A kind of automobile clutch booster assembly
[technical field]
The utility model relates to the vehicle transmission field, relates in particular to the clutch booster assembly of hydraulic clutch operating mechanism.
[background technique]
Automobile clutch is installed between motor and the speed changer, is used for separating or engages front and back power contact between the two.Can make the automobile balance starting; Can interrupt power, cooperate gear shift to power train; Can prevent the power train overload.It is indispensable vitals in the automobile.
Automobile clutch has friction clutcch, fluid clutch, magnetic clutch etc. several.Fluid clutch is by the working solution transmitting torque, and shell and pump impeller are connected as a single entity, and are driving links; Turbine is relative with pump impeller, is driven member.When the pump impeller rotating speed was low, turbine can not be driven, and is in separated state between driving link and the driven member; Along with the raising of pump impeller rotating speed, turbine is driven, and is in jointing state between driving link and the driven member.Magnetic clutch comes solenoidoperated cluthes by the power on/off of coil joint with separate.As initiatively and between the driven member placing magnetic, then can strengthen engaging force between the two, such clutch is called magnetic formula magnetic clutch.Friction clutcch is divided into two kinds of wet type and dry types again.At present, the most clutches that match with manual transmission are the dry type friction clutcch, and by the number of its driven disc, it is several to be divided into single-deck formula, double plate and multi-disc type etc. again.Wet friction formula clutch is generally multi-disc type, is immersed in the oil so that heat radiation.
Friction plate clutch is made up of active part, secondary part, hold down gag and operating mechanism four parts.Active part comprises parts compositions such as flywheel, clutch cover, platen.This part and engine crankshaft connect together.Clutch cover is connected by bolt with flywheel, leans on 3-4 driver blade transmitting torque between platen and the clutch cover.Secondary part is made up of monolithic, biplate or multi-disc driven disc, and it transmits active part by friction power is passed to the input shaft of speed changer.Driven disc is by the driven disc body, and three substantial sections of friction plate and clutch plate hub are formed.For fear of the resonance of sense of rotation, relax the impulsive load that power train is subjected to, most of automobiles all on the driven disc of clutch attaching torsion vibration absorber is arranged.Hold-down mechanism mainly is made up of helical spring or diaphragm spring, rotates with active part, and it is a support with the clutch cover, and platen is pressed to flywheel, thereby the driven disc that will be between flywheel and platen compresses.Operating mechanism be the driver so as to making clutch separation, then make it again mildly to engage one the cover mechanism.Be the separating mechanism of forming by parts such as the separator levers that is arranged in clutch housing (at diaphragm spring clutch, diaphragm spring held concurrently the effect of separator levers), release bearing, release sleeve, withdrawal fork, return springs and be positioned at the outer clutch pedal of clutch housing and compositions such as driving mechanism, servomechanism.
Clutch operation mainly comprises mechanical rod member formula, mechanical cable type and hydraulic type, and mechanical rod member formula changes the free travel of pedal by the regulating tie bar control fork.Precession then free travel reduces; Screwing out then, free travel increases.Artis is many in the machinery rod member formula transmission device, so frictional loss is big.The distortion of vehicle body and vehicle frame can influence its work.When clutch needs remote operation, the difficult leverage of rationally arranging.The machinery cable type is adjusted the free travel of clutch pedal by the adjustment nut on rolling motor next door.Machinery cable type drive mechanism is simple, and the device flexible arrangement is not subjected to the influence of vehicle body and vehicle frame distortion, but the force rate of transmitting is less.
Free play of clutch is made of two gaps in the hydraulic type: one is the gap between master cylinder piston and the push rod; Another is the gap between release bearing and the separator levers.It is little that the hydraulic clutch operating mechanism has surface friction drag, and the transmission efficiency height engages advantages such as smooth-going.It is relatively simple for structure, is convenient to arrange, is not subjected to the influence of the distortion of vehicle body and vehicle frame, is a kind of manipulation form of commonplace employing.
In order to alleviate driver's labor intensity, guarantee traffic safety, at present, especially on heavy-duty car, generally using clutch booster on the automobile.Clutch booster is arranged in the hydraulic control mechanism, with Pneumatic braking system and the shared cover compression air source of other pneumatic equipments.When let slip the clutch, by air pressure assisted, increase the power that acts on the separation yoke, clutch separation power is increased, alleviate driver pedal power.
Wearing piece on the clutch booster is easy to wearing and tearing, just needs after wearing piece may wear to a certain degree to change.The abrasion condition that will check wearing piece at present is cumbersome, adjust the booster shift fork, inconvenient operation, and observe the also bigger error of existence, and there is not unified standard, the replacing of wearing piece is often untimely.Simultaneously, adopt between existing fuel inlet fitting and the flexible pipe to be threaded, need rotate a lot of circles during connection, cumbersome, and must be screwed into very tight, otherwise, may produce leakage of oil.
So, how the structure of clutch booster is reasonably improved, make people can observe the abrasion condition of wearing piece easily, so that in time change, become the important topic of those skilled in the art's research.
[summary of the invention]
The purpose of this utility model solves the problems of the prior art exactly, proposes a kind of automobile clutch booster assembly, can observe the abrasion condition of wearing piece easily, so that in time change.
For achieving the above object, the utility model proposes a kind of automobile clutch booster assembly, comprise the pneumatic control valve assembly, Master cylinder body, the power-assisted cylinder body, master cylinder piston, the servo-cylinder piston, push rod and return spring, described Master cylinder body is fixedlyed connected with the power-assisted cylinder body, the servo-cylinder piston is arranged in the power-assisted cylinder body, return spring is fixed between the left side and power-assisted cylinder body of servo-cylinder piston, one end of master cylinder piston is connected on the servo-cylinder piston, the other end is arranged in the Master cylinder body, the pneumatic control valve assembly is arranged in the valve body hole of Master cylinder body, described valve body hole communicates by attachment hole with the leftward space of servo-cylinder piston, push rod is connected the right part of master cylinder piston, also comprise sensor unit and scale bar, described sensor unit is installed in the mounting hole on the Master cylinder body, scale bar passes mounting hole on the Master cylinder body and the through hole on the power-assisted cylinder body, and left end stretches in the sensor unit, and right-hand member is fixed in the draw-in groove of servo-cylinder piston.
As preferably, described sensor unit comprises sensor, locking plate and sensor holder, and described sensor is fixed on the sensor holder by locking plate.
As preferably, also comprise fuel inlet fitting, guard shield and Steel Cable Baffle Ring, described fuel inlet fitting is connected the filler opening place of Master cylinder body, and the outer end-grain cutting of fuel inlet fitting has groove, and Steel Cable Baffle Ring is packed in the groove, and guard shield is arranged in the through hole of fuel inlet fitting.
As preferably, also comprise the master cylinder piston apron, described master cylinder piston apron is arranged between master cylinder piston and the Master cylinder body.
As preferably, fixedly connected by bolt and gasket assembly between described Master cylinder body and the power-assisted cylinder body.
As preferably, also comprise shaft block ring and fixing locking plate, described shaft block ring is fixed on the master cylinder piston, is positioned at the left side of servo-cylinder piston, and fixedly an end of locking plate is stuck in the draw-in groove of master cylinder piston, and the other end is stuck in the draw-in groove of servo-cylinder piston.
As preferably, also comprise collar, described collar right-hand member is fixed on the servo-cylinder piston, and left end is blocked in the right-hand member top of scale bar.
As preferably, also comprise servo-cylinder piston apron, described servo-cylinder piston apron is arranged in the groove of servo-cylinder piston and between the power-assisted cylinder body.
As preferably, adopt cutting ferrule to be connected between described push rod and the master cylinder piston.
As preferably, also comprise packing holder, the 3rd O RunddichtringO and the 4th O RunddichtringO, described packing holder is arranged between master cylinder piston and the Master cylinder body, the 3rd O RunddichtringO is arranged in the groove of packing holder and between the Master cylinder body, the 4th O RunddichtringO is arranged between packing holder and the master cylinder piston.
The beneficial effects of the utility model: the utility model increases scale bar and sensor unit on existing clutch booster, after wearing piece produces certain wearing and tearing, push rod just promotes the servo-cylinder piston and moves to the left, because the right-hand member of scale bar is fixed in the draw-in groove of servo-cylinder piston, so scale bar also moves to left, scale bar constantly moves to left and makes the inductor coil in the sensor constantly produce the induction current that increases gradually, the output of sensor can be connected on the display screen of operator cabin, like this, directly in car, just can recognize the abrasion condition of wearing piece, so that in time change.With being threaded to be improved to directly to patch and being connected between original fuel inlet fitting and the flexible pipe, can connect fast, and sealability is better.
Feature of the present utility model and advantage will be elaborated in conjunction with the accompanying drawings by embodiment.
[description of drawings]
Fig. 1 is the structural representation of a kind of automobile clutch booster assembly of the utility model.
[embodiment]
Fig. 1 is the structural representation of a kind of automobile clutch booster assembly of the utility model.Comprise pneumatic control valve assembly 30, Master cylinder body 9, power-assisted cylinder body 12, master cylinder piston 16, servo-cylinder piston 20, push rod 26 and return spring 28, described Master cylinder body 9 is fixedlyed connected with power-assisted cylinder body 12, servo-cylinder piston 20 is arranged in the power-assisted cylinder body 12, return spring 28 is fixed between the left side and power-assisted cylinder body 12 of servo-cylinder piston 20, one end of master cylinder piston 16 is connected on the servo-cylinder piston 20, the other end is arranged in the Master cylinder body 9, pneumatic control valve assembly 30 is arranged in the valve body hole of Master cylinder body 9, described valve body hole communicates by attachment hole with the leftward space of servo-cylinder piston 20, push rod 26 is connected the right part of master cylinder piston 16, also comprise sensor unit 2 and scale bar 15, described sensor unit 2 is installed in the mounting hole on the Master cylinder body 9, scale bar 15 passes mounting hole on the Master cylinder body 9 and the through hole on the power-assisted cylinder body 12, left end stretches in the sensor unit 2, and right-hand member is fixed in the draw-in groove of servo-cylinder piston 20.Described sensor unit 2 comprises sensor 1, locking plate 3 and sensor holder 4, and described sensor 1 is fixed on the sensor holder 4 by locking plate 3.During work, scale bar 15 is followed servo-cylinder piston 20 and is moved together, but movement position can not make the coil in the sensor 1 produce induction current always in limited range.After wearing piece produces certain wearing and tearing, push rod 26 just promotes servo-cylinder piston 20 and moves to the left, because the right-hand member of scale bar 15 is fixed in the draw-in groove of servo-cylinder piston 20, so scale bar 15 also moves to left, scale bar 15 constantly moves to left and makes the inductor coil in the sensor 1 constantly produce the induction current that increases gradually, and the output of sensor can be connected on the display screen of operator cabin, like this, directly in car, just can recognize the abrasion condition of wearing piece, so that in time change.
Also comprise fuel inlet fitting 32, guard shield 33 and Steel Cable Baffle Ring 34, described fuel inlet fitting 32 is connected the filler opening place of Master cylinder body 9, and fuel inlet fitting 32 outer end-grain cutting have groove, and Steel Cable Baffle Ring 34 is packed in the groove, and guard shield 33 is arranged in the through hole of fuel inlet fitting 32.Fuel inlet fitting 32 is provided with the 8th O RunddichtringO 31 with the joint of Master cylinder body 9.When being connected with hose coupling, when transfering to Steel Cable Baffle Ring 34, hose coupling to install to, Steel Cable Baffle Ring 34 inserts in the groove of fuel inlet fittings 32.With being threaded to be improved to directly to patch and being connected between original fuel inlet fitting and the hose coupling, can connect fast, and sealability is better.This joint form is easy to connect, reliable.
Also comprise master cylinder piston apron 5, described master cylinder piston apron 5 is arranged between master cylinder piston 16 and the Master cylinder body 9.Fixedly connected by bolt and gasket assembly 14 between described Master cylinder body 9 and the power-assisted cylinder body 12.Also comprise shaft block ring 17 and fixing locking plate 24, described shaft block ring 17 is fixed on the master cylinder piston 16, is positioned at the left side of servo-cylinder piston 20, and fixedly an end of locking plate 24 is stuck in the draw-in groove of master cylinder piston 16, and the other end is stuck in the draw-in groove of servo-cylinder piston 20.Also comprise collar 19, described collar 19 right-hand members are fixed on the servo-cylinder piston 20, and left end is blocked in the right-hand member top of scale bar 15.Also comprise servo-cylinder piston apron 21, described servo-cylinder piston apron 21 is arranged in the groove of servo-cylinder piston 20 and between the power-assisted cylinder body 12.Adopt cutting ferrule 27 to be connected between described push rod 26 and the master cylinder piston 16.Master cylinder piston 16 endoporus groovings, cutting ferrule 27 are packed in the groove, and push rod 26 is packed in the cutting ferrule 27, and cutting ferrule 27 just keeps off on the push rod plane, and push rod 26 is difficult for transfering to, and is easy for installation, reliable in structure.
Also comprise packing holder 29, the 3rd O RunddichtringO 8 and the 4th O RunddichtringO 10, described packing holder 29 is arranged between master cylinder piston 16 and the Master cylinder body 9, the 3rd O RunddichtringO 8 is arranged in the groove of packing holder 29 and between the Master cylinder body 9, the 4th O RunddichtringO 10 is arranged between packing holder 29 and the master cylinder piston 16.Bag guarantees the sealing of whole system, also is provided with an O RunddichtringO 6, the 2nd O RunddichtringO 7, the 5th O RunddichtringO 11, the 6th O RunddichtringO 13 and the 7th O RunddichtringO 18.The right-hand member of power-assisted cylinder body 12 adopts gland 23 sealings, is provided with Stamping Steel Ribbon 22 between gland 23 and the power-assisted cylinder body 12.Also be provided with dust-proof cover 25 on the push rod 26.
The working principle of present embodiment is: when depressing clutch pedal, the built-in upright oil pressure of master cylinder cylinder body, and fluid is sent to the filler opening of booster, wherein a part of fluid promotes master cylinder piston 16 reaches, push rod 26 connects with the clutch separation yoke, drives clutch release fork shaft; Wherein sub-fraction fluid is by the valve open in the oil duct promotion pneumatic control valve assembly 30, pressurized air is entered in the space in servo-cylinder piston 20 left sides, promoting servo-cylinder piston 20 moves right, and drive master cylinder piston 16, push rod 26 moves to right together, the power of clutch separation is increased, alleviate the pedaling force of clutch greatly, played the power-assisted effect.Along with the continuous wearing and tearing of clutch facing, push rod 26 is moved to the left, and servo-cylinder piston 20 and scale bar 15 also are moved to the left together, thereby connects sensor, shows the wear extent of wearing piece at operator cabin by circuit.
The foregoing description is to explanation of the present utility model, is not to qualification of the present utility model, and any structure after simple transformation on the utility model basis all belongs to protection domain of the present utility model.