CN200947785Y

CN200947785Y - Forming mould of snowcake without feeding back material

Info

Publication number: CN200947785Y
Application number: CN 200620106995
Authority: CN
Inventors: 朱彦军
Original assignee: ZHEJIANG XIAOWANGZI FOOD CO Ltd
Current assignee: ZHEJIANG XIAOWANGZI FOOD CO Ltd
Priority date: 2006-08-18
Filing date: 2006-08-18
Publication date: 2007-09-19
Anticipated expiration: 2016-08-18

Abstract

The utility model relates to a molding die used for producing snow cakes, aiming to tackle the problem that the snow cake molding die provided should have the advantages of no return, high production efficiency, low production cost, simple structure and easy spreading. The technical proposal is that the non-return snow cake molding die comprises a rotary cylinder die carrier, of which snow cake female die blocks are regularly distributed on the whole circumference surface; each female die block comprises a plurality of hexagon female dies; each female die is composed of a plurality of chimbs, which are fixed on the base plate, are vertical to the base plate surface to form a hexagon; each chimb comprising the female die is used as one chimb of an adjacent hexagon female die; a gap is arranged at the connection part between every two chimbs of each hexagon female die for the convenience of stripping during production; each female die block is provided with through holes, in which screw gets through for fixing the female die block on the cylinder die carrier; the chimb width from the top to bottom increases gradually to make the cross section of the chimb to be a taper surface.

Description

No feed back snow cake mould

Technical field

The utility model relates to a kind of mould of food production, the mould that uses when specifically being the production of snow cake.

Background technology

The technical process of snow cake production is: at first require to assort all kinds of raw materials according to prescription, then raw material is stirred and be pressed into have certain thickness and with the musculus cutaneus of the same width of set of molds, then musculus cutaneus is placed on and sends into mould on the conveyer belt (each mould all is dies, surround by chimb) middle compression moulding, at last the base cake of moulding is sent into drying box drying for the first time, formed through slaking, redrying, barbecue, spray sugar, extension oil drying then.Owing to be that production line is produced continuously, what therefore adopt in the moulding process is the drum-type mould, be about to a plurality of snow cake arrangement of molds and be fixed on cylinder shape mould bases surface, mould rotates during production linear resonance surface velocity and line speed are consistent, and the continuous roll compacting of musculus cutaneus are become the base cake of moulding one by one.Domestic each producer widely used snow cake mould all produces feed back aborning at present, and it has following characteristics:

(1) the snow cake be shaped as circle, musculus cutaneus is after the mould compacting, Yuan Xing musculus cutaneus is cut off taking-up one by one, and circle and justify between the gap in musculus cutaneus just can only reclaim as feed back.

(2) mould laterally (being same generatrix direction of cylinder surface) go up circle and must guarantee that with gap between the circle it is few more to avenge the big more relative feed back of cake like this more than 5mm, otherwise it is many more to avenge the more little relative feed back of cake.

(3) (d≤30mm) mould ejection resistance when moulding is relatively large, can only reduce speed of production and put on the skin in a large number on mould being coated with mould oil for the mini snow cake that diameter is little; Add because the feed back ratio is big, and the snow cake big with diameter (d 〉=65mm) produce relatively, the production capacity of mini snow cake has only 50%, and the energy and wage cost are then high by about 40%.

(4) owing to contain a large amount of mould oils and feed back returns life easily in the feed back, so the voluminous more product quality of feed back is poor more, there is stiff problem in the big product of mini snow cake feed back ratio that diameter is little.Because the factor of these quality and cost, although snow cake manufacturer is many, the producer that produces cake in mini slight snow is few.

The utility model content

The purpose of this utility model provides a kind of improvement of avenging the cake mould, and this mould should be able to overcome the deficiency of above-mentioned background technology, have snow cake production and do not have feed back, production efficiency height, characteristics that production cost is low, and simple in structure, be easy to promote.

The technical scheme that the utility model proposes is:

No feed back snow cake mould, comprise rotating cylinder shape mould bases, the whole circumference surface of mould bases is covered with regularly arranged snow cake die piece, each die piece comprises several hexagon dies, each hexagon die all is to fix several chimbs that is hexagonal arrangement perpendicular to base plate plane on base plate, and every chimb forming the hexagon die is again wherein chimb of adjacent hexagons die; Per two chimb junctions in each hexagon die all are shaped on an opening, so that the demoulding when producing; Each die piece is shaped on through hole on also, so that bolt is fixed on the die piece on the cylinder shape mould bases after passing through.

Also be furnished with the fringing module on this mould, be shaped on two chimbs on each fringing module.

The cross section of described chimb is a taper surface.

Because the hexagon die of the utility model design all tightens the solid matter row at the tubular mould bases, without any the gap, thereby the musculus cutaneus after the compacting of hexagon die all becomes the base cake of moulding, no longer includes any feed back and produces between the mould; This has not only significantly improved the quality of snow cake, has thoroughly eliminated the generation of stiff snow cake, and because stripping result strengthens, no matter is mini snow cake of compacting or compacting major diameter snow cake, and production efficiency is all significantly improved, and production cost also is able to remarkable decline.

Description of drawings

Fig. 1 is the main TV structure schematic diagram of the single die piece in the utility model.

Fig. 2 be in the utility model single die piece look up structural representation.

Fig. 3 is the main TV structure schematic diagram of the fringing module in the utility model.

Fig. 4 is the package assembly schematic diagram of several die pieces of the present utility model.

Fig. 5 is the combining structure schematic diagram of the chimb on several die pieces on Fig. 4 set of molds.

Fig. 6 be another embodiment single die piece look up the structure enlarged diagram.

Fig. 7 is the working state schematic representation that is equipped with the drum-type mould of mould.

Fig. 8 is the operation principle schematic diagram that beats mechanism of the utility model institute adapted.

The specific embodiment

As shown in Figure 7, this no feed back snow cake mould comprises rotating cylinder shape mould bases 8, and the whole circumference surface of mould bases is covered with one group of regularly arranged snow cake mould; Cylinder shape mould bases 8 rotates (direction is an arrow A) during work, and musculus cutaneus 9 (width is identical with the width of cylinder shape mould bases 8) is by the past B direction motion of the conveyer belt (omitting among the figure) of its bottom, be transported to musculus cutaneus behind the lower end of cylinder shape mould bases 8 and be one by one base cake by the mould roller-compaction, take advantage of a situation again immediately and take off, transport to the drying process in road, back by conveyer belt from mould.This part structure and existing production process are roughly the same.

The utility model has mainly been done improvement to the planform of snow cake mould.Circular contour when specifically being the moulding of handle snow cake transforms hexagonal outline into.The package assembly schematic diagram shown in Figure 4 just left side on the cylinder shape mould bases surface among Fig. 7 is looked the expansion schematic diagram of (or the right side is looked) direction, should the whole series set of molds be to be spliced as can be known by a plurality of single die pieces 1 as shown in Figure 1, the base plate 1-1 of die piece 1 is dull and stereotyped, be shaped on outstanding on the base plate and, formed several hexagon dies perpendicular to several chimbs 3 of base plate plane; These chimbs 3 are according to hexagonal array, and each bar chimb of each hexagon die is again as wherein chimb of adjacent hexagons die.Single as can be known die piece 1 is shaped on incomplete three hexagons among Fig. 1, and wherein two hexagons have only five chimbs, and a hexagon has only three chimbs, the chimb that lacks all when splicing by adjacent die piece completion.Obviously, the hexagonal number on the single die piece 1 is the amount doesn't matter, can decide as required fully.

In addition, be shaped on through hole 1-2 (showing 3 among Fig. 1) on each die piece 1, bolt can be fixed on single die piece on the cylinder shape mould bases after passing through through hole 1-2.Because chimb protrudes in the height of base plate plane will be much larger than the thickness of the musculus cutaneus of being suppressed, so musculus cutaneus can not touched in the bolt top during work.

Among Fig. 6 embodiment, the thickness of chimb is not the thick structure that waits shown in Figure 2, but the thickness from the summit to the base plate increases the cross section that becomes taper gradually, makes the two sides of chimb become the inclined plane; This kind structure more helps the demoulding of base cake.

All have only two chimbs on each fringing module 2 shown in Figure 3, as a supplement the usefulness of the left side edge of a whole set of mould; The visible Fig. 4 of supplementary result.

In addition, the junction of per two chimbs in the hexagon die all is shaped on an opening (actual effect is that the interface point of per three chimbs is openings), and what make each base cake after the moulding still has 6 tie points each other; Pin down the strength that increases the disengaging mould mutually after so can making base cake roller-compaction, the stripping result when producing to strengthen.

Therefore, can clearly know do not have spacing between the adjacent hexagon by the expansion schematic diagram of several mould chimbs on the cylinder shape mould bases shown in Figure 5; When these chimbs and musculus cutaneus compacting, just there is not feed back to produce between the formed base cake naturally yet.

Owing to still there are 6 points to link to each other between each base cake after the moulding, therefore, also need disconnect the continuous point between the base cake through after the follow-up first time drying process.This work is finished by the mechanism of beaing shown in Figure 8.Discharging guipure 11 is driven by cylinder 12, and the rotation direction of cylinder 12 is G, constantly rotates (direction is W) and beat mechanism 15; Through dry for the first time base cake advance the puck (direction is D) on the discharging guipure, after being drawn on the supporting plate 14 by a pair of guiding pressure roller 13 (rotation direction that goes up lower compression roller is respectively H and F), several cutting knifes 15-1 that is just beaten in the mechanism 15 knocks, tie point between the base cake 10 is disconnected, thus the numerous and confused whereabouts that disconnects.Several fracture ports on each base cake periphery will become mellow and full smooth through follow-up second time after the dry and expanded operation, and hexagonal edge also can be deformed near circular polygon.

Claims

1, no feed back snow cake mould, comprise rotating cylinder shape mould bases (8), the whole circumference surface of mould bases is covered with regularly arranged snow cake die piece (1), it is characterized in that each die piece comprises several hexagon dies, each hexagon die all is to fix several chimbs that is hexagonal arrangement (3) perpendicular to base plate (1-1) plane on base plate, and every chimb forming the hexagon die is again wherein chimb of adjacent hexagons die; Per two chimb junctions in each hexagon die all are shaped on an opening, so that the demoulding when producing; Each die piece is shaped on through hole (1-2) on also, so that bolt is fixed on the die piece on the cylinder shape mould bases after passing through.

2, no feed back snow cake mould according to claim 1 is characterized in that also being furnished with fringing module (2) on this mould, is shaped on two chimbs on each fringing module.

3, no feed back snow cake mould according to claim 1 and 2, the cross section that it is characterized in that described chimb (3) is a taper surface.