Streamline locomotive cab three-dimensional curved surface covering forming mould
Technical field
The utility model belongs to a kind of parts tools of locomotive, is meant a kind of mould of locomotive cab three-dimensional curved surface covering forming method especially, is mainly used in the streamline locomotive cab three-dimensional curved surface covering forming.
Background technology
Locomotive cab is the major part of locomotive head, and is along with the raising of locomotive speed, also more and more higher to the requirement of locomotive cab.In order to reduce windage, the express locomotive drivers' cab is generally all made streamline locomotive cab.Existing streamline locomotive cab covering mainly is after adopting sheet metal to make by three-dimensional curved surface covering piecemeal production method, and then block-by-block welds on the drivers' cab steel skeleton.Piecemeal is to adopt the method for local plastic deformation to make its progressively moulding when making covering.Preparation method when making every three-dimensional curved surface covering is: on hydraulic press covering is carried out global formation with shaping mould earlier, pattern (lean against model on observe the covering inner surface of first one-step forming) then, the place of misfitting that finds during to pattern carries out locally-shaped again on thin plate shaping apparatus, simultaneously repeatedly pattern and carry out locally-shaped, until satisfying the drawing requirement.And the preparation method of this streamline locomotive cab covering is to make earlier a whole wooden model consistent with drivers' cab covering inner surface, requires the outer surface of whole wooden model to meet the shape of drivers' cab covering inner surface as much as possible.Outer surface to whole wooden model must pass through hand grinding, and tests with the drivers' cab covering inner surface template (the template concave surface is that the drivers' cab covering inner surface molded lines that cuts at regular intervals on the level of drivers' cab three-dimension curved surface and vertical direction generates) that numerical control cutting machine downcuts by electronic data.Nearly 3 meters of the height of whole wooden model, pattern inconvenience when making the covering on drivers' cab top, and be not easy to from the back observation covering of wooden model and the applying situation of wooden model.Therefore, necessary this is improved.
The utility model content
The purpose of this utility model is the deficiency at existing streamline locomotive cab covering preparation method, provide a kind of and make and use more convenient, and be convenient to observe from behind the process mould of streamline locomotive cab covering preparation method of the applying situation of covering and model.
According to implementer's case that the purpose of this utility model proposed be: the pattern mould of streamline locomotive cab covering, comprise stringer board beam and transverse slat beam, for combined steel pattern piecemeal is made structure, stringer board beam and transverse slat beam are by making by the steel plate of certain width, and be combined into the slab and girder of the grid type that has latticed viewing hole by stringer board beam and transverse slat beam, each the piecemeal pattern all curved surface piecemeal with three-dimensional curved surface covering is corresponding one by one, and the dividing plate convex surface of combined steel grid is the shape that the curved surface of pairing covering inner surface matches.So the curved surface that grid forms can meet the shape of covering inner surface to greatest extent.While can be so that the observation in the construction owing to the grid hole that viewing hole is arranged.
Its plate-girder visual structure is first interactively is determined plate-girder from the three-dimension curved surface of drivers' cab covering inner surface a three-dimensional position, the cloth postpone of all plate-girder to be determined, on the three-dimensional position of plate-girder, generate the CAD stereogram of plate-girder again, on the plate-girder stereogram, generate the CAD plane that satisfies processing request simultaneously.The making of plate-girder be from plate-girder CAD plane, extract outline and in outline data, by the machine-shaping of Numerical control cutting lathe.Plate-girder is left corresponding socket (as Fig. 5, Fig. 6) respectively at regular intervals in length and breadth, the assembly welding of then the longitudinal and transverse plate-girder of corresponding each piece covering being pegged graft respectively, and weld with its base respectively, promptly become the combined type punching block of corresponding this covering, the formed curved surface of grid that the longitudinal and transverse plate-girder convex surface of punching block is formed is the inner surface of this covering, just on the three-dimension curved surface of drivers' cab covering inner surface with the curve form of this covering correspondence position.The matching degree of the formed curved surface of grid and covering inner surface is relevant with the spacing of grid.Spacing is more little, and matching degree is high more, but cost of manufacture is high more, otherwise spacing is big more, and cost of manufacture is low more, but matching degree is also low more, therefore, weigh the advantages and disadvantages, and chooses suitable mesh spacing.Combined steel pattern that need only be corresponding when making covering, and the applying situation that can observe covering and punching block by grid hole from the back side of punching block with it.Advantage of the present utility model is: adopt the combined type punching block to replace whole wooden model when the making of streamline locomotive cab three-dimensional curved surface covering, owing to form the dividing plate convex surface of punching block grid is to be cut by the electronic data of laser cutting machine by the covering inner surface, so, the curved surface that grid forms can meet the shape of covering inner surface to greatest extent, thereby improves the covering forming precision.Owing to adopt fabricated structure, can alleviate the labour intensity of operating personnel's pattern greatly again, raise labour efficiency.Simultaneously, owing to directly adopt the vertical and horizontal diaphragm assembly welding, greatly reduce the cost of manufacture of model, and the life-span of punching block is far above the life-span of wooden model.As seen, direct and indirect economic benefit is all considerable.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the network schematic front view of the utility model punching block;
Fig. 3 is the network diagrammatic top view of the utility model punching block;
Fig. 4 is the network signal left view of the utility model punching block;
Fig. 5 is the stringer board girder construction schematic diagram of the utility model punching block;
Fig. 6 is the transverse slat girder construction schematic diagram of the utility model punching block.
Among the figure: 1, covering; 2, combined steel; 3, stringer board beam; 4, transverse slat beam; 5, grid; 6, grid hole; 7, stringer board beam socket; 8, transverse slat beam socket.
The specific embodiment
Accompanying drawing has provided an example structure schematic diagram of the present utility model, and the utility model will be further described below in conjunction with drawings and Examples.
From accompanying drawing as can be seen, the utility model is a streamlined locomotive cab covering 1, adopt streamline locomotive cab covering piecemeal production method, the pattern mould of streamline locomotive cab covering is that combined steel 2 piecemeals are made structure, comprise stringer board beam 3 and transverse slat beam 4, be combined into the slab and girder of the grid type that has latticed viewing hole by stringer board beam 3 and transverse slat beam 4, stringer board beam 3 and transverse slat beam 4 are by making by the steel plate of certain width, each the piecemeal pattern all curved surface piecemeal with three-dimensional curved surface covering is corresponding one by one, and the dividing plate convex surface of combined steel grid 5 is the shape that the curved surface of pairing covering inner surface matches.So the curved surface that grid forms can meet the shape of covering inner surface to greatest extent.And can be so that the observation in the construction by grid hole 6.Its characteristics are: the moulding of each piecemeal be by with the piecemeal of three-dimensional curved surface covering combined steel pattern one to one, and observe the moulding degree that covering 1 and the applying situation of combined steel 2 are judged covering from the back side of combined steel 2 by combined steel grid hole 6; Its combined steel 2 is a grid type plate-girder visual structure, and the dividing plate convex surface of combined steel 2 grids 5 is to be formed by the curved surface electronic data cutting of laser cutting machine by the covering inner surface.The plate-girder visual structure is first interactively is determined plate-girder from the three-dimension curved surface of drivers' cab covering inner surface a three-dimensional position, the cloth postpone of all plate-girder to be determined, on the three-dimensional position of plate-girder, generate the CAD stereogram of plate-girder again, on the plate-girder stereogram, generate the CAD plane that satisfies processing request simultaneously.The making of plate-girder be from plate-girder CAD plane, extract outline and in outline data, by the machine-shaping of Numerical control cutting lathe.Plate-girder is left corresponding socket (as Fig. 5, Fig. 6) respectively at regular intervals in length and breadth.The assembly welding of then the longitudinal and transverse plate-girder of corresponding each piece covering being pegged graft respectively, and weld with its base respectively, promptly become the combined type punching block of corresponding this covering, the formed curved surface of grid that the longitudinal and transverse plate-girder convex surface of combined steel is formed is the inner surface of this covering, just on the three-dimension curved surface of drivers' cab covering inner surface with the curve form of this covering correspondence position.The matching degree of the formed curved surface of grid and covering inner surface is relevant with the spacing of grid.Spacing is more little, and matching degree is high more, but cost of manufacture is high more, otherwise spacing is big more, and cost of manufacture is low more, but matching degree is also low more, therefore, weigh the advantages and disadvantages, and chooses suitable mesh spacing.Combined steel 2 patterns that need only be corresponding when making covering 1, and the applying situation that can observe covering 1 and combined steel 2 by grid hole 6 from the back side of combined steel 2 with it.The concrete structure of its combined steel 2 is: combined steel 2 is corresponding one by one with the piecemeal of streamline locomotive cab three-dimensional curved surface covering 1, the combined steel 2 (as shown in Figure 1) of each piece covering 1 correspondence is less at interval grid type slab and girder, comprise stringer board beam 3 and transverse slat beam 4, its stringer board beam 3 and transverse slat beam 4 are made by the steel plate of certain width.On stringer board beam and transverse slat beam, leave corresponding stringer board socket 7 and transverse slat socket 8 respectively at regular intervals, then stringer board beam 3 and transverse slat beam 4 stringer board socket 7 and the transverse slat socket 8 by correspondence assembled, be combined into the slab and girder of grid type, and the grafting assembly welding together, be combined into the grid type slab and girder that has latticed viewing hole by stringer board beam 3 and transverse slat beam 4, the dividing plate convex surface of combined steel 2 grids 5 is the shape that the curved surface of pairing covering inner surface matches, so the curved surface that grid 5 forms can meet the shape of covering inner surface to greatest extent.