The manufacturing equipment of non junction steel wire rope fake
Technical field
The present invention relates to a kind of mechanical production devices, particularly relate to a kind of manufacturing equipment of non junction steel wire rope fake.
Background technology
Development along with World Economics, the trade globalization degree improves constantly, industry fast developments such as large foundation construction, port and pier and airfreight, being widely used in the hoisting technology of engineering construction on-site hoisting, dock container handling and airport airfreight and equipment constantly is improved and upgrades, wherein, the design of the manufacturing technology of lifting rigging and special equipment progressively develops into a diversification, specialized new industry with manufacturing.Along with by the continuous increase of lifting article tonnage, volume, lifting mode, lifting rigging are had higher requirement, in order to satisfy different lifting requirements, the kind of lifting rigging derives several branch such as fiber hanging belt, chain rigging and rope rig.Non junction steel wire rope fake is a kind of in the rope rig, and it is for other riggings, and it is strong to have bearing capacity, safety coefficient height, advantage such as convenient to use.At present, the manufacturing technique of non junction steel wire rope fake mostly adopts craft or utilizes simple frock to work out, and production efficiency is low, and labour intensity is big, and for large-scale non junction steel wire rope fake, manual establishment makes product quality be difficult to be protected.
Summary of the invention
The object of the present invention is to provide a kind ofly can increase substantially production efficiency and product quality, and realize the manufacturing equipment of the non junction steel wire rope fake of mechanization, automated job.
The manufacturing equipment of non junction steel wire rope fake of the present invention, comprise core rope drive system and son rope winding system, described core rope drive system comprises tensioning apparatus and drive unit, described tensioning apparatus comprises two linear guide rails that installation is parallel to each other on the ground and is installed in tensioning wheel assembly on the described linear guide rail, described tensioning wheel assembly comprises the regulating wheel support, be installed on the described regulating wheel support and axis normal in the regulating wheel of described linear guide rail be installed in regulating wheel positioner on the described regulating wheel support, the both sides, bottom of described regulating wheel support are installed at least two straight line rollers respectively, described straight line roller is installed on described two linear guide rails, described drive unit comprises the drive wheel bracket that fixes on the ground, be installed on the described drive wheel bracket and be positioned at several driving wheels and the transmission system that links to each other with each described driving wheel on same plane with described regulating wheel, wherein lay respectively at the above and below of described drive wheel bracket away from two described driving wheels of described regulating wheel, between two described driving wheels away from the first outer tangent line of described regulating wheel perpendicular to ground, described son rope winding system comprises the support that fixes on the ground, being horizontally fixed on has the coaxial circular guideways of two of certain altitude and is installed in wiring device on the described circular guideway on the described support and apart from ground, ring guide rail and outer shroud guide rail in described circular guideway comprises, the described first outer tangent line, described regulating wheel and away from regulating wheel between the described driving wheel below the described drive wheel bracket below the outer contour away from the described driving wheel below the described drive wheel bracket of being positioned at of regulating wheel between the tangent line is formed outside the tangent line and second outside second the outer tangent line and described first curve pass the inboard of described ring guide rail, described wiring device comprises dolly, be installed on the described dolly from pivoted frame and be installed in described I-beam wheel on pivoted frame, described dolly comprises platform and at least two pairs of arc wheels that are installed on the described platform bottom surface, every pair of described arc wheel is installed in respectively on described interior ring guide rail and the outer shroud guide rail, its axis normal is in described circular guideway, on the bottom surface of described platform, be provided with vehicula motor and coupled automobile-used decelerator, each wheel shaft to described arc wheel all links to each other with described automobile-used decelerator by transmission device, describedly comprise the base plate that level is installed and be installed in turning cylinder on the described base plate from pivoted frame, the rotation roller, bearing support and central shaft, described turning cylinder vertically is fixed on the center of described base plate bottom surface, through hole by relevant position on the described platform extends described platform below, on the bottom surface of described platform, be provided with frame motor and coupled frame decelerator, described turning cylinder links to each other with decelerator with described by transmission device, described rotation roller is no less than three, be installed on the bottom surface of described base plate, and along being the circumference uniform distribution in the center of circle with the axial location of turning cylinder on the described base plate, described bearing support is fixed on described base plate top, which is provided with a pair of axis hole or axle bed, described this has same axis parallel to the ground to axis hole or axle bed, described central shaft is installed on described a pair of axis hole or the axle bed, described I-beam wheel is sleeved on the described central shaft between described two axis holes or the axle bed, be fixed with the conductor rope frame on the described platform, described conductor rope frame is provided with conductor rope portion, described conductor rope portion be positioned at described I-beam wheel directly over.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein said straight line roller is two pairs, be installed in the both sides of described regulating wheel support respectively symmetrically, the sidewall upper edge described linear guide rail direction symmetry of described two linear guide rails equidistantly is provided with the pin-and-hole of several axis normal in described linear guide rail, the wheelbase of two described straight line rollers of the every side of described regulating wheel support is the integral multiple of adjacent two described pin bore axis spacings on the every described linear guide rail, the below that described straight line roller position is installed on the described regulating wheel support is provided with vertically the baffle plate near described linear guide rail inboard, described baffle plate is provided with the corresponding dowel hole in pin-and-hole position with described linear guide rail, the pin-and-hole of described linear guide rail and with the corresponding described baffle plate in its position on described dowel hole in be fitted with alignment pin, described regulating wheel positioner is the pin-and-hole of described linear guide rail, with the stating the described dowel hole on the corresponding described baffle plate in pin-and-hole position and be inserted into the pin-and-hole of described linear guide rail and the described alignment pin in the dowel hole of this linear guide rail.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein said tensioning wheel assembly also comprises the Hydraulic Station that is fixed on the described regulating wheel support, described Hydraulic Station is provided with the level installation also can be along the flexible expansion link of described linear guide rail direction, and the wheel shaft of described regulating wheel and described expansion link are fixed.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein upper edge, the ground described linear guide rail direction between described two linear guide rails is equidistantly installed the core rope lower tumbler of several axis normal in described linear guide rail, the level height of described core rope lower tumbler is corresponding with the minimum point of described regulating wheel, upper edge, ground described linear guide rail direction in the described linear guide rail outside is equidistantly fixed several wheel brackets, be separately installed with the core rope upper block of axis normal in described linear guide rail on each described wheel bracket, the level height of described core rope upper block is corresponding with the peak of described regulating wheel.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein said transmission system comprises the drive motor that fixes on the ground, the driving decelerator that links to each other with described drive motor and the sprocket wheel link chain mechanism that is connected described driving decelerator and each described driving wheel, and described sprocket wheel link chain mechanism comprises sprocket wheel that is installed in respectively in described driving reducer output shaft and each described driving wheel rotating shaft and the chain that is connected each described sprocket wheel.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein said in ring guide rail and outer shroud guide rail at the described regulating wheel of correspondence and be respectively equipped with on away from the relevant position between the driving wheel below described drive wheel bracket of regulating wheel removable in short rail of ring and outer shroud weak point rail.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein in described, be provided with between ring guide rail and the outer shroud guide rail with should in encircle guide rail and the coaxial circular slide rail of outer shroud guide rail, described circular slide rail is made by insulating materials, the copper bar that links to each other with external power supply is housed in it, described vehicula motor and frame all link to each other with copper bar in the described circular slide rail by brush with motor, and described circular slide rail encircles in described on the position between short rail and the short rail of outer shroud and is provided with the short rail of removable slide rail.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein said automobile-used decelerator link to each other with each wheel shaft to described arc wheel by the sprocket wheel link chain mechanism, and described links to each other with described turning cylinder by gear mechanism with decelerator.
The manufacturing equipment of non junction steel wire rope fake of the present invention, be provided with adjusting pad between the support of wherein said son rope winding system and the described circular guideway, the level height of ring guide rail is higher than the outer shroud guide rail in described, described arc wheel is three pairs, three arc wheels that are installed on the described outer shroud guide rail are the identical orthodrome roller of diameter, three arc wheels that are installed on the described interior ring guide rail are the identical little arc wheel of diameter, the diameter of described orthodrome roller is greater than the diameter of described little arc wheel, the center of described orthodrome roller is higher than the center of described little arc wheel, described arc wheel is equipped with wheel rim, described I-beam wheel and described central shaft are fixed, and the damper that links to each other with described central shaft is installed on the described bearing support.
The manufacturing equipment of non junction steel wire rope fake of the present invention, wherein also comprise control system, described control system comprises electric control cabinet and is connected described electric control cabinet and described drive motor, vehicula motor and the frame control circuit with motor respectively, described electrical equipment control is provided with control panel cashier's office in a shop, be provided with cyclelog in the described electric control cabinet and control described drive motor, vehicula motor and frame three frequency-variable controllers with motor speed respectively, described cyclelog links to each other with each frequency-variable controller with described control panel respectively.
The manufacturing equipment of non junction steel wire rope fake of the present invention is made up of core rope drive system and son rope winding system respectively, realizes mechanization, automation processing, and can increase substantially production efficiency and product quality, reduces labor intensity.
Description of drawings
Fig. 1 is the front view of the manufacturing equipment embodiment of non junction steel wire rope fake of the present invention;
Fig. 2 is a vertical view embodiment illustrated in fig. 1;
Fig. 3 is the enlarged drawing of middle drive unit embodiment illustrated in fig. 1 and son rope winding system.
The specific embodiment
With reference to figure 1, Fig. 2 and Fig. 3, the embodiment of non junction steel wire rope fake manufacturing equipment of the present invention comprises core rope drive system and son rope winding system.
Core rope drive system comprises tensioning apparatus 1 and drive unit 2.
Tensioning apparatus 1 comprises installation two linear guide rails 25 that are parallel to each other on the ground and the tensioning wheel assembly 4 that is installed on the linear guide rail 25.Tensioning wheel assembly 4 comprises regulating wheel support 28, be installed on the regulating wheel support 28 and axis normal in the regulating wheel 6 of linear guide rail 25, be installed in regulating wheel positioner and Hydraulic Station 3 on the regulating wheel support 28.Two pairs of straight line rollers 26 are installed on the bilateral symmetry ground, bottom of regulating wheel support 28, and straight line roller 26 lays respectively on two linear guide rails 25, and can roll thereon.Linear guide rail 25 direction symmetries equidistantly are provided with the pin-and-hole 29 of a plurality of axis normal in linear guide rail 25 in the sidewall upper edge of two linear guide rails 25, and the wheelbase of regulating wheel support 28 every side two straight line rollers 26 is 4 times of adjacent two pin-and-holes, 29 distance between axles on the every linear guide rail 25.The below that straight line roller 26 positions are installed on the regulating wheel support 28 is provided with the baffle plate 30 that straight limit roller 26 moves along linear guide rail 25, baffle plate 30 is provided with and the corresponding dowel hole in pin-and-hole 29 positions, pin-and-hole 29 and with the corresponding baffle plate 30 in its position on dowel hole in be fitted with alignment pin 27, the regulating wheel positioner be pin-and-hole 29, with this corresponding baffle plate 30 in pin-and-hole 29 positions on dowel hole and be inserted into alignment pin 27 in described pin-and-hole 29 and the dowel hole.Hydraulic Station 3 is installed in regulating wheel support 28 rear sides, and which is provided with the level installation also can be along the flexible expansion link 5 of linear guide rail 25 directions, and the wheel shaft of regulating wheel 6 and expansion link 5 are fixing, and regulating wheel 6 can be moved with before and after expansion link 5 is on regulating wheel support 28.Upper edge, ground linear guide rail 25 directions between two linear guide rails 25 are equidistantly installed the core rope lower tumbler 24 of several axis normal in linear guide rail 25, the level height of core rope lower tumbler 24 is suitable with the minimum point of regulating wheel 6, upper edge, ground linear guide rail 25 directions in linear guide rail 25 outsides one side are equidistantly fixed a plurality of wheel brackets 7, be separately installed with the core rope upper block 8 of axis normal in linear guide rail 25 on each wheel bracket 7, the level height of core rope upper block 8 is suitable with the peak of regulating wheel 6.
Drive unit 2 comprises the drive wheel bracket 11 that fixes on the ground, be installed on the drive wheel bracket 11 and be positioned at four driving wheels 9 and the transmission system 20 that links to each other with each driving wheel 9 on same plane with regulating wheel 6.The diameter of each driving wheel 9 is identical, the above and below that lays respectively at drive wheel bracket 11 away from two the driving wheel 9a and the 9b of regulating wheel 6 wherein, the two away from the first outer tangent line 10 of regulating wheel 6 perpendicular to ground.Transmission system 20 comprises the drive motor 21 and coupled driving decelerator 22 and the sprocket wheel link chain mechanism that is connected driving decelerator 22 and each driving wheel 9 that fixes on the ground.The sprocket wheel link chain mechanism comprise be installed in respectively drive on decelerator 22 output shafts with each driving wheel 9 rotating shaft on sprocket wheel 31 and the chain 47 that is connected each sprocket wheel 31.
Son rope winding system comprises the support 15 that fixes on the ground, be horizontally fixed on and two coaxial circular guideways of certain altitude arranged on the support 15 and apart from ground and be installed in wiring device 12 on the circular guideway.
Ring guide rail 17 and outer shroud guide rail 19 in circular guideway comprises, the level height of interior ring guide rail 17 is higher than outer shroud guide rail 19.Between support 15 and circular guideway, be provided with adjusting pad, be used for the height and the horizontality of circular guideway are adjusted.By between the first outer tangent line 10, regulating wheel 6 and the driving wheel 9b below second outside the outer contour of the driving wheel 9b between the tangent line 23 is formed outside the tangent line 10 and second outside the tangent line 23 and first curve pass in the inboard of ring guide rail 17.
Wiring device 12 comprises dolly 16, be installed on the dolly 16 from pivoted frame 14 and be installed in I-beam wheel 13 on pivoted frame 14.Dolly 16 comprises platform 53 and three pairs of arc wheels 44 that are installed on platform 53 bottom surfaces, and every pair of arc wheel 44 is equipped with wheel rim, and on ring guide rail 17 and the outer shroud guide rail 19, its axis normal is in circular guideway in being installed in respectively.Three arc wheels that are installed on the outer shroud guide rail 19 are the identical orthodrome roller of diameter, three arc wheels in being installed on the ring guide rail 17 are the identical little arc wheel of diameter, the diameter of orthodrome roller is greater than the diameter of little arc wheel, and makes the center of orthodrome roller be higher than the center of roundlet arc roller.Be provided with vehicula motor 42 and coupled automobile-used decelerator 43 on the bottom surface of platform 53, each wheel shaft to arc wheel 44 all links to each other with automobile-used decelerator 43 by the sprocket wheel link chain mechanism.Comprise the base plate 54 that level is installed and be installed in turning cylinder 41, rotation roller 45, bearing support 38 and central shaft 35 on the base plate 54 from pivoted frame 14.Turning cylinder 41 vertically is fixed on the center of base plate 54 bottom surfaces, and the through hole by relevant position on the platform 53 extends platform 53 belows.Be provided with frame motor 39 and coupled frame decelerator 40 on the bottom surface of platform 53, turning cylinder 41 links to each other with decelerator 40 with frame by gear mechanism.Four rotation rollers 45 are installed in respectively on the bottom surface of base plate 54, and along being the circumference uniform distribution in the center of circle with the axial location of turning cylinder 41 on the base plate 54.Bearing support 38 is two and is fixed on the tabular support that base plate 54 tops are parallel to each other symmetrically, be provided with the axle bed 36 of a pair of cross section semicircular in shape on this tabular support symmetrically, this has same axis parallel to the ground to axle bed 36, central shaft 35 is installed in this on the axle bed 36, I-beam wheel 13 is sleeved on the central shaft 35 between these two axle beds 36, and fixes with it.On a tabular support of bearing support 38, the damper 32 that links to each other with central shaft 35 1 ends is installed.On platform 53, be fixed with conductor rope frame 33, be provided with the conductor rope portion 34 that is used to guide the son rope directly over the I-beam wheel 13 that is positioned on the conductor rope frame 33.
Between interior ring guide rail 17 and outer shroud guide rail 19, be provided with the circular slide rail 46 coaxial with circular guideway, circular slide rail 46 is made by insulating materials, the copper bar that links to each other with external power supply is housed in it, and vehicula motor 42 and frame all link to each other with copper bar in the circular slide rail 46 by brush with motor 39.
In ring be respectively equipped with on guide rail 17, circular slide rail 46 and the relevant position of outer shroud guide rail 19 between corresponding regulating wheel 6 and driving wheel 9b removable in the short rail 49 of ring, the short rail 50 of slide rail and outer shroud weak point rail 51.
The embodiment of this non junction steel wire rope fake manufacturing equipment also comprises control system, control system comprises electric control cabinet 52 and difference connecting circuit switch board 52 and drive motor 21, vehicula motor 42 and the frame control circuit with motor 39, and electric control cabinet 52 comprises cyclelog and the control panel that links to each other with cyclelog and controls drive motor 21, vehicula motor 42 and frame three frequency-variable controllers with motor 39 rotating speeds respectively.
When using present embodiment processing non junction steel wire rope fake, the core rope 18 of fake to be processed is set on regulating wheel 6 and each driving wheel 9, the core rope is end to end between driving wheel 9a and driving wheel 9b, and goes out a root rope from an end separating, is wrapped on the I-beam wheel 13.Adjust the position of regulating wheel support 28 along linear guide rail 25, when core rope 18 is tightened substantially, four alignment pins 27 are inserted respectively simultaneously in the pin-and-hole 29 and the dowel hole on the corresponding regulating wheel support 28 in the linear guide rail 25, make regulating wheel support 28 location.By the pressure in the control device regulator solution cylinder pressure on the operation Hydraulic Station 3, make expansion link 5 retractions on the Hydraulic Station 3, thereby core rope 18 is tightened, make the enough big frictional force of generation between core rope 18 and regulating wheel 6 and each driving wheel 9.According to designing requirement with machined parameters by in the cyclelog in the input of the control panel on the controlling electric device switch board 52 electric control cabinet 52 and open the power supply that connects each motor, cyclelog calculates drive motor 21, vehicula motor 42 and the frame corresponding rotating speed with motor 39 automatically according to the program that configures in advance, and by three frequency-variable controllers in the electric control cabinet 52 above-mentioned three motor are controlled respectively, make them meet the requirements of rotating speed respectively.This moment, each driving wheel 9 rotated under the drive of drive motor 21 by the sprocket wheel link chain mechanism, drive core rope 18 direction moving shown in arrow A, the B in regulating wheel 6 and each driving wheel 9 upper edge Fig. 1, take respectively at the core rope 18 between the two linear guide rails 25 and put on each core rope upper block 8 and core rope lower tumbler 24.Simultaneously, vehicula motor 42 drives dolly 16 by chain-wheel mechanism,, constantly the child rope is wound on the core rope between driving wheel 9a and the driving wheel 9b by rotating around circular guideway along the direction shown in the arrow C among Fig. 2 by the conductor rope portion on the conductor rope frame 33 34 with the corresponding rotary speed of core rope movement velocity.Simultaneously, frame drives from pivoted frame 14 along the rotate axis rotation of moving axis 41 of the direction shown in the arrow D among Fig. 2, to offset the twisting that the son rope produces because of winding on core rope 18 by gear mechanism with motor 39.Finally, when non junction steel wire rope fake completion of processing, cut off the electricity supply, the end of child rope is welded on the core rope 18, tear the short rail 49 of interior ring, the short rail 50 of slide rail and the short rail 51 of outer shroud on lower inner ring guide rail 17, circular slide rail 46 and the outer shroud guide rail 19 respectively open, the non junction steel wire rope fake that processes is shifted out and pulls down from regulating wheel 6 and each driving wheel 9 from the indentation, there on interior ring guide rail 17, circular slide rail 46 and the outer shroud guide rail 19, thereby finish the process of this non junction steel wire rope fake.