CN105523433A - Yarn winding forming device - Google Patents
Yarn winding forming device Download PDFInfo
- Publication number
- CN105523433A CN105523433A CN201610054977.0A CN201610054977A CN105523433A CN 105523433 A CN105523433 A CN 105523433A CN 201610054977 A CN201610054977 A CN 201610054977A CN 105523433 A CN105523433 A CN 105523433A
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- CN
- China
- Prior art keywords
- yarn
- base
- roll
- heater
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Abstract
The invention discloses a yarn winding forming device, comprising a guide wire, a lower porcelain opening, a tension device, an upper porcelain opening, a groove drum and a gripping head, which are all arranged on a frame in order; a base is arranged on the frame and between the lower porcelain opening and the tension device; a yarn feeding mechanism, a front yarn guide plate, a yarn heater, a rear yarn guide plate and a yarn discharge mechanism are orderly arranged on an upper surface of the base in a yarn going-forward direction; the yarn feeding mechanism comprises a main guide roller rotationally arranged on the base and used for holding down a yarn, and a front tension roller arranged oppositely to the main guide roller; the yarn discharge mechanism comprises a guided roller rotationally arranged on the base, and a rear tension roller arranged oppositely to the guided roller and used for holding down the yarn; and a radius of the main guide roller is 1.05-1.25 times a radius of the yarn guided roller. The yarn winding forming device enables the yarn to be heated for setting before winding formation, thereby facilitating dyeing treatment in the next working procedure.
Description
Technical field
The present invention relates to a kind of yarn bobbin winding coiling and molding device.
Background technology
Two kinds of forms, cone dyeing and bundle dyeings are had during yarn dyeing.
Cone dyeing advantage: process flow is short, yarn forming, output is high, and cost is low.Shortcoming: high to the requirement of bobbin-winding machine particularly metal machine, requires thread density little and even, so just can make yarn imbue, can not produce aberration.The yarn that part yarn springy or chance water heat are shunk can not use the method process of cone dyeing.
Bundle dyeing advantage: it is good that most of yarn can be used bundle dyeing, particularly yarn springy or meet the yarn effect that water heat shrinks, because during bundle dyeing, yarn is in unstress state, can imbue yarn easily.Shortcoming: process flow is long, consuming cost is large, and yarn easily twists and is not easy separately together, and easily break end, output is very low, integrated cost than cone dyeing exceed about 2000 yuan per ton.
Now except yarn springy or the yarn of meeting the contraction of water heat, they cannot adopt the mode of cone dyeing, can only adopt bundle dyeing, and most of yarn dyeing mode all adopts cone dyeing.During due to yarn bobbin winding, yarn on original process must be tensioned when reeling, after winder completes, yarn has been stretched to certain length, hot and humid environment is met during next procedure dyeing, yarn cannot bounce back to virgin state under the state of winding, yarn is shaped in the case, have lost part or all of elasticity.The feel of yarn falls flat.And the density of yarn becomes large, cannot imbue, cannot acceptable product be produced.
Summary of the invention
Technical matters to be solved by this invention is: provide a kind of and make yarn before winder coiling and molding by thermal finalization, the yarn bobbin winding coiling and molding device facilitating later process dyeing process.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of yarn bobbin winding coiling and molding device, comprise the guide wire be successively set in frame, lower porcelain mouth, tensioner, upper porcelain mouth, groove drum and chuck, described frame is provided with base between lower porcelain mouth and tensioner, base upper surface is provided with yarn-feeding device successively along yarn working direction, front thread board, Yarn heater, rear thread board, yarn mechanism, yarn-feeding device comprises the capstan roll for compressing yarn rotating and be arranged on base, and the forward pull roller to be oppositely arranged with capstan roll, yarn mechanism comprise rotate be arranged on base by deflector roll, and with the backward pull roller for compressing yarn be oppositely arranged by deflector roll, capstan roll radius is that yarn is by the 1.05-1.25 of deflector roll radius times, the roll shaft of capstan roll is positioned at base back surface part and is arranged with active synchronization belt wheel, the part being positioned at base back surface by the roll shaft of deflector roll is arranged with passive and synchronous belt wheel, base back surface is also provided with tension wheel and idler, Timing Belt walks around active synchronization belt wheel successively, tension wheel, passive and synchronous belt wheel and idler, base is provided with the synchronous dynamo driving active synchronization belt wheel to rotate, base back surface is provided with two spring pressurization devices be respectively used to forward pull roller roll shaft and the pressurization of backward pull roller roll shaft.
As the preferred scheme of one, described base is provided with installation through hole, described Yarn heater activity wears in through-holes, the position rack that base back surface is installing through hole is provided with cylinder, Yarn heater is connected to the piston rod end of cylinder, and when Yarn heater normally works, cylinder piston rod is in the state of stretching out.
As the preferred scheme of one, Yarn heater is provided with the groove passed for yarn.
As the preferred scheme of one, outside Yarn heater, be covered with heat-insulating shield.
The invention has the beneficial effects as follows: owing to making yarn heat in advance when winding procedure, allow the yarn that should shrink at dyeing process, in advance at winding procedure premature contraction, allow yarn retain its elasticity.Adopt this technology, existing operation can make yarn shrinkage to predetermined length, shapes when next procedure cheese yarn dyeing again, yarn status be close to green tensile before state, elastic loss is very little.Soft so plentiful with the thread fabric feeling of this yarn.
Because base is provided with installation through hole, described Yarn heater activity wears in through-holes, the position rack that base back surface is installing through hole is provided with cylinder, Yarn heater is connected to the piston rod end of cylinder, when Yarn heater normally works, cylinder piston rod is in the state of stretching out, and when yarn breaks, Yarn heater is driven by cylinder and moves down, and can not damage yarn when Yarn connecting.
Because Yarn heater is provided with the groove passed for yarn, yarn is heated more abundant.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation that in the present invention, base and upper surface thereof arrange parts.
Fig. 3 is the structural representation that in the present invention, base and lower surface thereof arrange parts.
In Fig. 1 to Fig. 3: 1. guide wire, 2. play porcelain mouth, 3. tensioner, 4. go up porcelain mouth, 5. groove drum, 6. chuck, 7. before thread board, 8. Yarn heater, 9. after thread board, 10. cylinder, 11. heat-insulating shields, 12. capstan rolls, 13. forward pull rollers, 14. by deflector roll, 15. backward pull rollers, 16. active synchronization belt wheels, 17. passive and synchronous belt wheels, 18. tension wheels, 19. idlers, 20. Timing Belts, 21. synchronous dynamos, 22. spring pressurization devices, 23. bases.
Detailed description of the invention
Below in conjunction with accompanying drawing, describe specific embodiment of the invention scheme in detail.
As Figure 1-3, a kind of yarn bobbin winding coiling and molding device, comprises the guide wire 1 be successively set in frame, lower porcelain mouth 2, tensioner 3, upper porcelain mouth 4, groove drum 5 and chuck 6.Described frame is provided with base 23 between lower porcelain mouth 2 and tensioner 3, and base 23 upper surface is provided with yarn-feeding device, front thread board 7, Yarn heater 8, rear thread board 9, yarn mechanism successively along yarn working direction.Base 23 is provided with installation through hole, the activity of described Yarn heater 8 wears in through-holes, the position rack that through hole is being installed at base 23 back side is provided with cylinder 10, and Yarn heater 8 is connected to the piston rod end of cylinder 10, and when Yarn heater 8 normally works, cylinder 10 piston rod is in the state of stretching out.Yarn heater 8 is provided with the groove passed for yarn.Heat-insulating shield 11 is covered with outside Yarn heater 8.
Yarn-feeding device comprise rotate be arranged on base 23 for the capstan roll 12 that compresses yarn and the forward pull roller 13 be oppositely arranged with capstan roll 12.Yarn mechanism comprise rotate be arranged on base 23 by deflector roll 14 and with the backward pull roller 15 for compressing yarn be oppositely arranged by deflector roll 14, capstan roll 12 radius is yarn by the 1.05-1.25 of deflector roll 14 radius doubly, and choosing fills suitable capstan roll 12 and by deflector roll 14 as required.The roll shaft of capstan roll 12 is positioned at base 23 back portion to be arranged with active synchronization band 20 and to take turns 16, the part being positioned at base 23 back side by the roll shaft of deflector roll 14 is arranged with passive and synchronous band 20 and takes turns 17, base 23 back side is also provided with tension wheel 18 and idler 19, Timing Belt 20 is walked around active synchronization band 20 successively and is taken turns 16, tension wheel 18, passive and synchronous band 20 takes turns 17 and idler 19, base 23 is provided with the synchronous dynamo 21 driving active synchronization band 20 to take turns 16 rotations, base 23 back side is provided with two spring pressurization devices 22 be respectively used to forward pull roller 13 roll shaft and the pressurization of backward pull roller 15 roll shaft.
Principle of work: yarn capstan roll 12 is driven by synchronous dynamo 21 power and rotates, take turns 16 by active synchronization band 20 simultaneously, Timing Belt 20 drives and passive and synchronously take turns rotation, thus yarn is rotated by deflector roll 14, forward and backward jockey pulley 15 under the effect of spring pressurization device 22, lean against capstan roll 12 respectively and by the roll surface of deflector roll 14, yarn is by capstan roll 12 and be fed forward by the friction force of deflector roll 14.
Yarn capstan roll 12 linear speed is greater than yarn, and by the linear speed of deflector roll 14, (speed ratio is adjustable according to different yarns raw material, general at 5%-25%), make yarn capstan roll 12 and by deflector roll 14 between produce tension-free state, capstan roll 12 and to be heated through Yarn heater 8 by the yarn between deflector roll 14 and produce crimp shrinkage and elasticity.
Usually the shrinkage percentage of this type of yarn is 5%-25%, overfeeding send the speed of yarn to equal the yarn shrinkage set than the ratio of the speed of groove drum 5 winding yarn, after overfeeding wheel send yarn, yarn keeps lax free state, after heating, yarn shrinkage is to the shrinkage percentage of setting, then pressurizeed to yarn by tensioner 3 (tension pulley), give the winding tension that yarn is certain, facilitate yarn groove drum 5 guide shaping.
Because different yarn fibers fusing points is different, Yarn heater 8 requires according to different yarns and different shrinkage percentages the temperature that setting is different.
As adopted this technology, the economic benefit of factory clearly.The originally kind of bundle dyeing, will change into reeled yarn through cylinder yarn, reeled yarn is hanked tie and is completed substantially by hand, and speed only has 300 ms/min very slowly, and output is very low, and recruitment is a lot.After having dyeed, return and change into a yarn, easily produce ravellings and broken end, production efficiency is low.And the yarn winding speed of this technology can reach 600-800 m/min, drop on an equal basis, output can be doubled, and recruitment economizes, and can not produce the phenomenons such as ravellings.Integrated cost can save 2000 yuan of yarns per ton.By medium scale dyeing factory, every day, output 20 tons, can increase economic benefit 40000 yuan every day.
The above embodiments are the principle of illustrative the invention and effect thereof only, and the embodiment that part is used, but not for limiting the present invention; It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (4)
1. a yarn bobbin winding coiling and molding device, comprise the guide wire be successively set in frame, lower porcelain mouth, tensioner, upper porcelain mouth, groove drum and chuck, it is characterized in that: described frame is provided with base between lower porcelain mouth and tensioner, base upper surface is provided with yarn-feeding device successively along yarn working direction, front thread board, Yarn heater, rear thread board, yarn mechanism, yarn-feeding device comprises the capstan roll for compressing yarn rotating and be arranged on base, and the forward pull roller to be oppositely arranged with capstan roll, yarn mechanism comprise rotate be arranged on base by deflector roll, and with the backward pull roller for compressing yarn be oppositely arranged by deflector roll, capstan roll radius is that yarn is by the 1.05-1.25 of deflector roll radius times, the roll shaft of capstan roll is positioned at base back surface part and is arranged with active synchronization belt wheel, the part being positioned at base back surface by the roll shaft of deflector roll is arranged with passive and synchronous belt wheel, base back surface is also provided with tension wheel and idler, Timing Belt walks around active synchronization belt wheel successively, tension wheel, passive and synchronous belt wheel and idler, base is provided with the synchronous dynamo driving active synchronization belt wheel to rotate, base back surface is provided with two spring pressurization devices be respectively used to forward pull roller roll shaft and the pressurization of backward pull roller roll shaft.
2. a kind of yarn bobbin winding coiling and molding device as claimed in claim 1, it is characterized in that: described base is provided with installation through hole, described Yarn heater activity wears in through-holes, the position rack that base back surface is installing through hole is provided with cylinder, Yarn heater is connected to the piston rod end of cylinder, and when Yarn heater normally works, cylinder piston rod is in the state of stretching out.
3. a kind of yarn bobbin winding coiling and molding device as claimed in claim 2, is characterized in that: described Yarn heater is provided with the groove passed for yarn.
4. a kind of yarn bobbin winding coiling and molding device as claimed in claim 3, is characterized in that: be covered with heat-insulating shield outside described Yarn heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610054977.0A CN105523433B (en) | 2016-01-27 | 2016-01-27 | A kind of yarn bobbin winding coiling and molding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610054977.0A CN105523433B (en) | 2016-01-27 | 2016-01-27 | A kind of yarn bobbin winding coiling and molding device |
Publications (2)
| Publication Number | Publication Date |
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| CN105523433A true CN105523433A (en) | 2016-04-27 |
| CN105523433B CN105523433B (en) | 2018-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610054977.0A Active CN105523433B (en) | 2016-01-27 | 2016-01-27 | A kind of yarn bobbin winding coiling and molding device |
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| CN (1) | CN105523433B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105947782A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Multifunctional winding machine |
| CN105947787A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Automatic winding machine |
| CN105947786A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Improved winding machine |
| CN106829639A (en) * | 2017-03-27 | 2017-06-13 | 武汉纺织大学 | A kind of online microprocessor method of yarn bobbin winding |
| CN110657653A (en) * | 2019-09-19 | 2020-01-07 | 苏州济洋纺织机械有限公司 | Spooling unit capable of drying yarns |
| CN115158814A (en) * | 2022-09-06 | 2022-10-11 | 信承瑞技术有限公司 | Conveying system for new energy charging pile cable recovery and working method |
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| JPH03193968A (en) * | 1989-12-22 | 1991-08-23 | Zellweger Ustel Ag | Device for measuring thickness and irregularity of sliver |
| DE10160123A1 (en) * | 2001-12-07 | 2003-06-26 | Zinser Textilmaschinen Gmbh | Apparatus for bundling a fiber composite comprises a condenser, behind the exit roller of a rolling mill, transverse to the direction of transportation and coordinated with an air-pressurizable air conditioner. |
| CN201648624U (en) * | 2010-04-30 | 2010-11-24 | 绍兴叶鹰纺化有限公司 | Yarn processing device |
| CN202297953U (en) * | 2011-10-27 | 2012-07-04 | 泽名股份有限公司 | Processing device for yarn containing anti-fouling agent and woven cloth prepared by utilizing anti-fouling yarn |
| CN103225152A (en) * | 2013-05-10 | 2013-07-31 | 上海八达纺织印染服装有限公司 | Processing device for cotton-linen blended yarn fabric |
| CN105200596A (en) * | 2015-10-14 | 2015-12-30 | 上海八达纺织印染服装有限公司 | Spinning device for filament yarn with linen imitating effect and filament yarn processing method of spinning device |
| CN205367298U (en) * | 2016-01-27 | 2016-07-06 | 江苏华灵纺机有限公司 | Yarn winder winding formation device |
-
2016
- 2016-01-27 CN CN201610054977.0A patent/CN105523433B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03193968A (en) * | 1989-12-22 | 1991-08-23 | Zellweger Ustel Ag | Device for measuring thickness and irregularity of sliver |
| DE10160123A1 (en) * | 2001-12-07 | 2003-06-26 | Zinser Textilmaschinen Gmbh | Apparatus for bundling a fiber composite comprises a condenser, behind the exit roller of a rolling mill, transverse to the direction of transportation and coordinated with an air-pressurizable air conditioner. |
| CN201648624U (en) * | 2010-04-30 | 2010-11-24 | 绍兴叶鹰纺化有限公司 | Yarn processing device |
| CN202297953U (en) * | 2011-10-27 | 2012-07-04 | 泽名股份有限公司 | Processing device for yarn containing anti-fouling agent and woven cloth prepared by utilizing anti-fouling yarn |
| CN103225152A (en) * | 2013-05-10 | 2013-07-31 | 上海八达纺织印染服装有限公司 | Processing device for cotton-linen blended yarn fabric |
| CN105200596A (en) * | 2015-10-14 | 2015-12-30 | 上海八达纺织印染服装有限公司 | Spinning device for filament yarn with linen imitating effect and filament yarn processing method of spinning device |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105947782A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Multifunctional winding machine |
| CN105947787A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Automatic winding machine |
| CN105947786A (en) * | 2016-06-21 | 2016-09-21 | 大津编物（无锡）有限公司 | Improved winding machine |
| CN106829639A (en) * | 2017-03-27 | 2017-06-13 | 武汉纺织大学 | A kind of online microprocessor method of yarn bobbin winding |
| CN106829639B (en) * | 2017-03-27 | 2019-05-28 | 武汉纺织大学 | A kind of online micro process method of yarn bobbin winding |
| CN110657653A (en) * | 2019-09-19 | 2020-01-07 | 苏州济洋纺织机械有限公司 | Spooling unit capable of drying yarns |
| CN115158814A (en) * | 2022-09-06 | 2022-10-11 | 信承瑞技术有限公司 | Conveying system for new energy charging pile cable recovery and working method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105523433B (en) | 2018-08-03 |
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Effective date of registration: 20221116 Address after: Room 402, Building 507, Neighborhood Center, No. 1303, Fukang Avenue, Suqian Economic and Technological Development Zone, Jiangsu Province, 223800 Patentee after: Hu Le Address before: Jiangsu Hualing Textile Machinery Co., Ltd., No. 12, Lexing Road, Leyu Town, Zhangjiagang City, Suzhou City, Jiangsu Province, 215621 Patentee before: JIANGSU HUALING TEXTILE MACHINERY Co.,Ltd. |
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Effective date of registration: 20230208 Address after: 315300 Bai Sha Lu Jie Dao Qing Fang Cun, Cixi City, Ningbo City, Zhejiang Province Patentee after: CIXI HENGHUI CHEMICAL FIBRE Co.,Ltd. Address before: Room 402, Building 507, Neighborhood Center, No. 1303, Fukang Avenue, Suqian Economic and Technological Development Zone, Jiangsu Province, 223800 Patentee before: Hu Le |