CN1989284A - Spangle supplying apparatus - Google Patents

Spangle supplying apparatus Download PDF

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Publication number
CN1989284A
CN1989284A CNA2006800004400A CN200680000440A CN1989284A CN 1989284 A CN1989284 A CN 1989284A CN A2006800004400 A CNA2006800004400 A CN A2006800004400A CN 200680000440 A CN200680000440 A CN 200680000440A CN 1989284 A CN1989284 A CN 1989284A
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CN
China
Prior art keywords
spangle
unit
supplying apparatus
bright
bright spike
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Pending
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CNA2006800004400A
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Chinese (zh)
Inventor
韩熙锡
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D S E Co Ltd
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D S E Co Ltd
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Application filed by D S E Co Ltd filed Critical D S E Co Ltd
Publication of CN1989284A publication Critical patent/CN1989284A/en
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C13/00Auxiliary devices incorporated in embroidering machines, not otherwise provided for; Ancillary apparatus for use with embroidering machines
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C7/00Special-purpose or automatic embroidering machines
    • D05C7/08Special-purpose or automatic embroidering machines for attaching cords, tapes, bands, or the like
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2303/00Applied objects or articles
    • D05D2303/12Rigid objects
    • D05D2303/18Sequins

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

There is provided a spangle supplying apparatus. The spangle supplying apparatus includes a controller mounted on each head of any type of the embroidery machines regardless of a manufactured year, manufacturing company, and the number of heads, the controller having a drive and a controller. The controller is programmed to independently process a spangle jump signal system such that the spangle jump signal system by the punching design data inputted to a controller of the embroidery machine orders a stop command to a stepping motor mounted on each lower body through a main CPU of the embroidery machine according to a detected signal voltage difference of a terminal connected to a jump solenoid disposed on each head or the stepping motor to supply the spangle or stop the supply of the spangle to return the apparatus to a starting point when electric power is supplied again after being off.

Description

Spangle supplying apparatus
Technical field
The present invention relates to spangle supplying apparatus, more specifically relate to spangle supplying apparatus, be used for bright spike band be cut into independent bright gadget (after this being called bright spike) and according to predetermined supply at interval and the instruction of embroidery process bright spike is fed to piecewise the pin of embroidery machine.
Background technology
Usually, when the bright spike that forms as circle, polygon, heart and analogous shape with difformity combined with the substrate fabric of embroidery, the fabric of embroidery was compared to become with the simple embroidery substrate fabric of the art silk that uses different colours and more is added with added value.
These bright spikes are the materials that are applied to substrate fabric, clothing, footwear and women's ornaments usually.Bright spike is formed by polyvinyl chloride (PVC) or pure polyester, and is formed on continuously on the band (after this being called " bright spike band ").
Spangle supplying apparatus cuts into independent bright spike with bright spike band when moving bright spike length by length.On the basis that is cut, bright spike is sewn and is connected to the desired location of substrate fabric.
Traditionally, when when not considering to be used for computerization automatic embroidering machine new or that be used for any plate one or more spangle supplying apparatus being installed, spangle supplying apparatus must receive the bright spike signal of the central processing unit (CPU) from embroidery machine.In this case, because bright spike signal system differs from one another according to manufacturer, must prepare to be used to receive the cpu motherboard of bright spike signal of the embroidery machine of free different manufacturers manufacturing, so increase the initial outlay cost.And when the device that is used for run signal receiving system and cpu motherboard was outmoded, the signal transmission that is used to move bright spike receiving system can go wrong.
And bright spike band is understood owing to the coating operation is different thickness difference each other according to the difference of manufacturer.When the thickness of the bright spike band that uses is unsuitable for the spangle supplying apparatus of its application, be difficult to accurately bright spike band transmission and be directed to pin, therefore be difficult to embroider effectively connecting bright spike, and therefore reduced the quality of final products.
And when being greater than or less than the width of bright spike band of previous use when the width of employed bright spike band, a lot of elements of spangle supplying apparatus must be changed according to the different in width of bright spike band.This has caused the operating efficiency reduction.
Spangle supplying apparatus will be designed to be able to rise, so that scraping blade can cut art silk effectively.After the wiper cuts art silk, spangle supplying apparatus will be designed to be able to descend, and the position of spangle supplying apparatus can change in this process.Therefore, the position of spangle supplying apparatus must be adjusted.This also causes the quality of final products and productivity ratio to reduce.
Because problem above-mentioned, the technology that is used for fixing spangle supplying apparatus that does not allow spangle supplying apparatus to move up and down proposes.In this case, when bright spike device moves to another operating point according to the design of selecting, must under the situation of (running stitches) that takes the needle, move.This has caused the design restriction.
And, when bright spike embroidery machine after power cut-off or operation stop once more start-up operation the time, the starting point of bright spike must manually be adjusted by the workman.This is pretty troublesome for the workman.
Summary of the invention
Therefore, the present invention makes great efforts to solve above-described problem, and an object of the present invention is to provide a kind of spangle supplying apparatus, it can use by the head that is connected in embroidery machine, and needn't consider because of signal system, make the age, head quantity, mode of operation (manually or automatically) or model differ from one another and the difference of the embroidery machine type that causes, need not receive signal from host CPU, but by independently signal system is provided, come to be installed in the driving of the stepper motor on separately the sub-body and optionally to control bright spike supply by control according to voltage difference, described voltage difference be by detect be arranged in head separately or stepper motor on the terminal that links to each other of jump electromagnet (jump solenoid) between the signal voltage difference detect.
Another object of the present invention provides a kind of spangle supplying apparatus, when replacing bright spike band with the bright spike band of new different size, described spangle supplying apparatus can come the control step motor clockwise and the rotation counterclockwise by dual-inline package (DIP) switch is provided for each controller, and can come by the pulsed quantity of control step motor to drive stepper motor with the angle corresponding to the specification of the bright spike band of being replaced.
A further object of the present invention provides a kind of spangle supplying apparatus, it can be by providing sensing unit with a pair of light-receiving and emission sensor and being set to accurate cutting position for the spangle supplying apparatus bright spike band that automatically will be fed to bright spike supply that programs, make when after power supply is disconnected, supplying power supply again, bright spike band can turn back to initial position, thereby reduces working strength and time and energy consumption.
A further object of the present invention provides a kind of spangle supplying apparatus, it can overcome design restricted problem by programming for spangle supplying apparatus, make that when power supply disconnects, art silk is cut, the pin supporting seat is replaced and bright spike work when finishing, the sub-body of spangle supplying apparatus can be by the controller wait in lifting position.Especially,, move and do not realize, but realize, therefore solved design restricted problem by jumping by taking the needle when when cutting process moves to another operating point later on.
A further object of the present invention provides a kind of spangle supplying apparatus, if desired, described spangle supplying apparatus can be by installing controller for each head, thus independently control be fed to spangle supplying apparatus bright spike band forward, mobile and return starting point backward.
A further object of the present invention provides a kind of spangle supplying apparatus, the embroidery machine that has two or more heads in the use duration of work of embroidering, by when utilizing toggle switch to stop head that spangle supplying apparatus being mounted thereon, allowing bright spike band not move, can reduce energy consumption.
A further object of the present invention provides a kind of spangle supplying apparatus, described spangle supplying apparatus can be easily mounted on the embroidery machine and from this embroidery machine by connector and disassemble, and by allowing sub-body and upper body easily to assemble each other and dismantle, thereby the sub-body that removably is connected in upper body by linkage unit can be replaced to corresponding to new sub-body according to the bright spike band specification of bright spike embroidery design.
A further object of the present invention provides a kind of spangle supplying apparatus, described spangle supplying apparatus can with according to manufacturer with coating characteristic and the bright spike band that specification is different each other accurately is sent to cutter unit, and bright spike band can not rock on vertical and horizontal direction.
In order to realize these purposes, the invention provides a kind of spangle supplying apparatus, described device is installed on the embroidery machine, with by the transmission and cut bright spike bring the supply bright spike, described embroidery machine comprises at least one pin that is installed at least one head, be used to support the pin supporting seat of described pin, the silk thread adjuster, and silk thread clamping apparatus (thread snatcher), described spangle supplying apparatus comprises: controller, described controller is installed in does not consider the year built, on each head of the embroidery machine of any kind of manufacturing company and head quantity, described controller has driving and controller, described controller is programmed to handle bright spike jump signal system independently, make that to be input to the described bright spike jump signal system of controller of embroidery machine by perforated design data (punching design data) poor according to the signal voltage of detected terminal, host CPU by embroidery machine sends the stepper motor of ceasing and desisting order to being installed on each sub-body, to supply bright spike or to stop the supply of bright spike, to make described device turn back to starting point in the power supply once more after power supply is disconnected, described terminal is connected on the jump electromagnet that is arranged on each head or the stepper motor; Upper body comprises guide roller unit, and described guide roller unit has the fixed support of the left side, right side or the front side that removably are connected in described head, is used for a plurality of rollers of the described bright spike band of vertical guide, and the supporting bracket that is used to support described roller; Cutter unit is removably mounted on the end of described sub-body, to cut described bright spike band; Sub-body, comprise driven roller and stepper motor, the described bright spike band that described driven roller is used for the rear portion from described cutter unit is directed to described guide roller unit is transferred to described cutter unit, described stepper motor is installed and connected on the described driven roller, is used for using synchronous belt (timing belt) to drive described driven roller with predetermined step pitch (pitch); Linkage unit is used for described guide roller unit removably is connected in described sub-body, and described sub-body is moved on X and Y-axis line with respect to described upper body, to set bright spike supply position; Guidance unit, the lower end that removably is connected in described sub-body is flexibly to support described bright spike band and bright spike band is guided towards described cutter unit; And the lifting driver element, comprise be connected in rotationally described upper body with promote and descend described on/pair of links of sub-body, and cylinder, described cylinder are connected in the cutting electromagnet of described embroidery machine and by the electromagnetic valve signal operation.
Described controller is installed in does not consider the year built, on each head of the embroidery machine of any kind of manufacturing company and head quantity, and have and drive and controller, described controller is programmed to handle bright spike jump signal system independently, make that to be input to the described bright spike jump signal system of controller of embroidery machine by the perforated design data poor according to the signal voltage of detected terminal, host CPU by embroidery machine sends and drives or cease and desist order to the stepper motor that is installed on each sub-body, to supply bright spike or to stop the supply of bright spike, to make described device turn back to starting point in the power supply once more after power supply is disconnected, described terminal is connected on the jump electromagnet that is arranged on each head or the stepper motor.
Described controller can drive described lifting driver element, allowing described lifting driver element to rise along rotational trajectory corresponding to the length of described pair of links, and be cut at power-off, silk thread, the pin supporting seat is replaced and bright spike end-of-job in be still in this lifting position.
The vertical centre of the vertical centre of described driven roller and the described guide reel of described guide roller unit can be set in identical plane.
Described support and fixed support can have projection and groove, described projection and groove are formed on described support and the surface that fixed support is faced mutually along the longitudinal direction, and interlocked with one another, when after described sub-body rises, descending once more, keep previous down position.
Described spangle supplying apparatus may further include sensing unit, described sensing unit has shadow shield and light-receiving and emission sensor, described shadow shield is connected in the described driving shaft of described stepper motor, described stepper motor is used for predetermined steps apart from using synchronous belt to drive described driven roller, and described shadow shield has the hole of a plurality of predetermined gaps that are spaced apart from each other, described light-receiving and emission sensor are corresponding to described shadow shield setting, be used for exporting optical signal by passing the described hole emission light that forms on the described shadow shield, wherein, when making starting point different owing to restarting of power supply of working or work when with previous starting point of working, described controller receives from the described light-receiving of described sensing unit and the optical signal of emission sensor, with according to the default described stepper motor of driven by program, make bright spike accurately to supply.
Described controller can comprise dual inline type assembling (DIP) switch, be used for when current bright spike band is replaced by the new bright spike band of different-thickness specification, change the pulsed quantity of described stepper motor, thereby drive the described driving shaft of described stepper motor with angle corresponding to the step pitch of described bright spike band.
Described cutter unit can comprise upper cutter, is arranged on the described sub-body rotationally and has the cutoff edge thinner than fixation side, to reduce the interference with described embroidery machine needle; The incision blade is formed on the leader, and in order to cut bright spike band by cooperating with the described upper cutter that is pushed rotationally by described pin supporting seat, described pin supporting seat descends together with the pin of described embroidery machine; Rotating shaft, be used for cutting described bright spike band at described upper cutter and make described upper cutter turn back to starting point later on, described rotating shaft has the first end of an end that flexibly is fixed on described sub-body and is connected to the second end on the described upper cutter by set bolt; And fixture, being arranged between described sub-body end and the described upper cutter, and having groove, the described fixation side of described upper cutter is inserted by described groove, to allow described upper cutter with the angular turn identical with the corner of described rotating shaft.
Described upper cutter can have groove in the first corresponding to described pin supporting seat, in order to prevent silk thread since with the described head of described embroidery machine on the described pin supporting seat installed the top interference and be cut unfriendly, and the degree of depth of described groove makes can avoid top interference with described pin supporting seat when described pin supporting seat is positioned at lower dead center.
Described upper cutter can have the fixing hole of one of a pair of hook portion corresponding to swivel plate on the surface of described first, thereby can insert one of described a pair of hook portion regularly.
Described upper cutter can rotate under the anterior contacted state of the rear surface of the described second portion of described upper cutter and described incision blade.
Described guidance unit can comprise: the guiding piece of inclination near described driven roller setting, is used for towards described driven roller elasticity extruding from the bright spike band of described upper body to described driven roller transmission; Substrate removably is connected in the lower end of described sub-body, and has the upper end that contacts the inner surface of described upper cutter when described upper cutter rotates; An a pair of left side and right guiding piece are arranged on the described substrate, and to face with each other corresponding to the width of described bright spike and the distance that can change according to the width of the bright spike band that guides from described driven roller, in order to left side and the right side that guides described bright spike band; And last guidance unit, be arranged between the described a pair of guiding piece, with prevent described bright spike band towards the transmission of described cutter unit together with described driven roller by upwards transmission continuously, and under the situation of the downward pressurized of described bright spike band the described bright spike band of guiding.
The guiding piece of described inclination can have cutting groove in central authorities, and the directing pin of described driven roller can longitudinally be passed described cutting groove.
The described guidance unit of going up can comprise Y shape rolled-up stock, described Y shape rolled-up stock is outstanding from the left side and the right side of the described directing pin of described driven roller, and be pressed on the described driven roller, preventing that described bright spike band from upwards being transmitted together with described driven roller, and between a described left side and right guiding piece the described bright spike band of guiding; And fixture, described fixture is fixed on described Y shape rolled-up stock on a left side and the right guiding piece, and pushes described Y shape rolled-up stock downwards, flexibly to be squeezed in the bright spike band that transmits between a described left side and the right guiding piece.
Described spangle supplying apparatus may further include connector, is used for removably described fixed support being connected to the left side and the right side of described head, and can damage described head.
Described linkage unit can comprise: the upper unit that removably is connected in the lower end of described upper body; Removably be connected in the lower unit of the upper end of described sub-body; And contiguous block, described contiguous block is by interconnecting described upper unit and lower unit and described upper body and sub-body are interconnected, and described contiguous block is connected on described upper unit and the lower unit, sliding on the direction perpendicular to upper unit and lower unit.
Described upper unit can comprise on first piece on the piece and second, piece is connected in the lower end of described upper body on described first by a plurality of first set bolts, and has the contact of going up inclined surface, should go up the contact inclined surface contacts slidably with first upper inclined surface of described contiguous block, piece removably is connected in the surface of piece on described first on described second by a plurality of connecting bolts, and have the contact of going up inclined surface, contact inclined surface contacts slidably with second upper inclined surface of described contiguous block on this; And described lower unit comprises first time piece and second time piece, described first time piece is connected in the upper end of described sub-body by a plurality of second set bolts, and has contact inclined surface down, this time contact inclined surface contacts slidably with first lower inclined surface of described contiguous block, described second time piece removably is connected in the surface of described first time piece by a plurality of second connecting bolts, and have contact inclined surface down, this time contact inclined surface contacts slidably with second lower inclined surface of described contiguous block.
Described spangle supplying apparatus may further include swivel plate, and described swivel plate removably is connected in one of piece and described first time piece on described first; And adjustment bolt, described adjustment bolt rotatably is connected in described swivel plate by the bead that forms near described head, by being threadedly connected to the screw unit of described contiguous block, along with described head is rotating on the direction forward or backward, described adjustment bolt moves one of described upper unit and lower unit with respect to described upper unit and lower unit in vertical direction.
According to the present invention, described spangle supplying apparatus can be common to the embroidery machine of any kind, and does not consider year built, manufacturing company and head quantity.And, even the different bright spike band of thickness also can accurately guide and be positioned at needlework location.When bright spike band was replaced according to embroidery design, the part of described device was changed.Therefore, operating efficiency can improve.In addition, after described device rose or descends, the position before rising can accurately be kept.And when being powered once more after the dump, the cutting position of bright spike can detect automatically by optical pickocff, to realize accurate cutting.
In addition,, and do not consider the thickness of bright spike band, therefore can prevent to be connected with the quality reduction of the final products of bright spike because bright spike band can accurately be transmitted and guide in the upper and lower, left and right side.Owing to when using bright spike band, have only sub-body to be replaced, therefore can improve operating efficiency and productivity ratio with different-thickness.In addition, after described device rose or descends, the position before rising can accurately be kept.And when being supplied once more after the dump, the starting point of bright spike can accurately be set by automatic detection starting point optical pickocff.
Should be appreciated that the general description of front of the present invention and the detailed description of back all are exemplary with indicative, aim to provide as claimed in claim to further explanation of the present invention.
Description of drawings
Above of the present invention and other features and advantage will become clearer by detailed description with reference to the accompanying drawings to exemplary embodiment of the invention, among the figure:
Fig. 1 is the front view according to the spangle supplying apparatus of one embodiment of the present invention;
Fig. 2 is the right side view of spangle supplying apparatus shown in Figure 1;
Fig. 3 is the fixed support of spangle supplying apparatus shown in Figure 1 and the perspective schematic view of guide roller unit;
Fig. 4 is the decomposition diagram that is used to connect the linkage unit of the upper body of spangle supplying apparatus shown in Figure 1 and sub-body;
Fig. 5 is the zoomed-in view of linkage unit shown in Figure 4;
Fig. 6 and Fig. 7 are schematic diagrames, show sub-body moving on a left side and right, are used for determining bright spike supply position by the linkage unit of spangle supplying apparatus shown in Figure 1;
Fig. 8 is the decomposition diagram of cutter unit shown in Figure 2;
Fig. 9 is a front view of revising example of cutter unit shown in Figure 8;
Figure 10 is the perspective view of cutter unit shown in Figure 9;
Figure 11 and 12 is front schematic view of the operation of expression cutter unit shown in Figure 9;
Figure 13 is the schematic diagram according to the sensing unit of spangle supplying apparatus of the present invention;
Figure 14 is the decomposition diagram according to the bright spike guidance unit of spangle supplying apparatus of the present invention;
Figure 15 is the mobile status of bright spike band is moved in expression by the driven roller of spangle supplying apparatus a schematic diagram;
Figure 16 is the perspective view of the guiding piece of inclination shown in Figure 15.
The specific embodiment
Preferred implementation of the present invention will be described in detail, and example of the present invention is shown in the drawings.
Fig. 1 is the front view according to the spangle supplying apparatus of one embodiment of the present invention, and Fig. 2 is the right side view of spangle supplying apparatus shown in Figure 1, and Fig. 3 is the fixed support of spangle supplying apparatus shown in Figure 1 and the perspective schematic view of guide roller unit.
As illustrated in fig. 1 and 2, spangle supplying apparatus comprises the upper body 10 that removably is connected with the head 3 of embroidery machine 1, and the head 3 of described embroidery machine 1 has one or more pins 5, is used to support the pin supporting seat 6 of each pin 5, art silk adjustment unit (not shown) and silk thread gripping unit (not shown).Upper body 10 has fixed support 20, can optionally connector 21 be fixed to left side and the right side or the front side of head 3.Guide roller unit 30 is as a side setting of fixed support 20.Guide roller unit 30 comprises a plurality of rollers 31,32 and 33, and the bright spike band 9 that is used for being installed on bright spike roll coil of strip unit 8 and the supporting bracket 35 guides downwards.
Because spangle supplying apparatus uses connector 21, so can install by existing hole on each head of embroidery machine.That is to say that spangle supplying apparatus can use under the situation that need not to change existing embroidery machine head.
In addition, as shown in figs. 1 and 3, guide roller unit 30 is connected on the fixed support 20 by lifting unit 40, the sub-body 60 that is connected with the lower end of guide roller unit 30 with lifting and reduction.That is to say that pair of links 41 is connected with 20 side surface with support and fixed support 35 rotationally with 42.The opposite side of cylinder 43 is connected respectively to this to connecting rod 41 and 42.
Cylinder 43 detects the voltage difference of the signal terminal that links to each other with the cutting electromagnet of embroidery machine, and according to the solenoid-driven of the voltage difference that detects, to promote and the sub-body 60 that reduces guide roller unit 30 and link to each other with the lower end of guide roller unit 30 by maintenance and connecting rod 41 rotational trajectory corresponding with 42 length by independent operation.
Follow with the corresponding rotational trajectory of the length of connecting rod 41 and 42 and rise and descend along with sub-body 60, the specification of cutter unit can minimize.Especially, when moving to another operating point behind the cutting action, move and do not realize by taking the needle, but realize by jumping, thereby design restricted problem solved.
Simultaneously, V-arrangement projection 37 and V-shaped groove 27 be respectively formed at support with fixed support 35 and surface that 20 face mutually on.
In addition, linkage unit 50 is arranged between the upper end of the lower end of guide roller unit 30 and sub-body 60.Guide roller unit 30 and sub-body 60 removably interconnect by linkage unit 50.
Linkage unit 50 comprises the upper bracket 51 that removably is connected in guide roller unit 30 bottoms, removably is connected in the lower carriage 52 of sub-body 60 upper ends, and with upper and lower support 51 and the 52 interconnective media 53 that are connected.
Linkage unit 50 will be described to Fig. 7 in further detail with reference to figure 4.
Fig. 4 is the decomposition diagram that is used to connect the linkage unit of the upper body of spangle supplying apparatus shown in Figure 1 and sub-body, Fig. 5 is the zoomed-in view of linkage unit shown in Figure 4, Fig. 6 and Fig. 7 are schematic diagrames, show sub-body moving on a left side and right, be used for determining bright spike supply position by the linkage unit of spangle supplying apparatus shown in Figure 1.
As shown in Figure 4, linkage unit comprises the upper unit (upper bracket) 51 of the bottom that removably is connected in guide roller unit 30, removably be connected in the lower unit (lower carriage) 53 of the upper end of sub-body 60, and with upper unit 51 and lower unit 53 interconnective contiguous blocks (being connected medium) 52.
Upper unit 51 links to each other with the lower end of upper body 10 by a plurality of first set bolt 51c, and comprise piece 51a on first, the lower inside of piece 51a has top contact inclined plane 51e on first, contacts slidably with the top incline 52a that forms on the part on contiguous block 52 tops.
Piece 51b removably is connected in the side of piece 51a on first on second, with piece 51a on first together with the top clamping of contiguous block 52.Piece 51b has the contact of going up inclined plane 51f on second, and it contacts slidably with another top incline 52a of contiguous block 52.
And, lower unit 53 links to each other with the upper end of sub-body 60 by a plurality of second set bolt 53c, and comprise first time piece 53a and second time piece 53b, wherein the upper inner at first time piece 53a has contact inclined plane 53e down, contact slidably with the bottom incline 52b that forms on the downside of contiguous block 52, upper inner at second time piece 53b has contact inclined plane 53f down, and 52b contacts slidably with another bottom incline.Second time piece 53b removably is connected in the surface of first time piece 53a by a plurality of second connecting bolt 53d, with the bottom of the piece 52 that is clamped and connected.
Fixed head 54 removably is connected in the sidepiece of first time piece 53a by a plurality of the 3rd connecting bolts 55, and adjusts bolt 56 and rotatably be connected in set bolt 54.Just, the threaded portion 56b of adjustment bolt 56 is threaded with the through hole 52c of contiguous block 52.
About this, adjust bolt 56 and rotatably be connected in fixed head by head 56a and near head 56a, form bead 56c.
Bolt 56 moves back and forth sub-body 60 on X-axis line direction the process of adjusting of using will be described now.
In original state shown in Figure 5, when the head 56a that adjusts bolt 56 turns clockwise as shown in Figure 6, move with the lower unit 53 of relative following contact-making surface 52b contact, so that sub-body 60 is in the direction top offset length L 1 of X-axis line.On the contrary, when the head 56a that adjusts bolt 56 is rotated counterclockwise as shown in Figure 7, move with the lower unit 53 of relative following contact-making surface 52b contact, so that sub-body is in the negative sense direction top offset distance L 2 of X-axis line.As a result, the user can be by clockwise or be rotated counterclockwise the X-axis line supply position of adjusting the suitable revolution of bolt and bright spike easily being set.
In addition, fixed head and the adjustment bolt identical with the adjustment bolt with the fixed head of lower unit 53 can be arranged on the upper unit 51, to be implemented in the process of determining sub-body 60 on the Y-axis line direction.And, unclamping under the state that rotates on the direction that connects between the piece 51a and 51b on first and second at the first connecting bolt 51d, sub-body 60 is on the forward of Y-axis line or negative sense direction and unclamping on the direction and suitably moving, then by making on first and second the rotation first connecting bolt 51d on the piece 51a and the close-connected each other direction of 51b, piece 51a closely is connected with 51b on first and second, thereby upper unit 51 is fixed firmly on the contiguous block 52.
Therefore, the sub-body 60 that is connected in guide roller unit 30 by linkage unit 50 can move with respect to guide roller unit 30 on X and Y-axis line direction.As a result, bright spike supply position can accurately be provided with under the situation of whole main bodys of mobile spangle supplying apparatus not.
Simultaneously, the cutter unit 90 that is used to cut bright spike band 9 is positioned at the bottom front end of sub-body shown in Figure 2 60.Cutter unit 90 will be described with reference to figure 8.
Fig. 8 is the decomposition diagram of cutter unit shown in Figure 2.
Cutter unit 90 has upper cutter 91, and upper cutter 91 connects in 90 degree scopes rotationally by the rotating shaft 92 around the axis rotation in the sub-body 60.Upper cutter 91 fixedly is inserted among the groove 93a of swivel plate 93, and by spring 94 resiliency supported that are connected with rotating shaft 92 1 ends on sub-body 60.In addition, cutter unit 90 further comprises the incision blade 81b that is formed on the substrate 81.
When pin supporting seat (6 among Fig. 1) promotes the upper end of upper cutter 91, allow upper cutter 91 to rotate.When upper cutter 91 rotated, bright spike band 9 was cut by the incision blade 81b of substrate 81.
The modification of cutter unit shown in Figure 8 will 9 to 12 be described with reference to the accompanying drawings.
Fig. 9 is the front view of the modification of cutter unit shown in Figure 8, and Figure 10 is the perspective view of cutter unit shown in Figure 9, and Figure 11 and 12 is front schematic view of the operation of expression cutter unit shown in Figure 9.
With reference to Figure 10 and 11, for by preventing to interfere the top 105a of pin 105 to prevent that art silk is cut, the cutter unit 190 of this modification comprises upper cutter 191, and upper cutter 191 has groove 191f in the upper end corresponding to the 191c of first of pin 7.
As shown in figure 10, upper cutter 191 has cutoff edge 191e in the lower end of part 191c, and has connecting hole 191a at second portion 191d, and hold-down screw 197 inserts by connecting hole 191a.In addition, upper cutter 191 further has the fixing hole 191b that forms below connecting hole 191a.One among first and second hook portion 193a of swivel plate 193 and the 193b is inserted fixing hole 191b.
When the second hook portion 193b inserted the fixing hole 191b of upper cutter 191, the upper end of second portion 191d closely contacted the inside of the first hook portion 193a.Therefore, the second portion 191d of upper cutter 191 closely contacts swivel plate 193, makes with respect to the formation very close to each other of the rotation direction of upper cutter 191.In addition, because the second portion 191d of upper cutter 191 is fixed to the end of sub-body 60 on the direction perpendicular to rotation direction, so the rear surface of the bottom of the second portion of upper cutter 191 closely contacts the front portion of incision blade 81b.
In the time of the long-time use of embroidery machine, between upper cutter 191 and incision blade 81b, can form the gap.Yet in the present invention, the formation in gap can prevent by structure above-mentioned.Therefore, when upper cutter 191 when when hold-down screw 197 rotates, cutting bright spike band 9, the cutting effect that cuts bright spike band 9 can keep effectively.Just, the tight contact condition of the front portion of the rear surface of upper cutter 191 and incision blade 81b can keep continuously.
The reference number 181,183 and 170 that does not have above to describe is represented hole and the embroidery fabric that embroidery substrates, pin pass through.
The operation of cutter unit 190 will be described now.As shown in figure 11, and pin 105 that have art silk fixing by needle lock 106 vertically descends, and the lower end ledge 106a of needle lock 106 pushes the upper end 191g of the 191c of first of upper cutter 191.
Therefore, as shown in figure 12, upper cutter 191 is centering on the direction of hold-down screw 197 along with swivel plate 193 rotates together, with the bright spike band 9 of cutting between upper cutter 191 and incision blade 81b.Upper cutter 191 repeats this cutting process bright spike is sewn onto on the embroidery fabric 170.
Simultaneously, because upper cutter 191 has groove 191f, so when pin 105 descends by needle lock 106, can be prevented from greater than the interference between the upper end of the top 105a of pin 105 bottom 105b and upper cutter 191 at diameter, so can prevent that silk thread is cut in advance.Therefore, owing to embroidery work does not stop, so improved operating efficiency.
The fixing hole 191b that is hooked on upper cutter 191a along with the hook portion 193b of swivel plate 193 go up and the screw 197 that is fixed fixing, upper cutter 191 supports with being stabilized.Therefore, even long-time the use can not form the gap yet between upper cutter 191 and incision blade 81b, therefore improved the cutting performance that cuts bright spike band.
And, because upper cutter 191 rotates under the state of the front portion of the surface of the lower end of its second portion 191d contact incision blade 81b, so put on the power of upper cutter 191 is evenly distributed by needle lock 106, therefore prevented that upper cutter 191 is destroyed, this breaking-up may cause owing to the local stress of upper cutter 191.
Figure 13 is the schematic diagram according to the sensing unit of spangle supplying apparatus of the present invention, Figure 14 is the decomposition diagram according to the bright spike guidance unit of spangle supplying apparatus of the present invention, Figure 15 is that expression is moved the schematic diagram of the mobile status of bright spike band by the driven roller of spangle supplying apparatus, and Figure 16 is the perspective view of the guiding piece of inclination shown in Figure 15.
Driven roller 64 rotatably is connected on the part of sub-body 60.Driven roller is directed roller unit 30 guiding and is arranged in the rear portion of upper cutter 91, bright spike band 9 is stably supported and transmitted towards upper cutter 91.Stepper motor 66 links to each other with the second portion of sub-body 60, is used for using synchronous belt 65 to drive driven roller 64 with predetermined step pitch.
In addition, as shown in figure 13, be used for bright spike counting and definite initial mounting points of bright spike, just accurately the sensing unit 70 of cutting position comprises: shadow shield 71, it links to each other with the driving shaft 66a of stepper motor 66 and has a plurality of radiation hole 71a, and each radiation hole has preset space length and is spaced apart from each other predetermined gap A; Photoemission pickoff 72, it is formed on a side of shadow shield 71, to launch light by launch hole 71a; And optical receiving sensor 73, itself and photoemission pickoff 72 relatively are formed on the opposite side of shadow shield 71, are used to receive the light from photoemission pickoff 72.
Sensing unit 70 can use by optical sensor 72 and 73 detection signals that detect and count bright spike.In addition, when the starting point that starts embroidery work or bright spike after the power supply disconnection once more is positioned at the position different with previous position, sensing unit 70 is to this detection, and detection signal is transferred to controller 101, to use default program to drive stepper motor 66, make bright spike can navigate to accurate position.
Bright spike cutting position is set and can manually be finished by the workman.Yet in the present invention, bright spike cutting position is set and can be finished automatically by sensing unit 70, controller 101 and stepper motor 66.
And the gap between the hole 70 of shadow shield 71 can be set according to the anglec of rotation of step pitch between the bright spike and stepper motor 66.If desired, changing sub-body 60 according to the type of employed bright spike band can realize fast.
Therefore, by each controller being installed to each head, moving and return the start-up point and can control independently forward and backward.
In addition, have in the embroidery work of the bright spike embroidery machine that surpasses two heads in use, the spangle supplying apparatus operation of only during automatic attended operation, using, other spangle supplying apparatus stop embroidery work, and bright spike band does not transmit.And when using toggle switch to stop non-essential head, the spangle supplying apparatus that is installed on the head that stops not to move bright spike band and is in dormant state, has therefore reduced energy consumption and has operated machine effectively.
In addition, because the substrate of guidance unit is adjustable during the guiding that bright spike moves, so make and have the different bright spike bands that apply characteristics by different company and can be transferred to certain time point, light the spike band by upper cutter 91 and incision blade 81b cutting at this, and can not rock with vertical by occurred level.
Simultaneously, guidance unit 80 is connected in the lower end of sub-body 60, flexibly supporting bright spike band 9 by driven roller 64 transmission, and towards the bright spike band 9 of upper cutter 91 guiding of cutter unit 90.
As shown in figure 14, guidance unit 80 comprises the lower end that removably is connected in sub-body 60 and has the substrate 81 of preset width, be connected in a pair of guiding piece 82 and 83 of the top of substrate 81 and the preset distance that is spaced apart from each other, and be arranged on the Flexible element 85 between guiding piece 82 and 83.
As shown in figure 15, substrate 81 has cutting part 81a, and directing pin 64a inserts embroidery hole 9a by this cutting part, passes through so that bright spike band 9 is transmitted.
In addition, incision blade 81b is formed at the front end of substrate 81.Incision blade 81b is parallel to the upper cutter 91 that rotates and forms.
And this preferably sets width corresponding to bright spike band 9 for to the distance between guiding piece 82 and 83, with left side and the right side that guides bright spike band 9.
Flexible element 85 is arranged on this between guiding piece 82 and 83, in order to pressing light spike band 9 downwards, and the bright spike band 9 that advances between guiding piece 82 and 83 by driven roller 64 towards upper cutter 91 guiding.
And Flexible element 85 comprises Y shape press portion 85a and is connected in the sweep 85b of Y shape press portion 85a and one of fixed guide 82 and 83, in order to flexibly to support Y shape press portion 85a.
As shown in figure 14, this to guiding piece 82 and 83 and sweep 85b be fixed on base portion by a plurality of set bolts 87.
And as shown in figure 15, the guiding piece (89 among Figure 16) of inclination of a side that is arranged on driven roller 64 is by pressing light the spike band with predetermined tension force towards driven roller 64, thereby stably bright spike band is directed to driven roller 64 from guide roller unit 30.
Although the spangle supplying apparatus of embodiment is exemplary above when being installed on the independent head when embroidery machine has a plurality of head, spangle supplying apparatus also can be installed on each head.About this, controller 101 is arranged on each head independently, to control the spangle supplying apparatus that is installed on each head independently.
When being connected in stepper motor and having driver and the controller of operator 101 when being applied to have the embroidery machine that surpasses two heads, being input to the bright spike jump signal system of embroidery in the controller by the perforated design data is programmed, thereby detect be arranged on each head or stepper motor on the signal voltage of the terminal that links to each other of jump electromagnet poor, according to detected voltage difference, be transferred to the stepper motor that is installed on each sub-body with driving or ceasing and desisting order, with transmission or stop bright spike, and when after power supply is cut off, supplying once more, spangle supplying apparatus turns back to starting point, and design has the function that makes bright spike band realize forward and move and rise and descend backward.
And, when the other bright spike band that is had different size according to the bright spike band of embroidery design is replaced, be installed to DIP switch 104 on the controller 101 and changed the pulsed quantity of stepper motor 66, the step pitch of the bright spike band of replacing with response and make angle of driving shaft 66a rotation of stepper motor 66.In addition, the direction of rotation that DIP switch 104 can control step motor 66.
In this example, because the vertical centre of driven roller 64 is set on the plane identical with the vertical centre of guide reel 31,32 and 33, driven roller 64 can transmit bright spike band 9 in vertical direction.
And the excircle of driven roller 64 has a plurality of directing pin 64a, and these pins are corresponding with the embroidery hole 9a on being formed at each bright spike, and these bright spikes are connected on the bright spike band continuously.Directing pin 64a inserts among the embroidery hole 9a of bright spike band in driven roller 64 rotations, thereby bright spike band 9 is directed to guidance unit 80.
It will be appreciated by those skilled in the art that the present invention can make numerous modifications and variations.Therefore, the present invention is intended to cover all modifications and the variation in claims and the equivalent scope thereof.
Industrial applicibility
Spangle supplying apparatus comprises the independently controller with driver and controller. Controller is programmed Processing independently bright spike jump signal system so that according to detect be arranged on each head or step The signal voltage that advances the terminal that the jump electromagnet on the motor links to each other is poor, by the perforated design data from for example soft The host CPU of the bright spike jump signal system of dish input by embroidery machine sends and drives or cease and desist order to installation In the stepper motor of each sub-body, thereby provide bright spike or the bright spike of stop supplies.
Therefore, by each controller is installed on each head, moves and return and open forward and backward Moving point can independently be controlled.
In addition, have in the embroidery work of the bright spike embroidery machine that surpasses two heads in use, only at oneself The spangle supplying apparatus of moving attended operation manipulate is operated, and other spangle supplying apparatus stop Embroidery work, and bright spike band does not transmit. And, when using toggle switch to stop non-essential head The time, be installed to the not mobile bright spike band of spangle supplying apparatus on the head that stops and be in stand-by Therefore state has reduced energy consumption and has effectively operated machine.
In addition, because the substrate of guidance unit is adjustable during the guiding that bright spike moves, so by Different company makes and has the different bright spike bands that apply characteristic and can be transferred to certain time point, at this Light the spike band by upper cutter 91 and incision blade 81b cutting, and can not rock with vertical by occurred level.

Claims (18)

1. spangle supplying apparatus, described device is installed on the embroidery machine, with by the transmission and cut bright spike bring the supply bright spike, described embroidery machine comprises at least one pin that is installed at least one head, the pin supporting seat that is used to support described pin, silk thread adjuster and silk thread clamping apparatus, and described spangle supplying apparatus comprises:
Controller, described controller is installed in does not consider the year built, on each head of the embroidery machine of any kind of manufacturing company and head quantity, described controller has driver and controller, described controller is programmed to handle bright spike jump signal system independently, make that to be input to the described bright spike jump signal system of controller of embroidery machine by the perforated design data poor according to the signal voltage of detected terminal, host CPU by embroidery machine sends the stepper motor of ceasing and desisting order to being installed on each sub-body, to supply bright spike or to stop the supply of bright spike, to make described device turn back to starting point in the power supply once more after power supply is disconnected, described terminal is connected on the jump electromagnet that is arranged on each head or the stepper motor;
Upper body comprises guide roller unit; Described guide roller unit has the fixed support of the left side, right side or the front side that removably are connected in described head, is used for a plurality of rollers of the described bright spike band of vertical guide, and the supporting bracket that is used to support described roller;
Cutter unit is removably mounted on the end of described sub-body, to cut described bright spike band;
Sub-body, comprise driven roller and stepper motor, the described bright spike band that described driven roller is used for the rear portion from described cutter unit is directed to described guide roller unit is transferred to described cutter unit, described stepper motor is installed and connected on the described driven roller, is used to use synchronous belt to drive described driven roller with predetermined step pitch;
Linkage unit is used for described guide roller unit removably is connected in described sub-body, and described sub-body is moved on X and Y-axis line with respect to described upper body, to set bright spike supply position;
Guidance unit removably is connected in the lower end of described sub-body, flexibly to support described bright spike band and bright spike band is guided towards described cutter unit; And
The lifting driver element, comprise be connected in rotationally described upper body with promote and descend described on/pair of links of sub-body, and cylinder, described cylinder are connected in the cutting electromagnet of described embroidery machine and by the electromagnetic valve signal operation.
2. spangle supplying apparatus as claimed in claim 1, described controller is installed in does not consider the year built, on each head of the embroidery machine of any kind of manufacturing company and head quantity, and have driver and controller, described controller is programmed to handle bright spike jump signal system independently, make that to be input to the described bright spike jump signal system of controller of embroidery machine by the perforated design data poor according to the signal voltage of detected terminal, host CPU by embroidery machine sends and drives or cease and desist order to the stepper motor that is installed on each sub-body, to supply bright spike or to stop the supply of bright spike, to make described device turn back to starting point in the power supply once more after power supply is disconnected, described terminal is connected on the jump electromagnet that is arranged on each head or the stepper motor.
3. spangle supplying apparatus as claimed in claim 1, wherein, the described lifting driver element of described controller drives, allowing described lifting driver element to rise along rotational trajectory corresponding to the length of described pair of links, and be cut at power-off, silk thread, the pin supporting seat is replaced and bright spike end-of-job in be still in this lifting position.
4. spangle supplying apparatus as claimed in claim 1, wherein, the vertical centre of the vertical centre of described driven roller and the described guide reel of described guide roller unit is set in identical plane.
5. spangle supplying apparatus as claimed in claim 1, wherein, described support and fixed support have projection and groove, described projection and groove are formed on described support and the surface that fixed support is faced mutually along the longitudinal direction, and interlocked with one another, when after described sub-body rises, descending once more, keep previous down position.
6. spangle supplying apparatus as claimed in claim 1 or 2; Further comprise sensing unit; Described sensing unit has shadow shield and light-receiving and emission sensor; Described shadow shield is connected in the described driving shaft of described stepper motor; Described stepper motor be used for to use synchronous belt with predetermined steps apart from driving described driven roller; And described shadow shield has the hole of a plurality of predetermined gaps that are spaced apart from each other; Described light-receiving and emission sensor are corresponding to described shadow shield setting; Be used for the output optical signal by passing the described hole utilizing emitted light that forms on the described shadow shield
Wherein, when making starting point different owing to restarting of power supply of working or work when with previous starting point of working, described controller receives from the described light-receiving of described sensing unit and the optical signal of emission sensor, with according to the default described stepper motor of driven by program, make bright spike accurately supply.
7. spangle supplying apparatus as claimed in claim 1, wherein, described controller comprises the dual inline type assembled switch, be used for when current bright spike band is replaced by the new bright spike band of different-thickness specification, change the pulsed quantity of described stepper motor, thereby drive the described driving shaft of described stepper motor with angle corresponding to the step pitch of described bright spike band.
8. spangle supplying apparatus as claimed in claim 1, wherein, described cutter unit comprises:
Upper cutter is arranged on the described sub-body rotationally and has the cutoff edge thinner than fixation side, to reduce the interference with the pin of described embroidery machine;
The incision blade is formed on the leader, and in order to cut bright spike band by cooperating with the described upper cutter that is pushed rotationally by described pin supporting seat, described pin supporting seat descends together with the pin of described embroidery machine;
Rotating shaft, be used for cutting described bright spike band at described upper cutter and make described upper cutter turn back to starting point later on, described rotating shaft has the first end of an end that flexibly is fixed on described sub-body and is connected to the second end on the described upper cutter by set bolt; And
Fixture is arranged between the terminal and described upper cutter of described sub-body, and has groove, and the described fixation side of described upper cutter is inserted by described groove, to allow described upper cutter with the angular turn identical with the corner of described rotating shaft.
9. spangle supplying apparatus as claimed in claim 8, wherein, described upper cutter has groove in the first corresponding to described pin supporting seat, in order to prevent silk thread owing to the described head of described embroidery machine on the top interference of the described pin supporting seat installed be cut, and the degree of depth of described groove makes can avoid top interference with described pin supporting seat when described pin supporting seat is positioned at lower dead center.
10. spangle supplying apparatus as claimed in claim 10, wherein, described upper cutter has corresponding to one fixing hole in a pair of hook portion of swivel plate on the surface of described first, thereby can insert in the described a pair of hook portion one regularly.
11. as each described spangle supplying apparatus in the claim 8 to 10, wherein, described upper cutter rotates under the anterior contacted state of the rear surface of the described second portion of described upper cutter and described incision blade.
12. spangle supplying apparatus as claimed in claim 1, wherein, described guidance unit comprises:
The guiding piece that tilts near described driven roller setting, is used for towards described driven roller elasticity extruding from the bright spike band of described upper body to described driven roller transmission;
Substrate removably is connected in the lower end of described sub-body, and has the upper end that contacts the inner surface of described upper cutter when described upper cutter rotates;
An a pair of left side and right guiding piece are arranged on the described substrate, and to face with each other corresponding to the width of described bright spike and the distance that can change according to the width of the bright spike band that guides from described driven roller, in order to left side and the right side that guides described bright spike band; And
Last guidance unit, be arranged between the described a pair of guiding piece, with prevent described bright spike band towards the transmission of described cutter unit together with described driven roller by upwards transmission continuously, and under the situation of the downward pressurized of described bright spike band the described bright spike band of guiding.
13. spangle supplying apparatus as claimed in claim 12, wherein, the guiding piece of described inclination has cutting groove in central authorities, and the directing pin of described driven roller can be passed described cutting groove along the longitudinal direction.
14. spangle supplying apparatus as claimed in claim 12, wherein, the described guidance unit of going up comprises:
Y shape rolled-up stock, described Y shape rolled-up stock is outstanding from the left side and the right side of the described directing pin of described driven roller, and be pressed on the described driven roller, preventing that described bright spike band from upwards being transmitted together with described driven roller, and between a described left side and right guiding piece the described bright spike band of guiding; And
Fixture, described fixture is fixed on described Y shape rolled-up stock on a left side and the right guiding piece, and pushes described Y shape rolled-up stock downwards, flexibly to be squeezed in the bright spike band that transmits between a described left side and the right guiding piece.
15. spangle supplying apparatus as claimed in claim 1 further comprises connector, is used for removably described fixed support being connected to the left side and the right side of described head, and can damage described head.
16. spangle supplying apparatus as claimed in claim 1, wherein, described linkage unit comprises:
Removably be connected in the upper unit of the lower end of described upper body;
Removably be connected in the lower unit of the upper end of described sub-body; And
Contiguous block, described contiguous block is by interconnecting described upper unit and lower unit and described upper body and sub-body are interconnected, and described contiguous block is connected on described upper unit and the lower unit, sliding on the direction perpendicular to upper unit and lower unit.
17. spangle supplying apparatus as claimed in claim 16, wherein, described upper unit comprises on first piece on the piece and second, piece is connected in the lower end of described upper body on described first by a plurality of first set bolts, and has the contact of going up inclined surface, should go up the contact inclined surface contacts slidably with first upper inclined surface of described contiguous block, piece removably is connected in the surface of piece on described first on described second by a plurality of connecting bolts, and have the contact of going up inclined surface, contact inclined surface contacts slidably with second upper inclined surface of described contiguous block on this; And described lower unit comprises first time piece and second time piece, described first time piece is connected in the upper end of described sub-body by a plurality of second set bolts, and has contact inclined surface down, this time contact inclined surface contacts slidably with first lower inclined surface of described contiguous block, described second time piece removably is connected in the surface of described first time piece by a plurality of second connecting bolts, and have contact inclined surface down, this time contact inclined surface contacts slidably with second lower inclined surface of described contiguous block.
18. spangle supplying apparatus as claimed in claim 16 further comprises swivel plate, described swivel plate removably is connected in one of piece and described first time piece on described first; And
Adjust bolt, described adjustment bolt rotatably is connected in described swivel plate by the bead that forms near described head, by being threadedly connected to the screw unit of described contiguous block, along with described head is rotating on the direction forward or backward, described adjustment bolt moves one of described upper unit and lower unit with respect to described upper unit and lower unit in vertical direction.
CNA2006800004400A 2005-04-15 2006-04-13 Spangle supplying apparatus Pending CN1989284A (en)

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KR1020050031381A KR100608283B1 (en) 2005-04-15 2005-04-15 Spangle Suppling Apparatus
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KR2020050029850 2005-10-20
KR2020050029853 2005-10-20
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KR101075133B1 (en) * 2009-04-14 2011-10-19 임헌흥 Spangle suppling apparatus
KR101144862B1 (en) 2009-08-07 2012-05-17 김경국 The apparatus of spangle textile
KR102137518B1 (en) * 2018-11-30 2020-07-24 김도완 Jump stitch discrimination method for embroidering machine
CN110117880A (en) * 2019-04-11 2019-08-13 诸暨冠翔机械科技有限公司 A kind of polychrome or more specification pearl output devices
CN112709017B (en) * 2021-01-28 2024-05-31 浙江镨美科智能刺绣设备有限公司 Stamping and ironing sheet assembly
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