144), and first section temperature control (122 of setting heating controlling box (12), about 220 ℃), second section temperature control (123, about 200 ℃) and the 3rd section temperature control (124, about 250 ℃) temperature after, start power switch (121) and make feeding box (144), high pressure Pu (145) and high pressure automatic spray gun (1482) are subjected to first respectively, two, three temperature controls (122,123,124) conduction heating is to the temperature that sets, make low melting point metal after feeding box (144) internal heating forms molten metal, more on demand pressure configure high pressure Pu (145) input air pressure (this machine be 32: 1 be 1kg/cm
2The air pressure input time be output as 32kg/cm
2) and open, trample switch (15) air transformer pressure and be set in 4kg/cm
2To 5kg/cm
2At this moment; it is preceding that the operator can be positioned at the perspective board (114) of spray equipment (10); and with model (21) groove face (211) of desire spraying be placed in down one minute template (30) be convex and place on the operator's console (139) by operational zone (116); the surface of this minute template (30) and model (21) is the film that can be coated with a tool isolation effect; again according to the infrared ray radiation position move operation platform (139) of high pressure automatic spray gun (148) to model (21) and divide template (30) relative with nozzle (1482) (as shown in Figure 8); and step on and trample switch (15) and make gun barrel (1481) that the molten metal in the feeding box (144) enters to delivery port (1452) and high-pressure spray gun (148) by the suction port (1451) of high-pressure pump (145) by nozzle (1482) ejection and can directly carry out multi-pass and not have the metallic film of contraction spraying operation in model (21) surface; and the Mold Making process also can not produce internal stress through the multi-pass spraying operation and cause die deformation; treat that molten metal is when the surface of model (21) and branch template (30) sprays out required thickness; then can stop spraying operation and take branch template (30) away; the low melting point metal mould of this moment spraying being finished (20) turn promptly form this model (21) master mold (as Fig. 9 A; 9B; shown in the 9C); so when the groove face (211) of model (21) places branch template (the 30 ') inside of a tool recess (31 ') up; the low melting point metal mould of finishing (20 ') that sprays promptly forms the male model of this model (21) (as Figure 10 A; 10B; shown in the 10C); make this low melting point metal mould (20; 20 ') can reach the advantage of not having the distortion of contraction nothing by this device; impel spraying operation to have more the accuracy and the lifting mould quick Fabrication market competitiveness; simultaneously; the low melting point metal mould that this processing procedure is finished; then recyclable hot melt becomes molten metal to reuse (reclaim rate of utilization and reach 80-95%) when not using; use resin to cause irretrievable environmental issue with effective conventional metals mould that improves because of mixing; and utilize to adjust seat (13) have one can before and after first substrate (133) of slippage; second substrate (136) of left and right sides slippage; the design of doing motion block (138) of angle is adjusted in the rotating disk (137) of 360 degree turns and front and back; make the operator adjust flexibly to reach the operation of multidirectional angle according to the position of desire spraying; make spraying operation accessible more smoothly; utilize board (11) to establish three shields (113) and the formed enclosed space of a perspective board (114) (115) simultaneously in platform (112) top four sides institute frame; make the molten metal and the spraying operation of paint finishing (14) institute's hot melt in feeding box (144) in enclosed space (115), carry out fully; to prevent that effectively the operator from directly contacting, the purpose that reaches protection also promotes the security of Working environment greatly.
Wherein adjusting seat (13) is to be subjected to the control of the operating panel of a tool rocker-type or push button to adjust angle.
[main element symbol description]
10...... spray equipment 11...... board
111..... support 112..... platform
1121.... engrave hole 113..... shield
114..... perspective board 115..... enclosure space
116..... operating space 12...... temperature-controlled cabinet
121..... power switch 122..... first paragraph temperature control
123..... the 3rd section temperature control of second segment temperature control 124.....
13...... adjusting seat 131..... guide rail
132..... the first slide block 133..... first substrate
134..... guide rod 135..... second slide block
1351.... pivot hole 136..... second substrate
137..... rotating disk 1371.... supports sheet
138..... make motion block 139..... operator's console
14...... paint finishing 141..... goes up the support seat
142..... following support seat 143..... support
144..... feeding box 145..... high pressure pumping
1451.... suction port 1452.... delivery port
146..... vertical pole 1471.... pivot hole
147..... positioning sliding block 148..... high pressure automatic spray gun
1481.... gun barrel 1482.... high pressure spray nozzle
15...... trample switch 20,20 ' ... the low melting point metal mould
21...... model 211..... groove face
30,30 ' ... divide template 31 ' ... the .. recess
Claims (10)
1, a kind of low melting point metal mould spray equipment, it is characterized in that: this spray equipment is an enclosed space of establishing a tool operational zone in platform four sides of a board, establish a tool operator's console and multi-directionally displacement in a side of platform, the adjustment seat of 360 degree turns and angle turn is relative with this operational zone, the opposite side of platform sets up one can adjust high and low position and tool feeding box up and down, the paint finishing of high-pressure pump and spray gun, the feeding box of this paint finishing, high-pressure pump and spray gun are first section temperature controls with the temperature-controlled cabinet of a tool power switch, second section temperature control and the 3rd section temperature control phase conduction heating be to the temperature that sets, and spray gun is to be subjected to one to trample the control of switch and can match with the nozzle of various size and carry out the spraying operation of low melting point all-metal mould.
2, low melting point metal mould spray equipment as claimed in claim 1 is characterized in that: this board is to be formed by mutually assembling by some longitudinal and transverse supports.
3, low melting point metal mould spray equipment as claimed in claim 1 is characterized in that: the enclosed space of this board and operational zone are to be established by three shields and a narrower perspective sheet frame to form.
4, low melting point metal mould spray equipment as claimed in claim 1, it is characterized in that: this adjustment seat is that the appropriate location symmetry in platform sets firmly a guide rail that is convex character shape, be provided with first substrate of a tool ㄇ shape first slide block in the guide rail top, this first slide block can move forward and backward along guide rail, the zygomorphy of this first substrate has been set up a guide rod, second slide block that this guide rod and hub setting wear some tool pivots hole combines with second substrate, this second slide block can be along the guide rod move left and right, establish in the center of second substrate one can 360 degree turns rotating disk, this rotating disk be establish be the ㄩ shape and have two the support sheets, in between two support sheets, be provided with a hinged arm and wear and be subjected to the spacing of two support sheets for the motion block pivot of doing in a tool pivot hole, this makes motion block can be skewed to adjust angle along turn before and after the hinged arm, establishes an operator's console in the end face of making motion block.
5, low melting point metal mould spray equipment as claimed in claim 4, it is characterized in that: the guide rod of this first substrate is made as the body of rod of round bar or rectangular shaft.
6, low melting point metal mould spray equipment as claimed in claim 1 is characterized in that: the opposite side of this platform provides one, and to engrave the hole relative with this paint finishing.
7, low melting point metal mould spray equipment as claimed in claim 6, it is characterized in that: this paint finishing is provided with one and engraves the upper and lower support seat in hole less than this, relative four side angles between this upper and lower support seat are respectively established a support, relative position in the rear side two stands is respectively established a vertical pole, and in the appropriate location of two stands be provided with some can be along the vertical pole positioning sliding block in slippage and localized tool pivot hole up and down.
8, low melting point metal mould spray equipment as claimed in claim 7 is characterized in that: this upper and lower fagging is to put the location for feeding box and high-pressure pump respectively.
9, low melting point metal mould spray equipment as claimed in claim 1, it is characterized in that: the inside of this high-pressure pump is provided with an in-line filter, and this spray gun is to establish to have the adjustment of far infrared rays for spraying position, and the inside of gun barrel is provided with strainer.
10, low melting point metal mould spray equipment as claimed in claim 1 is characterized in that: this adjustment seat is to be subjected to the operating panel control of a tool rocker-type or push button to adjust angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201221869U CN200955066Y (en) | 2006-08-10 | 2006-08-10 | Low-melting-point metal mould spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2006201221869U CN200955066Y (en) | 2006-08-10 | 2006-08-10 | Low-melting-point metal mould spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN200955066Y true CN200955066Y (en) | 2007-10-03 |
Family
ID=38773649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2006201221869U Expired - Fee Related CN200955066Y (en) | 2006-08-10 | 2006-08-10 | Low-melting-point metal mould spraying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN200955066Y (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102545488A (en) * | 2011-12-28 | 2012-07-04 | 郑州轻工业学院 | Manufacturing device and manufacturing method for iron core winding integrated spraying formed motor |
-
2006
- 2006-08-10 CN CNU2006201221869U patent/CN200955066Y/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102545488A (en) * | 2011-12-28 | 2012-07-04 | 郑州轻工业学院 | Manufacturing device and manufacturing method for iron core winding integrated spraying formed motor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20071003 Termination date: 20090910 |