CN1976149B - Bare conductor detection device - Google Patents
Bare conductor detection device Download PDFInfo
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- CN1976149B CN1976149B CN2006101689604A CN200610168960A CN1976149B CN 1976149 B CN1976149 B CN 1976149B CN 2006101689604 A CN2006101689604 A CN 2006101689604A CN 200610168960 A CN200610168960 A CN 200610168960A CN 1976149 B CN1976149 B CN 1976149B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/952—Inspecting the exterior surface of cylindrical bodies or wires
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/8422—Investigating thin films, e.g. matrix isolation method
- G01N2021/8427—Coatings
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- Length Measuring Devices By Optical Means (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
- Processing Of Terminals (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
A bare conductor detection device for inspecting the bare conductor of a wire by using a laser bean irradiation to inspecting surely whether the wire with conductor has a deficiency of the wire or not. If the detected wire has a core wire and six wires surrounding the core wire ranged with interval, the laser bean is irradiated in the vertical direction, in the oblique forward direction, and in the oblique backward direction between 37.5 to 52.5 degree relative to the vertical laser bean.
Description
Technical field
The present invention relates to a kind of bare conductor detection device, it is used to detect the bare conductor that is exposed through the end of peeling off electric wire insulation layer.More particularly, the present invention relates to detection technique, it detects the bare conductor of electric wire through adopting the mode of laser beam irradiation bare conductor to the wire harness that disappears.
Background technology
The mode that the electric wire peeler-device of crispaturaing is extensively applied to through removing the electric wire insulation layer end forms bare conductor, and is used for a terminal is connected to bare conductor.Like what in JP-A 6-225423 and Japan Patent No.2651305, mentioned, in some cases, the bare wire checkout gear is used in combination with the electric wire peeler/device of crispaturaing.Whether the bare wire checkout gear detects through removing the bare conductor that comes out in the electric wire insulation layer end, suitably removed with the end of understanding insulating barrier.
The structure of the said bare wire checkout gear of mentioning at JP-A 6-225423 that is used to detect the bare conductor that exposes through the insulating barrier of removing wire end will come general description with reference to Figure 16.Whether the bare wire checkout gear detects electric wire 1 through the mode that adopts laser beam irradiation bare conductor 2, remove the end of electric wire 1 insulating barrier with understanding and suitably accomplished with the insulation displacement work that exposes bare conductor 2.When the conductor 2 of electric wire 1 crossed laser beam and moves by the direction of arrow shown in Figure 16, the luminous flux that laser beam passes the slit 6 on the optical receiving surface that is formed on photo-detector 4 descended.Figure 17 shows the photo-detector voltage with the corresponding detection signal of the luminous flux laser beam that passes slit 6 that provide situation over time.Zone 1 is that bare conductor 2 begins to cross the period before the laser beam.Zone 2 is that lead 2 has begun period of being right after after crossing laser beam.Zone 3 is periods that lead 2 is moving through laser beam.When detecting voltage VD and in preset time, continue to remain in the zone between a higher reference voltage VH and the low reference voltage VL, bare wire checkout gear shown in Figure 16 confirms that insulation displacement work is by satisfactory completion.
Be used to from end that electric wire 1 is removed insulating barrier when exposing conductor 2 when having the opposed peeler of peeling off blade, a kind of state of Figure 18 (a) in the various states shown in 18 (e) can be stripped from in the insulating barrier end of electric wire 1.Figure 18 (a) shows a kind of gratifying bare conductor 2 that exposes through the insulating barrier end of suitably peeling off electric wire 1.The electric wire that Figure 18 (b) illustrates has the insulating barrier end 1a that does not remove.In the electric wire that Figure 18 (c) illustrates, the end of conductor 2 is excised.Show in the bare conductor 2 of electric wire at Figure 18 (d), the bottom wire harness 2b of lead 2 disappears, has only the top wire harness 2a reservation of bare conductor not excised.Therefore, the bare wire checkout gear that is used to detect insulation displacement work completion electric wire afterwards also need have a kind of function and detect the wire harness that disappears in the bare conductor 2 except the function whether the end 1a with definite insulating barrier has been removed.
Usually, the conductor that electric wire had to be detected comprises that 7 to 19 wire harness spirality are around centred beam.Conductor 2 with the electric wire shown in the by way of example 1 among Figure 19 (a) is formed by 6 wire harness arranging around centred beam with 60 degree angular spacings.Bare wire checkout gear shown in Figure 16 adopts single laser beam irradiation lead of advancing along optical axis.The width of a part of laser beam of supposing to be hidden by conductor 2 is to hide width.Even the bottom wire harness 2b shown in Figure 19 (b), 2b ' even and 2d has disappeared or top wire harness 2a, 2a ' and 2c shown in Figure 19 (c) have disappeared, this covering width can not change yet.Suppose that wire harness arranges with the angle position shown in Figure 20 (a).Even like the bottom wire harness 2b ' shown in Figure 20 (b) even and 2d has disappeared or top wire harness 2a and 2c shown in Figure 20 (c) have disappeared, this covering width can not change yet.Like this, can know bare wire checkout gear shown in Figure 16 can confirm whether the end 1a of insulating barrier is removed, whether have any wire harness to disappear but be not sure of.
Bare wire checkout gear shown in Figure 16 judges based on the relation that detects between voltage VD and reference voltage VH and the VL whether the end 1a of insulating barrier is removed, so this higher reference voltage VH need be set up with being somebody's turn to do than low reference voltage VL in advance.Since hide the angle position that width depends on wire harness, so need being detected to confirm a standard to many electric wires by the satisfied conductor that separates.
Covered by dust if be included in the light emitting devices 3 of bare wire checkout gear shown in Figure 16 and the lens and the filter of optical pickup apparatus 4, will weaken by the luminous intensity of light emitting devices 3 emissions and the luminous intensity that receives by optical pickup apparatus 4 so.Thereby this detects voltage VD and descends.Bare wire checkout gear shown in Figure 16 adopts the single laser beam along optical axis.Therefore, this bare wire checkout gear is difficult to confirm to detect the reduction of voltage VD because to hide change width still be because intensity of laser beam reduces causes, and is that the inspection and maintenance work of light emitting devices 3 and optical pickup apparatus 4 makes troubles.
Summary of the invention
Therefore; An object of the present invention is to solve the problems referred to above in the correlation technique and a kind of bare wire checkout equipment is provided; It can detect the bare conductor of the electric wire that is exposed through the insulating barrier end of peeling off electric wire, this equipment reliable, the working strength that is prone to set up standard and can reduces inspection and keep in repair to the disappearance wire harness.
Adopt the mode of laser beam irradiation bare conductor to detect the bare conductor of electric wire according to bare conductor detection device of the present invention; Through removing the bare conductor that the end that is included in the insulating barrier in the electric wire exposes said electric wire; Said bare conductor detection device comprises: the laser beam grenade instrumentation that can on the bare conductor of electric wire, throw laser beam; Said electric wire extends on first horizontal direction; And on perpendicular to second horizontal direction of first horizontal direction, move, said laser beam is in vertical direction, relative second inclined direction and relative second inclined direction backward forward respectively; Can receive the laser beam receiving system by the laser beam of laser beam grenade instrumentation projection, it can provide the signal with the proportional measuring voltage of luminous flux of received laser beam; With the decision maker that is used to judge that said bare conductor is whether intact, this judgement is based on standard and by the measuring voltage of the signal of laser beam receiving system luminous flux that provided and that characterize received laser beam.
The axis of the laser beam that the laser beam grenade instrumentation is throwed can be comprised in the perpendicular that is parallel to second horizontal direction; Can be included in the perpendicular that is parallel to second horizontal direction and on first horizontal direction separation, perhaps can pitch in the axes intersect of different positions and electric wire respectively with respect to second horizontal direction.
In bare conductor detection device according to the present invention; One in three laser beams can project on this bare conductor from the position directly over the bare conductor; Other two laser beams can be from the position of bare conductor front and the position of bare conductor back be tilted to down respectively and project on the bare conductor, perhaps can be from the position of bare conductor front and bare conductor position at the back be tilted to respectively and project on the bare conductor.
In bare conductor detection device according to the present invention, laser beam can be tilted to preceding or tilt projection backward.
Bare conductor detection device according to the present invention detects the bare conductor of electric wire through adopting the laser beam irradiation bare conductor, and said laser beam has the axis that extends along different directions respectively.If one or some wire harness disappearances in the bare conductor, then one covering width descends in the laser beam.Measurement through this covering width detects a perhaps disappearance of some wire harness like this.Therefore, through the detection of bare conductor detection device of the present invention, can make one about the whether intact reliable judgement of wire harness to be detected to bare conductor.
In bare conductor detection device according to the present invention; Preferably; Perpendicular one of them laser beam that vertically throws of laser beam grenade instrumentation; And in perpendicular perpendicular to first horizontal direction, before being tilted to respectively with equal angular with respect to this vertical laser beam with two laser beams in addition of projection backward that tilt.
Like this, be tilted to before with two laser beams axis separately of the projection backward of tilting respectively with respect to the axis symmetry of this vertical laser beam.Therefore; When the wire harness of bare conductor when being parallel to axis symmetry arrangement of second horizontal direction; Through on based on the determined best angle of the cross sectional shape of bare conductor position, arranging the laser beam grenade instrumentation, then the disappearance of any one wire harness of bare conductor can both come to light.
In bare conductor detection device according to the present invention; Preferably; The laser beam grenade instrumentation comprises: the first laser beam grenade instrumentation, and it is arranged in perpendicular to the perpendicular of first horizontal direction with respect to this vertical laser beam with the first angle tilt ground projecting laser bundle; With the second laser beam grenade instrumentation, it is arranged in perpendicular to the perpendicular of first horizontal direction with respect to this vertical laser beam with the second angle tilt ground projecting laser bundle.
The laser beam grenade instrumentation can comprise first to the 4th laser beam grenade instrumentation; Be different from this first and second laser beams grenade instrumentation, these four laser beam grenade instrumentations are arranged to respect to this vertical laser beam respectively with mutual first to the 4th different angle tilt ground projecting laser bundle.
The laser beam grenade instrumentation can comprise such combination: on second horizontal direction with respect to this two of vertical laser beam symmetry arrangement first laser beam grenade instrumentations and on second horizontal direction with respect to two second laser beam grenade instrumentations of this vertical laser beam symmetry arrangement.
The laser beam grenade instrumentation can comprise such combination: on second horizontal direction with respect to two first laser beam grenade instrumentations of the axis symmetry arrangement of this vertical laser beam be arranged in one second laser beam grenade instrumentation of the axis front or the back of this vertical laser beam.
In order to detect bare conductor, adopt with respect to a plurality of laser beams of vertical laser beam with different angle tilt projections according to bare conductor detection device of the present invention.Therefore, because or the disappearance of some of bare conductor wire harness, and the possibility of the successful detection that the covering of one of a plurality of laser beams is reduced can be further improved.Can be implemented to the further reliable detection of the bare conductor of disappearance wire harness.
Have a centred beam and center on the six roots of sensation wire harness that centred beam is arranged at interval according to the bare conductor that bare conductor detection device of the present invention detected with equal angles.
In bare conductor detection device according to the present invention; Preferably, the laser beam grenade instrumentation in perpendicular to the perpendicular of first horizontal direction with become angle between 37.5 degree and 52.5 degree to be tilted to respectively with respect to vertical laser beam before with the projecting laser bundle backward that tilts.
When the laser beam grenade instrumentation is arranged such that this oblique laser bundle has the bare conductor of electric wire of the six roots of sensation wire harness that is intervally arranged with equal angles to become angle (preferred 45 degree) projection between 37.5 degree and 52.5 degree with respect to vertical laser beam with detection; Be placed in detection aspect the wire harness disappearance of the bare conductor on the axis of each laser beam, the possible performance of failure is lowered and obtains minimum degree.Like this, to the wire harness that disappears, bare conductor can be to be detected reliably.
Preferably; Further comprise the laser beam emitter that is used for emission of lasering beam according to bare conductor detection device of the present invention; With the laser beam partitioned bundles device that laser beam emitter institute emitted laser bundle equivalent is separated into a plurality of laser beams, and these laser beams are assigned to the laser beam grenade instrumentation.
In bare conductor detection device according to the present invention, the laser beam grenade instrumentation can throw the laser beam of same intensity on bare conductor.When the signal level of the detection signal that is provided when the laser beam receiving system like this was undesired, which laser beam receiving system decision maker can easily determine was abnormal.Like this, be used to adjust the laser beam receiving system so that the work of adjusting more accurately that the signal level of the detection signal that the laser beam receiving system is provided equates each other can be implemented, and the accurate performance that bare conductor detects is enhanced.
Preferably; Further comprise the means for correcting of the corresponding luminous flux level of measuring voltage that is used to proofread and correct the signal that is provided with the laser beam receiving system and be used for controlling respectively the correction control apparatus of these means for correctings operations according to bare conductor detection device of the present invention.
This means for correcting of this correction control apparatus control is not so that blocked under the situation of blocking by bare conductor at laser beam and equate each other with the corresponding luminous flux level of measuring voltage after the correction.
Be used to make the correct operation that equates each other with the corresponding luminous flux level of measuring voltage can adjust luminous flux level, maybe can proofread and correct the luminous flux level that departs from other detection signals that equate the luminous flux level detection signal to predetermined luminous flux level.
Be used for proofreading and correct and the correct operation of the corresponding luminous flux level of measuring voltage can automatically be carried out and the interval between the bare conductor detecting operation continues to carry out.
If the luminous flux level according to one in the laser beam receiving system of bare conductor detection device of the present invention measuring voltage representative that is covered by dust and provided by this laser beam receiving system is lowered, this luminous flux level can be corrected so that its those luminous flux level with the measuring voltage representative that is provided by other laser beam receiving systems are consistent so.So just can guarantee the high accuracy that bare conductor detects.In addition; The lens of cleaning laser beam grenade instrumentation and filter and can be removed by the maintenance work of the laser beam receiving system of dust covering and the lens of detection laser beam grenade instrumentation and laser beam receiving system and the inspection work of filter, perhaps the work necessity of this work can be lowered.
Preferably; Bare conductor detection device according to the present invention further comprises: minimum and maximum luminous flux detection device; When a good bare conductor was to be detected, it was used for detecting in the given time the minimum and maximum luminous flux of the luminous flux of the measuring voltage representative that is provided by the laser beam receiving system; The standard setting device, it is used for upper limit luminous flux that calculates through the a% that increases highlight flux to highlight flux and the lower limit luminous flux that calculates through the b% that deducts minimum luminous flux from minimum luminous flux are set at standard; And decision maker; Between the detection period of bare conductor; When the luminous flux of the measuring voltage representative that is provided by the laser beam receiving system was in the allowed luminous flux zone between upper limit luminous flux and the lower limit luminous flux, this decision maker judged that then this bare conductor is intact.
The value of this a% and b% can differently each other perhaps can equate each other.
Bare conductor detection device measure the maximum gauge and the minimum diameter of good bare conductor and adopt upper limit luminous flux and the lower limit luminous flux between allowed luminous flux zone as standard.Wherein, this upper limit luminous flux calculates through the a% that increases highlight flux to highlight flux, and this lower limit luminous flux calculates through the b% that reduces minimum luminous flux from minimum luminous flux.
Like this, even when bare conductor is flattened through the straightening work of the crooked bare conductor of straightening (strightening), the maximum gauge of bare conductor increases and the minimum diameter of bare conductor reduces, and this bare conductor also can be to be detected.
Preferably, according to bare conductor detection device of the present invention further comprise be used for the value of a% and b% as a reference standard deliver to the normative reference input unit of standard setting device.The value of this a% and b% can increase independently or reduce or can equally increase or reduce.
Can be through according to the size and dimension of bare conductor to be detected or crooked straightening degree are adjusted admissible luminous flux scope to confirm optimality criterion according to bare conductor detection device of the present invention.
In bare conductor detection device according to the present invention, when under the predetermined luminous flux of reducing to of the luminous flux of the measuring voltage representative that the laser beam receiving system is provided, this minimum and maximum luminous flux detection device begins to detect minimum and maximum luminous flux.
Like this, bare conductor detection device according to the present invention detects the unexpected decline of being blocked the luminous flux of the measuring voltage representative that takes place by bare conductor because of laser beam, and under luminous flux reduces to predetermined luminous flux the time, begins to detect minimum and maximum luminous flux.Therefore, the device that this bare conductor detection device need not add monitor the transducer and measurement enabled instruction generator that electric wire moves such as being used to, so this bare conductor detection device is structurally very simple.
Bare conductor detection system according to the present invention comprises: according to first bare conductor detection device of the present invention with according to second bare conductor detection device that is arranged in the electric wire carriage direction of the present invention; Wherein first bare conductor detection device adopt a vertical laser beam and in opposite direction respectively with respect to tilt two oblique laser bundles of 45 degree of vertical laser beam, second bare conductor detection device adopt a vertical laser beam and in opposite direction respectively with respect to tilt two oblique laser bundles of 67.5 degree of vertical laser beam.
Like this, first and second bare conductor detection devices of bare conductor detection system adopt the oblique laser bundle with respect to vertical laser beam inclination different angles respectively.Therefore, even can not finding the wire harness that breaks, second bare conductor detection device, first bare conductor detection device can find the wire harness that breaks.The bare conductor detection system can detect bare conductor to any one damage in all wire harness like this.
Description by the front is obvious, can detect bare conductor reliably to the wire harness that disappears according to bare conductor detection device of the present invention, can easily set up standard and also can reduce the necessity of the work that detects and keep in repair.
Description of drawings
Above purpose, the feature and advantage with other of the present invention will become clearer from following description taken together with the accompanying drawings, wherein:
Fig. 1 (a) and 1 (b) are respectively the front view and the end view of the bare conductor detection device in the first embodiment according to the invention;
Fig. 2 is the block diagram of bare conductor detection device shown in Figure 1;
Fig. 3 is detection signal level curve chart that changes and the method that admissible luminous flux zone is set that supplementary explanation is worked as good bare conductor to be provided when to be detected.
Fig. 4 is the flow chart of luminous flux level correction program.
Fig. 5 is the flow chart that can allow the luminous flux area setting program.
Fig. 6 is the flow chart of bare conductor trace routine.
Fig. 7 shows the curve chart of light flux variations between the bare conductor detection period.
Fig. 8 (a) and 8 (b) show the diagrammatic view that concerns between the direction of propagation and the bare conductor angle position of laser beam.
Fig. 9 (a) and 9 (b) show the diagrammatic view that concerns between the direction of propagation and the bare conductor angle position of laser beam.
Figure 10 (a) and 10 (b) show the diagrammatic view that concerns between the direction of propagation and the bare conductor angle position of laser beam.
Figure 11 (a) and 11 (b) show the diagrammatic view that concerns between the direction of propagation and the bare conductor angle position of laser beam.
Figure 12 (a) and 12 (b) show the diagrammatic view that concerns between the direction of propagation and the bare conductor angle position of laser beam.
Figure 13 (a) and 13 (b) show the diagrammatic view that concerns between the direction of propagation and the bare conductor angle position of laser beam.
Figure 14 is according to the bare conductor detection device front view in the second embodiment of the invention.
Figure 15 (a) and 15 (b) show the diagrammatic view that between according to the direction of propagation of the laser beam in the bare conductor detection device in the third embodiment of the invention and bare conductor angle position, concerns.
Figure 16 is the perspective view of disclosed checkout gear among the JP-A6-225423.
Figure 17 shows the curve chart that the voltage signal that checkout gear provided shown in Figure 17 changes.
Figure 18 (a) is the diagrammatic sketch of the defective electric wire that in the insulation displacement process, produces to 18 (e).
Figure 19 (a) is the diagrammatic view of the problem of the checkout gear existence shown in the supplementary explanation accompanying drawing 16 to 19 (c); With
Figure 20 (a) is the diagrammatic view of the problem of the checkout gear existence shown in the supplementary explanation accompanying drawing 16 to 20 (c);
Embodiment
Bare conductor detection device in first and second embodiment according to the present invention will be described referring to figs. 1 to Figure 14.Below describe supposition: electric wire that will be to be detected is along extending perpendicular to first horizontal direction of vertical direction and mobile on perpendicular to second horizontal direction of first horizontal direction and vertical direction.
First embodiment
The structure of the bare conductor detection device 100 among first embodiment will be described referring to figs. 1 to 13 with operation.This bare conductor detection device 100 has main unit 10, and this main unit 10 comprises base portion 11a, upper arm 11b and underarm 11c.This main unit 10 has from second horizontal direction and looks the shape of similar basically letter U.Electric wire 1 with bare conductor 2 moves on second horizontal direction shown in the arrow in by Fig. 1 (a).
The base portion 11a of this main unit 10 comprises laser beam emitter shown in Figure 2 13 and laser beam beam splitting arrangement 14.Laser beam beam splitting arrangement 14 will be divided into three laser beams equably by laser beam emitter 13 emitted laser bundles.Three laser beam grenade instrumentation 15a, 15b and 15c are arranged among the upper arm 11b.Each laser beam grenade instrumentation 15a, 15b and 15c comprise lens and filter.These three laser beam grenade instrumentation 15a, 15b and 15c laser beam that projection has equivalent intensity on bare conductor 2 respectively.
Shown in Fig. 1 and Fig. 2; Laser beam by laser beam grenade instrumentation 15a, 15b and 15c projection is propagated forward along primary optic axis 16, second optical axis 17 and the 3rd optical axis 18, and drops on respectively on three laser beam receiving system 19a, 19b and the 19c (such as photodiode) that is arranged among the underarm 11c.
Each laser beam has width (that is, the size relevant with second horizontal direction) and thickness (that is, the size relevant with first horizontal direction), and its width is fully greater than the diameter of bare conductor 2.For example, the width of each laser beam and thickness are respectively about 5mm and about 0.3mm.Like this, these laser beams have the shape that is similar to strip.
As shown in Figure 1, primary optic axis 16, second optical axis 17 and the 3rd optical axis 18 are included in the perpendicular that is parallel to second horizontal direction.Primary optic axis 16 vertically extends.Laser beam grenade instrumentation 15a, 15b and 15c from be arranged on upper arm 11b begin, and second optical axis 17 is tilted to preceding extension, and the 3rd optical axis 18 tilts to extend back.See that from first horizontal direction second optical axis 17 and the 3rd optical axis 18 be with respect to primary optic axis 16 symmetries, and intersect with miter angle and primary optic axis 16.
Three laser beam receiving system 19a, 19b and 19c provide respectively and the corresponding analog detection voltage signal of the luminous flux of incident laser beam above that.The analog detection signal that laser beam receiving system 19a, 19b and 19c provide converts the corresponding digital signal of expression luminous flux level (being the luminous flux size) respectively to through A/D converter.The represented luminous flux level of the analog signal that A/D converter provided changes with pattern shown in Figure 3.
In Fig. 3; Zone 1 is that bare conductor 2 begins to cross the period before the laser beam; Zone 2 is that conductor 2 has begun period of being right after cross laser beam after, and zone 3 is that conductor 2 moves the period of crossing laser beam, and regional 4 is periods that bare conductor 2 is shifting out laser beam.
The base portion 11a of this bare conductor detection device 100 has a built-in controller 20 shown in figure 2.Be sent to three means for correcting 21a, 21b and 21c that are included in the controller 20 by the digital signal that A/D converter provided.These means for correctings 21a, 21b and 21c proofread and correct the luminous flux level of being represented by analog signal respectively.The voltage of the analog detection signal that more specifically, is provided by three laser beam receiving systems 19a, 19b and 19c is represented the luminous flux that drops on the laser beam on laser beam receiving system 19a, 19b and the 19c respectively.The output voltage of signals that is provided by laser beam receiving system 19a, 19b and 19c by the digital signal representation that A/D converter provided, i.e. luminous flux level.Means for correcting 21a, 21b and 21c for example proofread and correct by the relation between A/D converter received digital signal and the corresponding luminous flux level through increasing by a corrected value to digital signal or deducting a corrected value from digital signal.
Correcting control unit 22 this means for correcting of control 21a, 21b and 21c; So that it is when this bare conductor 2 does not block laser beam, consistent with a predetermined luminous flux level by the luminous flux level of the digital signal representative of being proofreaied and correct through means for correcting 21a, 21b and 21c.Like this, be equal to each other in the zone shown in Fig. 31 by the luminous flux level of these three digital signal representatives, bare conductor 2 does not also begin to cross laser beam in zone 1.Luminous flux level after representative is proofreaied and correct also is sent to highlight flux value/minimum luminous flux value detecting unit 23 by the correcting digital signal that three means for correctings 21a, 21b and 21c are provided.As shown in Figure 3, when bare conductor 2 is urged into and blocks laser beam, by luminous flux level decline suddenly in zone 2 of the digital signal representative of delivering to highlight flux value/minimum luminous flux value detecting unit 23.When descend by the luminous flux level of at least one representative in these three digital signals and this slippage greater than zone 1 in during the c% of luminous flux level, the detection trigger device (not shown) that is included in highlight flux value/minimum luminous flux value detecting unit 23 detects this decline and starts the sampling function.Subsequently; As shown in Figure 3; Also buffering is about the data of luminous flux level with these three digital signals of receiving of predetermined times sampling in the given time in zone 3 for highlight flux value/minimum luminous flux value detecting unit 23, and in zone 3, bare conductor 2 blocks the laser beam of largest portion.Check that this buffered data is to confirm minimum and maximum luminous flux level.This minimum and maximum luminous flux level standard of being sent to is provided with unit 24 and identifying unit 25.
As shown in Figure 3, this standard is provided with unit 24 based on through detecting good bare conductor 2 determined minimum and maximum luminous flux level, and an admissible luminous flux zone is set.Standard is provided with unit 24 and calculates upper limit luminous flux through the a% that increases highlight flux to highlight flux, and calculates the lower limit luminous flux through the b% that deducts minimum luminous flux from minimum luminous flux.Admissible luminous flux zone between the upper and lower bound luminous flux is a kind of standard that is used to distinguish good bare conductor and defectiveness bare conductor.
If the minimum and maximum light flux values that the bare conductor through detecting electric wire 12 is that confirm and provided by highlight flux value and minimum luminous flux value detecting unit 23 is in admissible luminous flux scope, identifying unit 25 provides a handshaking signal.If any one or both are outside admissible luminous flux scope in this minimum and maximum light flux values, identifying unit 25 provides a refusal signal.
Will describe with reference to figure 4 to Fig. 7 among first embodiment by bare conductor detection device 100 performed bare conductor trace routines.
Before beginning this bare conductor trace routine, check this bare conductor detection device 100, and through the admissible luminous flux scope as standard is confirmed in the detection of good bare conductor (being good sample).
In the bare conductor Equipment Inspection 100 of first embodiment; Laser beam beam splitting arrangement 14 will by 13 emitted laser bundles of single laser beam emitter impartial be divided into three laser beams, and these three laser beams are assigned to laser beam grenade instrumentation 15a, 15b and 15c.Equate along three laser beams intensity separately that three optical axises 16,17 and 18 are incident upon on the bare conductor 2 by laser beam grenade instrumentation 15a, 15b and 15c; Therefore; In the zone shown in Fig. 31; Bare conductor 2 does not block any one of these three laser beams, must be equated by the luminous flux level of the digital signal representative of delivering to highlight flux value/minimum luminous flux value detecting unit 23.If the luminous flux level by these digital signal representatives differs from one another, the luminous flux level correction program shown in the execution graph 4 then.Correcting control unit 22 execution in step S1 to S3 to be controlling the operation of three correction control apparatus 21a, 21b and 21c, so that do not equated under bare conductor 2 blocks the state of any one laser beam in these three laser beams by the luminous flux level of the digital signal representative of delivering to highlight flux value/minimum luminous flux value detecting unit 23.When the bare conductor trace routine was not carried out, this bare conductor detection device 100 automatically and constantly was examined.Therefore, before the detection of bare conductor 2 began, the operator needn't adjust this bare conductor detection device 100.If because relevant among laser beam grenade instrumentation 15a, 15b and 15c or laser beam receiving system 19a, 19b and the 19c is stained by dust; And making the decline of any one luminous flux level in the luminous flux level of the digital signal representative that provided by laser beam receiving system 19a, 19b and 19c greater than a predetermined value, the means for correcting 21a, 21b and the 21c that receive the digital signal of the luminous flux level that representative descended then proofread and correct this luminous flux level.Can keep the high accuracy that bare conductor detects like this.
Subsequently, the standard setting program shown in the execution graph 5.This standard (that is admissible luminous flux scope) detects through the good bare conductor to electric wire 1 and is set.Insulated electric conductor 1 with good bare conductor 2 (that is good sample) is supplied to this bare conductor detection device 100 at step S11.When bare conductor 2 begins to block laser beam, by luminous flux level decline rapidly in zone 2 of three digital signal representatives delivering to highlight flux value/minimum luminous flux value detecting unit 23, as shown in Figure 3.
In the S12 step, if judge ratio that luminous flux level descends less than predetermined ratio c%, then bare conductor detection device 100 might break down.Therefore, this standard setting program is interrupted at step S13, and in step S14, checks this bare conductor detection device 100.
After the inspection of bare conductor detection device 100 finished, the electric wire 1 with good bare conductor 2 was supplied to this bare conductor detection device 100.If judge ratio that luminous flux level descends greater than predetermined ratio c% in the S12 step, the detection trigger device that is included in so in this highlight flux value/minimum luminous flux value detecting unit 23 detects this decline and startup sampling function in step S15.
Then, to these three digital signal samples pre-determined numbers, and cushion the data of relevant luminous flux level at step S16 in highlight flux value/minimum luminous flux value detecting unit 23 zone 3 at the fixed time.Then, at step S17, highlight flux value/minimum luminous flux value detecting unit 23 is confirmed highlight flux and minimum luminous flux based on this buffered data, and minimum and maximum light flux values is delivered to standard setting device 24.
In step S18, the operator operates this criterion input unit 26, with value or this standard setting device 24 of straightening degree input of ratio a% that will be relevant with type with the size of tested wire 1 and b%.
Then, as shown in Figure 3 at step S19, this standard setting device 24 is confirmed a standard, that is, and and admissible luminous flux scope.This standard (admissible luminous flux scope) is set like this, and this bare conductor detection device 100 is ready to begin a bare conductor trace routine, so that one after the other detect a plurality of bare conductors 2 of many wires 1.
With reference to bare conductor (that is, product) trace routine shown in Figure 6, at step S21, the electric wire 1 that has bare conductor to be detected 2 is supplied to this bare conductor detection device 100.
As shown in Figure 7, when bare conductor 2 begins to block laser beam, must decline rapidly in zone 2 by the luminous flux level of three digital signal representatives delivering to highlight flux value/minimum luminous flux value detecting unit 23.At step S22, if the decreasing ratio of confirming luminous flux level might break down by this bare conductor detection device 100 less than predetermined ratio c% so.Therefore, this bare conductor trace routine is interrupted at step S23, and in step S24, checks this bare conductor detection device 100.
After the inspection of this bare conductor detection device 100 had been accomplished, the electric wire 1 with bare conductor 2 was supplied to this bare conductor detection device 100.If the detection trigger device that the rate of descent of confirming this luminous flux level at step S22 greater than predetermined ratio c%, is included in highlight flux value/minimum luminous flux value detecting unit 23 detects this decline and starts the sampling function at step S25.
Then, to these three digital signal samples pre-determined numbers, and cushion the data of relevant luminous flux level at step S26 in highlight flux value/minimum luminous flux value detecting unit 23 zone 3 at the fixed time.Then, at step S27, highlight flux value/minimum luminous flux value detecting unit 23 is confirmed highlight flux and minimum luminous flux based on this buffered data, and should minimum and maximum light flux values deliver to identifying unit 25.
Then, at step S28, identifying unit 25 is checked from the minimum and maximum light flux values that the highlight flux value/minimum luminous flux value detecting unit 23 receives.If this minimum and maximum light flux values meets this standard, that is, if this minimum and maximum luminous flux is in the admissible luminous flux scope, so at step S29, this identifying unit 25 provides a handshaking signal.If this minimum and maximum luminous flux does not meet this standard, that is, if this minimum and maximum luminous flux not in admissible luminous flux scope, so at step S30, this identifying unit 25 provides the refusal signal.
To shown in Figure 13, the conductor of suppose electric wire 1 comprises a centred beam and centers on 6 wire harness of this centred beam with angle same at interval like Fig. 8.So, depend on the angle between adjacent two optical axises in optical axis 16,17 and 18, in some cases, can not detect the disappearance of some wire harness in the bare conductor 2, wherein laser beam is propagated along optical axis 16,17 and 18 respectively.
Shown in Fig. 8 (a) and 8 (b), suppose that angle and the angle between optical axis 16 and 18 between optical axis 16 and 17 is 30 degree.So, if bare conductor 2 is in the angle position shown in Fig. 8 (a), through measurement, indicates the wire harness 2a of circle (zero) or the disappearance of 2b ' and all can be detected so the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17.Similarly, the measurement through to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18 indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected.Yet indicating the top wire harness 2c of fork (*) or the disappearance of bottom wire harness 2d can not be detected, because top wire harness 2c and bottom wire harness 2d are overlapping with other wire harness on the direction that optical axis 16,17 and 18 extends.
If bare conductor 2 is in the angle position shown in Fig. 8 (b), through measurement, indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected so the covering width 1 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 16.Yet the disappearance that indicates any one wire harness among wire harness 2a, 2c, 2d and the 2b ' of fork all can not be detected, because those wire harness are overlapping with other wire harness on the direction that optical axis 17 and 18 extends.
Therefore, when the angle between the angle between optical axis 16 and 17 and optical axis 16 and 18 is 30 when spending, the disappearance that indicates any one wire harness of fork among Fig. 8 all can not be detected.
Shown in Fig. 9 (a) and 9 (b), suppose that angle and the angle between optical axis 16 and 18 between optical axis 16 and 17 is 37.5 degree.So, if bare conductor 2 is in the angle position shown in Fig. 9 (a), through measurement, indicates the wire harness 2a of circle or the disappearance of 2b ' and all can be detected so the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17.Similarly, the measurement through to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18 indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected.Yet indicating the top wire harness 2c of fork or the disappearance of bottom wire harness 2d can not be detected, because top wire harness 2c and bottom wire harness 2d are overlapping with other wire harness on the direction that optical axis 16,17 and 18 extends.
If bare conductor 2 is in the angle position shown in Fig. 9 (b), through measurement, indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected so the covering width 1 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 16.Similarly, through the measurement to the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17, the disappearance of wire harness 2a or 2b ' all can be detected.Through the measurement to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18, the disappearance of wire harness 2c or 2d all can be detected.
Therefore, when the angle between the angle between optical axis 16 and 17 and optical axis 16 and 18 is 37.5 when spending, if bare conductor 2 is in the angle position shown in Fig. 9 (a), then the disappearance of the wire harness except that top wire harness 2c and bottom wire harness 2d can be detected.
Shown in Figure 10 (a) and 10 (b), suppose that angle and the angle between optical axis 16 and 18 between optical axis 16 and 17 is 45 degree.So, if bare conductor 2 is in the angle position shown in Figure 10 (a), through measurement, indicates the wire harness 2a of circle or the disappearance of 2b ' and all can be detected so the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17.Similarly, the measurement through to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18 indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected.Yet indicating the top wire harness 2c of fork or the disappearance of bottom wire harness 2d can not be detected, because top wire harness 2c and bottom wire harness 2d are overlapping with other wire harness on the direction that optical axis 16,17 and 18 extends.
If bare conductor 2 is in the angle position shown in Figure 10 (b), through measurement, indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected so the covering width 1 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 16.Similarly, through the measurement to the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17, the disappearance of wire harness 2a or 2b ' all can be detected.Through the measurement to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18, the disappearance of wire harness 2c or 2d all can be detected.
Therefore, when the angle between the angle between optical axis 16 and 17 and optical axis 16 and 18 is 45 when spending, if bare conductor 2 is in the angle position shown in Figure 10 (a), then the disappearance of the wire harness except that top wire harness 2c and bottom wire harness 2d can be detected.
Shown in Figure 11 (a) and 11 (b), suppose that angle and the angle between optical axis 16 and 18 between optical axis 16 and 17 is 52.5 degree.So, if bare conductor 2 is in the angle position shown in Figure 11 (a), through measurement, indicates the wire harness 2a of circle or the disappearance of 2b ' and all can be detected so the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17.Similarly, the measurement through to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18 indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected.Yet indicating the top wire harness 2c of fork or the disappearance of bottom wire harness 2d can not be detected, because top wire harness 2c and bottom wire harness 2d are overlapping with other wire harness on the direction that optical axis 16,17 and 18 extends.
If bare conductor 2 is in the angle position shown in Figure 11 (b), through measurement, indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected so the covering width 1 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 16.Similarly, through the measurement to the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17, the disappearance of wire harness 2a or 2b ' all can be detected.Through the measurement to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18, the disappearance of wire harness 2c or 2d all can be detected.
Therefore, when the angle between the angle between optical axis 16 and 17 and optical axis 16 and 18 is 52.5 when spending, if bare conductor 2 is in the angle position shown in Figure 11 (a), then the disappearance of the wire harness except that top wire harness 2c and bottom wire harness 2d can be detected.
Shown in Figure 12 (a) and 12 (b), suppose that angle and the angle between optical axis 16 and 18 between optical axis 16 and 17 is 60 degree.So; If bare conductor 2 is in the angle position shown in Figure 12 (a); Any one disappearance among wire harness 2a, 2a ', 2b, 2b ', 2c and the 2d all can not be detected so; Because each in those wire harness is all overlapping with other wire harness on the direction that optical axis 16,17 and 18 extends.
If bare conductor 2 is in the angle position shown in Figure 12 (b), through measurement, indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected so the covering width 1 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 16.Through the measurement to the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17, the disappearance of wire harness 2a or 2b ' all can be detected.And through the measurement to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18, the disappearance of wire harness 2c or 2d all can be detected.
Therefore; When the angle between the angle between optical axis 16 and 17 and optical axis 16 and 18 is 60 when spending; If bare conductor 2 is in the angle position shown in Figure 12 (a), any one disappearance among wire harness 2a, 2a ', 2b, 2b ', 2c and the 2d that then arranges around centred beam all can not be detected.
Shown in Figure 13 (a) and 13 (b), suppose that angle and the angle between optical axis 16 and 18 between optical axis 16 and 17 is 67.5 degree.So; If bare conductor 2 is in the angle position shown in Figure 13 (a); The measurement of the covering width 3 through the laser beam that is hidden by bare conductor 2 propagated to the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17 with along optical axis 18 indicates the top wire harness 2c of circle or the disappearance of bottom wire harness 2d and all can be detected so.Yet; If bare conductor 2 is in the angle position shown in Figure 13 (a); Any one disappearance that indicates among wire harness 2a, 2a ', 2b and the 2b ' of fork all can not be detected, because each in these wire harness is overlapping with other wire harness on the direction that is parallel to optical axis 16,17 and 18.
If bare conductor 2 is in the angle position shown in Figure 13 (b), through measurement, indicates the wire harness 2a ' of circle or the disappearance of 2b and all can be detected so the covering width 1 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 16.Through measurement to the covering width 2 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 17; The disappearance of wire harness 2a or 2b ' all can be detected; And through the measurement to the covering width 3 of the laser beam that is hidden by bare conductor 2 propagated along optical axis 18, the disappearance of wire harness 2c or 2d all can be detected.
Therefore; When the angle between the angle between optical axis 16 and 17 and optical axis 16 and 18 is 67.5 when spending; If bare conductor 2 is in the angle position shown in Figure 13 (a), then any one disappearance among wire harness 2a, 2a ', 2b and the 2b ' all can not be detected.
Bare conductor detection device 100 among first embodiment detects the bare conductor 2 of 6 wire harness that have single centred beam and arrange around this centred beam at interval with equal angles to the wire harness that disappears.When in the perpendicular perpendicular to first horizontal direction, observing, laser beam grenade instrumentation 15a, 15b and the 15c projecting laser bundle of this bare conductor detection device 100 is so that optical axis 18 propagation that laser beam is spent along the optical axis 17 and 16 inclinations 45 of relative optical axis of optical axis 16, relative optical axis 16 inclinations 45 degree.As a result, the possibility of wire harness overlapped situation on the direction that is parallel to optical axis 16,17 and 18 can be limited to minimum possibility.
When bare conductor 2 was positioned at the angle position shown in Figure 10 (a), the disappearance of top wire harness 2c or bottom 2d all can not be detected.Yet the peeling blade of peeler blade that is used to peel off the insulating barrier end of electric wire 1 is arranged such, that is, when wire harness 2c or wire harness 2d were excised by the peeling blade, wire harness 2a, 2a ', 2b and 2b ' were bound to excised by the peeling blade.Like this, the bare conductor checkout gear 100 among first embodiment can detect the disappearance of the wire harness of bare conductor 2, and has in fact gratifying accuracy and reliability.
When in perpendicular, observing perpendicular to first horizontal direction, the optical axis 18 projecting laser bundles that this bare conductor detection device 100 is spent along the optical axis 17 and 16 inclinations 45 of relative optical axis of optical axis 16, relative optical axis 16 inclinations 45 degree.It is identical with effect that this bare conductor detects 100 operation, even the angle between the angle between optical axis 16 and 17 and optical axis 16 and 18 is as shown in Figure 9 37.5 degree or 52.5 spending as shown in Figure 11.
Second embodiment
Bare conductor detection system 200 according to a second embodiment of the present invention will be described with reference to Figure 14.This bare conductor detection device 200 through on second horizontal direction, arrange two with first embodiment in bare conductor detection device 100 same types two bare conductor detection devices (promptly; First bare conductor detection device 100 and second bare conductor detection device 30) and constitute.
This first bare conductor detection device 100 is identical with bare conductor detection device 100 among first embodiment.This second bare conductor detection device 30 has vertical optical axis 16, with respect to the tilt tilted optical axis 17 of 67.5 degree and of vertical optical axis 16 with respect to the tilt tilted optical axis 18 of 67.5 degree of vertical optical axis 16.Electric wire 1 with bare conductor to be detected 2 upward moves in second horizontal direction (that is, direction to the right as shown in Figure 14) with fixing angle position, so that this bare conductor 2 is one after the other detected by first bare conductor detection device 100 and second checkout equipment 30.
Yet; Optical axis 17 and 18 is with respect to optical axis 16 inclinations 45 degree in first bare conductor detection device 100; Can not detect the wire harness 2c that combines to be mentioned among Figure 10 (a) or the disappearance of 2d; Optical axis 17 and 18 is with respect to optical axis 16 67.5 degree that tilt in second bare conductor detection device 30, can detect the wire harness 2c that combines to be mentioned among Figure 13 (a) or the disappearance of 2d.
Like this, comprise that bare conductor detection system 200 among second embodiment of combination of first bare conductor detection device 100 and second bare conductor detection device 30 can detect any one disappearance among 6 wire harness 2a, 2a ', 2b, 2b ', 2c and the 2d that arrange around centred beam reliably.
The 3rd embodiment
Bare conductor detection device 300 in a third embodiment in accordance with the invention will be described with reference to Figure 15.
Bare conductor detection device 300 among the 3rd embodiment is processed through combining bare conductor detection device 100 improvement among first embodiment.This bare conductor detection device 300 adopts 4 laser beams; That is, along first laser beam of vertically optical axis 16 projections, along second laser beam of tilted optical axis 17 projections of 37.5 degree that tilt with respect to vertical optical axis 16, along the 3rd laser beam of tilted optical axis 18 projections of 37.5 degree that tilt with respect to vertical optical axis 16 with along the 4th laser beam of the tilted optical axis 18 ' projection of 67.5 degree that tilt with respect to vertical optical axis 16.
When only along vertical optical axis 16 with along tilted optical axis 17 of spending and 18 projecting laser bundles with respect to vertical optical axis 16 inclinations 37.5, all can not be to be detected like the disappearance that combines Fig. 9 (a) described top wire harness 2c or bottom wire harness 2d.
As combine Figure 13 described, when along optical axis 18 ' the projecting laser bundle of 67.5 degree that tilt with respect to vertical optical axis 16, the disappearance of wire harness 2c or 2d can both be to be detected.Bare conductor detection device 300 among such the 3rd embodiment can detect any one disappearance among all 6 wire harness 2a, 2a ', 2b, 2b ', 2c and 2d that arrange around centred beam.
Though in the bare conductor detection device 300 in the 3rd embodiment; Optical axis 16 and 17 and optical axis 16 and 18 between angle be 37.5 the degree; So that for the laser beam grenade instrumentation that projection the 4th laser beam is installed provides the space; And the 4th laser beam is throwed along the optical axis 18 ' of 67.5 degree that tilt with respect to optical axis 16, still, optical axis 16 and 17 and optical axis 16 and 18 between angle also can be 45 degree.
Though the extension in optical axis 16 fronts of the optical axis 18 ' of the 4th laser beam also can be adopted five laser beams, comprising an additional laser beam, this additional laser beam is that optical axis that extend in optical axis 16 back on the edge and that spend with respect to optical axis 16 inclinations 67.5 throws.
This laser beam grenade instrumentation can be arranged to respectively from the inclined position of the position of optical axis 16 fronts and optical axis 16 back projecting laser bundle up.Naturally, the single laser beam of being launched by single laser beam emitter is divided into the laser beam that those distribute to the laser beam grenade instrumentation equably.
Though the optical axis 16 among aforementioned each embodiment all is vertical, if there is requirement in the space of laser beam grenade instrumentation, this optical axis 16 can tilt forward or backward.
Though the bare conductor detection device in the preferred embodiment is described; Should be understood that the present invention is not limited to the concrete utilization of specifically described those bare conductor detection devices here; Under the situation that does not break away from the scope of the invention and spirit, can carry out many changes and variation.
Claims (10)
1. bare conductor detection device is used to adopt the mode of laser beam irradiation bare conductor to detect the bare conductor of electric wire, and through peelling off the bare conductor that the end that is included in the insulating barrier in the electric wire exposes said electric wire, said bare conductor detection device comprises:
Can on the bare conductor of electric wire, throw the laser beam grenade instrumentation of laser beam; Said electric wire extends on first horizontal direction; And on perpendicular to second horizontal direction of first horizontal direction, move, said laser beam is in vertical direction, relative second inclined direction and relative second inclined direction backward forward respectively;
Can receive the laser beam receiving system by the laser beam of laser beam grenade instrumentation projection, it can provide the signal with the proportional measuring voltage of luminous flux of received laser beam; With
Be used to judge the decision maker that said bare conductor is whether intact, this judgement is based on standard and by the measuring voltage of the signal of laser beam receiving system luminous flux that provided and that characterize received laser beam.
2. bare conductor detection device according to claim 1; Wherein, Said laser beam grenade instrumentation is arranged such that in the laser beam is vertical, tilts with angle same with respect to this vertical laser beam respectively in perpendicular to the perpendicular of first horizontal direction with two laser beams in addition that are tilted to the back projection before being tilted to.
3. bare conductor detection device according to claim 1, wherein, said laser beam grenade instrumentation comprises:
The first laser beam grenade instrumentation, its be arranged in perpendicular to the perpendicular of first horizontal direction with respect to this vertical laser beam with the first angle tilt ground projecting laser bundle and
The second laser beam grenade instrumentation, it is arranged in perpendicular to the perpendicular of first horizontal direction with respect to this vertical laser beam with the second angle tilt ground projecting laser bundle.
4. bare conductor detection device according to claim 1, wherein, the six roots of sensation wire harness that said bare conductor has a centred beam and arranges around this centred beam at interval with equal angles;
Said laser beam grenade instrumentation in perpendicular to the perpendicular of first horizontal direction with become angle between 37.5 degree and 52.5 degree to be tilted to respectively with respect to this vertical laser beam before with the projecting laser bundle backward that tilts.
5. according to any described bare conductor detection device in the claim 1 to 4, further comprise:
Be used for emission of lasering beam the laser beam emitter and
The laser beam beam splitting arrangement is used for the emitted laser Shu Jun of laser beam emitter institute is divided into a plurality of laser beams and these laser beams are assigned to the laser beam grenade instrumentation.
6. bare conductor detection device according to claim 5 further comprises:
Means for correcting, be used to proofread and correct the signal that is provided with the laser beam receiving system the corresponding luminous flux level of measuring voltage and
Correction control apparatus is used for controlling respectively the operation of said means for correcting;
Wherein, said correction control apparatus is controlled said means for correcting so that with equate each other under the situation that laser beam is not blocked by bare conductor by the corresponding luminous flux level of the measuring voltage after the correction.
7. bare conductor detection device according to claim 1 further comprises:
Minimum and maximum luminous flux detection device, when a good bare conductor was to be detected, it was used for detecting in the given time the minimum and maximum luminous flux of the luminous flux of the measuring voltage representative that is provided by the laser beam receiving system,
The standard setting device, its be used for the upper limit luminous flux that calculates through the a% that increases highlight flux to highlight flux and through the lower limit luminous flux that the b% that deducts minimum luminous flux from minimum luminous flux calculates be set at standard and
Decision maker; Between the detection period of bare conductor; When the luminous flux of the measuring voltage representative that is provided by the laser beam receiving system was in the allowed luminous flux zone between upper limit luminous flux and the lower limit luminous flux, this decision maker judged that then this bare conductor is intact.
8. bare conductor detection device according to claim 7 further comprises:
The normative reference input unit, be used for the value of a% and b% as a reference standard deliver to said standard setting device.
9. according to claim 7 or 8 described bare conductor detection devices; Wherein, When the luminous flux of the measuring voltage representative that is provided by the laser beam receiving system reduces to when being lower than a predetermined luminous flux, said minimum and maximum luminous flux detection device begins to detect this minimum and maximum luminous flux.
10. bare conductor detection system comprises:
First bare conductor detection device by the bare conductor detection device of claim 1 structure; With
Second bare conductor detection device by the bare conductor detection device of claim 1 structure;
Wherein, Two oblique laser bundles that two oblique laser bundles that first bare conductor detection device adopts a vertical laser beam and tilts with respect to this vertical laser beam with first angle respectively in the opposite direction, second bare conductor detection device adopt a vertical laser beam and tilt with respect to this vertical laser beam with second angle that is different from first angle respectively in the opposite direction.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005326314A JP4699179B2 (en) | 2005-11-10 | 2005-11-10 | Wire inspection equipment for wire ends |
| JP2005-326314 | 2005-11-10 | ||
| JP2005326314 | 2005-11-10 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1976149A CN1976149A (en) | 2007-06-06 |
| CN1976149B true CN1976149B (en) | 2012-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2006101689604A Expired - Fee Related CN1976149B (en) | 2005-11-10 | 2006-11-10 | Bare conductor detection device |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP4699179B2 (en) |
| CN (1) | CN1976149B (en) |
| MX (1) | MXPA06012947A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109687354A (en) * | 2018-12-28 | 2019-04-26 | 合肥汇优科技有限公司 | The core wire detection of electric system insulated conductor of overhead line peeler and toolsetting method |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102999997A (en) * | 2011-09-14 | 2013-03-27 | 吴江市神州机械有限公司 | Bare wire guide wheel alarm |
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| JP2005003418A (en) * | 2003-06-10 | 2005-01-06 | Yokohama Rubber Co Ltd:The | Rod appearance detection method and its device |
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| JPS59183312A (en) * | 1983-04-04 | 1984-10-18 | Fujikura Ltd | Inspecting device for filamentous body |
| JPS62111652U (en) * | 1986-01-06 | 1987-07-16 | ||
| JPH0261507A (en) * | 1988-08-26 | 1990-03-01 | Hitachi Cable Ltd | Apparatus and method for measuring outer diameter of filamentary body |
| JPH03235043A (en) * | 1990-02-13 | 1991-10-21 | Mitsubishi Heavy Ind Ltd | Detecting apparatus abnormality of electrical wire |
| JPH05287647A (en) * | 1992-04-06 | 1993-11-02 | Toudou Seisakusho:Kk | Tow yarn detecting method for warp separating device and its two yarn detecting mechanism |
| JPH06225423A (en) * | 1993-01-18 | 1994-08-12 | Sumitomo Wiring Syst Ltd | Device for inspecting stripped end of electric wire |
| JP2000275187A (en) * | 1999-03-26 | 2000-10-06 | Dainippon Printing Co Ltd | Sign panel inspecting apparatus |
| JP3845255B2 (en) * | 2000-09-27 | 2006-11-15 | 新日本製鐵株式会社 | Method for measuring the profile of three-roll rolled material |
| JP4014571B2 (en) * | 2004-02-25 | 2007-11-28 | アンリツ株式会社 | Printed solder inspection equipment |
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2005
- 2005-11-10 JP JP2005326314A patent/JP4699179B2/en active Active
-
2006
- 2006-11-08 MX MXPA06012947A patent/MXPA06012947A/en active IP Right Grant
- 2006-11-10 CN CN2006101689604A patent/CN1976149B/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0533422A1 (en) * | 1991-09-19 | 1993-03-24 | Sumitomo Wiring Systems, Ltd. | Method for inspecting stripped condition of electric wire |
| JP2651305B2 (en) * | 1991-12-27 | 1997-09-10 | 矢崎総業株式会社 | Wire terminal inspection equipment |
| CN2322284Y (en) * | 1998-04-09 | 1999-06-02 | 中国科学院上海光学精密机械研究所 | Three-beam laser wire stripper |
| JP2005003418A (en) * | 2003-06-10 | 2005-01-06 | Yokohama Rubber Co Ltd:The | Rod appearance detection method and its device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109687354A (en) * | 2018-12-28 | 2019-04-26 | 合肥汇优科技有限公司 | The core wire detection of electric system insulated conductor of overhead line peeler and toolsetting method |
| CN109687354B (en) * | 2018-12-28 | 2020-10-02 | 合肥汇优科技有限公司 | Core wire detection and cutter adjustment method for stripper of insulated conductor of overhead line of power system |
Also Published As
| Publication number | Publication date |
|---|---|
| MXPA06012947A (en) | 2007-05-09 |
| CN1976149A (en) | 2007-06-06 |
| JP2007132812A (en) | 2007-05-31 |
| JP4699179B2 (en) | 2011-06-08 |
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