CN1985689A - Method for the functioning of a filter rod machine and filter rod machine - Google Patents

Method for the functioning of a filter rod machine and filter rod machine Download PDF

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Publication number
CN1985689A
CN1985689A CNA2006101720217A CN200610172021A CN1985689A CN 1985689 A CN1985689 A CN 1985689A CN A2006101720217 A CNA2006101720217 A CN A2006101720217A CN 200610172021 A CN200610172021 A CN 200610172021A CN 1985689 A CN1985689 A CN 1985689A
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CN
China
Prior art keywords
filtering material
bundle
sensor
filtering
filter tip
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Pending
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CNA2006101720217A
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Chinese (zh)
Inventor
S·霍恩
J·格洛加萨
R·伯恩德特
R·迈耶
J·佩斯克
M·达尔曼
L·谢贝克
O·马特恩
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Koerber Technologies GmbH
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Hauni Maschinenbau GmbH
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Publication date
Application filed by Hauni Maschinenbau GmbH filed Critical Hauni Maschinenbau GmbH
Publication of CN1985689A publication Critical patent/CN1985689A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/02Manufacture of tobacco smoke filters
    • A24D3/0295Process control means

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  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Abstract

The invention relates to a method for functioning of a filter-tip rolling machine (1, 2) of the tobacco processing industry, in which filtering material (4-4'') of the storing container (50) is supplied to the filter-tip rolling machine (1, 2), and the filtering material is formed to filter-tip rod (24), the filtering material rod is extracted from the first material package (6, 6') and the tail of the filtering material rod (4-4'') of the first material package (6) is connected with the head of the filtering material rod (4-4'') of the second material package (6') in the joint. Moreover, the invention relates to a filter-tip rolling machine (1, 2) of the tobacco processing industry with a filtering material feeding work place (50) from which the filtering material rod (4-4'') is supplied by the filtering material storing device (6, 6', 6''), and with a filter-tip rod forming device (23), by which the filter-tip rod (24) is produced by the filtering material rod (4-4'').

Description

Be used to move the method and the filter tip bushing machine of filter tip bushing machine
Technical field
The present invention relates to a kind of method that is used to move the filter tip bushing machine of the tobacco industry, wherein the filtering material of tank is fed into the shaped device of filter tip bushing machine, and form filter rod by filtering material, wherein tank comprises the filtering material bar, it is by extraction in first material bundle, and wherein the afterbody of the filtering material bar of first material bundle is connected in the joint with the head of the filtering material bar of second material bundle.The present invention relates to a kind of filter tip bushing machine that has the tobacco industry of filtering material feed station in addition, filtering material bar from the filtering material tank can be supplied with by this station, and have the filter rod shaped device, can produce filter rod by the filtering material bar by means of this device.
Background technology
For example by known a kind of filter-tip corresponding method and the corresponding device thereof that is used to produce smokable article of DE 3224009 A1.Open in the document, be connected by the head of the filtering material bar of extracting out in the material bundle afterbody that uses up and the filtering material bar that in second material is tied, comprises.Joint placed on the sniffer before the filtering material bar that the first material bale packing contains uses up on time and fixes.The afterbody that uses up by the filtering material bar of extracting out in first material bundle demonstrates joint by sniffer, meanwhile produces control signal corresponding.This control signal be used to be filtered conveying that material strips passes and treating apparatus thicker joint by the time be used to reduce the adjustment of machine speed and/or be used to discharge the filter tip that comprises joint.
Summary of the invention
Task of the present invention is to propose a kind of method and corresponding filter tip bushing machine that is used to move the filter tip bushing machine of the tobacco industry, can produce by means of it to have high-quality filter rod under the least possible filtering material waste product.
The method of the filter tip bushing machine of this task by being used to move the tobacco industry is resolved, wherein the filtering material of tank supplies to the shaped device of filter tip bushing machine, and form filter rod by filtering material, wherein tank comprises the filtering material bar, it is by extraction in first material bundle, and wherein the afterbody of the filtering material bar of first material bundle is connected in the joint with the head of the filtering material bar of second material bundle.Wherein after filter rod production is intact, first sensor identification joint, and produce first signal, it is used at least being excluded further processing by the zone of the filter rod of the filtering material bar production that has joint.
By being provided with the first sensor of after filter rod production is intact, discerning joint, can point-devicely find out this of filter rod regional or this comprise the filter tip of joint.
Get rid of the notion that continues processing within the scope of the invention and comprise the corresponding material of discharge, that is to say or be completed filter tip, if or be the part that is connected with the taken out part of smokable article or smokable article at the corresponding filter tip of machine that is used for producing the tobacco industry smokable article after a while.
Preferably, measure when the filtering material quantity that monitors first material bundle reduces when surpassing predetermined minimizing degree at second sensor, as long as second sensor one produces secondary signal, the transporting velocity of filtering material bar just is lowered.Can replenish by this way simultaneously by this, for example be filtered conveying that material passes and treating apparatus thicker joint by the time controlled measure preferably, be used for protecting filter rod and the filter tip bushing machine and the corresponding parts of filter tip bushing machine that also pass through of joint meanwhile.
First signal is used in particular for improving at once again the transporting velocity of filtering material bar after detecting joint simultaneously.Especially within the scope of the invention reduction of filtering material bar transporting velocity or raising also just refer to the reduction or the raising of filter tip bushing machine speed.
Preferably, second sensor that is used to produce secondary signal is a light sensor, and whether arrival or this first material bundle final layer that it surveys first material bundle final layer use up.Especially here at first relate to video camera, it for example accepts gray value.Filtering material has thick-and-thin basically gray value usually.It with the container of depositing material bundle or deposit the base of material bundle can be obviously different.As long as the final layer one of material bundle arrives, and corresponding filtering material bar extracted out by the search coverage one of first sensor, and the gray value of accepting by sensor just changes suddenly, so just can point-device measurement material bundle or expect to tie in the using up of filtering material.The very narrow region that especially limits of the investigative range of first sensor here.The very narrow region of this restriction especially will be arranged in the place of the last lap layout of filtering material bar in the material bundle in addition.Therefore sensor also can detect the whole surface of material bundle or its part, can accept the integration of whole surperficial gray value like this, and therefore measuring-signal slowly from filtering material the material bundle or a plurality of complete positional values change to the positional value of the material bundle of unstowing fully.
Preferably, the 3rd sensor produce represent joint to or after the 3rd signal that the filter tip bushing machine moves, the transporting velocity of filtering material bar is lowered.In such sensor, can relate to corresponding as the sensor among DE 3224009 A1.Sensor marks with Reference numeral 44 or 51 there.
Preferably, the zone of the filter rod of producing during transporting velocity slowly is discharged from and continues processing.The different characteristic of filter rod that the filter rod of producing during transporting velocity slowly has usually and produces under normal higher transporting velocity, so this zone at first will be discharged from continue processing.
When tying in order more to reload, first material is tied translation ground, especially flatly is transported to outlet from filtering material feed station, wherein second material is tied translation ground, especially flatly is transported to filtering material feed station from inlet, wherein entrance and exit is arranged in the not ipsilateral of filtering material feed station, and the scheme that makes effective especially and jamproof material bundle change becomes possibility.
Locate when preferably the material bundle is such when transporting velocity reduces, make guider on filtering material feed station, be arranged in the centre of material bundle basically, wherein filtering material is extracted out by guider, and then the prestretched of filtering material bar does not change basically when the material bundle is changed.
Preferably, second material bundle at first is arranged in the middle part under the guider basically after first material bundle is unstowed fully.
Scheme is in addition, if for the bundle of more reloading, be used to guide filtering material to withdrawing device, be provided with guider at filtering material feed station, it is tied up the face position intermediate and deflects into and be arranged in second material basically and tie up the face position intermediate from being arranged in first material basically.Preferred in addition scheme is if that in order to guide filtering material to be provided with guider to withdrawing device at filtering material feed station, wherein guider is arranged in the centre between first and second material bundle basically.Preferably, the guider position is fixed in the scheme of in the end mentioning.
This task achieves a solution by the filter tip bushing machine of the tobacco industry in addition, it has filtering material feed station, can supply with by the filtering material storage device from this station filtering material bar, and have the filter rod shaped device, can produce filter rod by the filtering material bar by means of it, wherein be provided with first sensor, arrange that it is that wherein first sensor is arranged in the downstream of filter rod shaped device for the joint of the filtering material bar of the filtering material bar of discerning first filtering material material bundle and second filtering material material bundle.
Preferably, be provided with the filter tip discharger in the downstream of first sensor.If first sensor be designed for the amount of determining the filter rod part measurement mechanism a part or be integrated in the measurement mechanism, filter tip bushing machine so according to the present invention is with regard to remarkable especially and save material.Especially can consult applicant's DE 10200320 A1 to this, it should the disclosed content of comprehensive income present patent application.Sensor of here representing in Fig. 1 37 or sensor 38 are called as measurement mechanism 37 or 38 at that, not only produce to be used for the signal of filter rod Composition Control accordingly, and just are being used on the identification of link position.Therefore preferably, can save other sensor or other measurement mechanism simultaneously.In addition preferably, the device that is provided with in the explanation of relevant therewith DE 10200320 A1 of Fig. 1 neutralization is used for being identified in the joint of filter rod, and preferably, be used to get rid of this zone of the filter rod that comprises joint at least, the speed of being scheduled to continue processing and/or improve the filter tip bushing machine again is to predetermined speed.
If be provided with the control device that is used for the control of filter tip bushing machine speed, wherein the output of first sensor is connected with the input of control device, can realize the especially effectively control of filter tip bushing machine speed.Having independently according to filter tip bushing machine of the present invention in addition main so, the scheme of Promethean characteristic is to be provided with second sensor that is used to monitor the minimizing of first material bundle filtering material amount and is used to produce secondary signal when the minimizing of filtering material amount surpasses predetermined degree.Make the point-device speed control of filter tip bushing machine become possibility thus, it especially can pre-determine the moment that the filter tip bushing machine slows down accurately.Preferably, for the speed control of filter tip bushing machine, the output of second sensor is connected with the input of control device.In addition preferably, second sensor is a light sensor, especially video camera.
The filtering material feed station of the filtering material material that if being provided with can pack into two is arranged side by side bundle, but but wherein the translation of material bundle, the especially conveying of level, can realize so especially effectively and sending of material bundle reliably.Preferably, be provided with and be used to guide filtering material to be strapped to the guider of withdrawing device from material, its formation was a fixed-site when wherein guider had at least.
If guider is arranged in the centre that material bundle or two material are tied up face basically, can realize the even prestretched of filtering material bar.Preferably, the deflectable layout of guider, wherein director element can be from deflecting into the centre position of tying up face basically at second material in the centre position that first material is tied up face basically.Preferably, guider is or comprises ring.
Do not limiting under the general plotting of the present invention,, clearly can consult accompanying drawing about all details of the present invention of in explanation, not explaining in detail below by means of embodiment and description of drawings the present invention.
Description of drawings
Shown in Figure 1 is diagrammatic side view according to filter tip bushing machine version of the present invention,
Shown in Figure 2 be under another kind of version according to the part diagrammatic top view of filter tip bushing machine of the present invention,
Shown in Figure 3 be according to shown in Figure 2 under the operation stage in development later stage corresponding diagrammatic top view,
Shown in Figure 4 is according to the diagrammatic top view under the another kind operation stage in development later stage shown in Figure 3,
Shown in Figure 5 be under another kind of version according to the part diagrammatic top view of filter tip bushing machine of the present invention,
Shown in Figure 6 be another kind according to version of the present invention under according to the part diagrammatic top view of filter tip bushing machine of the present invention.
The specific embodiment
Shown in Figure 1 is diagrammatic side view according to filter tip bushing machine version of the present invention, comprises preprocessing device 1 and processing unit (plant) 2.The filter rod 24 that for example is used to make the filter tip 28 of cigarette and other article that can take out with the production of filter tip bushing machine.Shown in the device that is used for making filter tip 28 for example may relate to the pattern that the applicant pushes away the product variety KDF that sells.This device mainly is made up of two primary clusterings, the processing unit (plant) 2 that is used to introduce the filtering material bar preprocessing device 1 of continuous filtering material bar 4 and is used to produce the filter tip of wrapping 28.
Preprocessing device 1 has and is used for from the continuous roller of drawing continuous filtering material bar 4 of material bundle 63.After from material bundle 6, taking out, filtering material bar 4 it be directed to by directive wheel 5 roller to 3 distance on by two air nozzles 7 and 8, it is used for the flattening of filtering material bar 4 fabrics and unclamps.
The air conditioning cabinet 10 that is used for the aircondition of filtering material bar 4 be in the direction of motion along filtering material bar 4 after air nozzle 8 and roller to 3 before, filtering material bar 4 passes this air conditioning cabinet.The hot-air aerating of the heated air source 10b of the steam of filtering material bar 4 usefulness source of water vapor 10a or drying in air conditioning cabinet 10.In order to regulate the humidity of filtering material bar 4, by by means of from the supply of control or adjusting device 43 according to the controllable control valve 10c control of arrow 10e or control piper 10e steam, and, can be adjusted in the air humidity in the air conditioning cabinet 10 by means of passing through the method that the controllable control valve 10d of control piper 10f controls the supply of dry hot-air from control or adjusting device 43.
After air conditioning cabinet, be furnished be used for 4 prestretcheds of filtering material bar, being equipped with can be by the prestretched roller of the drive unit of control device 14 control to 13.The prestretched of filtering material bar 4 is used for getting rid of in the so-called residue of filtering material bar shrinks, and it is being realized by the deflection on its tracks under the effect of vertical jitter roller 15 by filtering material bar 4.Vertical jitter roller 15 loads by the power of being determined by executing agency's 16 usefulness of control device 14 controls, and the tension in filtering material bar 4 obtains the predetermined value of hope between prestretched roller 13 and roller are to 3 like this.Residue in filtering material bar 4 is shunk and is evened up whereby.Meanwhile owing to the change in location of vertical jitter roller 15, the prolongation that obtains filtering material bar 4 also changes.The position of vertical jitter roller 15 is measured by control device 14 by executing agency 16, and controls to adjust steady state value by the transporting velocity of prestretched roller 13.Can consult applicant's DE 10152162.6 to this.
Two other rollers follow roller to 3 to 9 and 11.All rollers all drive separately 3,9 and 11.Roller is equivalent to transporting velocity in processing unit (plant) 2 basically to 9 rotating speed.Roller to 3 rotating speed less than roller to 9 rotating speed, so roller to 3 and roller to 9 stretching devices that constituted material strips 4.Can determine the quality of filtering material bar in the filter tip of finishing 28 by stretching, quality can be by the control adjustment of first roller to 3 transporting velocity thus.Roller can be controlled by control/adjusting device according to pilot 3a 3 rotating speed.
Between roller is to 9 and 11, there is applying device 12 to be used between roller is to 9 and 11, spreading out coating a kind of softening agent, for example glyceryl triacetate on the filtering material bar 4 of guiding.Softening agent is realized by feeding pipe 34 by means of measuring pump 33 by softening agent storage box 36 to the supply of applying device 12.Measuring pump 33 can be by pilot 33a by being controlled by control or adjusting device 43.
Put in order, the filtering material bar 4 of softening agent in the sprinkling, roller by preprocessing device 1 has the feed hopper 17 of the processing unit (plant) 2 of housing 2a to 11 arrival, its is held together into a branch ofly there, and is placed on by on the strap that takes off on the capstan winch 18, applies glue by means of the glue spreading apparatus 19 with glue nozzle simultaneously.Strap 21 with arrive forming conveyer 22 by the filtering material bar 4a that filtering material 4 is held together into a branch of formation, two components of its guiding are by shaped device 23, it with strap 21 twist in filtering material bar 4a around, and meanwhile form a continuous filter rod 24.The speed of forming conveyer 22 is controlled by pilot 25a by master controller 25, and passes through according to pilot 25b and 25c control roll consistent to the transporting velocity of the definite stretching filtering material bar 4 of 9 and 11 drive unit with same by master controller 25.
Filter rod 24 passes seam flatiron 26, and here cemented side seam is pressed dried.And then downcut filter tip 28 from filter rod 24 continuously by means of cutter sweep 27, it is transferred to by accelerator 29 and stores in the cylinder 31, and it is transferred along the throughput direction of gyroaxis there.Filter tip 28 arrives and stores conveyer belts 32 from storing cylinder 31, begins its therefrom and is continued processing by sending to or deliver to the semi-finished product warehouse or be excluded away from continuing the discharger of processing by not expression.
From seam flatiron 26 downwards and cutter sweep 27 upwards be furnished with first and second measurement mechanisms 37,38, it can detect the part of filter rod 24, promptly can be separated from each other detection moisture free filtering material bar, softening agent and water.Second measurement mechanism 38 comprises the microwave measurement system of the gage outfit that has microwave source and microwave sounding unit, MSU, and it is surveyed from microwave source, passes the microwave of filter rod 24, is used for producing and exporting two measured value 38a and 38b to calculation element 42.This measured value makes that for example the chemically report of similar component common ground about moisture and softening agent and filtering material bar in filter rod 24 becomes possibility.Suitable measuring method and corresponding device thereof are for example by obtaining among applicant's the EP0791823A2.
The measuring frequency of measurement mechanism 37 can be positioned at the scope of radio wave or microwave or at optics or in ultrared scope.When being applied in the wavelength of infra-red range, first measurement mechanism 37 comprises the optical measuring head that has infrared radiation light source and infra-red detection device, and it surveys the infrared wave that passes filter rod 24 from the infrared radiation light source.The ultrared intensity of passing filter rod 24 can not be subjected to the influence of softening agent part in filter rod 24, the infra-red detection device is defeated by calculation element 42 measuring-signal 37a by amplifier like this, and it only is equivalent to the mass fraction of moisture free filtering material bar in filter rod 24.Therefore the afterbody that can recognize the filtering material bar 4 by expecting bundle 6 in the future with simple especially mode and method with expect bundle 6 ' filtering material bar 4 ' the be connected joint 45 of generation of head.Replace the infrared rays survey head can use the gage outfit that adopts microwave work.Relate to the cavity resonator that only loads here with frequency.For the measurement in the radio wave scope for example can be provided with the nuclear spin resonance measurement, wherein aim at the nuclear moments of material to be measured by the external magnetic field, and be activated to the higher state of energy by means of radio wave then, it is arranged essentially parallel to the external magnetic field orientation in this state.The possible scheme of such measurement mechanism for example can be learnt among DE 3312841 A1 by the applicant.
In order to make effectively and filtering material does not damage carries out the transition to material from material bundle 6 and tie 6 ' become possibility, preferably, handle following so according to shown in Figure 1.At first the afterbody of the filtering material bar 4 of material bundle 6 for example in jockey 48 with material bundle 6 ' filtering material bar 4 ' be connected, obtain joint 45 like this, it for example has as filtering material bar 4 or 4 ' double so much filtering material.Connect and for example can implement with adhesive.
Be retracted to continuously in the preprocessing device 1 by filtering material bar 4 being passed guide ring 49, material bundle 6 becomes more and more littler, perhaps exists the material in the material bundle 6 fewer and feweri.By means of optical pickocff 46, it for example can be a video camera, can recognize the final layer that in material bundle 6, when arrives filtering material bar 4 along the detection side to 47, the perhaps scope of when extracting out from the final layer of filtering material bar 4, it is in the detection side of optical pickocff 46 on 47.This in a flash for example signal flow to master controller 25 by signal conductor 46a.Then at once or with speed predetermined, that time delay that especially depend on filtering material bar 4 draw speeds reduces the filter tip bushing machine.The marquis may be stretched when the parts that same filtering material bar 4 passes had at least, can protect the parts of filter tip bushing machine like this with the stretching of these parts by underspeeding.Also can be by the 3rd sensor 48 ' flow to master controller 25 corresponding signals, it represents the extraction of joint 45 from this sensor.
Joint 45 passes filter tip bushing machine and especially preprocessing device 1 and processing unit (plant) 2 then, and packaged material strips 21 rolls in shaped device 23, and forms filter rod 24.So for survey that filter rod has a joint 45 this in a flash, measurement mechanism 37 can as mentioned abovely constitute.Then this signal can be used for getting rid of filter rod this scope continuation processing and/or the speed of filter tip bushing machine brought up on the higher predetermined value again.This determines that it also is suitable that scope does not continue to process to filter rod during filter tip bushing machine low cruise.
Fig. 2 has represented under another kind of version the part vertical view according to filter tip bushing machine of the present invention.It has schematically illustrated preprocessing device 1, holds guide ring 49 from it carriage 51, guides the not filtering material bar of expression by its.Do not have expression material bundle in addition yet, but only represented corresponding material bundle container 60 and 60 '.For realize the filtering material bar as far as possible little with same prestretched, material bundle container 60 in Fig. 2, and from here in this material bundle container not the material bundle of expression be arranged in centre below the guide ring 49.The afterbody of filtering material bar 4 leads to jockey 48, here it with other filtering material bar 4 ' head be connected.In addition by material bundle container 60 ' in the afterbody of the filtering material bar that extracts " represent with 4.
Material bundle container 60 is in filtering material feed station 50, and it especially wants air-locked sealing.For fear of with the getting in touch of surrounding air, it be provided with two gates 52 and 52 '.Represented optical pickocff 46 among this external Fig. 2, it surveys the afterbody of the material bundle filtering material bar that is arranged in the material bundle container 60.Represented joint 45 in addition, and represented to be arranged in material bundle container 60 ' in material bundle filtering material bar 4 " be inserted in the afterbody in the jockey 48.
Fig. 3 has represented device shown in Figure 2 under the vertical view of signal, wherein material bundle container 60 ' be introduced into filtering material feed station 50.Material bundle container 60 also is in unloading station, and material bundle container 60 ' still be in wait station.
Shown in Figure 4 is in addition vertical view according to Fig. 3 and the version under the operation stage in development later stage shown in Figure 2, wherein expecting to tie container 60 in transit time unstows fully, transport out by filtering material feed station 50, the unloading station of material bundle container 60 ' in the middle of being transported to guide ring 49 below, and material is tied container 60 in addition " be transported to the access hatch 52 of filtering material feed station 50 ' near.Be arranged in material bundle container 60 ' in the filtering material bar 4 of capstan winch " afterbody by the joint 45 that schematically illustrates with material bundle container 60 ' ' in the material head of tying filtering material bar 4 be connected, and filtering material bar 4 ' afterbody be inserted in the jockey 48.
Make when filtering material billot bundle is changed or traction material bundle when changing at Fig. 2 represented embodiment in the embodiment of Fig. 4, changing when the filter tip bushing machine does not stop does not become possibility.Being connected of unique manual operations head that to be the material bundle filtering material bar afterbody of unstowing tie with new material.Especially can begin automatic process to Fig. 4 with the corresponding induction system of material bundle according to Fig. 2.
What represent in Fig. 5 is according to filter tip bushing machine of the present invention vertical view in addition partly, wherein relates to selectable version of the present invention here.In this version filtering material feed station 50 be furnished with two material bundle containers 60 and 60 '.The transition that is strapped to material bundle in addition from material preferably realizes thus, and guide ring 49 deflects into the centre position on other expects to tie basically from the centre position on the material bundle basically.Current station is represented by the line of guide ring 49 and the support of guide ring 49, and selectable station is represented with somewhat ash gray line by a dotted line.Corresponding photo-sensor 46 can deflection or corresponding mobile by the device of not expression.Therefore in that container 60 or 60 ' after unstowing, sensor 46 forwards the station on the material bundle that is also expiring basically accordingly to, and guide ring 49 also deflects into the centre position on the material bundle basically accordingly.The material bundle of unstowing container can be replaced by full material bundle container.The corresponding processing that this outer connecting device 48 is also possible.
Compensating at the slew gear of the fluctuation of expecting bundle possible prestretched when changing under this version by guide ring.Traction is expected transporting to of bundle or is expected to tie transporting to and transport and can realizing automatically automatically or not of container.
Shown in Figure 6 is in addition according to the diagrammatic top view of filter tip bushing machine part of the present invention, wherein guide ring 49 be arranged in basically two material bundle containers 60 and 60 ' the centre.Optical pickocff 46 also can be handled accordingly in this embodiment.Processing method is represented by double-head arrow in the figure.
In all embodiment, can be provided with video camera or optical pickocff 46, distinguish the afterbody of material bundle, and output signal is to machine controller.For joint passes through machine reliably, machine speed at first will reduce then.When joint passed through machine, it was discerned by sensor, and is discharged by machine.Machine runs to normal speed heavily again then.
When especially handling to automated process shown in Figure 4 according to Fig. 2 accordingly, each is expected head of tying and is connected by means of jockey 48 by operating personnel with afterbody.After joint produced, joint was located accordingly.For example produce controlled pressure then, new like this material bundle can enter bin or filtering material feed station 50, and locatees there.Perhaps the filtering material bar guides like this, so that it does not reverse when introducing.Also can deliver to the appointed place in this new in a flash material bundle.The sensor 46 that is provided with in advance is identified in the last position that uses up in the material bundle.Machine speed is lowered, and two material bundle processing like this on filtering material feed station 50, and it is in the centre of support arm 51.Joint is drawn in, and the 37 identification joints of sensor shown in Fig. 1, and joint is discharged from then.New material bundle runs to the centre of support arm 51 after the material strips joint is discharged.The material bundle or the container that use up material are transported gate for this reason.As long as one reaches corresponding position, machine is accelerated to the maximum speed that rolls heavily again.
The Reference numeral table
1 preprocessing device
2 processing unit (plant)s
The 2a housing
3 rollers pair
The 3a pilot
4,4 ', 4 " filter material material strips
4a filtering material bar
5 directive wheels
6,6 ' material bundle
7 air nozzles
8 air nozzles
9 rollers are right
10 air conditioning cabinets
The 10a source of water vapor
The 10b hot air source
The 10c control valve
The 10d control valve
The 10e pilot
The 10f pilot
11 rollers are right
12 applying devices
13 prestretched rollers are right
14 controls
15 vertical jitter rollers
16 executing agencies
17 feed hopper
18 capstan winches
19 glue spreading apparatus
21 packing bars
22 forming conveyers
The 22a drive unit
23 shaped devices
24 filter rods
25 master controllers
25a, b, c pilot
26 seam flatirons
27 cutter sweeps
28 filter tips
29 accelerators
31 store cylinder
32 store conveyer belt
33 measuring pumps
The 33a pilot
34 transfer pipelines
36 softening agent storage box
37 first measurement mechanisms
The 37a measured value
38 second measurement mechanisms
38a, b measured value
42 calculation elements
43 control and adjusting devices
44 data conductor
45 joints
46 optical pickocffs
The 46a measured value
47 sniffers
48 jockeys
48 ' the 3rd sensors
49 guide rings
50 filtering material feed stations
51 supports
52,52 ' gates
60,60 ', 60 " material bundle containers

Claims (22)

1. be used to move the filter tip bushing machine (1 of the tobacco industry, 2) method, wherein with filtering material (4-4 ") supplies to the shaped device (23) of filter tip bushing machine (1; 2) from tank (50); and by filtering material (4-4 ") forms filter rod (24), wherein tank (50) comprise the filtering material bar (4-4 "); its by first material tie (6; 6 ') in extract out; and wherein the head of afterbody and the filtering material bar that second material is tied (6 ') of the filtering material bar (4-4 ") of first material bundle (6) (4-4 ") is located to be connected at joint (45); it is characterized in that; after filter rod (24) has been produced, first sensor (37) identification joint, and produce first signal (37a), this signal be used for getting rid of to filter rod (24) (zone that 4-4 ") produces further processes by the filtering material bar that has joint (45) at least.
2. method according to claim 1, it is characterized in that, (4-4 ") quantity measures when reducing and surpasses predetermined minimizing degree; producing secondary signal (46a) afterwards by second sensor (46), (transporting velocity of 4-4 ") just is lowered the filtering material bar in case second sensor (46) is at the filtering material that monitors first material bundle (6).
3. be used to move the filter tip bushing machine (1 of the tobacco industry, 2) method, wherein the filtering material of tank (50) (4-4 ") is fed into the shaped device (23) of filter tip bushing machine (1; 2); and by filtering material (4-4 ") forms filter rod (24), wherein tank (50) comprise the filtering material bar (4-4 "); its by first material tie (6; 6 ') in extract out; and wherein the head of afterbody and the filtering material bar that second material tie (6 ') of the filtering material bar (4-4 ") of first material bundle (6) (4-4 ") is located to be connected at joint (45); it is characterized in that; in case second sensor (46) (measures above predetermined minimizing degree during the minimizing of 4-4 ") quantity at the filtering material that monitors first material bundle (6), producing secondary signal (46a) afterwards by second sensor (46), (transporting velocity of 4-4 ") just is lowered the filtering material bar.
4. according to claim 2 or 3 described methods, it is characterized in that second sensor (46) that is used to produce secondary signal (46a) is a light sensor, it is surveyed the arrival of first material bundle (6) final layer or uses up.
5. according to claim 1 or 3 described methods, it is characterized in that, representing joint (45) after the 3rd signal that filter tip bushing machine (1,2) moves or moves in the filter tip bushing machine by the 3rd sensor (48 ') generation, (transporting velocity of 4-4 ") is lowered the filtering material bar.
6. according to claim 1 or 3 described methods, it is characterized in that the zone of the filter rod of producing (24) is excluded continues processing during transporting velocity slowly.
7. according to claim 1 or 3 described methods, it is characterized in that, for the bundle of more reloading, first material bundle (6) translation ground is transported to outlet (52) from filtering material feed station (50), wherein (6 ') translation of second material bundle is transported to filtering material feed station (50) from inlet (52 '), inlet (52 ') and export the not ipsilateral that (52) are arranged in filtering material feed station (50) wherein.
8. method according to claim 7, it is characterized in that, material bundle (6 when transporting velocity reduces, 6 ') locate like this, make guider (49) on filtering material feed station (50), be arranged in material bundle (6 basically, 6 ') the centre, wherein (4-4 ") extracts out by guider (49) filtering material.
9. method according to claim 8 is characterized in that, second material bundle (6 ') at first is arranged in the middle part under the guider (49) basically after first material bundle (6) is unstowed fully.
10. according to claim 1 or 3 described methods, it is characterized in that, for the bundle of more reloading, be provided with at filtering material feed station (50) and be used to guide filtering material (4-4 ") is to the guider (49) of withdrawing device (21; 24), and its position intermediate above being arranged in first material bundle (6) basically deflects into and is arranged in position intermediate above second material is tied (6 ') basically.
11. according to claim 1 or 3 described methods, it is characterized in that, (4-4 ") is to withdrawing device (21; 24); be provided with guider (49) at filtering material feed station (50); wherein guider (49) is arranged in the centre between first and second material bundles (6,6 ') basically in order to guide filtering material.
12. the filter tip bushing machine (1 of the tobacco industry, 2), has filtering material feed station (50), from this station filtering material bar (4-4 ") can by the filtering material storage device (6; 6 '; 6 ") supply with, and has filter rod shaped device (23), by means of it can (4-4 ") produces filter rod (24); it is characterized in that; be provided with first sensor (37), and it is configured for discerning the joint of the filtering material bar (4-4 ") of first filtering material material bundle (6) and the filtering material bar that the second filtering material material is tied (6 ') (4-4 "), and wherein first sensor (37) is arranged in the downstream of filter rod shaped device (23) by the filtering material bar.
13. filter tip bushing machine (1 according to claim 12,2), it is characterized in that first sensor (37) is the measurement mechanism (37 that is designed for the amount of definite filter rod (24) part, 38) a part or be integrated in the measurement mechanism (37,38).
14. according to claim 12 or 13 described filter tip bushing machines (1,2), it is characterized in that, be provided with and be used for controlled filter mouth bushing machine (1, the control device of speed 2) (25), wherein the output of first sensor (37) is connected with the input of control device (25).
15. according to each described filter tip bushing machine (1 in the claim 12 to 14,2), it is characterized in that, be provided with the minimizing that is used to monitor first material bundle (6) filtering material (4-4 ") amount and when the minimizing of filtering material (4-4 ") amount surpasses predetermined degree, be used to produce second sensor (46) of secondary signal (46a).
16. the filter tip bushing machine (1 of the tobacco industry, 2), have filtering material feed station (50), from this station filtering material bar (4-4 ") can by the filtering material storage device (6; 6 '; 6 ") supply with, and have filter rod shaped device (23), by means of it can (4-4 ") produces filter rod (24); it is characterized in that, is provided with the minimizing that is used to monitor first material bundle (6) filtering material (4-4 ") amount and is used to produce second sensor (46) of secondary signal (46a) when the minimizing of filtering material (4-4 ") amount surpasses predetermined degree by the filtering material bar.
17., it is characterized in that for the speed of controlled filter mouth bushing machine (1,2), the output of second sensor (46) is connected with the input of control device (25) according to claim 15 or 16 described filter tip bushing machines (1,2).
18., it is characterized in that second sensor (46) is a light sensor, especially video camera according to claim 15 or 16 described filter tip bushing machines (1,2).
19. filter tip bushing machine according to claim 12 (1,2) is characterized in that, (the filtering material feed station (50) of 4-4 ") material bundle (6,6 '), wherein material is tied (6,6 ') but the conveying of translation to be provided with two filtering materials that are arranged side by side of can packing into.
20. filter tip bushing machine according to claim 19 (1,2) is characterized in that, be provided be used to guide filtering material (4-4 ") from material bundle (6; 6 ') to the guider (49) of withdrawing device (5,13), wherein guider (49) is fixed-site when having at least.
21. filter tip bushing machine according to claim 20 (1,2) is characterized in that, guider (49) is arranged in a material bundle (6,6 ') or the centre above two material bundles (6,6 ') basically.
22. according to claim 20 or 21 described filter tip bushing machines (1,2), it is characterized in that, the deflectable layout of guider (49), wherein director element (49) can be from deflecting into the centre position of tying up face basically at second material in the centre position that first material is tied up face basically.
CNA2006101720217A 2005-12-22 2006-12-20 Method for the functioning of a filter rod machine and filter rod machine Pending CN1985689A (en)

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DE200510062091 DE102005062091A1 (en) 2005-12-22 2005-12-22 Method for operating a filter rod machine and filter rod machine

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