CN200939568Y - 3-D curve skin forming mould of driver's cabin of streamline locomotive - Google Patents

3-D curve skin forming mould of driver's cabin of streamline locomotive Download PDF

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Publication number
CN200939568Y
CN200939568Y CN 200620051950 CN200620051950U CN200939568Y CN 200939568 Y CN200939568 Y CN 200939568Y CN 200620051950 CN200620051950 CN 200620051950 CN 200620051950 U CN200620051950 U CN 200620051950U CN 200939568 Y CN200939568 Y CN 200939568Y
Authority
CN
China
Prior art keywords
transverse slat
covering
stringer board
curved surface
girder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 200620051950
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Chinese (zh)
Inventor
张金云
闵阳春
袁文辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CSR Zhuzhou Electric Locomotive Co Ltd
Original Assignee
ZHUZHOU ELECTRIC POWER LOCOMOTIVE CO Ltd CHINA NANCHE GROUP
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHUZHOU ELECTRIC POWER LOCOMOTIVE CO Ltd CHINA NANCHE GROUP filed Critical ZHUZHOU ELECTRIC POWER LOCOMOTIVE CO Ltd CHINA NANCHE GROUP
Priority to CN 200620051950 priority Critical patent/CN200939568Y/en
Application granted granted Critical
Publication of CN200939568Y publication Critical patent/CN200939568Y/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a 3D surface skin forming and mold for streamline locomotive cab, which adopts the block making mode for streamline locomotive cab, the utility model is characterized in that: every piece of block is formed by the combined steel platework explorator which is uniquely corresponded to the block of 3D surface skin, and when forming, the joint situation of the skin and steel plate can be observed through the combined steel platework net holes from the rear of the steel plate; the steel plate adopts a visible net beam-plate structure, and by the laser cutting machine the partition convex surface of the steel plate net is cut according to the electronic data of the inner surface of the skin. The utility model comprises vertical beam-plates and horizontal beam-plates which are all made from steel plate in a certain width. The partition convex surface of the steel plate net is shaped to match with the surface shape of the inner surface of the skin.

Description

Streamline locomotive cab three-dimensional curved surface covering forming mould
Technical field
The utility model belongs to a kind of parts tools of locomotive, is meant a kind of mould of locomotive cab three-dimensional curved surface covering forming method especially, is mainly used in the streamline locomotive cab three-dimensional curved surface covering forming.
Background technology
Locomotive cab is the major part of locomotive head, and is along with the raising of locomotive speed, also more and more higher to the requirement of locomotive cab.In order to reduce windage, the express locomotive drivers' cab is generally all made streamline locomotive cab.Existing streamline locomotive cab covering mainly is after adopting sheet metal to make by three-dimensional curved surface covering piecemeal production method, and then block-by-block welds on the drivers' cab steel skeleton.Piecemeal is to adopt the method for local plastic deformation to make its progressively moulding when making covering.Preparation method when making every three-dimensional curved surface covering is: on hydraulic press covering is carried out global formation with shaping mould earlier, pattern (lean against model on observe the covering inner surface of first one-step forming) then, the place of misfitting that finds during to pattern carries out locally-shaped again on thin plate shaping apparatus, simultaneously repeatedly pattern and carry out locally-shaped, until satisfying the drawing requirement.And the preparation method of this streamline locomotive cab covering is to make earlier a whole wooden model consistent with drivers' cab covering inner surface, requires the outer surface of whole wooden model to meet the shape of drivers' cab covering inner surface as much as possible.Outer surface to whole wooden model must pass through hand grinding, and tests with the drivers' cab covering inner surface template (the template concave surface is that the drivers' cab covering inner surface molded lines that cuts at regular intervals on the level of drivers' cab three-dimension curved surface and vertical direction generates) that numerical control cutting machine downcuts by electronic data.Nearly 3 meters of the height of whole wooden model, pattern inconvenience when making the covering on drivers' cab top, and be not easy to from the back observation covering of wooden model and the applying situation of wooden model.Therefore, necessary this is improved.
The utility model content
The purpose of this utility model is the deficiency at existing streamline locomotive cab covering preparation method, provide a kind of and make and use more convenient, and be convenient to observe from behind the process mould of streamline locomotive cab covering preparation method of the applying situation of covering and model.
According to implementer's case that the purpose of this utility model proposed be: the pattern mould of streamline locomotive cab covering, comprise stringer board beam and transverse slat beam, for combined steel pattern piecemeal is made structure, stringer board beam and transverse slat beam are by making by the steel plate of certain width, and be combined into the slab and girder of the grid type that has latticed viewing hole by stringer board beam and transverse slat beam, each the piecemeal pattern all curved surface piecemeal with three-dimensional curved surface covering is corresponding one by one, and the dividing plate convex surface of combined steel grid is the shape that the curved surface of pairing covering inner surface matches.So the curved surface that grid forms can meet the shape of covering inner surface to greatest extent.While can be so that the observation in the construction owing to the grid hole that viewing hole is arranged.
Its plate-girder visual structure is first interactively is determined plate-girder from the three-dimension curved surface of drivers' cab covering inner surface a three-dimensional position, the cloth postpone of all plate-girder to be determined, on the three-dimensional position of plate-girder, generate the CAD stereogram of plate-girder again, on the plate-girder stereogram, generate the CAD plane that satisfies processing request simultaneously.The making of plate-girder be from plate-girder CAD plane, extract outline and in outline data, by the machine-shaping of Numerical control cutting lathe.Plate-girder is left corresponding socket (as Fig. 5, Fig. 6) respectively at regular intervals in length and breadth, the assembly welding of then the longitudinal and transverse plate-girder of corresponding each piece covering being pegged graft respectively, and weld with its base respectively, promptly become the combined type punching block of corresponding this covering, the formed curved surface of grid that the longitudinal and transverse plate-girder convex surface of punching block is formed is the inner surface of this covering, just on the three-dimension curved surface of drivers' cab covering inner surface with the curve form of this covering correspondence position.The matching degree of the formed curved surface of grid and covering inner surface is relevant with the spacing of grid.Spacing is more little, and matching degree is high more, but cost of manufacture is high more, otherwise spacing is big more, and cost of manufacture is low more, but matching degree is also low more, therefore, weigh the advantages and disadvantages, and chooses suitable mesh spacing.Combined steel pattern that need only be corresponding when making covering, and the applying situation that can observe covering and punching block by grid hole from the back side of punching block with it.Advantage of the present utility model is: adopt the combined type punching block to replace whole wooden model when the making of streamline locomotive cab three-dimensional curved surface covering, owing to form the dividing plate convex surface of punching block grid is to be cut by the electronic data of laser cutting machine by the covering inner surface, so, the curved surface that grid forms can meet the shape of covering inner surface to greatest extent, thereby improves the covering forming precision.Owing to adopt fabricated structure, can alleviate the labour intensity of operating personnel's pattern greatly again, raise labour efficiency.Simultaneously, owing to directly adopt the vertical and horizontal diaphragm assembly welding, greatly reduce the cost of manufacture of model, and the life-span of punching block is far above the life-span of wooden model.As seen, direct and indirect economic benefit is all considerable.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the network schematic front view of the utility model punching block;
Fig. 3 is the network diagrammatic top view of the utility model punching block;
Fig. 4 is the network signal left view of the utility model punching block;
Fig. 5 is the stringer board girder construction schematic diagram of the utility model punching block;
Fig. 6 is the transverse slat girder construction schematic diagram of the utility model punching block.
Among the figure: 1, covering; 2, combined steel; 3, stringer board beam; 4, transverse slat beam; 5, grid; 6, grid hole; 7, stringer board beam socket; 8, transverse slat beam socket.
The specific embodiment
Accompanying drawing has provided an example structure schematic diagram of the present utility model, and the utility model will be further described below in conjunction with drawings and Examples.
From accompanying drawing as can be seen, the utility model is a streamlined locomotive cab covering 1, adopt streamline locomotive cab covering piecemeal production method, the pattern mould of streamline locomotive cab covering is that combined steel 2 piecemeals are made structure, comprise stringer board beam 3 and transverse slat beam 4, be combined into the slab and girder of the grid type that has latticed viewing hole by stringer board beam 3 and transverse slat beam 4, stringer board beam 3 and transverse slat beam 4 are by making by the steel plate of certain width, each the piecemeal pattern all curved surface piecemeal with three-dimensional curved surface covering is corresponding one by one, and the dividing plate convex surface of combined steel grid 5 is the shape that the curved surface of pairing covering inner surface matches.So the curved surface that grid forms can meet the shape of covering inner surface to greatest extent.And can be so that the observation in the construction by grid hole 6.Its characteristics are: the moulding of each piecemeal be by with the piecemeal of three-dimensional curved surface covering combined steel pattern one to one, and observe the moulding degree that covering 1 and the applying situation of combined steel 2 are judged covering from the back side of combined steel 2 by combined steel grid hole 6; Its combined steel 2 is a grid type plate-girder visual structure, and the dividing plate convex surface of combined steel 2 grids 5 is to be formed by the curved surface electronic data cutting of laser cutting machine by the covering inner surface.The plate-girder visual structure is first interactively is determined plate-girder from the three-dimension curved surface of drivers' cab covering inner surface a three-dimensional position, the cloth postpone of all plate-girder to be determined, on the three-dimensional position of plate-girder, generate the CAD stereogram of plate-girder again, on the plate-girder stereogram, generate the CAD plane that satisfies processing request simultaneously.The making of plate-girder be from plate-girder CAD plane, extract outline and in outline data, by the machine-shaping of Numerical control cutting lathe.Plate-girder is left corresponding socket (as Fig. 5, Fig. 6) respectively at regular intervals in length and breadth.The assembly welding of then the longitudinal and transverse plate-girder of corresponding each piece covering being pegged graft respectively, and weld with its base respectively, promptly become the combined type punching block of corresponding this covering, the formed curved surface of grid that the longitudinal and transverse plate-girder convex surface of combined steel is formed is the inner surface of this covering, just on the three-dimension curved surface of drivers' cab covering inner surface with the curve form of this covering correspondence position.The matching degree of the formed curved surface of grid and covering inner surface is relevant with the spacing of grid.Spacing is more little, and matching degree is high more, but cost of manufacture is high more, otherwise spacing is big more, and cost of manufacture is low more, but matching degree is also low more, therefore, weigh the advantages and disadvantages, and chooses suitable mesh spacing.Combined steel 2 patterns that need only be corresponding when making covering 1, and the applying situation that can observe covering 1 and combined steel 2 by grid hole 6 from the back side of combined steel 2 with it.The concrete structure of its combined steel 2 is: combined steel 2 is corresponding one by one with the piecemeal of streamline locomotive cab three-dimensional curved surface covering 1, the combined steel 2 (as shown in Figure 1) of each piece covering 1 correspondence is less at interval grid type slab and girder, comprise stringer board beam 3 and transverse slat beam 4, its stringer board beam 3 and transverse slat beam 4 are made by the steel plate of certain width.On stringer board beam and transverse slat beam, leave corresponding stringer board socket 7 and transverse slat socket 8 respectively at regular intervals, then stringer board beam 3 and transverse slat beam 4 stringer board socket 7 and the transverse slat socket 8 by correspondence assembled, be combined into the slab and girder of grid type, and the grafting assembly welding together, be combined into the grid type slab and girder that has latticed viewing hole by stringer board beam 3 and transverse slat beam 4, the dividing plate convex surface of combined steel 2 grids 5 is the shape that the curved surface of pairing covering inner surface matches, so the curved surface that grid 5 forms can meet the shape of covering inner surface to greatest extent.

Claims (3)

1, streamline locomotive cab three-dimensional curved surface covering forming mould, comprise stringer board beam and transverse slat beam, it is characterized in that: described mould is that combined steel pattern piecemeal is made structure, be combined into the slab and girder of the grid type that has latticed viewing hole by stringer board beam and transverse slat beam, stringer board beam and transverse slat beam are by making by the steel plate of certain width, each the piecemeal pattern all curved surface piecemeal with three-dimensional curved surface covering is corresponding one by one, and the dividing plate convex surface of combined steel grid is the shape that the curved surface of pairing covering inner surface matches.
2, mould as claimed in claim 1, it is characterized in that: leave corresponding stringer board socket and transverse slat socket on stringer board beam and transverse slat beam respectively at regular intervals, stringer board beam and transverse slat beam stringer board socket and the transverse slat socket by correspondence pegged graft and is combined into the slab and girder of grid type.
3, mould as claimed in claim 1 is characterized in that: the stringer board beam is in the same place with transverse slat beam grafting assembly welding.
CN 200620051950 2006-08-17 2006-08-17 3-D curve skin forming mould of driver's cabin of streamline locomotive Expired - Fee Related CN200939568Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 200620051950 CN200939568Y (en) 2006-08-17 2006-08-17 3-D curve skin forming mould of driver's cabin of streamline locomotive

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 200620051950 CN200939568Y (en) 2006-08-17 2006-08-17 3-D curve skin forming mould of driver's cabin of streamline locomotive

Publications (1)

Publication Number Publication Date
CN200939568Y true CN200939568Y (en) 2007-08-29

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102335811A (en) * 2011-08-25 2012-02-01 沈阳飞机工业(集团)有限公司 Method for manufacturing titanium-alloy sawtooth-shaped skin parts
CN106270192A (en) * 2016-08-22 2017-01-04 上海航天精密机械研究所 The device shaped for the rudder wing class A of geometric unitA of band boss and forming method
CN107379347A (en) * 2017-07-27 2017-11-24 嘉善三方电力器材有限责任公司 A kind of preparation method and its master mold of bend glass steel master mold
CN112191708A (en) * 2020-09-24 2021-01-08 中车长春轨道客车股份有限公司 Shaping, correcting and manufacturing method for aluminum alloy head skin of urban railway vehicle

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102335811A (en) * 2011-08-25 2012-02-01 沈阳飞机工业(集团)有限公司 Method for manufacturing titanium-alloy sawtooth-shaped skin parts
CN102335811B (en) * 2011-08-25 2013-08-21 沈阳飞机工业(集团)有限公司 Method for manufacturing titanium-alloy sawtooth-shaped skin parts
CN106270192A (en) * 2016-08-22 2017-01-04 上海航天精密机械研究所 The device shaped for the rudder wing class A of geometric unitA of band boss and forming method
CN106270192B (en) * 2016-08-22 2018-08-31 上海航天精密机械研究所 Device and forming method for the rudder wing class component forming with reinforcement block
CN107379347A (en) * 2017-07-27 2017-11-24 嘉善三方电力器材有限责任公司 A kind of preparation method and its master mold of bend glass steel master mold
CN112191708A (en) * 2020-09-24 2021-01-08 中车长春轨道客车股份有限公司 Shaping, correcting and manufacturing method for aluminum alloy head skin of urban railway vehicle

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee

Owner name: SOUTH CAR ZHUZHOU ELECTRIC LOCOMOTIVE CO.

Free format text: FORMER NAME OR ADDRESS: ZHUZHOU ELECTRIC LOCOMOTIVE CO., LTD., NANCHE GROUP, CHINA

CP03 Change of name, title or address

Address after: Zhuzhou City, Hunan Province, Tian Shifeng District, zip code: 412300

Patentee after: South Locomotive & Rolling Stock Zhuzhou Power Car Co., Ltd.

Address before: Zhuzhou City, Hunan Province, Tian Shifeng District, zip code: 412300

Patentee before: Zhuzhou Electric Power Locomotive Co., Ltd., China Nanche Group

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20070829

Termination date: 20150817

EXPY Termination of patent right or utility model