CN1957777A - Method for preparing slices reconstituted from tea, and application in tobacco product - Google Patents
Method for preparing slices reconstituted from tea, and application in tobacco product Download PDFInfo
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- CN1957777A CN1957777A CN 200610146191 CN200610146191A CN1957777A CN 1957777 A CN1957777 A CN 1957777A CN 200610146191 CN200610146191 CN 200610146191 CN 200610146191 A CN200610146191 A CN 200610146191A CN 1957777 A CN1957777 A CN 1957777A
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Abstract
A reformed tea leaf sheet used to replace part or all of tobacco leaf for decreasing tar, nicotine and CO is prepared from tea leaves or the mixture of tea leaves and tobacco leaves through extracting in water, catalytic degradating, mixing, preparing pulp, making sheet, coating the concentrated liquid extract of tea leaves onto the sheet, rolling, cutting and baking.
Description
Technical field
The present invention relates to a kind of preparation method of slices reconstituted from tea and the application in tobacco product thereof.
Background technology
Reconstituted tobacco (also claiming reconstituted tobacoo) is to be raw material with tobacco leaf, offal and abandoned tobacco (crumbled tobacco, offal), reproduces the tobacco product that makes through solvent extraction, separation, reorganization, roll-in technology such as (or manufacturing paper with pulp after the slurrying).The production technology of reconstituted tobacco mainly adopts improvement paper process, roll-in method or thick slurry method both at home and abroad at present.Wherein, papermaking-method reconstituted tobaccos is because of advantages such as it have that density is little, filling value height, pliability are good with anti-processability, become a silk rate height, burning velocity is fast, releasing content of coke tar is low and product plasticity is strong, and can carry out good formula properties such as artificial regulatory to its physics and chemical index according to actual needs, be widely used in the cigarette product, be one of important module in the production of cigarettes, in cigarette composition design and product reformation, have using value preferably.But shortcomings such as excitant is big, xylon gas is heavy, fragrance matter is poor, perfume quantity difference that papermaking-method reconstituted tobaccos exists on sense organ, and need a large amount of use offals and have the problem of fighting for raw material with cigarette industry enterprise, in addition, the production of tradition papermaking-method reconstituted tobaccos needs more long wood-fibred, promptly need consume certain log resource.
Contain materials such as caffeine, theophylline and Tea Polyphenols in the tealeaves, wherein alkaloid such as caffeine also has certain physiology satisfaction to the smoker, can substitute or part substitutes the physiological action of smoking nicotine to human body; Theophylline is the purinoceptor retarding agent, and airway smooth muscle is had direct relexation, strengthens the diaphram convergent force simultaneously, is of value to and improves respiratory function, and in pharmaceuticals industry, theophylline is mainly used in the treatment asthma; Tea Polyphenols then is very strong antioxidant, have anti-cancer, anticancer effect, Tea Polyphenols can also be removed the free radical in the flue gas, assembles harmful substance and sedimentation together in the flue gas, directly promote the filter efficiency of filter tip, reduce the harm of flue gas human body to harmful substance.
At present existing tealeaves is applied to method in the tobacco product, rolls with pipe tobacco and be directly used in suction but just tealeaves is made silk mostly, part substitutes tobacco leaf.Because tea leaf quality exists than big-difference, what at first will solve is exactly the product homogenisation problem, tealeaves is smashed the back reorganization laminates and could guarantee the homogeneity of its interior quality and have only.It is 200510034636.9 application for a patent for invention " a kind of reconstituted tobacco that adds tealeaves " that CN1692842A discloses application number, a kind of technology that tealeaves is applied to reconstituted tobacco is wherein disclosed, the patent that directly applies to cigarette than other tealeaves has had the raising of matter, but it only is that tealeaves is applied to the reconstituted tobacco preparation of sections as one of raw material, can not be completely free of the dependence to tobacco leaf.Owing to contain pectin and protein in the tealeaves, not with its further degraded and utilization again, influence the fragrance and the mouthfeel of reconstituted tobacco slice flue gas in this method, cause and can't substitute tobacco leaf fully with tealeaves.
Summary of the invention
The invention provides a kind of preparation method of slices reconstituted from tea, its fragrance of slices reconstituted from tea product and the mouthfeel that make obviously are better than traditional reconstituted tobacco thin slice, can obviously improve the suction quality of thin slice, can substitute traditional tobacco leaf wholly or in part.The present invention also provides the slices reconstituted from tea made by this preparation method and the application in tobacco product thereof.
The present invention adopts following technical scheme: the preparation method of slices reconstituted from tea is a raw material with tealeaves, or is raw material with the mixture of tealeaves and tobacco leaf, and its technical process is as follows: tea stalk extracts through water under 40-95 ℃, obtains tea extract and tea stalk residue; With tea stalk residue and broken tea, or the mixture of broken tea and tobacco leaf floods together, and adds pectase, amylase, cellulase, crystal soda and carry out catalytic degradation; The wood fibre that adds 1-8% again carries out mixed pulp, and manufacturing paper with pulp then is shaped to substrate, the tea extract after concentrating is applied on the sheet base, substrate through coil paper, cut, dry after, make slices reconstituted from tea.
Aforesaid tealeaves preferably adopts useless time tealeaves, tea stalk, the fannings end the like waste that produces in the tea making process, can make full use of resource, turns waste into wealth.With the tea stalk is raw material, can corresponding minimizing offal and the use amount of wood fibre, reach the purpose that protects forest resources and reduce the cigarette manufacturing cost.
Aforesaid water extracting method is preferably repeatedly single jar of batch (-type) extraction of employing, and the solid-liquid ratio scope is 1 during extraction: 5-25.
Aforesaid tealeaves can be a kind of or its mixture in green tea, black tea, oolong tea, yellow tea, white tea, the black tea.
The slices reconstituted from tea of making by this preparation method, chopping and make tobacco products such as cigarette separately, also can be mixed and made into tobacco product with pipe tobacco, when slices reconstituted from tea and pipe tobacco were mixed and made into tobacco product, the adding proportion of reconstituted from tea reconstituted tobacoo was 2-70%.
In the mixture of aforesaid tealeaves and tobacco leaf, the mixed proportion of tealeaves and tobacco leaf is 70-100: 0-30.
The present invention has made full use of the tealeaves effective ingredient and the fragrance matter that extract, and handle by catalytic degradation pectin and protein are fully degraded, when reducing protein content, generated a large amount of plum rads (Maillard) reacting precursor thing: sugar and amino acid, can fully improve the suction quality of slices reconstituted from tea, also can promote adaptability and the compatibility of slices reconstituted from tea in cigarette composition, reach the purpose that substitutes tobacco leaf.The reconstituted from tea reconstituted tobacoo of making is used for tobacco product, can change the style and features of tobacco product, make the flue gas exquisiteness, soft, smooth and easy, flue gas is abundant, waft and brim with, graceful, lubricious, mouthfeel is clean, comfortable and have fresh and sweet, the sense of promoting the production of body fluid, prolong lasting simultaneously, reduce the spine of throat, sting thorn, crude, the thorns of choking etc. are uncomfortable to be experienced, on pleasant impression, reduce and be detained, it is fragrant to stagnate, puckery mouthful, reduce the bad breath that produces when tobacco product is sucked, as native raw meat, wooden, dried-up etc., this sheet product is also having good help aspect the flue gas harmony in addition, can reduce highlighting of single note, promote flue gas and the effect of closing, obviously improvement burns and sucks the uniformity and the stability of back smoke perfume.Simultaneously can significantly reduce tar, nicotine and the carbon monoxide content that cigarette smoke discharges.
Bad breaths such as among the present invention, the fiber source of reconstituted from tea reconstituted tobacoo mainly is a tea stalk, adds the wood pulp fiber amount seldom, has reduced the demand to wood fibre, rolls back suction contrast with other thin slice, and product of the present invention is wooden obviously alleviate.And the present invention there is no rigid demand to offal, can add also and can not add, and do not have the problem with cigarette industry enterprise contention raw material.In addition, the structure of tea stalk fiber is a short fiber, and is similar but slightly longer than tobacco stalk fibre with tobacco stalk fibre, compares with tobacco stalk fibre, and the tea stalk fiber more helps slurrying and manufactures paper with pulp into paper.Different with traditional reconstituted tobacco thin slice is that this thin slice can not contain the tobacco composition to be made by useless time Tea Production fully, also can add an amount of tobacco ingredient (0-30%) as required and make the slices reconstituted from tea product that contains a small amount of tobacco ingredient.
The specific embodiment
The method for preparing slices reconstituted from tea and the application of embodiment 1:70% spreading rate
After oolong tea (as: Iron Guanyin) tea stalk carries out preliminary treatment, carry out water with three grades single jar batch (-type) extracting method and extract, wherein one-level extraction temperature is 50 ℃, extracts 5 minutes; It is 65 ℃ that secondary extracts temperature, extracts 10 minutes; Three grades are extracted temperature is 80 ℃, extracted 20 minutes, more than during three grades of extractions solid-liquid ratio be 1: 9.Separate tea stalk residue and tea extract, it is standby that tea extract concentrates the back, the tea stalk residue then and Iron Guanyin, the broken end of tealeaves such as clovershrub, broken leaf mixes, add pectase, AMS, catalyzing enzymes such as cellulase, add crystal soda and (mainly contain sodium carbonate, inorganic substances such as potash), dipping once more heats up, catalytic degradation 30 minutes, the wood fibre that adds tea stalk weight 3% behind the mixed pulp again carries out slurrying, manufacture paper with pulp then and be shaped to the slices reconstituted from tea substrate, tea extract after concentrating is got 70% ratio, evenly be coated with to impose on the substrate and (can once be coated with, also can be coated with at twice), through coil paper, cut, after the oven dry, promptly make the slices reconstituted from tea finished product of 70% spreading rate.
This slices reconstituted from tea is mainly used in Luzhou-flavor, the dense medium-sized partially cigarette composition, its objective is the modification cigarette flavor, reduces the cigarette smoke stimulation, introduces the fragrant background of tea, improves pleasant impression, increases mellow and full degree, time sugariness, the comfort level of cigarette smoke.
The slices reconstituted from tea of making by above-mentioned preparation method is cut into the pipe tobacco shape, rolls into by hand cigarette, every equal strictness of cigarette 0.7 ± 0.02g (the sheet and shreds net weight does not contain empty tube) that weighs wherein uses and makes the cigarette device and squeeze into empty of cigarette.Burn and suck sensory evaluation then, flue gas enters the oral cavity nasal cavity of swallowing and breathes out when burning and sucking, overall process can obviously be experienced its behavior can the continuity of the custom of sucking cigarette and satisfying of hobby, simultaneously flue gas elegant, waft and brim with, fragrance, oral sensation to ooze clearly, fresh and sweet, comfortable, promote the production of body fluid, the nasal cavity flue gas is soft smooth and easy, the spurt that produces when the stimulation of mouth, nose, larynx all is significantly less than tobacco and burns and sucks and mao peppery,, the bad impression burned of fire, and the ash rate tobacco ash content of burning is clean in vain.The product of this invention adds in tobacco and the goods thereof in varing proportions all can embody above-mentioned sensory effects in various degree.In addition, main flume (Main stream smoke), side-stream smoke (Side stream smoke) and the environment flue gas (Environmental tobacco smoke) of the cigarette product of adding slices reconstituted from tea all have the fragrant characteristic perfume of tangible tea.This product can be used as alternative cigarette product.The fume indication measured result shows: the nicotine content in smoke of this product is zero, and tarry matters in smoke are that 4.6mg/ props up, and flue gas moisture is that 0.99mg/ props up, and carbon monoxide in flue gas is that 14.1mg/ props up.
The method for preparing slices reconstituted from tea and the application of embodiment 2:120% spreading rate
After green tea (as: high-quality green tea) tea stalk carried out preliminary treatment, carry out water with three grades single jar batch (-type) extracting method and extract, wherein to extract temperature be 55 ℃ to one-level, extracted 8 minutes; It is 70 ℃ that secondary extracts temperature, extracts 15 minutes; Three grades are extracted temperature is 85 ℃, extracted 20 minutes, more than during three grades of extractions solid-liquid ratio be 1: 10.Separate tea stalk residue and tea extract, it is standby that tea extract concentrates the back, the tea stalk residue then and Iron Guanyin, the broken end of tealeaves such as high-quality green tea, broken leaf mixes, add pectase, AMS, catalyzing enzymes such as cellulase, add crystal soda and (mainly contain sodium carbonate, inorganic substances such as potash), dipping once more heats up, catalytic degradation 30 minutes, the wood fibre that adds tea stalk weight 3% behind the mixed pulp again carries out slurrying, manufacture paper with pulp then and be shaped to the slices reconstituted from tea substrate, tea extract after concentrating got (exceeding 100% part can partly be replenished by the interference in the historical leaching process in 120% ratio, but should follow the principle that extract of the same type can be used with), evenly be coated with to impose on the substrate and (can once be coated with, also can be coated with at twice), through coil paper, cut, after the oven dry, promptly make the slices reconstituted from tea finished product of 120% spreading rate.
Odor type in the middle of this reconstituted from tea reconstituted tobacoo is mainly used in, in partially clearly in the type cigarette composition, its objective is and enrich the flue gas note, significantly strengthen the delicate fragrance style of cigarette smoke, the sense of promoting the production of body fluid when significantly improving cigarette smoking, promote the flue gas harmony, in the fragrant fragrant background of tangible tea of sketching the contours of of main body cigarette behind.
The slices reconstituted from tea of making in above-mentioned preparation method is added in the pipe tobacco of high-grade cigarette according to the ratio of percentage by weight 3%, 5%, 7%, even pipe blend, the cigarette that is made by handwork after strictness is weighed carries out sensory evaluating smoking's contrast with blank cigarette (promptly not adding the cigarette of slices reconstituted from tea).Smoking result shows: the tobacco of blank cigarette is originally aromatic strongly fragrant, and flue gas is smooth sufficient, and strength is moderate, and cigarette perfume (or spice) is full, but its shortcoming is the peppery sense of little spinosity.After adding 3% slices reconstituted from tea, flue gas is when keeping original cigarette perfume (or spice), flue gas smoothness, and throat is little the spine sense, but it stimulates more blank cigarette slightly to descend, and mellow and full degree, return sugariness, comfort level all is better than blank cigarette.After adding 5% slices reconstituted from tea, it is minimum that the flue gas excitement reaches, and the fragrance framework is plentiful abundant, and mellow and full degree, returning sugariness, comfort level, all to be better than addition be 3% o'clock result.Add the embodiment of the 5% o'clock fragrance of having powerful connections (tea perfume (or spice)), coordinate but flue gas (cigarette perfume (or spice), tea perfume (or spice)) is not enough, flue gas is clear and indecency, is different from market mainstream style.Behind the slices reconstituted from tea of adding 7%, flue gas is on the basis that keeps original cigarette perfume (or spice), clear bright and clear (the delicate fragrance of flue gas, tangible tea perfume (or spice)), fragrant and the fragrant harmony and natural of background cigarette of main body cigarette, the sense of promoting the production of body fluid is improved significantly, and having reached promotes the production of body fluid falls the purpose of thorn, simultaneously mellow and full degree, return sweet sense, comfort level all reaches best.Throat is little a spine sense, this spine sense than addition be 5% o'clock bigger, more un-added cigarette and addition be 3% o'clock smaller.
From sensory evaluating smoking result, slices reconstituted from tea can play really and enrich cigarette cigarette perfume (or spice), promotes to promote the production of body fluid and fall thorn, raising flue gas harmony degree, and strengthen the mellow and full degree of flue gas, return effects such as sugariness, comfort level, its key is the consumption that will reach suitable, in the present embodiment, the preferable addition of slices reconstituted from tea is between the 5-7%.
Claims (6)
1, a kind of preparation method of slices reconstituted from tea is a raw material with the mixture of tealeaves or tealeaves and tobacco leaf, and its technical process is as follows: tea stalk extracts through water under 40-95 ℃, obtains tea extract and tea stalk residue; The mixture of tea stalk residue and broken tea or broken tea and tobacco leaf is flooded together, and add pectase, amylase, cellulase, crystal soda and carry out catalytic degradation; The wood fibre that adds 1-8% again carries out mixed pulp, and manufacturing paper with pulp then is shaped to substrate, the tea extract after concentrating is applied on the substrate, substrate through coil paper, cut, dry after, promptly make slices reconstituted from tea.
2, according to the preparation method of the described a kind of slices reconstituted from tea of claim 1, it is characterized in that: described water extracting method adopts repeatedly single jar of batch (-type) extraction, and the solid-liquid ratio scope is 1 during extraction: 5-25.
3, according to the preparation method of the described a kind of slices reconstituted from tea of claim 1, it is characterized in that: in the mixture of described tealeaves and tobacco leaf, the mixed proportion of tealeaves and tobacco leaf is 70-100: 0-30.
4, according to the preparation method of the described a kind of slices reconstituted from tea of claim 1, it is characterized in that: described tealeaves is a kind of or its mixture in green tea, black tea, oolong tea, yellow tea, white tea, the black tea.
5, a tobacco articles, its pipe tobacco is processed by the slices reconstituted from tea that the preparation method according to each described a kind of slices reconstituted from tea of claim 1 to 4 makes.
6, a tobacco articles contains the slices reconstituted from tea that the preparation method by according to each described a kind of slices reconstituted from tea of claim 1 to 4 of 2-70% makes in its pipe tobacco.
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| CNB2006101461918A CN100546508C (en) | 2006-11-22 | 2006-11-22 | A kind of method for preparing slices reconstituted from tea and the application in tobacco product thereof |
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| CNB2006101461918A CN100546508C (en) | 2006-11-22 | 2006-11-22 | A kind of method for preparing slices reconstituted from tea and the application in tobacco product thereof |
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| CN100546508C CN100546508C (en) | 2009-10-07 |
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| CN108125272B (en) * | 2017-12-13 | 2020-05-22 | 江西中烟工业有限责任公司 | Preparation method of paper-making reconstituted tobacco |
| CN109691684A (en) * | 2018-06-01 | 2019-04-30 | 云南中烟工业有限责任公司 | The preparation method and its purposes in tobacco product of a kind of fragrance |
| CN108887728A (en) * | 2018-08-14 | 2018-11-27 | 罗来辉 | A kind of preparation method of selenium-rich black tea reconstituted tobacoo |
| CN109430926A (en) * | 2018-10-12 | 2019-03-08 | 武汉醉吟茶品茶业科技有限公司 | A kind of preparation method for cigarette sifting tea |
| CN112704258A (en) * | 2021-01-13 | 2021-04-27 | 江苏鑫源烟草薄片有限公司 | Method for preparing reconstituted tobacco by papermaking method by using multi-element complex and reconstituted tobacco |
| CN115191637A (en) * | 2022-08-30 | 2022-10-18 | 南通烟滤嘴有限责任公司 | Preparation method and application of tea-flavored cigarette sheet capable of being heated and not combusted |
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