CN1962969A - Staple fiber/three-dimensional crimped flexible post-spinning production line - Google Patents
Staple fiber/three-dimensional crimped flexible post-spinning production line Download PDFInfo
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- CN1962969A CN1962969A CN 200510117636 CN200510117636A CN1962969A CN 1962969 A CN1962969 A CN 1962969A CN 200510117636 CN200510117636 CN 200510117636 CN 200510117636 A CN200510117636 A CN 200510117636A CN 1962969 A CN1962969 A CN 1962969A
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Abstract
The invention is regular fiber/3D curled flexible post spinning process line and involves regular staple fiber and three-dimensional curled staple fiber production technologies field. Process of the prior flexible post spinning process line is long, machines overlaps and infrastructural investment is large, but characteristics of different products are blurry, quality of products is low and unstable. The consumption of transmission energy and thermal energy in operation is high; the market competitiveness of product is weak. The regular fiber/3D curled flexible post spinning process line designs the process of regular fiber and three-dimensional curled staple fiber optimally and respectively, and simplifies the equipments according the designs. It lowers the costs of plant construction and equipment substantially, also reduces the consumption of transmission energy and thermal energy at the same time; the product manufacturing costs reach minimum and the quality is best so it enhances market competitiveness. It also reaches the goal of reducing personnel and labor intensity, improving the work environment.
Description
Technical field
The present invention relates to spin production technical field after the staple fibre manufacturing.
Technical background
The present invention is a staple fiber/three-dimensional crimped flexible post-spinning production line.Prior art all adopts on the basis of general fine post-spinning production line simply the forward and backward scaoffold that respectively adds at the relaxation heat setting machine to cut off the technological process mode that section equipment are finished different cultivars with two covers; Cause long flow path, equipment is overlapping, infrastructure investment is big, transmission energy in service, thermal energy consumption are big.The different cultivars product performance is not outstanding, has a strong impact on produce market and strives power unexpectedly.And staffing is many, labour intensity is big, working environment is bad.
Summary of the invention
The objective of the invention is:
1, by respectively spinning process behind general fibre, the three-dimensional crimp short fiber being carried out optimum setting (consult short distance three-dimensional crimp after spinning process ZL200410033682.2), and according to this equipment is simplified configuration most, reach the purpose that flexible production line is spun in formation after the most reasonable.
2, by the technology optimum setting, equipment is simplified configuration most, can significantly reduce workshop building, original equipment cost, significantly reduces transmission energy, thermal energy consumption, reaches the minimum purpose of manufacturing cost.
3, by the technology optimum setting, equipment is simplified configuration most, reaches the purpose of different cultivars fiber quality the best.
4, by the technology optimum setting, equipment is simplified configuration most, reaches the purpose that significantly strengthens the product market competition ability; Also can reach simultaneously and reduce the staff, reduce labour intensity, improve the purpose of working environment.
There has been the patented technology that goal of the invention is clear and definite as mentioned above design can bring abundant benefit for the user surely.
Technical scheme of the present invention is such:
1, general fibre is from boundling---and the 3rd drawing machine segment process is arranged and equipment disposes consistent with prior art, innovative design of the present invention is for pulling on scaoffold from the outlet of the 3rd drawing machine with the general fine endless tow that drawing-off finishes, through general fine thread guide, folded silk machine, crimping machine, general collection molding box (intended separate case and declared patent), fall into top layer work lace curtaining porch from the afterbody of multi-layer drop-height type general hot setting machine (intended separate case and declared patent), oppositely carry dryness finalization, freely fall to turning over through several, after adjacent bed is oppositely carried the intensive drying typing, again from the exit of multi-layer drop-height type general hot setting machine afterbody bottom work lace curtaining, pull on scaoffold, enter cut-out section equipment and prescind, deliver to baling press (intended separate case and declared patent) through the packing transport.
2, the three-dimensional crimp short fiber is from boundling---and the second drawing machine segment process is arranged and equipment disposes consistent with prior art, innovative design of the present invention is, from the outlet of second drawing machine three-dimensional crimp endless tow that drawing-off finishes is pulled on scaoffold, fall into through thread guide and to be arranged on multi-layer drop-height type general hot setting machine (intended separate case and declared patent), the top sends on the lace curtaining, deliver to the tail direction by the head position, pulling on cut-out section equipment prescinds, fall into general collection molding box (intended separate case and declared patent), the short tow of intensive one-tenth typing to be dried falls into multi-layer drop-height type general hot setting machine afterbody top layer work lace curtaining porch, oppositely carry dryness finalization, freely fall to turning over through several, adjacent bed oppositely carries intensive drying typing back to fall into the packing transport from the outlet of multi-layer drop-height type general hot setting machine afterbody bottom work lace curtaining, delivers to baling press (intended separate case and declared patent).
Accompanying drawing is the staple fiber/three-dimensional crimped flexible post-spinning production line schematic diagram:
1, creel 2, treat drawing-off tow 3, guiding machine 4, immersion cell
5, first drawing machine 6, oil bath 7, second drawing machine
8, steam chest 9, the 3rd drawing machine 10, the drawing-off three-dimensional crimp endless tow that finishes
11, thread guide 12, top send on lace curtaining 13, wait to cut off three-dimensional crimp endless tow 14, prescind three-dimensional crimp short fiber 15, the intact three-dimensional crimp short fiber tow 16 to be dried of collection type, prescind general fine 17, the general fine thread guide 18 in back, a folded silk machine
19, crimping machine 20, general collection molding box 21, tension bracket 22, oil spout water machine
23, cutting machine 24, band turnover panel divide silk device 25, multi-layer drop-height type general hot setting machine 26 packing transports 27, baling press 28, tractor
Below in conjunction with description of drawings
The specific embodiment
Design philosophy crux of the present invention is: described staple fiber/three-dimensional crimped flexible post-spinning production line is by, creel (1), treat drawing-off tow (2), guiding machine (3), immersion cell (4), first drawing machine (5), oil bath (6), second drawing machine (7), steam chest (8), the 3rd drawing machine (9), the drawing-off three-dimensional crimp endless tow (10) that finishes, thread guide (11), the top sends on lace curtaining (12), wait to cut off three-dimensional crimp endless tow (13), prescind three-dimensional crimp short fiber (14), the collection type finishes three-dimensional crimp short fiber tow to be dried (15), prescind back general fibre (16), general fine thread guide (17), folded silk machine (18), crimping machine (19), general collection molding box (20), tension bracket (21), oil spout water machine (22), cutting machine (23), the band turnover panel divides silk device (24), multi-layer drop-height type general hot setting machine (25), packing transport (26), baling press (27), tractor (28), form.
Design philosophy of the present invention is sent and is still living and in good health in described staple fiber/three-dimensional crimped flexible post-spinning production line, respectively spinning process behind general fibre and the three-dimensional crimp short fiber has been carried out optimum setting, equipment has advanced to simplify most the innovative design of configuration, wherein general fibre is from boundling (1),---the 3rd drawing machine (9), segment process, the equipment configuration is consistent with prior art, endless tow is through the 3rd drawing machine (9), after drawing-off finishes, under tense situation, pull on scaoffold, through general fine thread guide (17), enter folded silk machine (18), tow stack constriction to crimping machine (19), the equal width of crimping wheel, after curling, fall into general collection molding box (20), (intended separate case and declared patent), the general fibre of intensive one-tenth typing endless tow to be dried, enter into multi-layer drop-height type general hot setting machine (25), (intended separate case and declared monograph) afterbody top layer work lace curtaining porch, after oppositely carrying dryness finalization, freely fall to turning over from top layer work lace curtaining exit and oppositely carry the intensive drying typing to adjacent bed work lace curtaining porch, after for several times falling to turning over reverse conveying intensive drying typing from multi-layer drop-height type general hot setting machine (25), afterbody bottom work lace curtaining exit will wait that cutting off general fine endless tow pulls on scaoffold after the intensive drying typing, enter the section equipment that cuts off, through tension bracket (21), oil spout water machine (22), tractor (28), cutting machine (23), prescind, divide silk device (24) through the band turnover panel, fall into baling press transport (26), deliver to baling press (27), (intended separate case and declared patent).
Design philosophy crux of the present invention is: described staple fiber/three-dimensional crimped flexible post-spinning production line, respectively spinning process behind general fibre and the three-dimensional crimp short fiber has been carried out optimum setting, equipment has carried out simplifying most the innovative design of configuration, wherein the three-dimensional crimp short fiber is from boundling (1),---second drawing machine (7), segment process, the equipment configuration is consistent with prior art, three-dimensional crimp endless tow (10) after drawing-off finishes, by second drawing machine (7), outlet is pulled on scaoffold through thread guide (11), fall into multi-layer drop-height type general hot setting machine (25), the top sends on lace curtaining (12), by multi-layer drop-height type general hot setting machine, chain-drive section is carried to afterbody, send on lace curtaining (12) at the top, the exit will wait to cut off three-dimensional crimp endless tow (13), pull on cut-out section equipment and enter tension bracket (21), oil spout water machine (22), tractor (28), cutting machine (23), prescind (14), divide silk device (24) through the band turnover panel, enter general collection molding box (20), the short tow (15) of intensive one-tenth three-dimensional crimp to be dried, fall into multi-layer drop-height type general hot setting machine (25), afterbody top layer work lace curtaining porch, after oppositely carrying dryness finalization, freely fall to turning over to adjacent bed work lace curtaining porch from top layer work lace curtaining exit, oppositely carry and continue dryness finalization, freely fall to turning over through several, adjacent bed oppositely carries intensive drying typing back three-dimensional crimp short fiber from multi-layer drop-height type general hot setting machine (25), afterbody bottom work lace curtaining exit falls into packing transport (26), deliver to baling press (27), (intended separate case and declared patent).
Design philosophy crux of the present invention is: described general collection molding box (20), (declaring patent like separate case), can be effectively with general fine endless tow to be dried, and the short tow (14) of three-dimensional crimp to be dried, intensive moulding, and effectively control the uniformity.
Design philosophy crux of the present invention is: described multi-layer drop-height type general hot setting machine (25), the comparable prior art of particular job principle reduce a shop silk machine, an even silk machine.
Design philosophy crux of the present invention is: described general fibre, the long and short tow of three-dimensional general curling short fiber typing to be dried are from multi-layer drop-height type general hot setting machine (25), afterbody feeding top layer work lace curtaining dryness finalization, finish dryness finalization from tail bottom work lace curtaining, can effectively shorten flow process length, reduce workshop building and take.
Design philosophy crux of the present invention is: described general fibre, the long and short tow of three-dimensional crimp short fiber typing to be dried can effectively be removed a cover from multi-layer drop-height type general hot setting machine (25), afterbody feeding dryness finalization and cut off a section equipment, tension bracket (21), oil spout water machine (22), tractor (28), cutting machine (23) thus significantly reduce the flexible production line original equipment cost.
Design philosophy crux of the present invention is: described general fibre, three-dimensional crimp short fiber flexible post-spinning production line, at different cultivars to technology carried out optimum setting, equipment is simplified configuration most, can significantly reduce the purchase commodity of equipment.Reduce production transmission energy and thermal energy consumption, it is minimum that production cost is reduced to.
Design philosophy crux of the present invention is: described general fibre, three-dimensional crimp short fiber flexible post-spinning production line, at different cultivars technology has been carried out optimum setting, and equipment is simplified configuration most and can be reduced the staff, reduces labour intensity, improve working environment.
Design philosophy crux of the present invention is: described packing transport (26), adopted innovative design can effectively improve the packing measuring accuracy.
The staple fiber/three-dimensional crimped flexible post-spinning production line that above technical performance excellence has been arranged can bring abundant benefit for the user surely.
Claims (10)
1, a kind of staple fiber/three-dimensional crimped post-spinning production line, it is characterized in that: described staple fiber/three-dimensional crimped post-spinning production line is by, creel (1), treat drawing-off tow (2), guiding machine (3), immersion cell (4), first drawing machine (5), oil bath (6), second drawing machine (7), steam chest (8), the 3rd drawing machine (9), the drawing-off three-dimensional crimp endless tow (10) that finishes, thread guide (11), the top sends on lace curtaining (12), wait to cut off three-dimensional crimp endless tow (13), prescind three-dimensional crimp short fiber (14), the collection type finishes three-dimensional crimp short fiber tow to be dried (15), prescind back general fibre (16), general fine thread guide (17), folded silk machine (18), crimping machine (19), general collection molding box (20), tension bracket (21), oil spout water machine (22), cutting machine (23), the band turnover panel divides silk device (24), multi-layer drop-height type general hot setting machine (25), packing transport (26), baling press (27), tractor (28), form.
2, staple fiber/three-dimensional crimped post-spinning production line according to claim 1, it is characterized in that: respectively spinning process behind general fibre and the three-dimensional crimp short fiber has been carried out optimum setting, equipment has advanced to simplify most the innovative design of configuration, wherein general fibre is from boundling (1),---the 3rd drawing machine (9), segment process, the equipment configuration is consistent with prior art, endless tow is through the 3rd drawing machine (9), after drawing-off finishes, under tense situation, pull on scaoffold, through general fine thread guide (17), enter folded silk machine (18), tow stack constriction to crimping machine (19), the equal width of crimping wheel, after curling, fall into general collection molding box (20), (intended separate case and declared patent), the general fibre of intensive one-tenth typing endless tow to be dried, enter into multi-layer drop-height type general hot setting machine (25), (intended separate case and declared monograph) afterbody top layer work lace curtaining porch, after oppositely carrying dryness finalization, freely fall to turning over from top layer work lace curtaining exit and oppositely carry the intensive drying typing to adjacent bed work lace curtaining porch, after for several times falling to turning over reverse conveying intensive drying typing from multi-layer drop-height type general hot setting machine (25), afterbody bottom work lace curtaining exit will wait that cutting off general fine endless tow pulls on scaoffold after the intensive drying typing, enter the section equipment that cuts off, through tension bracket (21), oil spout water machine (22), tractor (28), cutting machine (23), prescind, divide silk device (24) through the band turnover panel, fall into baling press transport (26), deliver to baling press (27), (intended separate case and declared patent).
3, staple fiber/three-dimensional crimped post-spinning production line according to claim 1, it is characterized in that: respectively spinning process behind general fibre and the three-dimensional crimp short fiber has been carried out optimum setting, equipment has carried out simplifying most the innovative design of configuration, wherein the three-dimensional crimp short fiber is from boundling (1),---second drawing machine (7), segment process, the equipment configuration is consistent with prior art, three-dimensional crimp endless tow (10) after drawing-off finishes, by second drawing machine (7), outlet is pulled on scaoffold through thread guide (11), fall into multi-layer drop-height type general hot setting machine (25), the top sends on lace curtaining (12), by multi-layer drop-height type general hot setting machine, chain-drive section is carried to afterbody, send on lace curtaining (12) at the top, the exit will wait to cut off three-dimensional crimp endless tow (13), pull on cut-out section equipment and enter tension bracket (21), oil spout water machine (22), tractor (28), cutting machine (23), prescind (14), divide silk device (24) through the band turnover panel, enter general collection molding box (20), the short tow (15) of intensive one-tenth three-dimensional crimp to be dried, fall into multi-layer drop-height type general hot setting machine (25), afterbody top layer work lace curtaining porch, after oppositely carrying dryness finalization, freely fall to turning over to adjacent bed work lace curtaining porch from top layer work lace curtaining exit, oppositely carry and continue dryness finalization, freely fall to turning over through several, adjacent bed oppositely carries intensive drying typing back three-dimensional crimp short fiber from multi-layer drop-height type general hot setting machine (25), afterbody bottom work lace curtaining exit falls into packing transport (26), deliver to baling press (27), (intended separate case and declared patent).
4, staple fiber/three-dimensional crimped post-spinning production line according to claim 1, it is characterized in that: described general collection molding box (20), (declaring patent like separate case), can be effectively with general fine endless tow to be dried, the short tow (14) of three-dimensional crimp to be dried, intensive moulding, and effectively control the uniformity.
5, staple fiber/three-dimensional crimped post-spinning production line according to claim 1 is characterized in that: described multi-layer drop-height type general hot setting machine (25), the comparable prior art of particular job principle reduce a shop silk machine, an even silk machine.
6, staple fiber/three-dimensional crimped post-spinning production line according to claim 1, it is characterized in that: described general fibre, the long and short tow of three-dimensional general curling short fiber typing to be dried are from multi-layer drop-height type general hot setting machine (25), afterbody feeding top layer work lace curtaining dryness finalization, finish dryness finalization from tail bottom work lace curtaining, can effectively shorten flow process length, reduce workshop building and take.
7, staple fiber/three-dimensional crimped post-spinning production line according to claim 1, it is characterized in that: described general fibre, the long and short tow of three-dimensional crimp short fiber typing to be dried can effectively be removed a cover from multi-layer drop-height type general hot setting machine (25), afterbody feeding dryness finalization and cut off a section equipment, tension bracket (21), oil spout water machine (22), tractor (28), cutting machine (23) thus significantly reduce the flexible production line original equipment cost.
8, staple fiber/three-dimensional crimped post-spinning production line according to claim 1, it is characterized in that: described general fibre, three-dimensional crimp short fiber flexible post-spinning production line, at different cultivars to technology carried out optimum setting, equipment is simplified configuration most, can significantly reduce the purchase commodity of equipment.Reduce production transmission energy and thermal energy consumption, it is minimum that production cost is reduced to.
9, staple fiber/three-dimensional crimped post-spinning production line according to claim 1, it is characterized in that: described general fibre, three-dimensional crimp short fiber flexible post-spinning production line, at different cultivars technology has been carried out optimum setting, equipment is simplified configuration most and can be reduced the staff, reduces labour intensity, improve working environment.
10, staple fiber/three-dimensional crimped post-spinning production line according to claim 1 is characterized in that: described packing transport (26), adopted innovative design can effectively improve the packing measuring accuracy.
The staple fiber/three-dimensional crimped flexible post-spinning production line that above technical performance excellence has been arranged can bring abundant benefit for the user surely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510117636 CN1962969A (en) | 2005-11-08 | 2005-11-08 | Staple fiber/three-dimensional crimped flexible post-spinning production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510117636 CN1962969A (en) | 2005-11-08 | 2005-11-08 | Staple fiber/three-dimensional crimped flexible post-spinning production line |
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| Publication Number | Publication Date |
|---|---|
| CN1962969A true CN1962969A (en) | 2007-05-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510117636 Pending CN1962969A (en) | 2005-11-08 | 2005-11-08 | Staple fiber/three-dimensional crimped flexible post-spinning production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102230234A (en) * | 2011-06-24 | 2011-11-02 | 中国科学院上海应用物理研究所 | Synchrotron radiation in-situ on-line fiber spinning equipment |
| CN104562248A (en) * | 2015-01-22 | 2015-04-29 | 张家港市荣昌涤纶毛条有限公司 | Dacron conductive wool top production technology |
| CN107108196A (en) * | 2014-06-13 | 2017-08-29 | 英威达技术有限公司 | Mechanical curly fiber tow with increase fluffy degree and crimp shrinkage |
-
2005
- 2005-11-08 CN CN 200510117636 patent/CN1962969A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102230234A (en) * | 2011-06-24 | 2011-11-02 | 中国科学院上海应用物理研究所 | Synchrotron radiation in-situ on-line fiber spinning equipment |
| CN102230234B (en) * | 2011-06-24 | 2013-04-17 | 中国科学院上海应用物理研究所 | Synchrotron radiation in-situ on-line fiber spinning equipment |
| CN107108196A (en) * | 2014-06-13 | 2017-08-29 | 英威达技术有限公司 | Mechanical curly fiber tow with increase fluffy degree and crimp shrinkage |
| CN104562248A (en) * | 2015-01-22 | 2015-04-29 | 张家港市荣昌涤纶毛条有限公司 | Dacron conductive wool top production technology |
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| WD01 | Invention patent application deemed withdrawn after publication |