CN1998036A - Adhesive label, adhesive label roll, photosensitive web unit, and apparatus for and method of manufacturing photosensitive laminated body - Google Patents
Adhesive label, adhesive label roll, photosensitive web unit, and apparatus for and method of manufacturing photosensitive laminated body Download PDFInfo
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- CN1998036A CN1998036A CN 200580018144 CN200580018144A CN1998036A CN 1998036 A CN1998036 A CN 1998036A CN 200580018144 CN200580018144 CN 200580018144 CN 200580018144 A CN200580018144 A CN 200580018144A CN 1998036 A CN1998036 A CN 1998036A
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Abstract
A plurality of adhesive labels (10), each of a rectangular strip shape, are applied at predetermined spaced intervals to a peel-off sheet (14) of paper, which is then rolled into an adhesive label roll (12). Each of the adhesive labels (10) has a non-adhesion area (10a) centrally on a reverse side thereof facing the peel-off sheet (14), the non-adhesion area (10a) having no or weak adhesion force, and a first adhesion area (10b) and a second adhesion area (10c) which are disposed respectively on both sides of the non-adhesion area (10a).
Description
Technical field
The present invention relates to: a kind of adhesion label that is used to be attached to film, adhesion label have the stripping area of alternately arranging and the remaining area that is connected the stripping area; A kind of adhesive label roll with this kind adhesion label; A kind of photosensitive web unit with elongated photosensitive web shape spare, elongated photosensitive web shape spare comprises that successive layer is stacked in photosensitive material layer and the diaphragm on the support member, and this diaphragm comprises that the predetermined length that will peel off is used to be attached to the zone of the photosensitive material layer of substrate with exposure; With a kind of apparatus and method that are used for making photosensitive laminate by elongated photosensitive web shape spare.
Background technology
The substrate that uses among liquid crystal board, printing wiring plate and the PDP (plasma display panel) has the sensitive film (photosensitive web shape spare) that has the photosensitive material layer (photosensitive resin layer) that fits to substrate surface.This sensitive film comprises that successive layers is stacked in photosensitive material layer and the diaphragm on the flexiplast support member.
The operation of laminating apparatus that is used for sensitive film is fitted to substrate is as follows: the substrate such as glass substrate, resin substrate or analogue is presented with the predetermined space gap; And the length of diaphragm (covering coverlay) is stripped from from sensitive film with each regional alignment ground that will be fitted to on-chip photosensitive material layer.
For example Japanese publication is announced a kind of film applying program that disclosed for 2001-6995 number.Shown in Figure 11 as accompanying drawing according to disclosed film applying program, changes roller 2 around the direction that is provided with near coverlay mechanism for stripping 3, and multilayer film 1 has changed its direct of travel.This multilayer film 1 comprises the tinkertoy module of counterdie 1a, diaphragm 1b and coverlay 1c.This coverlay 1c has with the definite perforation 1e therein in predetermined space gap.
This coverlay mechanism for stripping 3 has: the adhesive tape backing roll 4a that is used for support tape 4; Be used to cut off the adhesive tape cutter 5 of adhesive tape 4; Be used for adhesive tape 4 by leaning against the adhesive tape swung on the coverlay 1c by pressure roller 6; Be used under vacuum, keeping the adhesive tape swung of adhesive tape 4 to keep pedestal 7; Be used for when the coverlay take up roll 8 that twines coverlay 1c when multilayer film 1 is peeled off.Keep roller 9a and control roll 9b to be set at coverlay take up roll 8 and adhesive tape by between the pressure roller 6.
The front end that the firm coverlay 1c that peels off from multilayer film 1 has adhesive tape 4 fits to the rear end on it.When coverlay 1c was twined by coverlay take up roll 8, it pulled out adhesive tape 4 from adhesive tape feed rolls 4a.When multilayer film 1 was fed, the perforation 1e between coverlay 1c and residue coverlay 1d was to the just motion of the position above adhesive tape is pressed pressure roller 6.Just before perforation 1e arrived this position, adhesive tape was raised adhesive tape 4 is fitted to the front end of coverlay 1c by pressure roller 6.
When adhesive tape 4 was adsorbed on adhesive tape maintenance pedestal 7 under vacuum, adhesive tape kept pedestal 7 to be lowered by to cause adhesive tape cutter 5 to cut off adhesive tapes 4.Therefore, cross coverlay 1d, adhesive tape 4 is fitted to cut-out coverlay 1c and the coverlay 1c on the multilayer film 1.Therefore, this coverlay 1c peels off from multilayer film 1, and residue coverlay 1d remains on the multilayer film 1.
Keep pedestal 7 by perpendicular displacement because adhesive tape is pressed pressure roller 6 and adhesive tape, above-mentioned to be used to carry out the fit apparatus structure handled of conventional film quite complicated.This direction changes roller 2 can not securely keep multilayer film 1.Especially at this coverlay 1c when multilayer film 1 is peeled off, peel off to impact and trend towards being applied on the multilayer film 1.As a result, the laminated portions of substrate that is positioned at the downstream of film laminating apparatus develops into the stripe shape defect area easily.
Because adhesive tape is pushed adhesive tape 4 contiguously by pressure roller 6 and its straight line, adhesive tape 4 can't fully adhere securely to coverlay 1c under the bond strength.In addition, the film range request of fitting is used for removing the complexity of cohesive materials and maintenance work consuming time from adhesive tape cutter 5.
Because in order to peel off coverlay 1c reliably from multilayer film 1, many adhesive tapes 4 need fit to coverlay 1c with interval location along the horizontal direction of multilayer film 1, a plurality of coverlay mechanism for stripping 3 that this film laminating apparatus need be arranged along the horizontal direction of multilayer film 1.Therefore, the size of this film laminating apparatus is big and manufacturing cost is higher.In addition, need with the gap, interval a plurality of adhesive tape feed rolls 4a be installed along the horizontal direction of multilayer film 1.Changing those adhesive tape feed rolls 4a is quite complicated process.
Replace adhesive tape 4, proposed to use the adhesion label that has such as the reservation shape of rectangular bar shapes.For example, Japanese publication is announced and is disclosed a kind of adhesion label 5-173487 number, comprising: the end of adopting heat-shrinkable plastic foil or sheet form; With one that is arranged on the end lip-deep one deck sticker, warm water can reduce the bounding force of sticker.
This adhesion label need not to use adhesive tape cutter 5, and does not therefore need to safeguard.When the useless coverlay 1c that is twined by coverlay take up roll 8 was abandoned, by immersing warm water, adhesion label can easily be peeled off from coverlay 1c.
Yet, as shown in figure 11,, have only the opposite end of adhesion label need be fitted to coverlay 1c if use above-mentioned adhesion label to peel off coverlay.As a result, need press the structure at the pressure roller 6 and the adhesive tape maintenance end 7, make total adhesive tape fit body quite complicated corresponding to swingable adhesive tape.
Summary of the invention
General objective of the present invention is to provide adhesion label; Adhesive label roll; And photosensitive web unit, it allows to utilize simple facility that film is reliably also peeled off efficiently, and can easily handle.
A fundamental purpose of the present invention is to provide a kind of and is used to utilize simple and economic layout to make the apparatus and method of photosensitive laminate efficiently.
According to the present invention, provide a kind of and be used to be attached to stripping area and the adhesion label of the film of stripping area remaining area connected to one another with arranged alternate.This adhesion label has the non-adhesion area in its adhesive surface central authorities that are attached to the stripping area, and wherein: non-adhesion area does not have bounding force or has weak bounding force, and can contact and break away from least a portion of each remaining area.
Preferably, adhesion label is made by heat shrinkable material or the resin material identical with film.
Adhesion label by the above-mentioned material manufacturing can be reproduced simply.Preferably, adhesion label has the sticker of water-soluble sticker or heat-peelable.This sticker can and have the environmental resistance (environment resistance) of increase by simple process.
According to the present invention, adhesive label roll also is provided, adhesive label roll comprises: a plurality of adhesion labels, each adhesion label are used to be attached to and have the stripping area alternately arranged and with the film of stripping area remaining area connected to one another; With the scraps of paper of peeling off that are rolled into volume, adhesion label removably fits to stripping film with the predetermined space gap thereon.This adhesion label has the non-adhesion area in its adhesive surface central authorities that are attached to the stripping area, and wherein: non-adhesion area does not have bounding force or has weak bounding force, and can contact and break away from least a portion of each remaining area.
Every adhesion label is such as elongate rectangular shape or elongated round-shaped elongated shape; And have a pair of adhesive coating, this a pair of adhesive coating is separately positioned on the longitudinal relative end of adhesive surface, is used to be incorporated into the stripping area.This adhesion label structure is simple relatively.
According to the present invention, owing to replace common elongated adhesive tape, used adhesion label, need not complicated band cutting mechanism, and therefore, do not need to safeguard cutter.As a result, can be fitted reliably with simple and economical layout adhesion label.
Label combining mechanism and mechanism for stripping obtain simplifying, and if label construction mechanism provide separatedly, the assembly that then is attached to the adhesion label of film can be as a cell processing.This unit can be prepared as outside feeding unit, and is used in more in the wide range of applications.In addition, can arrange manufacturing adhesion label and the required facility of adhesive label roll economically.
In addition, owing to used adhesion label to fit to the adhesive label roll of stripping film, adhesion label can more easily be disposed.Because adhesion label can only be peeled off from adhesive label roll, be used in conjunction with the label combining mechanism of adhesion label simple relatively.
According to the present invention, a kind of photosensitive web unit with photosensitive web shape spare also is provided, photosensitive web unit comprises: support member; Be arranged on the photosensitive material layer on the support member; With the diaphragm that is arranged on the photosensitive resin layer, diaphragm can be peeled off predetermined length from photosensitive material layer, is used to be connected to the zone of the photosensitive material layer of substrate with exposure.
This diaphragm has: preceding stripping area; Back stripping area; With intervenient remaining area, wherein: but transversely cutting or the processing region that separates are defined in the diaphragm each boundary between preceding stripping area, stripping area, back and remaining area.This photosensitive web unit also comprise cross remaining area integral body be attached to preceding stripping area and the back stripping area adhesion label, this adhesion label has the non-adhesion area of at least a portion that can contact and break away from remaining area.
This adhesion label comprises: first adhesion area that is attached to the tail end of preceding stripping area; With second adhesion area of the leading section that is attached to the stripping area, back, this non-adhesion area is set between first adhesion area and second adhesion area, and is related with remaining area.Second adhesion area stretches out preset distance (H) (H comprises 0) from the border between remaining area and the stripping area, back to remaining area.
Preferably, each first adhesion area and second adhesion area have water-soluble or the hot strippable sticker.Preferably, adhesion label is made by the resin material identical with keeping film.
According to the present invention, the equipment that is used to make photosensitive laminate also is provided, this equipment comprises: web-like spare discharging gear release mechanism, it is used to emit elongated photosensitive web shape spare, and wherein elongated photosensitive web shape spare comprises: the support portion; Be arranged on the photosensitive material layer on the support member; With the diaphragm that is arranged on the photosensitive resin layer, this diaphragm has: preceding stripping area; Back stripping area; With intervenient remaining area; Processing mechanism, it is used for the diaphragm at the elongated photosensitive web shape spare of being emitted by web-like spare discharging gear release mechanism, but the processing region that each boundary between preceding stripping area, stripping area, back and remaining area forms transversely cutting or separates; Label combining mechanism, its adhesion label that is used for comprising non-adhesion area cross remaining area and are attached to preceding stripping area and stripping area, back, and wherein: non-adhesion area is set for contact and breaks away from least a portion of remaining area; Mechanism for stripping, it is used for elongated photosensitive web shape spare is peeled off in preceding stripping area and stripping area, back, and preceding stripping area and stripping area, back are interconnected by adhesion label integral body simultaneously; And bindiny mechanism, it is used for remaining area is positioned between the substrate, and for example by shifting or fit, and the exposed region of the photosensitive material layer that preceding stripping area and stripping area, back are stripped from is connected to substrate.
According to the present invention, the method for making photosensitive laminate also is provided, the method comprising the steps of: emit elongated photosensitive web shape spare, this elongated photosensitive web shape spare comprises: support member; Be arranged on the photosensitive material layer on the support member; With the diaphragm that is arranged on the photosensitive material layer, this diaphragm has: preceding stripping area; Back stripping area; With intervenient remaining area; In the diaphragm of the elongated photosensitive web shape spare of emitting, but the processing region that each boundary between preceding stripping area, stripping area, back and remaining area forms transversely cutting or separates; Cross remaining area, will comprise that the adhesion label of non-adhesion area is attached to preceding stripping area and stripping area, back, wherein: non-adhesion area is set for contact and breaks away from least a portion of remaining area; Elongated photosensitive web shape spare is peeled off in preceding stripping area and stripping area, back, and preceding stripping area and stripping area, back are interconnected by adhesion label integral body simultaneously; And remaining area is positioned between the substrate, is connected (for example shift or fit) with the exposed region of the photosensitive material layer that preceding stripping area and stripping area, back are stripped from and arrives substrate.
Because the induction web unit is processed, it can be handled effectively efficiently.Because the stripping area is interconnected by adhesion label integral body, when diaphragm is stripped from, utilizes the mechanism for stripping of simple structure, the stripping area can separate from remaining area reliably.Therefore, improved the easiness that photosensitive web unit is handled.
In addition, because adhesion label has non-adhesion area, when non-adhesion area was positioned on the remaining area of diaphragm, preceding stripping area and stripping area, back were extended the adhesion label integral body of passing remaining area and interconnect.Therefore, do not need complicated traditional tilting mechanism and traditional cutter mechanism, and utilize the simple and economical layout adhesion label of can fitting reliably.
This label combining mechanism is relative with the mechanism for stripping structure simple, allows photosensitive laminate to make efficiently, and it is economical that total manufacturing equipment is arranged.
By the accompanying drawing of illustrative example in conjunction with demonstration the preferred embodiments of the present invention, by following description, above and other objects of the present invention, feature and advantage will become more apparent.
Description of drawings
Fig. 1 is the skeleton view that has the adhesive label roll of a plurality of adhesion labels according to of the present invention;
Fig. 2 is to use the synoptic diagram according to the manufacturing equipment of first embodiment of the invention of adhesive label roll;
Fig. 3 is the segment cross-sectional view strength of the elongated photosensitive web shape spare (web) that uses in the manufacturing equipment;
Fig. 4 is the skeleton view of the label combining mechanism of manufacturing equipment;
Fig. 5 is the side view of label combining mechanism;
Fig. 6 is the segment vertical view that adhesion label fits to the elongated photosensitive web shape spare on it;
Fig. 7 is the segment side view of the mode that shows that diaphragm is wherein peeled off from elongated photosensitive web shape spare;
Fig. 8 is the segment cross-sectional view strength that photosensitive resin layer is transferred to the glass substrate on it;
Fig. 9 is the synoptic diagram according to the manufacturing equipment of second embodiment of the invention;
Figure 10 is the skeleton view by the photosensitive web unit of manufacturing equipment manufacturing shown in Figure 9; With
Figure 11 is the diagrammatic side view of traditional film abutted equipment.
Embodiment
Fig. 1 has shown the adhesive label roll 12 that has a plurality of adhesion labels 10 according to of the present invention with having an X-rayed.
As shown in Figure 1, each adhesion label 10 with rectangular bar shapes is fitted to the elongated stripping film 14 of rolling the paper that forms adhesive label roll 12 with the gap, interval.
Each adhesion label 10 is for example made by polystyrene (PS) or polypropylene (PP), and has the thickness of 75 μ m.Each adhesion label 10 has: go up central non-adhesion area 10a in its rear side (adhesion side) in the face of stripping film 14, this non-adhesion area 10a does not have bounding force or has weak bounding force; With the first adhesion area 10b and the second adhesion area 10c, it is set at the both sides of non-adhesion area 10a respectively, promptly faces the longitudinal relative end of the opposition side of stripping film 14.
Among the first adhesion area 10b and the second adhesion area 10c each has the water-soluble acrylic acid sticker that one deck deposit thickness is 5 μ m, and this acrylic acid sticker can dissolve in water, warm water, alkaline water or analogue.With respect to the polypropylene as the material of diaphragm 30 that will be described later, the bond strength of the first adhesion area 10b and the second adhesion area 10c is set to peel off from the scope of 1 to 2N/15mm width (20 ℃) for 180 °.The first adhesion area 10b and the second adhesion area 10c can use the heat-peelable sticker (for example announcing 7-219439 referring to Japanese publication) that can utilize heat easily to peel off.
Fig. 2 has schematically shown the manufacturing equipment 20 according to first embodiment of the invention that uses adhesive label roll 12.In the process of making liquid crystal panel, color filter or PDP, this manufacturing equipment 20 is used for photosensitive resin layer 28 heat of describing in the back of elongated photosensitive web shape spare 22 are transferred to glass substrate 24.
Fig. 3 has shown the photosensitive web shape spare 22 that uses in the manufacturing equipment 20 with the transversal section.Photosensitive web shape spare 22 comprises flexible counterdie (support member) 26, is arranged on photosensitive resin layer (photosensitive material layer) 28 and the tinkertoy module that is arranged on the diaphragm 30 on the photosensitive resin layer 28 on the flexible counterdie 26.For example, diaphragm 30 is made by polypropylene (PP), and has the thickness of 15 μ m.
As shown in Figure 2, manufacturing equipment 20 comprises: web-like spare discharging gear release mechanism 32, and it is used to hold the photosensitive web shape spare volume 22a that forms by coiling photosensitive web shape spare 22, and is used for emitting photosensitive web shape spare 22 from photosensitive web shape spare volume 22a; Processing mechanism 36 is used for forming (processed zone) 34 (referring to Fig. 3), horizontal separable part cut-out zone at the diaphragm 30 of the photosensitive web shape spare 22 of emitting from photosensitive web shape spare volume 22a; Label combining mechanism 40, its adhesion label 10 (referring to Fig. 1) that is used for each is had non-adhesion area 10a is attached to diaphragm 30; The mechanism 42 of beating, its be used for the feed pattern of photosensitive web shape spare 22 from intermittence feed pattern change into the continuous feeding pattern; Mechanism for stripping 44, it is used for peeling off from photosensitive web shape spare 22 diaphragm 30 of predetermined length; Syndeton 46, its exposed region that is used for photosensitive resin layer 28 that the diaphragm 30 of predetermined length has been stripped from is connected to glass substrate 24; With web-like spare cutting mechanism 48, it is used to cut off the photosensitive web shape spare 22 between the glass substrate 24.Another the web-like spare cutting mechanism 48a that uses when manufacturing equipment 20 begins to operate is set at the upstream of web-like spare cutting mechanism 48.
This processing mechanism 36 is set at roller to 50 downstream, is used for calculating the diameter of the photosensitive web shape spare volume 22a that is accumulated in web-like spare discharging gear release mechanism 32.This processing mechanism 36 has single circular shear blade 52, and these single circular shear blade 52 lateral travel are passed photosensitive web shape spare 22 and are in given position thereon and form part in the photosensitive web shape spare 22 and cut off zone 34.
As shown in Figure 3, part cut-out zone 34 need be formed at least and also pass diaphragm 30 at least in the diaphragm 30.In fact, circular shear blade 52 is set to be enough to be cut into the depth of cut of photosensitive resin layer 28, with tripping protection film 30 reliably.This circular shear blade 52 can be to be fixed as not rotate, and is laterally moved through photosensitive web shape spare 22 to form part cut-out zone 34; Or can fricton-tightly rotate on photosensitive web shape spare 22, and transverse movement is passed photosensitive web shape spare 22 to form part cut-out zone 34.This circular shear blade 52 can for example be replaced by laser beam or ultrasonic cutter, blade or propulsion blade (Tang Pusen blade).
Two processing mechanisms 36 can be provided with the gap that separates along the arrow A indicated direction that photosensitive web shape spare 22 is wherein presented, and are used for forming simultaneously two parts and cut off zone 34, and remaining area 30b is mediate.But these processing mechanism 36 angular motions are to give reservoir (reservoir) made allowance.
The part of the tight spacing that forms in diaphragm 30 is cut off zone 34 and be used for being provided with gap at interval between two adjacent glass substrate 24.For example, these parts cut-out zones 34 inwardly are formed on the diaphragm 30 position of interval 10mm at each edge from glass substrate 24.Cut off between the zone 34 and the part that is exposed to the diaphragm 30 between the glass substrate 24 when being used to prevent to utilize syndeton 46 that photosensitive resin layer 28 is fitted in glass substrate 24 between part, the stacked roller of making dirty is about to the rubber rollers 96a that describes in the back, 96b.
These label combining mechanism 40 supplies are used to interconnect the adhesion label 10 of preceding stripping area 30aa and back stripping area 30ab, stay between the glass substrate 24 with the remaining area 30b with diaphragm 30.Preceding stripping area 30aa that will be peeled off at first as shown in Figure 3, and the back stripping area 30ab that will be peeled off later are clipped in the middle remaining area 30b.
Shown in Figure 4 and 5, label combining mechanism 40 has label and emits unit 58, and label is emitted unit 58 and is used for installing therein the adhesive label roll 12 that fits to stripping film 14 formation on it by coiling adhesion label 10.This label is emitted unit 58 and is had and insert adhesive label roll 12 axial centre and can be by the turning axle 62 of motor 60 rotations.When turning axle 62 was rotated by motor 60, the stripping film 14 that adhesion label 10 fits on it was emitted from adhesive label roll 12.
When being directed roller 64 guiding, the stripping film 14 that adhesion label 10 fits on it is gone out by horizontal feed, and is folded back with acute angle by folding means 66 then.Adhesion label 10 is directed roller 68 guiding from its stripping film of peeling off 14, and is rolled by the winding axle 70 of motor 72 rotations.
This folding means 66 can adsorb 74 times horizontal ground motions of feeder at label.This label absorption feeder 74 has along the horizontally extending guide rail 76 of arrow B indicated direction and is installed in self-propelled pedestal 78 on the guide rail 76 movably.Ding Xiang a plurality of cylinder 80a are installed on the movable base 78 with the gap, horizontal interval to 80e downward vertically, and have support in its lower end sucker 84a separately to the piston rod 82a separately of 84e to 82e.
This sucker 84a can keep adhesion label 10 individually to 84e under suction, and can once maximum 5 adhesion labels 10 be fitted to photosensitive web shape spare 22 with the gap, lateral separation thereon.Once can fit to the number of adhesion label 10 of photosensitive web shape spare 22 and selection that they can fit to the gap of photosensitive web shape spare 22 and depend on the lateral dimension of photosensitive web shape spare 22.Can be set at the position that sucker 84a wherein fits to adhesion label 10 to 84e photosensitive web shape spare 22 by the supporting base 86 that is used for keeping cylinder 88 vertical moving of photosensitive web shape spare 22 from the below.
As shown in Figure 2, this mechanism 42 of beating has a pair of rotatable and dancer roll 90 that can swing, is used to absorb the velocity contrast between the continuous feeding pattern that photosensitive web shape spare 22 wherein presented to mechanism 42 upstreams of beating intermittence, feed pattern was presented to mechanism 42 downstreams of beating with photosensitive web shape spare 22 quilts wherein.
The mechanism for stripping 44 that is arranged on the downstream of the mechanism 42 of beating has suction drum 92, the tension variation that suction drum 92 is used to stop the photosensitive web shape spare 22 of supply to be subjected to, thus be used for stablizing the tension force of sensitization web-like spare 22 photosensitive web shape spare 22 when stacked subsequently.This mechanism for stripping 44 also has diaphragm winder unit 94, and diaphragm winder unit 94 is used for peeling off diaphragm 30 and twining the diaphragm of peeling off 30 from photosensitive web shape spare 22 except that remaining area 30b.This diaphragm winder unit 94 is provided with near suction drum 92.
This bindiny mechanism 46 has the stacked rubber rollers 96a of a pair of perpendicular separation that can be heated to predetermined temperature, 96b.This bindiny mechanism 46 also has respectively and rubber rollers 96a, a pair of pad roller (backup roller) 98a that 96b rolls and keeps contiguously, 98b.This pad roller 98b presses against rubber rollers 96b by pressing air cylinder 100.Along by the arrow C indicated direction, through web-like spare cutting mechanism 48, glass substrate 24 is presented along the substrate feed channels 102 of extending from syndeton 46.
Operation according to the relevant manufacturing installation 20 of of the present invention and adhesion label 10 below will be described.
As shown in Figure 2, web-like spare discharging gear release mechanism 32 holds photosensitive web shape spare volume 22a, and emits photosensitive web shape spare 22 from photosensitive web shape spare volume 22a.These photosensitive web shape spare 22 edges are fed to processing mechanism 36 by the arrow A indicated direction, and stop at the pre-position then.
In processing mechanism 36, photosensitive web shape spare 22 is passed in circular shear blade 52 transverse movements, to be cut into diaphragm 30 and photosensitive resin layer 128, cuts off zone 34 thereby form part.Then, this photosensitive web shape spare 22 is presented the distance corresponding to the size of the remaining area 30b of diaphragm 30 once more, and stops then, so another part cuts off zone 34 and is formed on wherein by circular shear blade 52.As shown in Figure 3, preceding stripping area 30aa and back stripping area 30ab are set in the photosensitive web shape spare 22 now, and remaining area 30b is mediate.
Then, this photosensitive web shape spare 22 is fed to label combining mechanism 40, is placed on the supporting base 86 with the predetermined calmodulin binding domain CaM with diaphragm 30.Shown in Figure 4 and 5, adhesive label roll 12 is assembled in label and emits on the turning axle 62 of unit 58.When motor 60 was powered, these turning axle 62 rotations were to emit stripping film 14 from adhesive label roll 12 with adhesion label 10.
In by guide reel 64 guiding, the stripping film 14 that adhesion label 10 fits on it is gone out by horizontal feed, and is folded back with sharp keen angle by folding means 66 then.The edge of an adhesion label 10 is peeled off from stripping film 14, and adhesion label 10 for example is adsorbed to sucker 84a under suction.This folding means 66 is moved to the left side among Fig. 5, with adhesion label 10 from stripping film 14 separately.This sucker 84a is by cylinder 80a vertical movement, and keeps adhesion label 10 discretely with stripping film 14.
Wherein sucker 84b is to the selected sucker of 84e so that sucker 84b is displaced to 84e in these movable base 78 motions, and for example all sucker 84b adsorb the position in succession of each adhesion label 10 to 84e under suction.After adhesion label 10 was peeled off from stripping film 14, the stripping film 14 that is folded back by folding means 66 was directed to wireline reel 70 by guide reel 68.This wireline reel 70 twines stripping films 14 by motor 72 rotations to center on wireline reel 70.
Sucker 84a had adsorbed separately adhesion label 10 to 84e after, movable base 78 76 moved along the arrow B indicated direction along guide rail.For example fitted to given position on the photosensitive web shape spare 22 by the adhesion label 10 of sucker 84a absorption.Particularly, as shown in Figure 6, this adhesion label 10 is crossed over its remaining area 30b and is attached to preceding stripping area 33aa and the back stripping area 30ab that keeps film 30 fastenedly.
This distance H can change according to the positional precision that the material of diaphragm 30 and thickness, part are cut off the adhesion label 10 of the size of the state in zone 34 and the degree of depth or adhesion label 10 and bounding force and applying.
Fitted to photosensitive web shape spare 22 to the adhesion label 10 that 84e adsorbs respectively with the gap, interval by other sucker 84b.Maintenance is raise by cylinder 88 against the support base 86 of the lower surface of photosensitive web shape spare 22, thereby supports photosensitive web shape spare 22.
Then, sucker 84a by cylinder 80a reduce with adhesion label 10 by leaning against on the photosensitive web shape spare 22.Therefore, this adhesion label 10 is attached to photosensitive web shape spare 22 reliably.Because this cylinder 80a keeps adhesion label 10 to contact Face to face with photosensitive web shape spare 22 securely, when diaphragm 30 is stripped from, be different from traditionally by the writing that surpasses all the others system, adhesion label 10 will can not peeled off from diaphragm 30.Other sucker 84b operates so that each adhesion label 10 is attached to photosensitive web shape spare 22 in an identical manner to 84e.
As shown in Figure 2, the mechanism 42 of beating makes to have 5 adhesion labels 10 and is attached to photosensitive web shape spare 22 on it and has isolated the tension variation that the photosensitive web shape spare 22 of supply is subjected to, and then continuous feeding to mechanism for stripping 44.In mechanism for stripping 44, as shown in Figure 7, the counterdie 26 and the photosensitive resin layer 28 of photosensitive web shape spare 22 are adsorbed to suction drum 92, and diaphragm 30 peeled off from photosensitive web shape spare 22, and remaining area 30b stays on the photosensitive resin layer 28.The diaphragm 30 protected film winder units of having peeled off 94 twine (referring to Fig. 2).
At this moment, because photosensitive web shape spare 22 is securely kept by suction drum 92, diaphragm 30 can be sent to the photosensitive web shape spare 22 in suction drum 92 downstreams by the vibrations that produce when photosensitive web shape spare 22 is peeled off.Therefore, this vibrations can not be sent to syndeton 46, and therefore, the laminated portions of glass substrate 24 is prevented to develop the strip defect area effectively.
According to first embodiment, used each adhesion label 10 as the rectangular strip shape.As shown in Figure 1, each adhesion label 10 has: the first adhesion area 10b and the second adhesion area 10c, and it is set at respectively on the longitudinal relative end in the face of the dorsal part (adhesive side) of the adhesion label 10 of stripping film 14; With non-adhesion area 10a, it is central authorities between the first adhesion area 10b and the second adhesion area 10c, and is related with the remaining area 30b of diaphragm 30.
Therefore, have the adhesion label 10 that is provided for the central non-adhesion area 10a related with remaining area 30b can be after the first adhesion area 10b and the second adhesion area 10c be connected to preceding stripping area 30aa stripping area 30ab (referring to Fig. 6).This label combining mechanism 40 only need simple sucker 84a to 84e as major part, and do not need complicated traditional wobble mechanism and traditional cutter mechanism.Label combining mechanism 40 occupation space reduce, and label combining mechanism 40 does not need cutter to safeguard.
Though the physical construction of label combining mechanism 40 is simple, it can fit to photosensitive web shape spare 22 with adhesion label 10 reliably.This adhesion label 10 is not limited to the rectangular strip shape, and can have circular opposed end, maybe can have reticulate texture or reduce or increase the middle body of width, as long as its structure does not influence the connection of the stripping area of diaphragm 30.
According to first embodiment, used adhesion label 10 to fit to the adhesive label roll 12 of elongated stripping film 14 with the gap, interval.When adhesive label roll 12 is fed to the label peeling position, this sucker 84a is selectively operated to attract the adhesion label 10 of desired number to 84e.
When adhesive label roll 12 used up, new adhesive label roll 12 can be assembled on the turning axle 62.Need not to use a plurality of adhesive label rolls crossing photosensitive web shape spare 22 laterally spaced each binding site places.As a result, manufacturing equipment 20 overall simplification relatively, and new adhesive label roll 12 can easily be installed.
The first adhesion area 10b of adhesion label 10 and the second adhesion area 10c have the water-soluble acrylic acid sticker of one deck, environmental resistance that is used to improve and recyclability.When they were placed in water, warm water, alkaline water or the analogue, diaphragm 30 and adhesion label 10 that the diaphragm winder unit 94 of mechanism for stripping 44 twines can be easily separated from one another.If the first adhesion area 10b and the second adhesion area 10c use the hot strippable sticker, then when being heated, diaphragm 30 and adhesion label 10 can be easily separated from one another.
If adhesion label 10 is made by identical resin material with diaphragm 30, and use identical water-soluble sticker, then they are being abandoned or circulation time, and they need not separated, and therefore, abandon or cyclic process obtains very big simplification.
If adhesion label 10 is made by paper (clean paper (if handling in the room of cleaning)), non-woven fibre or analogue, then adhesion label 10 can be made by the utmost point at an easy rate, and can circulate simply.When the base material of adhesion label 10 is heat-shrinkable, in reprocessing cycle, they can easily utilize heat to peel off.
As shown in Figure 6, according to first embodiment, along the arrow A indicated direction, the first adhesion area 10b that comprises sticker and the rear end of border between the second adhesion area 10c and preceding stripping area 30aa and the boundary interval distance L between the remaining area 30b of each adhesion label 10.Therefore, current stripping area 30aa is when counterdie 26 is peeled off, and the first adhesion area 10b can not adhere to remaining area 30b, and can not peel off remaining area 30b.
The second adhesion area 10c of each adhesion label 10 from the back front end of stripping area 33ab and the border between the remaining area 30b to remaining area 30b outreach H.After preceding stripping area 30aa was peeled off from counterdie 26, the adhesion label 10 that is attached to preceding stripping area 30aa was peeled off back stripping area 30ab from its front end at least.The front end of stripping area, rear portion 30ab is separated with counterdie 26 reliably and is stripped from counterdie 26.
The inventor has done the experiment that its postmedian stripping area 30ab is stripped from different distance H.When distance H was negative value, promptly after part was cut off zone 34, this stripping area, back 30ab peeled off failure.When distance H surpasses 4mm, promptly on the occasion of, this stripping area, back 30ab is attached to remaining area 30b too doughtily, trends towards the rear end of lifting remaining area 30b.Therefore, distance H should be preferably in 0mm arrives the scope of 3mm.
As mentioned above, this distance H can change according to the positional precision that the material of diaphragm 30 and thickness, part are cut off the adhesion label 10 of the size of the state in zone 34 and the degree of depth or adhesion label 10 and bounding force and applying.
In label combining mechanism 40, sucker 84a passes photosensitive web shape spare 22 with applying adhesion label 10 to 84e assembling moveable base 78 transverse movements thereon.Once can fit to the number of adhesion label 10 of photosensitive web shape spare 22 and position that they can fit to photosensitive web shape spare 22 can be easily increases and the increase change of the width of photosensitive web shape spare 22 according to the tension force of photosensitive web shape spare 22.
After mechanism for stripping 44 is peeled off diaphragm 30 from counterdie 26, remaining area 30b to be stayed on the photosensitive resin layer 28, photosensitive web shape spare 22 is fed to bindiny mechanism 46.As shown in Figure 2, by pre-heated glass substrate 24 with gap, the interval syndeton 46 of packing in succession.When glass substrate 24 was packed bindiny mechanism 46 into, it entered rubber rollers 96a, between the 96b, contacted with the photosensitive resin layer 28 of photosensitive web shape spare 22 simultaneously.Therefore, glass substrate 24 is clamped at rubber rollers 96a under setting pressure, and between the 96b, and photosensitive resin layer 28 is melted by heat and is transferred on (promptly being layered in) glass substrate 24.
This photosensitive resin layer 28 so is being laminated on the glass substrate 24 under the condition: photosensitive resin layer 28 is presented with the speed of 2.0m/min; Rubber rollers 96a, 96b have 130 ℃ temperature and 50 hardness; And apply the pressure (linear pressure) of 250N/cm.
As shown in Figure 8, the glass substrate 24 with photosensitive resin layer 28 of transfer has the opposite end that is covered with each remaining area 30b.Therefore, when photosensitive resin layer 28 was transferred to glass substrate 24, rubber rollers 96a, 96b can not defiled by photosensitive resin layer 28.After cutting off photosensitive web shape spare 22 between glass substrate 24 and the follow-up glass substrate 24, basement membrane 26 and remaining area 30b peel off from glass substrate 24, thereby have made photosensitive laminate 104 at web-like spare cutting mechanism 48.
Fig. 9 has schematically shown the manufacturing equipment 120 according to second embodiment of the invention.Those parts that the identical manufacturing equipment 120 of 20 part are set with manufacturing according to first embodiment are by identical indications indication, and will be not described in detail below.
This manufacturing equipment 120 has the web unit winding mechanism 122 that is arranged on mechanism 42 downstreams of beating, and web unit winding mechanism 122 is used for photosensitive web unit 124 is rolled into volume.
As shown in figure 10, photosensitive web unit 124 has photosensitive web shape spare 22, and this photosensitive web shape spare 22 comprises having the diaphragm 30 that the part that can laterally disconnect is cut off zone 34.Adhesion label 10 crosses part cut-out zone 34 and is incorporated into diaphragm 30.
The operation of this manufacturing equipment 120 is as follows: after forming part cut-out zone 34 and applying adhesion label 10, as manufacturing equipment 20, this photosensitive web shape spare 22 is twined by web unit winding mechanism 122, thereby produces photosensitive web unit 124.
Though not shown, separate the mechanism for stripping of installation with manufacturing equipment 120 diaphragm 30 is peeled off from photosensitive web unit 124, remaining area 30b is stayed on the photosensitive resin layer 28.Then, photosensitive resin layer 28 is connected mechanism's heat and transfers to glass substrate 24.
According to second embodiment, owing to used photosensitive web unit 124, mechanism for stripping only to need to twine diaphragm 30, and therefore structure is simple relatively.Because separate with mechanism for stripping the position that trends towards sending dust particle and trend towards producing the part cutting equipment (processing mechanism) of fault, can keep higher levels of cleanliness in mechanism for stripping, is used for steady production.When using photosensitive web unit 124, the equipment with mechanism for stripping and bindiny mechanism can be enough to produce economically the substrate that is used for liquid crystal board, printed circuit board or PDP basically.
Though shown and described certain preferred embodiment of the present invention in detail, be appreciated that under the situation that does not deviate from the claims scope, can carry out multiple change or modification here.
Claims (21)
1. one kind is used to be attached to and has the stripping area (30aa, 30ab) alternately arranged and with the adhesion label (10) of the film (30) of described stripping area (30aa, 30ab) remaining area connected to one another (30b), described adhesion label (10) has the non-adhesion area (10a) that will be attached to the adhesive surface central authorities of described stripping area (30aa, 30ab) at it, wherein: described non-adhesion area (10a) does not have bounding force or has weak bounding force, and can contact and break away from least a portion of each described remaining area (30b).
2. adhesion label according to claim 1 (10), wherein: described adhesion label (10) is made by heat shrinkable material.
3. adhesion label according to claim 1 (10), wherein: described adhesion label (10) is made by the resin material identical with described film (30).
4. adhesion label according to claim 1 (10), wherein: described adhesion label (10) has water-soluble sticker.
5. adhesion label according to claim 1 (10), wherein: described adhesion label (10) has the sticker of heat-peelable.
6. adhesive label roll comprises:
Many adhesion labels (10), every adhesion label (10) are used to be attached to and have the stripping area (30aa, 30ab) alternately arranged and with the film (30) of described stripping area (30aa, 30ab) remaining area connected to one another (30b); With
Volume toilet roll stripping film (14), described adhesion label (10) removably fits to described stripping film (14) with the predetermined space gap thereon,
Described adhesion label (10) has the non-adhesion area (10a) that is attached to the adhesive surface central authorities of described stripping area (30aa, 30ab) at it, wherein: described non-adhesion area (10a) does not have bounding force or has weak bounding force, and can contact and break away from least a portion of each described remaining area (30b).
7. adhesive label roll according to claim 6, wherein: every described adhesion label (10) is an elongated shape, and has a pair of adhesive coating (10b), this a pair of adhesive coating (10b) is separately positioned in the longitudinal relative end portion of described adhesive surface, is used to be incorporated into described stripping area (30aa, 30ab).
8. adhesive label roll according to claim 6, wherein: every described adhesion label (10) is made by heat shrinkable material.
9. adhesive label roll according to claim 6, wherein: every described adhesion label (10) is made by the resin material identical with described film (30).
10. adhesive label roll according to claim 6, wherein: every described adhesion label (10) has water-soluble sticker.
11. adhesive label roll according to claim 6, wherein: every described adhesion label (10) has the sticker of heat-peelable.
12. the photosensitive web unit (124) with photosensitive web shape spare (22) comprising: support member (26); Be arranged on the photosensitive material layer (28) on the described support member (26); With the diaphragm (30) that is arranged on the described photosensitive material layer (28), described diaphragm (30) can be peeled off from described photosensitive material layer (28) by predetermined length, is used to be attached to the zone of the described photosensitive material layer (28) of substrate (24) with exposure;
Described diaphragm (30) has: preceding stripping area (30aa); Back stripping area (30ab); With intervenient remaining area (30b), but transversely cutting or the processing region (34) that separates be defined in the diaphragm (30), each boundary between described preceding stripping area (30aa), described stripping area (30ab), back and described remaining area (30b),
Described photosensitive web unit (124) also comprises:
Cross the adhesion label (10) that described remaining area (30b) integral body is attached to described preceding stripping area (30aa) and described stripping area, back (30ab);
Described adhesion label (10) has the non-adhesion area (10a) of at least a portion that can contact and break away from described remaining area (30b).
13. photosensitive web unit according to claim 12, wherein: described adhesion label (10) comprising:
Be attached to first adhesion area (10b) of the tail end of described preceding stripping area (30aa); With
Be attached to second adhesion area (10c) of the leading section of described stripping area, back (30ab),
Described non-adhesion area (10a) is set between described first adhesion area (10b) and described second adhesion area (10c), and (30b) is related with described remaining area,
Described second adhesion area (10c) stretches out preset distance (H) from the border between described remaining area (30b) and the described stripping area, back (30ab) to described remaining area (30b), and described distance (H) comprises 0.
14. photosensitive web unit according to claim 13, wherein: each in described first adhesion area (10b) and described second adhesion area (10c) has water-soluble or the hot strippable sticker.
15. photosensitive web unit according to claim 12, wherein: described adhesion label (10) is made by the resin material identical with described diaphragm (30).
16. an equipment that is used to make photosensitive laminate comprises:
Web-like spare discharging gear release mechanism (32) is used to emit elongated photosensitive web shape spare (22), and described elongated photosensitive web shape spare (22) comprising: support portion (26); Be arranged on the photosensitive material layer (28) in the described support (26); With the diaphragm (30) that is arranged on the described photosensitive material layer (28), described diaphragm (30) has: preceding stripping area (30aa); Back stripping area (30ab); With intervenient remaining area (30b);
Processing mechanism (36), it is used for the described diaphragm (30) at the described elongated photosensitive web shape spare (22) of being emitted by described web-like spare discharging gear release mechanism (32), each boundary between described preceding stripping area (30aa), described stripping area (30ab), back and described remaining area (30b), but the processing region (34) that forms transversely cutting or separate;
Label combining mechanism (40), its adhesion label (10) that is used for comprising non-adhesion area (10a) crosses described remaining area (30b) and is attached to described preceding stripping area (30aa) and stripping area (30ab), described back, wherein: at least a portion that described non-adhesion area (10a) is set for contact and breaks away from described remaining area (30b);
Mechanism for stripping (44), it is used for described elongated photosensitive web shape spare (22) is peeled off in described preceding stripping area (30aa) and described stripping area, back (30ab), and described preceding stripping area (30aa) and described stripping area, back (30ab) are interconnected by described adhesion label (10) integral body simultaneously; With
Bindiny mechanism (46), it is used for described remaining area (30b) is positioned between the substrate (24), and the exposed region of the described photosensitive material layer (28) that described preceding stripping area (30aa) and stripping area, described back (30ab) are stripped from is connected to described substrate (24).
17. equipment according to claim 16, wherein: described adhesion label (10) comprising: first adhesion area (10b) that is attached to the tail end of described preceding stripping area (30aa); With second adhesion area (10c) of the leading section that is attached to described stripping area, back (30ab),
Described non-adhesion area (10a) is set between described first adhesion area (10b) and described second adhesion area (10c), and (30b) is related with described remaining area,
Described second adhesion area (10c) stretches out preset distance (H) from the border between described remaining area (30b) and the described stripping area, back (30ab) to described remaining area (30b), and described distance (H) comprises 0.
18. equipment according to claim 17, wherein: each described first adhesion area (10b) and described second adhesion area (10c) have water-soluble or the hot strippable sticker.
19. equipment according to claim 16, wherein: described adhesion label (10) is made by the resin material identical with described diaphragm (30).
20. a method of making photosensitive laminate comprises step:
Emit elongated photosensitive web shape spare (22), described elongated photosensitive web shape spare (22) comprising: support portion (26); Be arranged on the photosensitive material layer (28) in the described support (26); With the diaphragm (30) that is arranged on the described photosensitive material layer (28), described diaphragm (30) has: preceding stripping area (30aa); Back stripping area (30ab); With intervenient remaining area (30b);
In the described diaphragm (30) of the elongated photosensitive web shape spare (22) of emitting, each boundary between described preceding stripping area (30aa), described stripping area (30ab), back and described remaining area (30b), but the processing region (34) that forms transversely cutting or separate;
The adhesion label (10) that will comprise non-adhesion area (10a) crosses described remaining area (30b) and is attached to described preceding stripping area (30aa) and stripping area (30ab), described back, wherein: at least a portion that described non-adhesion area (10a) is set for contact and breaks away from described remaining area (30b);
Described elongated photosensitive web shape spare (22) is peeled off in described preceding stripping area (30aa) and described stripping area, back (30ab), and described preceding stripping area (30aa) and described stripping area, back (30ab) are interconnected by described adhesion label (10) integral body simultaneously; With
Described remaining area (30b) is positioned between the substrate (24), and the exposed region of the described photosensitive material layer (28) that described preceding stripping area (30aa) and stripping area, described back (30ab) are stripped from is connected to described substrate (24).
21. method according to claim 20, wherein: described adhesion label (10) comprising:
Be attached to first adhesion area (10b) of the tail end of described preceding stripping area (30aa); With
Be attached to second adhesion area (10c) of the leading section of described stripping area, back (30ab),
Described non-adhesion area (10a) is set between described first adhesion area (10b) and described second adhesion area (10c), and (30b) is related with described remaining area,
Described second adhesion area (10c) stretches out preset distance (H) from the border between described remaining area (30b) and the described stripping area, back (30ab) to described remaining area (30b), and described distance (H) comprises 0.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP167074/2004 | 2004-06-04 | ||
| JP167078/2004 | 2004-06-04 | ||
| JP2004167078A JP2005347618A (en) | 2004-06-04 | 2004-06-04 | Photosensitive web unit, and manufacturing apparatus and method of photosensitive laminate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1998036A true CN1998036A (en) | 2007-07-11 |
| CN100460998C CN100460998C (en) | 2009-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005800181449A Expired - Fee Related CN100460998C (en) | 2004-06-04 | 2005-06-02 | Adhesive label, adhesive label roll, photosensitive web unit, and apparatus for and method of manufacturing photosensitive laminated body |
Country Status (2)
| Country | Link |
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| JP (1) | JP2005347618A (en) |
| CN (1) | CN100460998C (en) |
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| CN104670599A (en) * | 2013-11-29 | 2015-06-03 | 鸿富锦精密工业（深圳）有限公司 | Stripping device |
| CN107921795A (en) * | 2015-08-31 | 2018-04-17 | 兄弟工业株式会社 | Printing equipment and band |
| CN108463060A (en) * | 2018-02-28 | 2018-08-28 | 苏州城邦达力材料科技有限公司 | The preparation method of photosensitive cover film and photosensitive cover film |
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Also Published As
| Publication number | Publication date |
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| CN100460998C (en) | 2009-02-11 |
| JP2005347618A (en) | 2005-12-15 |
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