CN1982069A

CN1982069A - Method of ink prime filling secondary box and ink jet recording device using the same

Info

Publication number: CN1982069A
Application number: CN 200610144594
Authority: CN
Inventors: 木村仁俊; 高桥宣仁; 原田秀平; 小林淳; 水野秀一; 石泽卓
Original assignee: Seiko Epson Corp
Current assignee: Seiko Epson Corp
Priority date: 2001-02-09
Filing date: 2002-02-09
Publication date: 2007-06-20
Anticipated expiration: 2022-02-09
Also published as: CN100522626C; CN101177069B; CN101177069A

Abstract

In an ink jet recording apparatus, at least one main tank stores ink therein. A plurality of subtanks are communicated with each main tank. Each subtank stores ink supplied from the main tank. Each subtank is communicated with at least one recording head.

Description

The method of ink prime filling secondary box and use the ink-jet recording apparatus of this method

The application is female case (application number: division 02105418.5).

Technical field

The present invention relates to a kind of ink-jet recording apparatus, control the method for this device and being stored in ink replenishing in the main black case to the method that is used for temporarily depositing the inferior case that replenishes ink with ink recorded information on recording medium.

In addition, the invention still further relates to a kind of ink feeding system that is included in the above-mentioned ink-jet recording apparatus, and the method for the ink supply amount of management ink feeding system execution.

Background technology

Recently, the digital camera that disposes CCD (electronics coupled device) and memory storage has been widely used in and has substituted the camera that uses silver halide film.The photo of digital camera shooting is recorded device recording to recording medium thus.As this tape deck, for example adopt ink-jet printer, as recording medium, for example adopt printing paper.Adopting silver halide film and at print image on the printing paper, obtain under the laboratory environment of photo thus, ink-jet printer is being installed, so that print digital image.

In this ink-jet printer, pressurization of black case ink supplied and the record head that penetrates ink droplet are moved back and forth at the width of paper, carry out thus and print.Carry out a large amount of ink-jet printers of printing by this system and comprise that has the black case of master that is used for versicolor big volume (below be called main tank), with one have the inferior case that is used for versicolor less volume (below be called time case), inferior case is by a pipe and the binding of each main tank.Inferior case is formed by a kind of flexible material airtightly, and this material has the flexibility of bag shape, thereby volume can change.

As the method that improves the number of copies of unit interval in the laboratory, consider a plurality of ink-jet printers of operation.But, because need a lot of main tanks (quantity of ink-jet printer multiply by the quantity of color), so on the displacement main tank, have problems.

Supply with under the situation of ink to the printhead of every kind of color of a plurality of ink-jet printers at a main tank from every kind of color, the quantity that only needs main tank is the quantity of color.But under the very big situation of the ink ejection amount in record head, it is big that the dynamic pressure in the ink-feed channel becomes, so that the time of ink supply operation is very short, and print quality reduces.

In addition, because owing to the difference in length of ink-feed channel between main tank in the ink-jet printer and the printhead produces dynamic pressure, so the ink supply amount difference in each ink-jet printer.For example, under the situation of a plurality of ink-jet printers of horizontal positioned, the ink-jet printer of placing away from main tank has the longest black circulation road.Therefore, in ink-jet printer, the ink supply time becomes the longest.On the contrary, because the ink-jet printer of placing near main tank has the shortest black circulation road, so the ink supply time becomes the shortest.

Be arranged in extreme lower position and place in vertical direction under the situation of a plurality of ink-jet printers at main tank, the ink-jet printer that is positioned at the top has the longest black circulation road, also owing to printhead difference has the maximum pressure loss, so that the ink supply time becomes the longest.On the contrary, the ink-jet printer that is positioned at extreme lower position has the shortest black circulation road, also owing to printhead difference has the minimum pressure loss, so that the ink supply time becomes the shortest.

In addition, because the ink consumption of a plurality of ink-jet printers is bigger in image printing, so black buret reason is extremely important.Normally manage this China ink amount of each ink-jet printer.

Summary of the invention

One object of the present invention is to provide a kind of inkjet-printing device, and wherein main tank can easily be changed, and ink can be supplied with a plurality of record cells effectively and can not cause the decay of print quality.

Another object of the present invention is to provide a kind of ink feeding system of ink supply amount and method of the ink supply amount that the management ink feeding system is carried out of managing reliably.

To achieve these goals, according to the present invention, provide a kind of ink-jet recording apparatus, this device comprises:

At least one main tank, ink stores wherein; With

A plurality of casees are communicated with each main tank, and each time case stores the main tank ink supplied and is communicated with a record head at least.

In this structure, because ink is supplied to case a plurality of times from a main tank, so even use a plurality of printers, main tank also is easy to change.In addition, the dynamic pressure between main tank and each time case in the ink-feed channel does not influence the record of record head, so that can keep print quality.

Preferably provide a plurality of main tanks, so that when the residue China ink in the main tank is measured seldom, can promptly be replaced by another main tank and not interruption logging operation.Afterwards, empty main tank can be with a new replacement.

Preferably inferior case is arranged in vertical direction, makes the space profiles of a plurality of tape decks to reduce, and can increase the printer quantity of unit are.

Preferably, make the volume of time case to change by having flexible material and form airproof each time case with a kind of.Because will not be opened to atmosphere by black circulation road, so can when keeping the ink exhaust condition, carry out record.

Herein, preferably each time case comprises a chip component, prevents that the inner surface of time case is bonded to one another.Inferior case can occur when shrinking because some troubles due to the inner surface bonding.

In addition, be preferably on the surface of chip component and form groove, make and to guide ink and to enter time case reposefully by groove from the main tank ink supplied.

Preferably this ink-jet recording apparatus also comprises:

The first China ink amount detector is surveyed the China ink amount that is stored in each time case; With

The first ink supply amount controller is controlled the ink supply amount that flow in each time case according to the result of detection of the first China ink amount detector.

In this structure, both made in main tank and time case to have difference in height, also can avoid the refluence between two casees.

Herein, preferably the first ink supply controller is set to one first valve element.When the first China ink amount detector detected the China ink amount that is stored in time case and is positioned at the few state of first predeterminated level or lower China ink, first valve element was opened.When the first China ink amount detector detected the China ink amount that is stored in time case and is positioned at the full state of second predeterminated level or more China ink, first valve element was closed.Because can avoid the time of the ink operation in time case too short, so ink can offer the very big a plurality of tape decks of ink consumption fully.

In addition, preferably this device also comprises one second ink supply amount controller, and the ink supply amount of main tank is flowed out in control.Because the ink-feed channel from main tank to inferior case can be at main tank one side closure, do not cause air in the ink-feed channel to mix so can change main tank and printing during ink leakage.

Preferably the second ink supply amount controller is arranged to one second valve element herein.At first open second valve element when main tank is compressed, and open first valve element again with to inferior case ink supply.When pressurized control error that first valve occurs or departure, can be arranged in a safe side to black streaming system by closing second valve.Therefore, the reliability of ink supply control can improve.

In addition, be easy to act as most the compression of at first closing first valve element when replenishing time case and cancelling main tank, and close second valve element again, the feasible situation of avoiding device not encourage, simultaneously the ink-feed channel between first valve element and second valve element is remained on pressurized state, and stay ink-feed channel when using for a long time.Therefore, can prevent the leakage of ink, and can improve security from ink-feed channel.

Preferably time case is communicated with a plurality of record heads, makes can improve the free degree of design by the layout of a plurality of record heads.

Preferably main tank and inferior case are arranged to provide a kind of discrepancy in elevation between the two, thereby ink is offered time case from main tank.Because because the discrepancy in elevation, main tank always is in pressurized state, so can be by simple structural safety ground supply ink.

Preferably compress main tank with providing ink time case, even make main tank be arranged under time case also ink supply safely.Herein preferably by pumping compression element main tank.

In addition, the pumping element preferably is attached to main tank by an air releasing device that main tank is opened to atmosphere.When not needing ink supply, can release and separate pressured state, make and can eliminate because the device breakage due to the maintenance pressured state.Therefore, reliability can be improved, and the security with regard to pressurized control sum of errors ink supply error can be improved.

According to the present invention, a kind of ink-jet recording apparatus also is provided, comprising:

At least one main tank, ink stores wherein;

A plurality of recording sections are communicated with each main tank, and each recording section comprises that a storage is from the inferior case of main tank ink supplied and the record head that at least one is communicated with time case; With

A system controller, control main tank and recording section, making has higher preferential control from main tank to the short recording section of inferior case ink supply required time.

The short recording section of path that preferably links main tank and time case has higher preferential control.

Under the situation that the record amount increases, finish record cell rapidly because be assigned to ink supply, so can reduce the ink supply time by a large amount of inks.

Preferably each time case has by a kind of that flexible material is close to be formed airtightly, makes the volume of time case to change.Because do not need black circulation road is opened wide to atmosphere, so can in executive logging, keep the degassing phase of ink.

Preferably ink-jet recording apparatus also comprises:

Herein, preferably the first ink supply controller is set to one first valve element.When the first China ink amount detector detected the China ink amount that is stored in time case and is positioned at first predeterminated level or lower few ink-condition, first valve element was opened.When the first China ink amount detector detected the China ink amount that is stored in time case and is positioned at the full state of second predeterminated level or more China ink, first valve element was closed.Because can avoid the time of the ink operation in time case too short, so ink can offer the very big a plurality of tape decks of ink consumption fully.

Preferably compress main tank with providing ink time case, make both to have made main tank be arranged under time case also ink supply safely.Herein preferably by pumping compression element main tank.

According to the present invention, also provide the above-mentioned ink-jet recording apparatus of a kind of control ink method for recording information on recording medium.

According to the present invention, provide a kind of usefulness to be stored in the method for the ink prime filling secondary box in the main tank that is communicated with time case, comprise step:

A) record head that is communicated with inferior case is applied negative pressure, the air in the time of compression time case in the discharging time case;

B) open the valve element that is arranged between main tank and the inferior case after the step a), supply ink to inferior case from main tank;

C) valve-off element after the step b);

D) apply negative pressure to record head after the step c), air and ink in the time of compression time case in the discharging time case; With

E) open valve element after the step d), supply with ink to inferior case from main tank.

Can be depleted to the air the flow path of valve element from record head by the application of first negative pressure through time case, and the air in the flow path from the valve element to the main tank can be depleted by the application of second negative pressure.Therefore, the air of record head in the flow path of main tank can be eliminated, and the degassing of the ink of filling secondary box can be improved.

Preferably initial fill method also comprises:

F) valve-off element after the step e);

G) after the step f) record head is applied negative pressure, partly discharge the ink in time case; With

H) open valve element after the step g), ink is fed to time case from main tank.

The ink that in the inferior case of pressurized, flows gush out the at a high speed bubble and the forfeiture degassing.But,, can further improve the degassing of the ink of filling secondary box by under this state, discharging the ink of scheduled volume and making new ink flow into time case.

Perhaps, this initial completion method also comprises:

F) valve-off element after the step e); With

G) after the step f) record head is applied negative pressure, ink is fed to record head from inferior case.

Because the air in the record head can be discharged fully, so can keep the emitting performance of ink droplet.

Best repeating step c) to e), thus the air of flowing through from the record head to the main tank eliminated fully, make the degassing that can improve the ink of filling secondary box more.

According to the present invention, also provide a kind of usefulness to be stored in the method for the initial filling secondary box of ink in the main tank that is communicated with time case, comprise step:

C) valve-off element after the step b); With

D) apply negative pressure to record head after the step c), supply ink to record head from inferior case.

According to the present invention, also provide a kind of ink-jet recording apparatus of carrying out this initial completion method.

Preferably main tank is positioned on time case or under being positioned at, be compressed simultaneously, thereby make not only to the main tank pressurization the type of providing ink time case in, thereby and between main tank and inferior case, produce air in the flow path that can eliminate in the poor type of supplying with ink of record head from the record head to the main tank.Therefore, can improve the degassing of the ink of filling secondary box.

Herein, inferior case is the most handy a kind ofly to have that flexible material is close to be formed airtightly, makes the volume of time case to change.Inferior case comprises a chip component, prevents that the inner surface of time case is bonded to one another.In this structure, can inferior case inside uniform pressurized state is provided Anywhere, make and can eliminate wherein surplus air.

According to the present invention, a kind of ink feeding system also is provided, comprising:

At least one main tank, ink stores wherein;

A plurality of casees are communicated with each main tank, and each time case is communicated with at least one recording section; With

A system controller monitors the China ink amount that consumes in each time case, thus the residue China ink amount in the management main tank.

Stablize ink supply by only managing an ink in the main tank to a plurality of record cells.

Inferior case is the most handy a kind ofly to have that flexible material is close to be formed airtightly, makes the volume of time case to change.Because do not need black circulation road spacious to atmosphere, so can be when keeping the ink degassing state executive logging.

Herein, each time case preferably comprises a chip component, prevents that the inner surface of time case is bonded to one another.Inferior case has some troubles due to the inner surface bonding when contacting.

When being easy to act as most the black quantitative change that is stored in time case and being predeterminated level, system controller begins to calculate the China ink amount that consumes in time case.Because the consumption ink-condition in record operating period known case of record cell, so that carry out ink management to each record cell.

Herein, system controller is preferably recognized the China ink amount that consumes in the main tank of doing to the total China ink amount that consumes in all times case, makes and can accurately know the China ink amount that consumes in the main tank.

System controller can both obtain the ink consumption of each time case during preferably at every turn with additional case of main tank ink supplied.Total ink consumption in the inferior case of calculating and the accuracy between the ink consumption in the main tank can improve.In addition, because ink feed is given each time case,, make and to reduce the recording unit records interruption times of operating period so the inferior case of supplying with beyond the ink is used for record.

The best system controller selects to supply with ink at least one time case that needs to replenish ink, and obtains the ink consumption at least one time case.Ink supply leeway from main tank to inferior case can reduce.

The best system controller comprises the ink consumption of each time case, and ink is supplied with all inferior casees simultaneously.Ink supply from main tank to inferior case can reduce the loss of time.

Preferably ink flow into the flow velocity that the flow velocity in time case flows out from the recording section that links to each other with inferior case greater than ink.The supply of ink from main tank to inferior case can secure carrying out, and can avoid record cell can not write down the situation of operation.

The ink consumption of best system controller in inferior case begins to inferior case ink supply when surpassing threshold level.Ink consumption in inferior case more after a little while, the loss due to the interruption of record that the record cell that is caused by ink supply carries out operation can reduce.

Selected first threshold level and selected second threshold level during executive logging not when herein, preferably threshold level comprises the recording section executive logging less than the first threshold level.Can reach loss effectively reduces.

In addition, preferably each time case disposes the detector that a detection wherein remains the China ink amount at least.System controller stops ink supply when detector is surveyed.The ink supply amount can accurately be known and the ink cost can reduce.

Preferably each time case disposes the detector that a detection wherein remains the China ink amount at least.When detector detected excess ink and is equal to or less than predeterminated level, system controller began to supply with ink to inferior case.Because can improve the detection accuracy of residue China ink amount in time case, so can carry out effectively from the ink supply of main tank to inferior case.

Here, dispose a plurality of detectors preferably for each time case.System controller begins to supply with ink to inferior case when a detector is surveyed, and stops ink supply when another detector is surveyed.Can know accurate residue China ink amount like this.

In addition, detector is set uniquely preferably, makes the cost of residue China ink amount detector to reduce.

Here, system controller is given time case ink supply during being preferably in detector and surveying, and makes the ink supply time to reduce.

Perhaps, system controller supplies with the ink of the scheduled time for time case during being preferably in detector and surveying, and makes the ink supply amount to increase.

Be preferably between main tank and each time case valve element is set.Valve element is closed when detector detects residue China ink amount and is in predeterminated level or higher level.Because can guarantee to detect the residue China ink amount in time case, so trouble can not occur to inferior case ink supply from main tank.

Herein, preferably each valve element is closed independently of one another.Perhaps, preferably each valve element is optionally closed.Perhaps, all valve elements are closed simultaneously.Can carry out at an easy rate from the ink supply of main tank thus to inferior case.

Herein, be easy to act as most at least one detector in time case detector detect one ink in the case almost empty the time all valve element all closed.So for example can avoid the situation that ink moves to lower record cell from higher record cell when all inferior case valve opens.

When the system that is easy to act as most is energized system controller from main tank to each time case ink supply.Can reduce by the loss due to the interruption of the recording unit records operation that causes to inferior case ink supply from main tank.

When preferably having served as the preset time section system controller from main tank to each time case ink supply.Even equipment is encouraged regularly, also can guarantee to carry out from the ink supply of main tank to inferior case.

Calculate after the residue China ink amount in the main tank thereby be preferably in the ink consumption that obtains each time case, when the recording section executive logging, system controller from main tank to inferior case ink supply.Total ink consumption in the inferior case becomes and equals the ink consumption of main tank, and can guarantee to carry out the ink supply from main tank to inferior case.

Thereby during the residue China ink amount preferably in recording section executive logging calculating main tank, system controller obtains the ink consumption in each time case.When the China ink amount of the residue in the main tank for predeterminated level or still less the time, the ink final state appears in all recording sections.Total ink consumption in the inferior case becomes and equals the ink consumption of main tank, and can guarantee to carry out the ink supply from main tank to inferior case.

Preferably recording section continues record herein, and the predetermined China ink amount after showing the ink final state in time case also is consumed.Residue China ink amount in the accurate Calculation main tank, and the ink in the inferior case can bootlessly not use.

The best system controller compares ink consumption and the China ink of the residue in the main tank amount in each time case continuously.System controller is providing ink inferior case relatively when the ink consumption in the inferior case relatively is less than residue China ink amount.When measuring greater than the residue China ink, ink consumption shows the ink final state.Can guarantee to carry out from the ink supply of main tank to inferior case.

Preferably even when realization ink final state carry out an ink supply herein, the feasible ink that can consume as much as possible in the main tank is even there is inhomogeneities in the China ink of the residue in main tank amount.

In addition, preferably carry out ink supply always, up in addition when showing the ink final state any variation does not appear yet in detector and till.Can eliminate the influence of ink consumption inhomogeneities.

The best system controller is relatively ink consumption in each time case and the ink consumption in the main tank continuously.System controller is given inferior case ink supply relatively when the ink consumption in the inferior case relatively is less than residue China ink amount.When the ink consumption of inferior case was relatively measured greater than the residue China ink, system controller was not given inferior case ink supply relatively.The ink final state when having the inferior case of a supply ink supply at least, occurs, make and to reduce unhelpful China ink amount.

Preferably main tank disposes first detector of surveying residue China ink amount in the main tank.Reach predeterminated level or show the ink final state still less the time when first detector detects residue China ink amount.

Second detector of best herein each time case detection of configuration China ink amount wherein.When time case was almost being expired when second detector detects demonstration ink final state, system controller stopped ink supply.System architecture can be simplified.

Preferably ink feeding system also comprises a memory that is used for storing at main tank residue China ink amount, makes main tank was replaced, also can be with higher accuracy management main tank.

According to the present invention, also provide a kind of management to offer the method for the China ink amount of the inferior case that is arranged on the above-mentioned inking system from main tank.

At least one main tank, ink stores wherein;

A plurality of record heads are communicated with each main tank, the record head between providing simultaneously poor; With

A system controller monitors the ink consumption in each record head, thus the residue China ink amount in the management main tank.

By only monitoring the ink consumption in each record head, can prevent the shortage of main tank ink inside.In addition, as long as ink remains in the main tank, just always carry out ink supply to each record head.Therefore, just can carry out high quality record by simple control system.

Description of drawings

By below with reference to the accompanying drawing detailed description of the preferred embodiment, it is more clear that above-mentioned purpose of the present invention and advantage will become, wherein:

Fig. 1 is the front view of expression according to the outside formation of the ink-jet recording apparatus of first embodiment of the invention;

Fig. 2 is the structure diagram of expression according to the ink-jet recording apparatus of first embodiment of the invention;

Fig. 3 is the detailed structure perspective view of the China ink bag of the interior main tank of ink-jet recording apparatus among Fig. 2;

Fig. 4 A is the detailed structure plane of the interior time case of ink-jet recording apparatus among Fig. 2;

Fig. 4 B is the sectional view along B-B line among Fig. 4 A;

Fig. 5 is time detailed structure perspective view of case China ink bag;

Fig. 6 A is the nearside view of binding agent protector;

Fig. 6 B is the planar top view of binding agent protector;

Fig. 6 C is the distally view of the binding agent protector of binding agent protector;

Fig. 6 D is the bottom planar view of binding agent protector;

Fig. 6 E is the sectional view along E-E line among Fig. 6 B;

Fig. 6 F is the sectional view along F-F line among Fig. 6 B;

Fig. 7 A is the exterior contour side view of the state of binding agent protector in time case;

Fig. 7 B is the exterior contour state plane figure of binding agent protector in time case;

Fig. 8 A and 8B are the sectional views of expression time case China ink amount detector operation;

Fig. 9 A is the side view of time case modification;

Fig. 9 B is the plane of time case modification;

Fig. 9 C is the amplification sectional view along C-C line among Fig. 9 B;

Figure 10 is the flow chart of the ink compensating operation that carries out in the ink-jet recording apparatus;

Figure 11 is the flow chart of another ink compensating operation of carrying out in the ink-jet recording apparatus;

Figure 12 is the structure diagram according to the ink-jet recording apparatus of second embodiment of the invention;

Figure 13 is the detailed structure view of ink-jet recording apparatus recording section among Figure 12;

Figure 14 is the flow chart of the initial ink padding carried out of the recording section in Figure 13;

The first pass figure of the detail operations in the initial ink padding is represented in Figure 15～18th;

Figure 19 is the detailed structure view according to the ink-jet recording apparatus recording section of third embodiment of the invention;

Figure 20 is the structure diagram according to ink feeding system in the ink-jet recording apparatus of fourth embodiment of the invention;

Figure 21 is the structure diagram according to ink feeding system in the ink-jet recording apparatus of fifth embodiment of the invention;

Figure 22 is the structure diagram according to ink feeding system in the ink-jet recording apparatus of sixth embodiment of the invention; With

Figure 23 is the structure diagram according to ink feeding system in the ink-jet recording apparatus of seventh embodiment of the invention.

The specific embodiment

Describe the preferred embodiments of the present invention below with reference to the accompanying drawings in detail.

Be an ink-jet recording apparatus according to first embodiment of the invention in printer shown in Figure 11, the framework 2 of formation limits the window 3 with certain width, and printing paper can therefrom pass.Be installed in the top that record head 5 on the vehicle frame 4 is arranged in window 3, vehicle frame 4 moves back and forth at main scanning direction, and the paper guide 6 that is used to support printing paper is arranged in the bottom of window 3.On the right side of framework 2, arrange an operation panel 7 that is used for handling the control module that is included in printer, and arrange a black box container 9 that this container 9 is hidden by a lid that can open and close 8 in the left side of framework 2.The China ink case removably holds wherein.

Usually, the record head 5 in the printer 1 is made up of as the color inks record head of yellow, cyan and pinkish red every kind of ink tusche record head and the multiple color of emission of an emission tusche, so that can print full-colour image.The record head of every kind of color is connected to the inferior case of corresponding color by a pipeline.Under this structure, when the printing paper of scheduled volume was fed to time scanning direction intermittently, vehicle frame 4 moved at main scanning direction, and was transmitted into printing paper from the ink that inferior case supplies to record head 5 and becomes ink droplet, printed thus.

As shown in Figure 2, comprise a plurality of

printers

1,12, one batteries of 10, one air pumps of single main tank 13, an exhaust apparatus 19 and a system controller 14 according to the ink-jet recording system 100 of present embodiment.A plurality of printers 1 are with the height difference H vertical distribution.

Main tank 10 is divided into an air cavity 10a and a China ink bag 10b.China ink bag 10b is connected to the inferior case 20 that is provided with into each printer 1 by a pipeline 15, and will store the inferior case 20 of each printer 1 of providing ink wherein.Inferior case 20 is connected to record head 5 through a damper 5d by pipeline 20a, the feasible providing ink record head 5 that stores wherein.

Air pump 12 is connected to the air cavity 10a of main tank 10 by a pipeline 16 through battery 13 and exhaust apparatus 19, makes the air that enters offer the air cavity 10a of main tank 10.Battery 13 is stablized the pressure fluctuation in the air pump 12.But, operate ink-jet recording system 100, battery 13 is not essential.Exhaust apparatus 19 is discharged into the atmosphere the air among pipeline 16 and the air cavity 10a, cancels the pressured state that air pump 12 produces thus.

Near the main tank 10 pipelines 15 are provided with a magnetic valve 17 (below be called main valve), and near the pipelines 15 each time case 20 are provided with a magnetic valve 18 (below be called time valve).System controller 14 is electrically connected to controller 1a, main tank 10, air pump 12, main valve 17 and the exhaust apparatus 19 of each printer 1, thereby carry out driving to each printer 1, air pump 12 and exhaust apparatus 19, check the residue China ink amount in the main tank 10, and opened/closed main valve 17.In addition, the controller 1a of each printer 1 is electrically connected to time valve 18 and time case 20, and opened/closed time valve 18 is also checked the residue China ink amount in time main tank 20.

The ink of every kind of color in main tank 10,

pipeline

15,16 and the inferior case 20 is not shown in Fig. 2 for convenience's sake.In fact every kind of color is equipped with, in main tank 10 and time case 20, and connected to each other by the

pipeline

15,16 that is used for every kind of color.

As mentioned above, because ink supplies to case 20 a plurality of times from a main tank 10, so, also only finish maintenance work, so that can the improvement performance by exchanging a main tank even a plurality of printers 1 are set.Dynamic pressure between main tank 10 and the inferior case 20 in the pipeline 15 does not exert an influence to the operation of record head 5, so that can keep print quality.Though arrange a plurality of printers 1 with height difference H, the difference in height that the inferior case 20 in each printer 1 is arranged between time case 20 and the record head 5 is kept constant.

In addition, a plurality of main tanks can be set in register system 100.In this case, measure more after a little while when residue China ink wherein, work box can promptly switch to another main tank.Therefore, when using the main tank that switches, can change original main tank 10 with the new main tank that is full of ink.

In addition, can a plurality of record heads be set to inferior case 20.But, in the case, ink ejection amount in the nozzle number of each record head and unit interval should be thought of as, and the dynamic pressure that produces among the pipeline 20a when a plurality of record head of operation is under the predetermined level, also considers the record head profile of vertical direction time case 20 simultaneously and the static pressure that limits.If satisfy above-mentioned condition, then can improve design freedom by a plurality of record heads.

As shown in Figure 3, China ink bag 10b is an airtight bag of being made by flexible material, and the size that has can change according to storage China ink amount volume wherein, for example about 1000cc.On an one minor face, do not put a linking portion 10c who is attached to pipeline 15.The core that is provided with on another minor face is avoided excessive expansion.On long limit, a gore 10d is set, can increases extendible volume for certain.

Material as the China ink bag 10b of main tank 10 for example can adopt the stacked film of aluminium, so that guarantee gas barrier properties, wherein aluminium foil is clipped between the nylon membrane and the polyethylene film on the inboard on two films such as the outside as an intermediate layer.In addition, can also use a semi-transparent film, wherein silica is evaporated on the surface of polyester film such as polyester or nylon, forms a silicon oxide layer thus, and on these surfaces stacked polyester film with good thermal weld characteristic, as polyethylene.

Shown in Fig. 4 A and 4B, inferior case 20 comprises that an ink stores China ink bag 21 wherein, 22, one of the binding agent protectors that inner surface that is used to avoid China ink bag 21 bonds mutually are used to survey China ink amount detector 23 and China ink bag 21 fixed heads 24 of fixing on it of China ink bag 21 China and Mexico amount.

On a surface of China ink bag 21, bonding China ink amount detector 23; Bonding fixed head 24 on another surface of China ink bag 21.China ink amount detector 23 comprises that is bonded to 21 1 lip-deep sheet adhesive segment 23a of China ink bag, thus one therewith the bottom of adhesive segment 23a form the surperficial vertically extending sheet probe part 23b of one from adhesive segment 23a.

As shown in Figure 5, China ink bag 21 is airtight bags of being made by flexible material, and the size that has can change according to the China ink amount volume that stores, as 5～300cc.An inlet 21 and an outlet that is attached to pipeline 20a that is attached to pipeline 15 is set on its reverse side.

Composition material as the China ink bag 21 of inferior case 20 for example can adopt the stacked film of aluminium, so that guarantee gas barrier properties, wherein aluminium foil is clipped between the nylon membrane and the polyethylene film on the inboard on two films such as the outside as an intermediate layer.In addition, can also use a semi-transparent film, wherein silica is evaporated on the surface of polyester film such as polyester or nylon, forms a silicon oxide layer thus, and on these surfaces stacked polyester film with good thermal weld characteristic, as polyethylene.

Because it is flexible that the China ink bag 21 of inferior case 20 has, thus both made force under from the ink supply of main tank 10 to inferior case 20, ink also can not leak from record head 5, and also can not damage the meniscus of record head nozzle.In addition, because ink is not exposed to atmosphere, thus can be not oxidized, make it to have eliminated the fluid resistance the internal diameter from main tank 10 to inferior case 20 and the length of black circulation flow path.Therefore, when keeping the exhaust condition of ink, can carry out printing.And, can detect remaining China ink amount by the change on the thickness of this China ink bag.

Herein, the China ink bag 21 of inferior case 20 can be formed by a kind of hard material.In the case, can survey residue China ink amount with a kind of element such as the detector of liquid level in the China ink bag 21 that can survey time case 20.

In addition, when carrying out from main tank 10 during,, also can avoid China ink to wrap 21 inner surface and bond mutually by binding agent protector 22 even China ink bag 21 is evacuated once to the initial filling ink of inferior case 20.Therefore, can carry out initial ink reposefully fills.In addition, even the inferior case 20 of multiple color is set, also can avoid the ink of different colours to flow backwards from record head 5, the China ink of this situation in them produces when wrapping 21 closures.

Shown in Fig. 7 B, binding agent protector 22 is rectangular plastic sheets that slightly are lighter than China ink bag 21 interior shapes.Shown in Fig. 6 B, on a surface of binding agent protector 22, form grid-like groove with square-section; And on another surface of binding agent protector 22, shown in Fig. 6 D, laterally form groove 22a with similar square-section.

Shown in Fig. 7 A and 7B, binding agent protector 22 is placed in the China ink bag 21 with free state.Because the inner surface of China ink bag 21 does not conflict with binding agent protector 22 when by filling or consumption ink, so the error that can avoid China ink to measure detector 23 is operated.In addition, because flow to the China ink bag 21, so can fill China ink bag 21 reposefully with ink at first from main tank 10 ink supplied along groove 22a.

As Fig. 8 A and 8B,

switch

25a and 25b are distributed in the both sides of China ink amount detector 23 probe portions, that is, be distributed on the both sides of black bag 21 according to the direction of China ink amount expansion that wherein stores or contraction.When China ink bag 21 shrinks, the explorer portion 23b excitation of switch 25a by moving in the direction of arrow, so that China ink bag 21 becomes basically empty (few ink-condition), for example remaining China ink amount is for 10g or still less.

On the other hand, when 21 expansions of China ink bag, switch 25b moves in arrow b direction by explorer portion 23b and is energized, and makes that surveying China ink bag 21 becomes full (the full state of China ink) basically, and for example, the China ink amount is 20g or more.Two

switch

25a and 25b is not energized, the China ink amount in the Jimo bag 21 is in the few state of China ink and the full state of China ink between state be reset condition.

The China ink bag 21 ' as modification shown in Fig. 9 A and the 9B does not dispose rectangular plate shape binding agent protector 22, but dispose a binding agent protector 22 ', this protector forms the convex of a semi-circular cross-section on a surface of the China ink bag 21 that is bonded with China ink amount detector 23 by pressing mold.Because binding agent protector 22 ' forms by the distortion thus that China ink wraps 21 1 surfaces, so do not need to prepare the rectangle binding agent protector 22 of an element that separates with China ink bag 21.In addition, form simultaneously because binding agent protector 22 ' can wrap 2l ' with China ink, in proper order the cost of case 20 can reduce.

As mentioned above, rectangular plate shape binding agent protector 22 shown in Fig. 4 B is placed in the China ink bag 21 with free state, and form the binding agent protector 22 ' semicircle and the convex part that has shown in Fig. 9 C, thereby avoid the surface of China ink amount detector 23 adhesive segment 23a and a surface bonding of China ink bag 21 '.Therefore, each in the binding agent protector 22 and 22 ' do not disturbed the probe portion 23b of China ink amount detector 23.Therefore, because the China ink amount in the China ink bag 22 and 22 ' always can accurately survey, so can avoid because the print quality of ink supply due to lacking is low.

The ink replenishing operation of carrying out in the register system 100 that constitutes thus that will describe referring to Figure 10 below.When receiving the print command that the main frame (not shown) sends, system controller 14 is given an order to the controller of each printer 1, makes the controller 1a of each printer 1 begin print processing according to the print command that receives.At first check the residue China ink amount (step S1) in time case 20.

When the controller 1a in the printer 1 detects residue China ink in time case 20 and measures seldom, with regard to reporting system controller 14.Then, system controller 14 drives air pump 12 (step S2), opens main valve 17 (step S3), and opens time valve 18 (step S4) by the controller 1a of printer 1.

Air pump 12 is given the air cavity 10a air supply of main tank 10, thus the ink among the China ink bag 10b of main tank 10 is exerted pressure, and ink is offered inferior case 20 of printer 1, the ink (step 5) of replenishing inferior case 20 thus.Therefore, because can avoid ink shortage in time case 20, so supply with ink fully can for a plurality of printers 1 that consume a large amount of inks.

Afterwards, (step 6), reporting system controller 14 when the controller 1a of printer 1 detects ink replenishing in time case 20 and finishes.Then, system controller 14 is closed time valve 18 (step S7) by the controller 1a of printer 1, stops the driving (step S8) of air pump 12, excitation exhaust apparatus 19, thereby the inside of pipeline 16 and air cavity 10a is opened to atmosphere, make and cancel the pressured state (S9) that produces by air pump 12.At last, close main valve 17 (step S10).

Because pressured state can be by exhaust apparatus 19 cancellations when not needing ink supply, so can eliminate owing to the device that keeps caused by pressure device damages, reliability improves.And, even departure or ink supply error occur exerting pressure, also can guarantee security.Register system 100 is energized.When system controller 14 detects among the China ink bag 10b of main tank 10 residue China ink amount more after a little while, by display untill further notice main frame.Thus, the user replaces under test China ink bag 10b with a new China ink bag.

Therefore, because the user only manages the ink among the China ink bag 10b of a main tank 10, so carry out the surplus inspection of ink.In addition because can close pipeline 15 by the main valve 17 of main tank 10 sides from main tank 10 to inferior case 20, so even during printing, also can change the China ink bag 10b of main tank 10, can not cause the air in the pipeline 15 to be invaded or ink leakage.

Because ink is forced to offer each time case 20 by air pump 12, and the discrepancy in elevation between inferior case 20 and record head 5 and the pipeline 20a is arranged to stably to carry out the ink supply from inferior case 20 to record head 5, thus both made main tank be arranged in any position can be in the horizontal direction, on vertical direction or the three-dimensional (their sum total) arrange printer 1.Be arranged at printer 1 under the situation of vertical direction, can reduce the profile space of a plurality of printers 1.In other words, the printer number of unit are can increase.

Perhaps, can adopt the another kind of ink replenishing operation shown in Figure 11.(step 11) when the main frame (not shown) receives print command for example, system controller 14 sends print command for the controller of printer 1, the shortest from main tank 10 in this printer to the ink supply time of printer 1, the length of pipeline 15 that promptly links main tank 10 and printer 1 the shortest (below be called the first priority printer) (step S12).Then, the controller 1a of first priority printer 1 begins printing according to the print command that receives, and checks the residue China ink amount (step S13) in time case 20.

In addition, system controller 14 sends print command to the controller 1a of printer 1 when main frame receives print command, links main tank 10 the shortest with the length of pipeline of printer 1 (following become the second priority printer) (step S12) in this printer.Then, the controller 1a of the second priority printer 1 begins printing according to the print command that receives, and checks the residue China ink amount (step S13) in time case 20.Control the 3rd priority printer, the 4th priority printer afterwards similarly ... (step S11 to S14).

Because the priority (length of pipeline 15) according to the ink supply time is once controlled printer 1, so under the situation that printing amount increases, can distribute to printer 1 to the bigger printing of printing amount, (being the printer of higher-priority) finished rapidly in the ink supply of this printer.Can reduce total ink supply time thus.

Check that the residue China ink quantitative change that the controller 1a of the first priority printer 1 of control most preferably is released in time case 20 must be more after a little while, when promptly discharging time case 20 and being in few ink-condition (step S15).When detecting few ink-condition, reporting system controller 14 (step S16).Then, system controller 14 drives air pump 12, opens main valve 17 (step S17), and further opens time valve 18 (step S18) by the controller 1a of first priority printer 1.

Air pump 12 is supplied with the air cavity 10a of main tank 10 with air, thus the ink among the China ink bag 10b of main tank 10 is exerted pressure, and the inferior case 20 of providing ink first priority printer 1, replenishes inks (step S19) for thus time case 20.Afterwards, when the ink replenishing in detecting time case 20 is finished (step S20), controller 1a reporting system controller 14 (the step S21) of first priority printer 1.

Then, system controller 14 is closed time valve 18 (step S22) by the controller 1a of above-mentioned printer 1, stops the driving of air pump 12, excitation exhaust apparatus 19, the inside of pipeline 16 and air cavity 10a is opened to atmosphere, and the pressured state that makes air pump 12 produce is released.At last, controller 1a closes main valve 17 (step S23).Afterwards, ink is offered similarly the second priority printer, the 3rd priority printer ... (step S15 to S23).

Excitation ink-jet recording system 100 when repeating aforesaid operations.When the China ink bag 10b that detects main tank 10 when system controller 14 is in few ink-condition, by display untill further notice main frame.Thus, the user replaces under test China ink bag 10b with a new China ink bag.

According to said structure, can also reach the described same advantage of Figure 10.

Can remove air pump 12 herein.In this structure, main tank 10 is arranged in the top of system, and each printer 1 is arranged in main tank below 10 with the certain height difference.Because the main tank 10 of each printer 1 and the discrepancy in elevation between the inferior case 20, can guarantee the inferior case ink supply that is opened to inferior valve 18 by opening main valve 17.

In the ink-jet recording system according to second embodiment of the invention, as described in Figure 12, the formation of vehicle frame 4 makes and can be moved back and forth by timing belt 31 by a vehicle frame drive electrode 32.On this vehicle frame 4, the record head 5a and the record head 5b that sprays red, dark green and pinkish red shades of colour ink droplet of the black ink droplet that sprays ink feeding system 40 supplies can be installed.

Ink feeding system 40 comprises: main tank 10B, the 10Y, 10C and the 10M that store each chromatic ink; The temporary transient storage from inferior case 20B, 20Y, 20C and the 20M of each chromatic ink of main tank 10B, 10Y, 10C and 10M supply; Being distributed in being used in the black box container 9 lays pressure chamber 41B, 41Y, 41C and the 41M of main tank 10B, 10Y, 10C and 10M.Magnetic valve by pressure detector 51B, 51Y, 51C and 51M and pressure relief device 52B, 52Y, 52C and 52M of each pressure chamber 41B, 41Y, 41C and 41M (below be called relief valve) is attached to the exit portal 53a of compression pump 53.

Pipeline 42B, the 42Y, 42C and the 42M that link main tank 10B, 10Y, 10C and 10M and inferior case 20B, 20Y, 20C and 20M are provided.Magnetic valve 43B, 43Y, 43C and 43M (hereinafter to be referred as valve) are attached to pipeline 42B, 42Y, 42C and 42M; Ink supply pipe 44B, 44Y, 44C and 44M are attached to record head 5a and 5b to time case 20B, 20Y, 20C and 20M.

In the non-print zone on guide card element 6 right sides, arrange a groove cap unit 46, impel suction pump 45 to apply negative pressure, avoid when non-print or during initially the stopping out of record head 5a and 5b, because the obstruction that dry air caused among record head 5a, the 5b to record head 5a and 5b.

Specifically as described in Figure 13, in main tank 10 (10B, 10Y, 10C and 10M), linking portion 10a is attached to pipeline 42 (42B, 42Y, 42C and 42M).In inferior case 20 (20B, 20Y, 20C and 20M), inlet 21a is attached to pipeline 42, and outlet 21b is attached to ink supply pipe 44 (44B, 44Y, 44C and 44M).

Controller 50 is electrically connected to: the pressure detector 51 (51B, 51Y, 51C and 51M) of surveying the pressure of the main tank 10 that applies; Relief valve 52 (52B, 52Y, 52C and 52M); Compression pump 53; Valve 43 (43B, 43Y, 43C and 43M); Switch 25a, the 25b of the displacement excitation of the China ink amount detector 23 by 20 configurations of inferior case; With suction pump 45 and 47.The inspection of controller 50 control main tanks 10 and time case 20 China and Mexico amount drives

suction pump

45,47 and compression pump 53, opens or closed valve 43 and 52.In Figure 13, for convenience's sake, main tank 10, inferior case 20, pressure chamber 41, pipeline 42, valve 43 and the ink supply pipe 44 of every kind of color ink is not shown, and only a kind of ink of color illustrated.

The operation of carrying out in the flow chart description register system with reference to Figure 13～18 of initially stopping out below.In original state, close the valve 43 of all colours.In addition, in the inferior case 20 of all colours, entered air and the carrier liquid that in assembling process, enters.At first, when receiving from initial filling order that the main frame (not shown) sends, controller 50 is discharged air and the carrier liquid (the step S101 among Figure 14) in each time casees 20.

That is, record head 5 is moved on to non-print zone, thereby with groove cap unit 46 seal record 5.Next, operation suction pump 45, thus by record head 5 negative pressure of groove cap unit 46 is imposed on each ink supply pipe and each time case 20, and the air and the carrier liquid that remain in these elements are discharged to groove cap unit 46.

The aspiration of suction pump 45 this moment is not set to a fixed value, and is set to a value that changes according to the China ink amount in each time case 20.That is, control module judges that whether the China ink amount in each time case 20 is 10g or still less (the step S111 among Figure 15), judges promptly whether the China ink amount is in few ink-condition.When the China ink amount was not in few ink-condition, the aspiration of controller 50 suction pumps 45 was set to a less amount, as 1g, and drove suction pump 45, entered few ink-condition (the step S112 among Figure 15) up to inferior case 20.At this moment, because carrier liquid replaces ink to enter in each time case 20, so controller is judged according to the carrier fluid scale of construction.

When the carrier fluid scale of construction in each time case 20 entered few ink-condition, the aspiration of controller 50 suction pumps 45 was set to a very big amount, as 100g, and drove suction pump 45, made each time case 20 be in a high negative state thus.Therefore, each time case 20 is discharged to groove lid arrangement 46 (the step S113 among Figure 15) to air and carrier liquid thus fully by the atmospheric pressure compression.

When the aspiration of suction pump 45 was set to a bigger value, aspiration can be set to a fixed value.In addition, under the situation of excessive repetitive routine, program number purpose threshold value between step S111 and the S112 can be set earlier owing to some trouble.When program outnumbered threshold value, operation proceeded to step S113.

Next, controller 50 offers time case 20 (the step S102 among Figure 14) to the ink in each main tank 10.That is, controller 50 is opened each valve 43, and allows the ink in each main tank 10 to flow in each time case 20 that is in the height negative pressure state (the step S121 among Figure 16).Next, controller 50 judges whether the China ink amount in each time case 20 is in the state (intermediateness) between few ink-condition and the full state of China ink, for example is 20g or more (the step S122 among Figure 16).When the China ink amount did not mediate state, controller 50 was waited for one second (the step S123 among Figure 16).Increase the China ink amount in each time case 20 thus gradually, and when entering intermediateness, controller 50 cuts out each valve 43 (the step S124 among Figure 16).

In this embodiment, compression pump 53 work are thus to each main tank 10 pressurization.But, be not in the system of pressured state at each main tank 10,, start each time case 20 by this negative pressure because each time case 20 is in the height negative pressure state, and give filling ink in each pipeline 42, so that can carry out from each main tank 10 to inferior case 20 ink supply.

In addition, because under the situation that some trouble excessively repeats, can be provided with that the China ink amount in each time of chien shih case 20 enters medium state when sufficiently long in the program between step S122 and the S123 earlier.The time that the China ink amount has entered medium state surpass ought situation for the previous period under, operation is forced to proceed to step S124.But, in the case, though not from each main tank 10 to each time case 20 ink supply, also proceed initial filling.Therefore,, can surpass when for the previous period, may set up a kind of fatal error (damages) or a kind of ink interruption error (state that in each main tank 10, does not all have ink) in the time that the China ink amount has entered medium state for fear of this situation.

Herein, because comprise air each pipeline 42 Already in to each time case 20 ink supplied, so this air must also be discharged from from each main tank 10.Therefore, controller 50 is discharged air and the ink (the step S103 among Figure 14) in each time case 20.Promptly operate suction pump 45, by the negative pressure of record head 5, make that air and the ink in these elements is discharged to groove cap unit 46 thus to each ink supply pipe 44 and each time case 20 applying groove lid arrangements 46.

That is, carry out operation again, thereby fully air and ink are discharged to groove cap unit 46 referring to the explanation of Figure 15 and 16.In order to discharge the ink that is included in each main tank 20, repeatedly repeating step S103 and S104 more completely.

, opening under the situation of each valve 43 when each time case 20 is in the height negative pressure, ink flows to each time case 20 and foaming from each main tank 10 suddenly, so that the degassing descends herein.Therefore, the foaming ink in the ink of controller 50 each time of discharge casees for example is the 30-80% of total China ink amount, is preferably 50%.That is, operation suction pump 45 is to aspirate the ink in each time case 20 and it is discharged to groove cap unit 46 (the step S105 among Figure 14).

Next, controller 50 offers each time case 20 (the step S106 among Figure 14) to the ink in each main tank 10.Be that controller 50 is opened each valve 43, and allow the ink in each main tank 10 to flow to each time case 20 (the step S131 among Figure 17).Next, controller 50 judges whether the China ink amount in each time case 20 is in the full state (the step S132 among Figure 17) of China ink.When the China ink amount was not in the full state of China ink, controller 50 was waited for a second (the step S133 among Figure 17).When the China ink amount in each time case 20 reached the full state of China ink, controller 50 cut out each valve 43 (the step S134 among Figure 17).In step S131, because each time case 20 is not in negative pressure state, the ink that stores wherein can not bubble.The ink that has bubbled in each time case can not be discharged thus fully, and, the ink of gassiness can be diluted by reach the ink that the full state of China ink does not just provide up to the China ink amount.

,, remain in the bubble in the flow stagnation part in the record head 5 herein, so the essential degassed ink of scheduled volume that allows flows out because need in ink, dissolve in order to ensure the print quality after initial the filling.Therefore, 50 pairs of record heads of controller 5 are carried out initial ink padding (the step S107 among Figure 14).That is, operate suction pump 45, extract out thus and discharge in each time case 20 and always 50% of the China ink amount arrive groove cap unit 46 (the step S141 among Figure 18).

And controller 50 is carried out flushing operation (the step S142 among Figure 18) by the ink that 5 pairs on activation record head is transmitted in the groove cap unit 46.Therefore, getting lodged in micro-bubble around record head 5 actuators separates with actuator and dissolves.In addition, at washing time, do not need with groove cap unit 46 seal record 5, but record head 5 can only be positioned on the groove cap unit 46.

Next, the ink that consumes for initial filling the in the complementary recording 5, controller 50 is each time of the providing ink in each main tank 10 case 20 (the step S108 among Figure 14).Promptly carry out the operation of explaining referring to Figure 17 again.

By above-mentioned steps, finish the initial filling of carrying out in the initial filling carried out in each time case 20 and the record head 5.Execution in step S105, S106 and step S107, S108 as required.

In this embodiment, ink-jet printer 1 has an inferior case 20 corresponding to a main tank 10.But the present invention can also be applied to the ink-jet recording apparatus (record head 5) that a plurality of casees 20 are arranged for a main tank 10, will be described as the 3rd embodiment below.

In Figure 19, the parts with structure same as shown in Figure 13 represent with identical label, and save the detailed description to them.The main tank 10 that links a residue China ink amount foil detector 11 be received within a pressure chamber 41 (41B, 41Y, 41C, 41M) in.Pressure chamber 41 is attached to the outlet 47b of suction pump 47 through magnetic valve 48 (48C, 48M below is called a main valve for 48B, 48Y), so that regulated at will pressure wherein, and is attached to the magnetic valve 49 that is used for pressure and discharges (below be called relief valve).The inlet of suction pump 47 is attached to a paper guide 6, and print paper is fixed on it.Magnetic valve 43 (43B, 43Y, 43C, 43M; Below be called time valve) be attached to pipeline 42 (42B, 42Y, 42C, 42M).

Controller 50 is electrically connected to: the black detector 12 of measuring the motion of detector panel 11 of residue that is used to survey main tank 10; The switch 25a and the 25b of the motor performance of the China ink amount detector 23 by 20 configurations of inferior case; Each valve 43,48 and 49; With each suction pump 45 and 47.The inspection of the China ink amount in the controller 50 control main tanks 10 in residue China ink amount and time case 20 drives each

suction pump

45,47, and opens or closed each valve 43,48 and 49.In Figure 19, for convenience's sake, main tank 10, inferior case 20, pressure chamber 41, pipeline 42, inferior valve 43 and the ink supply pipe 44 of every kind of color ink is not shown, but only a kind of ink of color illustrated.

Air intake and air outlet slit by utilizing suction pump 47 prints fixing of paper and exerting pressure of main tank 10, simultaneously so that do not need the compression pump 53 shown in Figure 12 and 13 thus.The size of printer 1 and cost can reduce thus.

Figure 20 represents according to the ink feeding system in the ink-jet recording system of fourth embodiment of the invention 60.This ink feeding system 60 comprises a main tank 10, the system controller 62 of a plurality of ink-jet printers 61 and a control whole system.

Main tank 10 is positioned at a position lower than the record head of each ink-jet printer 61, and is arranged to have the given discrepancy in elevation between record head 63 and main tank 10.In addition, main tank 10 is attached to each record head 63 by a pipeline 64, thereby always directly will store each record head 63 of providing ink wherein.At this moment because need negative pressure state to make the meniscus of record head 63 nozzles, so that the discrepancy in elevation between main tank 10 and each record head 63 is constant.By making main tank 10 be positioned at the position lower than record head 63, the meniscus that can avoid being formed in each record head 63 nozzle is damaged.

Suction pump 65 is attached to each record head 63, and the air of suction from the China ink amount passage that each record head 63 nozzle extends.According to this structure, can solve because obstruction due to the dust in the China ink amount passage or because the obstruction due to the ink of drying in the jet hole.System controller 62 monitors the ink consumption in each record head 63 and manages the residue China ink amount in main tank 1 zone.

In Figure 20, for convenience's sake, black, dark green, pinkish red and yellow four kinds of color types not to using in the colour print, black, dark green, light greenish blue green, pinkish red, light magenta and yellow six kinds of color types, or every kind of color demonstration main tank 10, record head 63 and pipeline 64 in black, viridescent, light greenish blue green, pinkish red, light magenta, yellow and seven kinds of color types of kermesinus.In fact, the main tank 10 and the record head 63 of every kind of color all are separated, and connected to each other by pipeline 64 for every kind of color.

Though ink-jet printer 61 comprises 63, one ink-jet printers 61 of a record head of an above-mentioned every kind of color of emission and can dispose a plurality of record heads 63.

Figure 21 represents according to the ink feeding system in the ink-jet recording system of fifth embodiment of the invention 70.This ink feeding system 70 comprises the system controller 72 of a main tank 10, a plurality of ink-jet printer 71 and a control whole system.

Each ink-jet printer 71 comprises one case 20 and a record head 73.Because need negative pressure state to make a meniscus of record head 73 nozzles, institute is so that the discrepancy in elevation between the record head 73 of inferior case 20 and correspondence is constant.

Main tank 10 is positioned at than each time high slightly position of case 20, and making has given discrepancy in elevation h ' between main tank 10 and each time case 20, and is attached to each time case 20 by a pipeline 75.Inferior case 20 is attached to record head 73 by a pipeline 76.The capacity of main tank 10 is several times of total capacity of time case 20.Magnetic valve 77 (being designated hereinafter simply as valve) is attached to pipeline 75.Suction pump 78 is attached to record head 73, thereby the China ink amount passage that the nozzle from record head 73 is extended applies negative pressure, thus to the ink decompress(ion) in the main tank 10.By in conjunction with high difference pressure, ink once just is fed in time case 20.

After the ink replenishing record head 73 in the inferior case 20, system controller 72 shut off valves 77 and from record head 73 emission inks print thus.For this reason, system controller 72 monitors the China ink amount in each time casees 20, and with each inferior case 20 of the ink replenishing in the main tank 10.

As shown in figure 22, the figure shows according to the ink feeding system 70 ' in the ink-jet recording system of sixth embodiment of the invention, air pump 79 can be attached to a main tank 10, and the ink in the compression main tank 10 is to replenish time case 20.According to this structure, can offer time case 20 to ink soon than system shown in Figure 21.And the outer shaped position of main tank 10 is not limited to the system among Figure 21.

As shown in figure 23, the figure shows according to the ink feeding system in the ink-jet recording system of seventh embodiment of the invention 70 ", ink-jet printer 71 can vertical distribution, thereby reduces the entire area of system.Main tank 10 is arranged in tip position, and each time case 20 and each record head 73 are with height difference H ' be arranged in main tank below 10.According to this kind structure, because the discrepancy in elevation, the ink in the main tank 10 is once supplied with time case 20 and filling secondary box 20 naturally.Afterwards, the ink in the inferior case 20 is supplied to record head 73.But, system as shown in Figure 22, air pump 79 can be attached to main tank 10 with the ink in the compression main tank 10, replenishes time case 20.In the case, eliminated the restriction of the position of main tank 10.

In Figure 21～23, for convenience's sake, the ink to every kind of color does not show main tank 10, inferior case 20, record head 73 and pipeline 75,76.In fact, main tank 10, inferior case 20 and record head 73 separate according to every kind of color and are connected to each other by the pipeline 75,76 that is used for every kind of color.In addition, though comprising 73, one ink-jet printers 71 of record head of an above-mentioned every kind of color of emission, ink-jet printer 71 can dispose a plurality of record heads 73.

As the method for the China ink amount in each time of supervision case 20 of carrying out by system controller 72, for example adopt the counter of a softness.This soft counter be the ink in inferior case 20 when being consumed owing to the cleaning of the printing of ink-jet printer 71 or record head 73 bulk registration be arranged on the method for each time case 20 ink consumptions in the not volatile storage device in the printer main body.In this way, can the printing of monitor log head 73 during consumption ink-condition in time case 20 so that carry out the ink management of each record head 73.

When inferior case 20 fall into predetermined state, when becoming the predeterminated level (the height state of ink) that mechanical switch detects as thickness when time case, or when the pressure in the inferior case does not satisfy malleation, the soft counter of can resetting.Afterwards, calculate the China ink amount that consumes by printing, cleaning, flushing etc.

Thus, because the China ink amount that the ink consumption in the inferior case 20 becomes and approaches to calculate, so when ink offers time case 20 and inferior case 20 and becomes this ink height state, the China ink amount that the China ink amount of supply approaches to calculate.Add up the ink consumption in each time case 20, can accurately obtain the ink consumption of main tank 10.

The method of giving time case 20 ink supply according to this soft counter will be described below.

As first example, at every turn to each time case 20 ink supply, the ink consumption of each time of accumulative total case 20, or accumulative total and replacement.Thus, can improve the accuracy between the ink consumption in the China ink amount sum total calculated in time case 20 and the main tank 10.In addition,, can not be used for printing, make the printing that can reduce record head 73 interrupt so do not carry out the inferior case of ink supply because ink offers each time case 20.

As second example, only inferior case that needs ink supply is selected ink supply, and the ink consumption of accumulative total time case 20, or accumulative total and replacement.

As the 3rd example, when the ink consumption in each time of accumulative total case 20, give all inferior case ink supply simultaneously.

In the second and the 3rd example, can reduce the ink supply loss of time from main tank 10 to inferior case 20.

Flow from main tank 10 to inferior case 20 ink supply can be specified to the maximum ink-jet flow of record head 73 or bigger.Thus, even in record operating period, because from main tank 10 to the ink supply amount of inferior case 20 greater than emitted dose, so can avoid printing impossibility in the record head 73.But, under the situation that record operating period valve 77 is opened, produce the pressure fluctuation in the China ink amount passage, and print state changes.Therefore, should be noted that the record ink supply of operating period.

To describe below by system controller 72 and carry out the method that triggers each time case 20 ink supply.

As first example, when device is energized, carry out or finish printing, print paper is discharged, if when the ink consumption in the inferior case 20 surpasses predetermined threshold value, ink supplies to time case 20 from main tank 10.This threshold value was set to a very big value during record head 73 was printed, and was set to a less value except that this time.Can control ink supply thus, make ink consumption in time case 20 hour not from main tank 10 ink supply.Therefore, can reduce because the loss due to the printing interruption that the ink supply in the record head 73 causes.

As second example, a residue China ink amount detector of surveying the residue China ink amount in each time case 20 is set., when the value that detects shows that residue China ink amount reduces predeterminated level, for example ought cancel ink height state herein, or can carry out the few ink-condition of negative pressure state of printing at least the time, system controller 72 is supplied with inks from main tank 10 to inferior case 20.Therefore, because can improve the detection accuracy of residue China ink amount in time case 20, so can carry out effectively from the ink supply of main tank 10 to inferior case 20.

Herein, for example the China ink amount detector 23 shown in Fig. 4 is attached to time case 20 and is fixed to stator 24.By this kind structure, because China ink amount detector 23 basis time casees 20 are because expansion or the contraction campaign due to the variation of China ink amount, so the motion of China ink amount detector 23 can be surveyed by machinery, electricity or optical detector, perhaps can be attached to China ink amount detector 23 to a linear admeasuring apparatus, so that reduce residue China ink amount and ink consumption in time case 20.Can suppress the inhomogeneous of the ink consumption that detects by soft counter thus.

For example, can provide two or more residue China ink amount detectors., after the detection of carrying out a detector, begin ink supply herein, and after the detection of carrying out another detector, stop ink supply.Can accurately know residue China ink amount thus.

Perhaps, residue China ink amount detector can be one.Can reduce the cost of residue China ink amount detector thus.In the case, during the detection that remains China ink amount detector, carry out ink supply.Can reduce the ink supply time thus.Perhaps, after the detection that remains China ink amount detector, supply with the ink of the scheduled time.Can increase quantity delivered thus.Perhaps, ink supply after the ink consumption of inferior case 10 surpasses threshold value is surveyed up to residue China ink amount detector.Can the most accurately know the ink supply amount thus, and can reduce cost.

When each exciting bank, carry out from the ink supply of main tank 10 to inferior case 20.Can reduce the loss of time that record head 73 that ink supply causes is printed due to interrupting thus.In addition, carry out from the ink supply of main tank 10 after having crossed preset time each to inferior case 20.Herein, in addition at device by excitation regularly so that can not carry out under the situation of ink supply in when excitation, also can guarantee to carry out from the ink supply of main tank 10 to inferior case 20.Perhaps, can and when having crossed preset time, carry out ink supply when each exciting bank.

Can supply with the ink consumption of every day from main tank 10 to inferior case 20.Therefore when being energized, device only carries out the ink supply operation.Therefore, interruption can be eliminated, and the efficient of recording process can be improved by the excitation operation due to the ink supply operation.Herein, have no particular limits in proper order from the ink supply of main tank 10 to inferior case 20.For example, regardless of the height of contour of time case 20, the length or the ink consumption of ink-feed channel, can be from any one time case 20 ink supply.

Below with the method for the termination ink supply between the descriptive system controller 72.

As first example, carry out each the printing by record head 73, the ink consumption of each time of accumulative total case 20 calculates the residue China ink amount in the main tank 10 thus, and from main tank 10 to inferior case 20 ink supply.When system controller 72 was judged the ink end state of main tank 10, all record heads 73 all entered ink end state.Consumption China ink total amount in the inferior case 20 becomes and equals the ink consumption of main tank 10, so that can guarantee to carry out from the ink supply of main tank 10 to inferior case 20.

In the case, after detecting the ink end state of main tank 10,, become predetermined value or more up to the ink consumption of each time case 20 by record head 73 executive loggings.Residue in the accurate Calculation main tank 10 China ink is measured thus, and can bootlessly not use the ink in time case 20.

As second example, when from main tank 10 during to inferior case 20 ink supply, system controller 72 is ink consumption and the China ink of the residue in the main tank 10 amount in each time casees 20 relatively.Ink supply when ink consumption is less than residue China ink amount; And when ink consumption was measured greater than the residue China ink, system controller 72 judged that main tanks 10 are in ink end state.Can guarantee thus to carry out from the ink supply of main tank 10 to inferior case 20.When ink consumption greater than when amount residue China ink, the system controller 72 relatively residue China ink of the residue China ink amount in all times casees 20 and main tank 10 is measured and is not carried out ink supply.If the former is greater than the latter, then system controller 72 judges that main tank 10 is in ink end state.Can reduce unhelpful China ink amount thus.

Perhaps, in addition when ink consumption greater than when amount residue China ink, can before judging ink end state, only carry out an ink supply.Thus in addition the China ink amount of the residue in main tank 10 have the ink that also can consume as much as possible under the uneven situation in the main tank 10.Perhaps, in addition when ink consumption greater than the ink supply of when amount residue China ink; And system controller 72 judges that main tank 10 is in ink end state when residue China ink amount detector does not change.Can eliminate the uneven influence of ink consumption thus.

Supply with the method for ink to inferior case 20 as not adopting soft counter, when system controller 72 when the probe value of China ink amount detector 23 judges that residue China ink amount is in many ink-conditions, when Jimo was expired state, valve 77 cut out, and stops thus from the ink supply of main tank 10 to inferior case 20.Therefore, even off-stream unit midway also can guarantee to survey the residue China ink amount in time case 20.Therefore, can to the ink supply of inferior case 20, not produce disadvantage from main tank 10.

To each time case 20, only to predetermined inferior case 20 or simultaneously to all inferior casees 20 execution the method.Therefore can carry out at an easy rate from the ink supply of main tank 10 to inferior case 20.In that all inferior casees 20 are carried out under the situation of the method simultaneously, following shortcoming is arranged herein.When the valve 77 of all times case 20 was opened, ink moved to lower inferior case 20 by for example discrepancy in elevation from higher inferior case 20.If the ink sky in higher inferior case 20 state under this device of stopping using, then corresponding record head 73 can not be carried out printing.

For fear of this situation, when system controller 72 judged that according to the probe value of China ink amount detector 23 time case 20 becomes few ink-condition, valve 77 cut out.

Can be to ink end detector of main tank 10 configurations.In the case, system controller 72 is judged ink end state when receiving the detectable signal of ink end detector.One of main tank 10 usefulness are new replace it after, give time case 20 ink supply, till China ink amount detector 23 detects time case 20 and is in the full state of China ink.Thus can simplied system structure.

According to said structure, because only manage an ink in the main tank 10, thus stablized ink supply to a plurality of record heads 73, and can improve printing quality.

In addition, can be attached to main tank 10 to the storage device that is used in main tank 10 storage residue China ink amounts, can more specifically carry out ink management thus.

In each above-mentioned embodiment,, can from inferior case 20, save though inferior case 20 disposes binding agent protector 22.

Though with the printer is that example is explained, if disposed main tank and time case therein, facsimile machine and duplicator also can be used as ink-jet recording apparatus.

Claims

One kind be stored in main tank that time case is communicated with in the method for ink prime filling secondary box, comprise step:

A) record head that is communicated with inferior case is applied negative pressure, the air in the time of compression time case in the discharging time case;

B) open the valve element that is arranged between main tank and the inferior case after the step a), supply ink to inferior case from main tank;

C) valve-off element after the step b);

D) apply negative pressure to record head after the step c), air and ink in the time of compression time case in the discharging time case; With

E) open valve element after the step d), supply with ink to inferior case from main tank.
2. initial fill method as claimed in claim 1 also comprises:

F) valve-off element after the step e);

G) after the step f) record head is applied negative pressure, partly discharge the ink in time case; With

H) open valve element after the step g), ink is fed to time case from main tank.
3. initial fill method as claimed in claim 1 also comprises:

F) valve-off element after the step e); With

G) after the step f) record head is applied negative pressure, ink is fed to record head from inferior case.
One kind be stored in main tank that time case is communicated with in the method for ink prime filling secondary box, comprise step:

A) record head that is communicated with inferior case is applied negative pressure, the air in the time of compression time case in the discharging time case;

B) open the valve element that is arranged between main tank and the inferior case after the step a), supply ink to inferior case from main tank;

C) valve-off element after the step b); With

D) apply negative pressure to record head after the step c), ink is supplied to record head from inferior case.
5. initial fill method as claimed in claim 1 is characterized in that repeating step c)～e).
6. ink-jet recording apparatus that adopts the initial completion method in the claim 1～5.
7. ink-jet recording apparatus as claimed in claim 6 is characterized in that main tank is positioned under time case, is compressed simultaneously.
8. ink-jet recording apparatus as claimed in claim 6 is characterized in that main tank is positioned on time case.
9. ink-jet recording apparatus as claimed in claim 6 is characterized in that:

Inferior case is the most handy a kind ofly to have that flexible material is close to be formed airtightly, makes the volume of time case to change; With

Inferior case comprises a chip component, prevents that the inner surface of time case is bonded to one another.