CN1955370A - Drying Judging Device and Drying Judging Method for Dryer - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及烘干机,具体地说涉及烘干机干燥判断装置。本发明同时提供一种干燥判断方法。The invention relates to a dryer, in particular to a drying judging device for a dryer. The invention also provides a drying judging method.
背景技术Background technique
烘干机和带有烘干功能的洗衣机不断普及。现有技术下,大多数烘干机采用定时烘干的方式。这种方式存在许多缺陷。在烘干物较干燥时,如果选择长时间的干燥必然会浪费电能,甚至会损坏烘干物;如果烘干物潮湿,则可能会达不到干燥的要求,不得不重复操作,延误时间。上述问题还造成烘干过程必须由人照看,难以实现真正的自动烘干。Dryers and washing machines with dryer functions are becoming more and more popular. Under the prior art, most dryers adopt the method of timing drying. This approach has many drawbacks. When the dried object is relatively dry, if you choose to dry for a long time, it will inevitably waste electric energy and even damage the dried object; if the dried object is wet, it may not meet the drying requirements, and you have to repeat the operation and delay the time. The above problems also cause the drying process to be taken care of by people, making it difficult to realize real automatic drying.
现有技术下,已经提出若干方法,用于烘干机的干燥判断。大多数现有技术使用了湿度传感器检测干燥程度。但是,湿度传感器存在许多缺陷,例如:价格较高,工作不稳定,受环境影响明显,需要校正或补偿,寿命短等,而且,目前的湿度传感器大多数要求脉冲供电,这又会使控制电路复杂化。以上问题都使该种检测方法未得到广泛应用。In the prior art, several methods have been proposed for the drying judgment of the dryer. Most existing technologies use humidity sensors to detect dryness. However, there are many defects in the humidity sensor, such as: high price, unstable work, obvious environmental impact, need to correct or compensate, short life, etc., and most of the current humidity sensors require pulse power supply, which will make the control circuit complication. The above problems have prevented this detection method from being widely used.
申请号为99119576,名称为《干衣机自动判干停机的方法及装置》的中国发明专利,公开一种通过温度检测进行干衣机自动判停的方法。该方法以温度检测为基础,通过检测干衣机内温度,并将该温度与设定调控温度比较,在温差大于一设定值时,以全额功率加热;在温差小于该设定值时,降低该加热功率;调整加热功率,保证实测温度与设定温度的差值小于两次测量的温度值之差。当连续若干次小于停机功率时,则停机。该发明同时提供使用该方法的装置。The application number is 99119576, and the Chinese invention patent titled "Method and Device for Automatic Shutdown of Clothes Dryer" discloses a method for automatic shutdown of clothes dryer through temperature detection. The method is based on temperature detection. By detecting the temperature inside the dryer and comparing the temperature with the set control temperature, when the temperature difference is greater than a set value, it will be heated with full power; , reduce the heating power; adjust the heating power to ensure that the difference between the measured temperature and the set temperature is less than the difference between the two measured temperature values. When it is less than the shutdown power several times in a row, it will stop. The invention also provides a device for using the method.
该发明专利提供的方法由于仅使用温度传感器实现对干衣机的干燥判断,避免了使用湿度传感器存在的问题。该发明的原理是利用烘干过程中,随着湿度降低,干燥度越来越高,由于干燥度变化引起的温度变化也相应减小,因此可以通过检测温度对衣物是否干燥进行判断。The method provided by this invention patent avoids the problem of using a humidity sensor because only the temperature sensor is used to realize the drying judgment of the clothes dryer. The principle of the invention is that during the drying process, as the humidity decreases, the dryness becomes higher and higher, and the temperature change caused by the dryness change also decreases accordingly, so it can be judged whether the clothes are dry by detecting the temperature.
该现有技术的问题在于,其提出的被烘干物的干燥判断与烘干机的控制过程过于复杂,并且没有考虑需要更准确的判断干燥度所能够采取的措施。烘干过程中的温度变化与环境温度以及加热功率都有关系,而该现有技术对这些因素没有考虑。The problem of this prior art is that the drying judgment of the object to be dried and the control process of the dryer proposed by it are too complicated, and the measures that can be taken to judge the degree of dryness more accurately are not considered. The temperature change during the drying process is related to the ambient temperature and the heating power, but this prior art does not take these factors into consideration.
发明内容Contents of the invention
针对上述缺陷,本发明解决的技术问题在于,提供一种烘干机干燥判断装置,以及判断方法。该装置和方法同样使用温度传感器进行干燥判断,但干燥判断方法以及对烘干机的控制流程更为简洁。同时提出了提高干燥度判断精度的措施。本发明提供的方法和装置能够更为简洁、精确的判断烘干物是否干燥,避免环境温度和加热功率的影响。In view of the above defects, the technical problem to be solved by the present invention is to provide a dryer drying judging device and a judging method. The device and method also use the temperature sensor to judge drying, but the drying judging method and the control flow of the dryer are simpler. At the same time, the measures to improve the judgment accuracy of dryness are put forward. The method and device provided by the invention can more simply and accurately judge whether the dried object is dry, and avoid the influence of ambient temperature and heating power.
本发明提供的判断烘干机烘干物干燥的方法,包括:The method for judging the dryness of the dried object of the dryer provided by the present invention includes:
11)检测环境温度Ts;11) Detect the ambient temperature Ts;
12)检测烘干机出风口温度Tc;12) Detect the temperature Tc of the air outlet of the dryer;
13)计算出步骤12)所测得的温度与步骤11)所测得的温度的差值Tc-Ts;13) Calculate the difference Tc-Ts between the temperature measured in step 12) and the temperature measured in step 11);
14)将步骤13)所述差值与预定值To比较;当所述差值大于该预定值时,则进入下一步骤:14) compare the difference in step 13) with a predetermined value To; when the difference is greater than the predetermined value, enter the next step:
15)判断被烘干物已干燥。15) Judging that the object to be dried has been dried.
优选地,所述步骤14)与所述步骤15)之间还包括等待一确定的时间Io后,才进入下一步骤。Preferably, between the step 14) and the step 15), it is further included to wait for a certain time Io before entering the next step.
优选地,所述步骤14)与所述步骤15)之间还包括:Preferably, said step 14) and said step 15) also include:
31)检测进风口温度值Tj;31) Detect the air inlet temperature value Tj;
32)计算步骤31)所测得的进风口温度值Tj,与步骤12)检测获得的出风口温度值Tc的差值Tj-Tc;32) Calculate the difference Tj-Tc between the air inlet temperature value Tj measured in step 31) and the air outlet temperature value Tc obtained by detection in step 12);
33)将步骤32)获得的差值与预定值Td比较;若测得的差值小于该预定值Td,则进入下一步骤。33) Compare the difference obtained in step 32) with the predetermined value Td; if the measured difference is smaller than the predetermined value Td, enter the next step.
优选地,所述预定值Td根据烘干物的重量确定;烘干物的重量越重,则所述预定值Td越大。Preferably, the predetermined value Td is determined according to the weight of the dried object; the heavier the dried object, the greater the predetermined value Td.
优选地,所述步骤11)的检测环境温度,可以通过专门的温度传感器检测获得,也可以将烘干机工作前的出风口温度作为环境温度值,或者用烘干机工作前的进风口温度与出风口温度的平均值作为环境温度值。Preferably, the detected ambient temperature in step 11) can be detected by a special temperature sensor, or the air outlet temperature before the dryer works can be used as the ambient temperature value, or the air inlet temperature before the dryer works can be used The average value of the air outlet temperature and the air outlet temperature is used as the ambient temperature value.
本发明提供的烘干机干燥判断装置,包括:The dryer drying judging device provided by the present invention includes:
安装于烘干机出风口的温度传感器(RT1);The temperature sensor (RT1) installed at the air outlet of the dryer;
控制单元,用于接收所述温度传感器(RT1)检测获得的检测信号,将该信号转换为温度值;并根据所测得的温度与环境温度Ts的差值对被烘干物是否干燥做出判断;当所述差值大于预定值To时,则判断被烘干物已干燥。The control unit is used to receive the detection signal obtained by the temperature sensor (RT1), convert the signal into a temperature value; and make a decision on whether the dried object is dry according to the difference between the measured temperature and the ambient temperature Ts Judging; when the difference is greater than the predetermined value To, it is judged that the object to be dried has been dried.
优选地,还包括温度传感器(RT2),安装于远离风道的位置,用于检测环境温度。Preferably, a temperature sensor (RT2) is also included, installed at a position away from the air duct, for detecting the ambient temperature.
优选地,还包括温度传感器(RT3),安装于烘干机进风口的位置,用于检测进风口温度Tj;所述控制单元进行干燥判断时,还包括将所述温度传感器(RT3)检测的进风口温度Tj与所述温度传感器(RT1)检测的出风口温度Tc的差值,与预定值Td比较,当所述差值小于该预定值Td时,则判断被烘干物已干燥。Preferably, it also includes a temperature sensor (RT3), which is installed at the air inlet of the dryer for detecting the temperature Tj of the air inlet; when the control unit performs drying judgment, it also includes a temperature sensor (RT3) to detect The difference between the air inlet temperature Tj and the air outlet temperature Tc detected by the temperature sensor ( RT1 ) is compared with a predetermined value Td, and when the difference is smaller than the predetermined value Td, it is judged that the object to be dried has been dried.
优选地,所述温度传感器为电阻型温度传感器或电压型温度传感器或电流型温度传感器。Preferably, the temperature sensor is a resistance temperature sensor or a voltage temperature sensor or a current temperature sensor.
优选地,所述电阻型温度传感器与其它电阻串联分压,并将分压作为检测信号输入到控制单元的输入端口;该控制单元输入端口为模数转换端口。Preferably, the resistance temperature sensor is connected in series with other resistors to divide the voltage, and the divided voltage is input as a detection signal to the input port of the control unit; the input port of the control unit is an analog-to-digital conversion port.
本发明的基本思路是,利用烘干中由于水分蒸发造成的温度降低,进行烘干物是否干燥的判断。与最接近的现有技术使用温度值进行干燥判断不同,本发明提供的检测装置与方法,将出风口检测温度与环境温度比较,获得较好的判断效果,并可方便的用于烘干机的控制。The basic idea of the present invention is to use the temperature drop caused by water evaporation during drying to judge whether the dried object is dry. Different from the closest prior art that uses temperature values to judge drying, the detection device and method provided by the present invention compare the detected temperature of the air outlet with the ambient temperature to obtain a better judgment effect, and can be conveniently used in dryers control.
同时在本发明的优选方式中,使用分别安装于进风口与出风口的温度传感器,利用两个温度传感器的温差进行干燥判断,以此避免烘干机加热丝温度变化等因素对干燥判断的影响,使判断结果更为准确,适用于需要较高判断精度的场合。At the same time, in the preferred mode of the present invention, the temperature sensors respectively installed at the air inlet and the air outlet are used, and the temperature difference between the two temperature sensors is used for drying judgment, so as to avoid the influence of factors such as the temperature change of the heating wire of the dryer on the drying judgment , so that the judgment result is more accurate, and it is suitable for occasions that require higher judgment precision.
附图说明Description of drawings
图1是本发明第一实施例的电路图;Fig. 1 is the circuit diagram of the first embodiment of the present invention;
图2是本发明第一实施例的干燥判断方法流程图;Fig. 2 is a flow chart of the drying judging method of the first embodiment of the present invention;
图3是本发明第一实施例的烘干机控制方法流程图;Fig. 3 is a flow chart of the dryer control method according to the first embodiment of the present invention;
图4是本发明第二实施例的电路图;Fig. 4 is the circuit diagram of the second embodiment of the present invention;
图5是本发明第二实施例的干燥判断方法流程图;Fig. 5 is a flow chart of a drying judging method according to the second embodiment of the present invention;
图6是本发明第二实施例的烘干机控制方法流程图;Fig. 6 is a flowchart of a dryer control method according to the second embodiment of the present invention;
图7是本发明实施例中温度传感器的另一种连接方式的电路图;Fig. 7 is a circuit diagram of another connection mode of the temperature sensor in the embodiment of the present invention;
图8是本发明实施例中温度传感器的另一种连接方式的电路图。Fig. 8 is a circuit diagram of another connection mode of the temperature sensor in the embodiment of the present invention.
具体实施方式Detailed ways
请参看图1,为本发明第一实施例的电路图。Please refer to FIG. 1 , which is a circuit diagram of the first embodiment of the present invention.
该烘干机干燥检测装置包括检测电路,单片机(图未示)。The drying detection device of the dryer includes a detection circuit and a single-chip microcomputer (not shown in the figure).
所述检测电路的检测元件为温度传感器,包括温度传感器RT1、温度传感器RT2,所述温度传感器RT1安装于所述烘干机出风口,用于检测出风口的温度。所述温度传感器RT2安装于不受烘干机工作影响的位置,例如烘干机底座,用于检测环境温度,也可以不安装温度传感器RT2,而使用温度传感器RT1在烘干机开始工作前的温度检测值作为环境温度值。所述检测电路的结构如下:The detection element of the detection circuit is a temperature sensor, including a temperature sensor RT1 and a temperature sensor RT2. The temperature sensor RT1 is installed at the air outlet of the dryer for detecting the temperature of the air outlet. The temperature sensor RT2 is installed at a position not affected by the work of the dryer, such as the base of the dryer, to detect the ambient temperature, or the temperature sensor RT2 may not be installed, and the temperature sensor RT1 may be used before the dryer starts to work. The temperature detection value is used as the ambient temperature value. The structure of the detection circuit is as follows:
温度传感器RT1的端子1连接电源正极AV+,端子2通过电阻R1连接到电源地,通过电阻R3连接到电源单片机输入端口A。该输入端口A为单片机的AD转换端口。The
温度传感器RT1的端子2与端子1之间连接有二极管D1,该二极管的阴极连接端子1,阳极连接端子2。A diode D1 is connected between the terminal 2 and the
单片机输入端子A与电源地之间连接有电容C1。A capacitor C1 is connected between the input terminal A of the microcontroller and the power ground.
该检测电路的工作原理是:所述温度传感器RT1与电阻R1串联于电源正极与电源地之间,温度传感器的阻值随温度的变化而变化,因此,图1的取样点M处的电压随温度传感器RT1的阻值变化,而产生不同的取样电压。该取样电压经过所述电阻R3进入单片机输入端子A,经过AD转换,成为数字值,被单片机的处理器接收并进行处理,使其转化为温度值。所述电阻R3为单片机的输入端子A的输入电阻,用于保护该输入端口。所述二极管D1的作用在于为电压超过电源电压AV+的干扰信号提供通路,避免其损坏单片机输入端子A;由于所述的温度传感器RT1连接在远端,因此,较容易引入电压较高的干扰,因此,有必要采用该二极管防止干扰进入单片机端子。所述电容C1的作用在于滤去可能进入的输入端子A的高频干扰。The working principle of this detection circuit is: the temperature sensor RT1 and the resistor R1 are connected in series between the positive pole of the power supply and the power ground, and the resistance value of the temperature sensor changes with the change of temperature. Therefore, the voltage at the sampling point M in Fig. 1 varies with The resistance value of the temperature sensor RT1 changes to generate different sampling voltages. The sampling voltage enters the input terminal A of the single-chip microcomputer through the resistor R3, and becomes a digital value through AD conversion, which is received and processed by the processor of the single-chip microcomputer to convert it into a temperature value. The resistor R3 is the input resistor of the input terminal A of the single chip microcomputer, and is used to protect the input port. The function of the diode D1 is to provide a path for the interference signal whose voltage exceeds the power supply voltage AV+, so as to prevent it from damaging the input terminal A of the single-chip microcomputer; since the temperature sensor RT1 is connected at the far end, it is easier to introduce higher voltage interference, Therefore, it is necessary to use this diode to prevent interference from entering the microcontroller terminals. The function of the capacitor C1 is to filter out the high-frequency interference that may enter the input terminal A.
温度传感器RT2的检测电路结构与工作原理与以上所述完全相同,不再赘述。The detection circuit structure and working principle of the temperature sensor RT2 are exactly the same as those described above, and will not be repeated here.
请参看图2,为使用上述检测电路进行干燥判断的过程。Please refer to Figure 2, which shows the process of using the above-mentioned detection circuit to judge dryness.
步骤S200,开始。Step S200, start.
步骤S201,检测烘干机工作时的环境温度Ts。具体检测方法是读取温度传感器RT2温度检测信号,并由单片机进行线性化等相应处理转化为温度值。如果未安装专门环境温度检测的传感器RT2,则可以以烘干机开始工作前,由温度传感器RT1检测获得的温度值作为烘干机工作时的环境温度,由于环境温度变化不会太大,所以将这个值作为环境温度值一般不会使后续干燥判断产生较大误差。Step S201, detecting the ambient temperature Ts when the dryer is working. The specific detection method is to read the temperature detection signal of the temperature sensor RT2, and convert it into a temperature value by the corresponding processing such as linearization by the single-chip microcomputer. If the special ambient temperature detection sensor RT2 is not installed, the temperature value detected by the temperature sensor RT1 before the dryer starts to work can be used as the ambient temperature when the dryer is working. Since the ambient temperature will not change too much, so Taking this value as the ambient temperature value generally does not cause large errors in subsequent drying judgments.
步骤S202,检测出风口温度Tc。该温度的检测方法是读取安装于出风口的温度传感器RT1的温度检测信号,并由单片机进行线性化等相应处理获得温度值。Step S202, detecting the tuyere temperature Tc. The detection method of the temperature is to read the temperature detection signal of the temperature sensor RT1 installed at the air outlet, and obtain the temperature value through corresponding processing such as linearization by the single-chip microcomputer.
步骤S203,判断所述出风口温度检测值Tc与环境温度差值Ts是否高于某一预定值To。若是,则进入步骤S204;若否,则返回步骤S201。Step S203, judging whether the difference Ts between the air outlet temperature detection value Tc and the ambient temperature is higher than a predetermined value To. If yes, go to step S204; if not, go back to step S201.
步骤S204,开始计时。开始计时前,首先将计时器清零。设计时时间为I。Step S204, start timing. Before starting timing, first reset the timer to zero. Design time is I.
由于满足Tc-Ts>To判断条件后,烘干物还需要继续烘干一段时间才能彻底干燥,并且,由于各种原因,也可能该判断条件又不再满足了。应该保证所述干燥条件得到稳定的满足,并且持续一定时间。此处设计时时间为I,要求的持续时间条件为Io。After satisfying the Tc-Ts>To judgment condition, the dried object needs to be dried for a period of time before it can be completely dried, and, due to various reasons, the judgment condition may no longer be satisfied. It should be ensured that the drying conditions are met stably and last for a certain period of time. Here, the design time is I, and the required duration condition is Io.
步骤S205,检测环境温度值Ts。Step S205, detecting the ambient temperature value Ts.
步骤S206,检测出风口温度Tc。Step S206, detecting the tuyere temperature Tc.
步骤S207,判断所述出风口温度Ts与所述环境温度检测值Tc的差值是否高于所述预定值To。若是,则进入步骤S208;若否,则返回步骤S201。Step S207, judging whether the difference between the air outlet temperature Ts and the ambient temperature detection value Tc is higher than the predetermined value To. If yes, go to step S208; if not, go back to step S201.
如果Ts-Tc<To,则说明出风口温度Tc尚不能稳定地满足干燥判断条件,则应该返回开始检测的状态。If Ts-Tc<To, it means that the air outlet temperature Tc cannot stably satisfy the drying judgment condition, and it should return to the state of starting detection.
步骤S208,判断所述计时时间I是否大于预定时间Io。若是,则进入步骤S210;若否,则进入步骤S209。Step S208, judging whether the counted time I is greater than a predetermined time Io. If yes, go to step S210; if not, go to step S209.
步骤S209,继续计时,并返回步骤S205。Step S209, continue timing, and return to step S205.
步骤S210,判断烘干物已经干燥。Step S210, judging that the dried object has been dried.
总之,本发明采用温度传感器测量烘干机出风口温度,并将其与环境温度进行比较,根据所获得的温度差值,与相应预定值比较,作为判断烘干物是否干燥的依据。判断的具体条件(即所述预定值To、持续时间Io)则根据烘干物的情况进行选择。为了获得准确的判断结果,可以进行试验,以便选取合适的To、Io。In short, the present invention uses a temperature sensor to measure the temperature at the air outlet of the dryer, and compares it with the ambient temperature, and compares the obtained temperature difference with the corresponding predetermined value as a basis for judging whether the dried object is dry. The specific conditions for judging (ie, the predetermined value To and the duration Io) are selected according to the conditions of the dried object. In order to obtain accurate judgment results, experiments can be carried out in order to select appropriate To and Io.
请参看图3,为利用上述干燥判断装置和方法,控制烘干机工作的流程图。该控制过程包括:Please refer to FIG. 3 , which is a flow chart of controlling the work of the dryer by using the above-mentioned drying judging device and method. This control process includes:
步骤S301,准备。Step S301, preparation.
步骤S302,根据烘干物类型确定烘干温度。Step S302, determining the drying temperature according to the type of the drying object.
不同的烘干物对于烘干温度有不同的要求,例如,同样为衣物,棉织物的烘干温度可以达到80℃,而丝织物的温度不能超过50℃。因此,应当确定该烘干温度,以免损坏烘干物,或者达不到烘干效果。该烘干温度同时具有上限和下限,以便允许一定的误差。烘干温度的确定方法由使用者手动输入所需温度;或者由使用者输入被烘干物类型,有烘干机据此确定烘干温度。Different drying items have different requirements for drying temperature. For example, for the same clothes, the drying temperature of cotton fabric can reach 80°C, while the temperature of silk fabric cannot exceed 50°C. Therefore, the drying temperature should be determined so as not to damage the dried object or fail to achieve the drying effect. The drying temperature has both an upper limit and a lower limit in order to allow a certain error. The method for determining the drying temperature is that the user manually inputs the required temperature; or the user inputs the type of the object to be dried, and the dryer determines the drying temperature accordingly.
步骤S303,启动风机和加热丝,开始烘干。Step S303, start the fan and the heating wire, and start drying.
步骤S304,进行烘干。Step S304, drying.
步骤S305,判断是否已经烘干。若是,则进入步骤S306;若否,则返回步骤S304。Step S305, judging whether it has been dried. If yes, go to step S306; if not, go back to step S304.
该判断的过程和方法已如前所述,此处不再赘述。The process and method of this judgment have been described above, and will not be repeated here.
步骤S306,关闭加热丝等待衣物冷却。Step S306, turn off the heating wire and wait for the clothes to cool down.
由于需要将烘干物冷却,因此,首先关闭加热丝,风机继续运转,以促进烘干物冷却。Since the dried object needs to be cooled, the heating wire is first turned off, and the fan continues to run to promote the cooling of the dried object.
步骤S307,关闭风机,结束烘干。Step S307, turn off the fan, and end the drying.
设置合适的冷却时间,当时间到达后,关闭风机,冷却过程完成。Set an appropriate cooling time, when the time is up, turn off the fan, and the cooling process is completed.
请参看图4,为本发明第二实施例的电路图。该实施例同样采用温度传感器进行干燥检测,其电路图与第一实施例电路图相同,但所述温度传感器的安装位置不同。对于该电路的连接以及工作原理在此不再赘述。本实施例中的两个温度传感器分别安装于烘干机出风口和烘干机进风口,图4中温度传感器RT1安装于烘干机出风口,用于检测烘干机出风口温度Tc;该温度传感器RT1与第一实施例中的温度传感器RT1作用完全相同,因此采用与第一实施例相同的标号。温度传感器RT3安装于烘干机进风口,用于检测进风口温度Tj。同样可以用安装于合适位置的专用温度传感器RT2检测环境温度Ts,也可以采用温度传感器RT1、温度传感器RT3在烘干机开始工作前检测环境温度,在本实施例中具体采用温度传感器RT1、温度传感器RT3检测环境温度Ts。Please refer to FIG. 4 , which is a circuit diagram of the second embodiment of the present invention. This embodiment also uses a temperature sensor to detect dryness, and its circuit diagram is the same as that of the first embodiment, but the installation position of the temperature sensor is different. The connection and working principle of the circuit will not be repeated here. The two temperature sensors in this embodiment are respectively installed at the air outlet of the dryer and the air inlet of the dryer. In Figure 4, the temperature sensor RT1 is installed at the air outlet of the dryer to detect the temperature Tc of the air outlet of the dryer; The temperature sensor RT1 has exactly the same function as the temperature sensor RT1 in the first embodiment, so the same reference numerals as the first embodiment are used. The temperature sensor RT3 is installed at the air inlet of the dryer to detect the temperature Tj of the air inlet. Similarly, the special temperature sensor RT2 installed in a suitable position can be used to detect the ambient temperature Ts, and the temperature sensor RT1 and the temperature sensor RT3 can also be used to detect the ambient temperature before the dryer starts to work. In this embodiment, the temperature sensor RT1, temperature The sensor RT3 detects the ambient temperature Ts.
请参看图5,为本发明第二实施例流程图。其中与第一实施例具有相同作用的参数采用相同的符号。Please refer to FIG. 5 , which is a flowchart of the second embodiment of the present invention. Parameters having the same functions as those in the first embodiment use the same symbols.
步骤S500,开始。Step S500, start.
步骤S501,检测烘干即开始工作前的环境温度Ts。具体检测方法是,在烘干机工作前,读取所述温度传感器RT1、温度传感器RT3的温度检测信号,并由单片机进行线性化等相应处理转化为温度值,将两个值平均后作为环境温度Ts。Step S501, detecting the ambient temperature Ts before drying, that is, before starting to work. The specific detection method is to read the temperature detection signals of the temperature sensor RT1 and temperature sensor RT3 before the dryer works, and convert them into temperature values by linearization and other corresponding processing by the single-chip microcomputer, and average the two values as the ambient temperature. temperature Ts.
步骤S502,开始烘干后,检测出风口温度Tc。该温度的检测方法是读取安装于出风口的温度传感器RT1的温度检测信号,并由单片机进行线性化等相应处理获得温度值。Step S502, after drying starts, detect the tuyere temperature Tc. The detection method of the temperature is to read the temperature detection signal of the temperature sensor RT1 installed at the air outlet, and obtain the temperature value through corresponding processing such as linearization by the single-chip microcomputer.
步骤S503,判断所述出风口温度检测值Tc是否高于所述的环境温度Ts一预定值To。若是,则进入步骤S504;若否,则返回步骤S502。Step S503, judging whether the air outlet temperature detection value Tc is higher than the ambient temperature Ts by a predetermined value To. If yes, go to step S504; if not, go back to step S502.
上述判断的依据在于:随着烘干物水份减少,由于水份汽化造成的温度下降不断减小;相应的,出风口温度高于环境温度的值不断升高。因此,可以根据出风口温度与环境温度的差值作为干燥判断的条件。但是,这一判断条件有可能受烘干机加热温度变化的影响,因此不作为判断的唯一依据。The basis for the above judgment is that as the moisture content of the dried product decreases, the temperature drop caused by the vaporization of the water content will continue to decrease; correspondingly, the value of the air outlet temperature higher than the ambient temperature will continue to increase. Therefore, the difference between the air outlet temperature and the ambient temperature can be used as the condition for dry judgment. However, this judgment condition may be affected by changes in the heating temperature of the dryer, so it should not be used as the only basis for judgment.
步骤S504,检测进风口温度Tj与出风口温度Tc。检测方法见步骤S502。Step S504, detecting the air inlet temperature Tj and the air outlet temperature Tc. For the detection method, see step S502.
步骤S505,计算两温度传感器所测量的温度差是否小于预定值Td。若是,则进入步骤S506;若否,则返回步骤S504。Step S505, calculating whether the temperature difference measured by the two temperature sensors is smaller than a predetermined value Td. If yes, go to step S506; if not, go back to step S504.
上述判断的依据在于,当烘干物湿度大时,则水份汽化带走的热量较多,出风口温度Tc较进风口温度Tj降低很多。当烘干物水份逐渐减少后,水分汽化带走的热量较少,出风口温度Tc较进风口温度Tj降低的很少。因此,可以设置一个预定值Td,当所述温度差小于该值时,判断烘干物已干燥。The basis for the above judgment is that when the humidity of the dried product is high, more heat will be taken away by vaporization of the moisture, and the temperature Tc of the air outlet is much lower than the temperature Tj of the air inlet. When the moisture content of the dried product gradually decreases, less heat is taken away by the vaporization of the moisture, and the temperature Tc of the air outlet is lower than the temperature Tj of the air inlet. Therefore, a predetermined value Td can be set, and when the temperature difference is smaller than this value, it is judged that the dried object has been dried.
所述预定值Td应当根据烘干物的类型、以及烘干物的质量确定。可以进行试验,以便选取合适的值。烘干物的重量越重,则所述预定值Td越大,这是由于烘干物的重量越大,则烘干机的烘干风带走的热量越多,进风口与出风口的温度差值越大。The predetermined value Td should be determined according to the type of the dried product and the quality of the dried product. Experimentation can be performed to choose an appropriate value. The heavier the weight of the dried object, the greater the predetermined value Td. This is because the heavier the weight of the dried object, the more heat will be taken away by the drying air of the dryer, and the temperature of the air inlet and air outlet will be higher. The larger the difference is.
步骤S506,判断烘干物已经干燥。Step S506, judging that the dried object has been dried.
在上述判断方法中,由于采用了出风口温度Tc、进风口温度Tj的差值进行干燥度判断,因此可以避免烘干机加热丝的温度变化引起的干燥度判断的偏差,更为准确的进行干燥判断。In the above judging method, since the difference between the air outlet temperature Tc and the air inlet temperature Tj is used to judge the dryness, it can avoid the deviation of the dryness judgment caused by the temperature change of the heating wire of the dryer, and more accurately carry out Dry judgment.
请参看图6,为利用上述干燥判断装置和方法,对烘干机工作的控制过程。该控制过程包括:Please refer to FIG. 6 , for the control process of the drying machine using the above-mentioned drying judging device and method. This control process includes:
步骤S601,准备。Step S601, preparation.
该准备步骤包括检测环境温度值Ts。该温度值的检测是在烘干开始前,读取所述温度传感器的温度测量值,并将两个温度传感器的测量值平均后,作为环境温度值。This preparatory step consists in detecting the ambient temperature value Ts. The detection of the temperature value is to read the temperature measurement value of the temperature sensor before the drying starts, and average the measurement values of the two temperature sensors as the ambient temperature value.
步骤S602,根据烘干物类型确定烘干温度。Step S602, determining the drying temperature according to the type of the drying object.
不同的烘干物对于烘干温度有不同的要求,例如,同样为衣物,棉织物的烘干温度可以达到80℃,而丝织物的温度不能超过50℃。因此,应当确定该烘干温度,以免损坏烘干物,或者达不到烘干效果。该烘干温度同时具有上限和下限,以便允许一定的误差。Different drying items have different requirements for drying temperature. For example, for the same clothes, the drying temperature of cotton fabric can reach 80°C, while the temperature of silk fabric cannot exceed 50°C. Therefore, the drying temperature should be determined so as not to damage the dried object or fail to achieve the drying effect. The drying temperature has both an upper limit and a lower limit in order to allow a certain error.
步骤S603,启动风机和加热丝,开始烘干。Step S603, start the fan and the heating wire, and start drying.
步骤S604,读取所述温度检测值。Step S604, reading the temperature detection value.
该温度检测值包括所述温度传感器RT1检测获得的出风口温度Tc;以及温度传感器RT3检测获得的进风口温度Tj。The temperature detection value includes the air outlet temperature Tc detected by the temperature sensor RT1; and the air inlet temperature Tj obtained by the temperature sensor RT3.
步骤S605,判断温度是否超限。若是,则进入步骤S606;若否,则进入步骤S607。Step S605, judging whether the temperature exceeds the limit. If yes, go to step S606; if not, go to step S607.
所述温度超限的判断,是比较进风口温度Tj与所确定的烘干温度值,当进风口温度Tj大于所确定的烘干温度的上限或低于下限时,则判断温度超限。该步骤的作用是避免烘干温度超过设定的上限或低于设定的下限,造成对烘干物的损坏或者达不到烘干效果。The judgment of the temperature exceeding the limit is to compare the air inlet temperature Tj with the determined drying temperature value. When the air inlet temperature Tj is greater than the upper limit or lower than the lower limit of the determined drying temperature, it is judged that the temperature exceeds the limit. The function of this step is to prevent the drying temperature from exceeding the set upper limit or being lower than the set lower limit, causing damage to the dried object or failing to achieve the drying effect.
步骤S606,调整烘干温度。Step S606, adjusting the drying temperature.
由于烘干温度超过温度上限会造成对烘干物的损坏,因此,应当降低加热丝的功率,降低烘干温度。相反,当烘干温度低于设定温度下限时,则提高加热丝的功率,提高烘干温度,以便尽快完成烘干过程。该步骤完成后,返回步骤S605。Since the drying temperature exceeds the upper temperature limit, it will cause damage to the dried object, so the power of the heating wire should be reduced to lower the drying temperature. On the contrary, when the drying temperature is lower than the lower limit of the set temperature, the power of the heating wire is increased to increase the drying temperature so as to complete the drying process as soon as possible. After this step is completed, return to step S605.
步骤S607,进行干燥度判断程序,判断烘干物是否已经干燥。若是,则进入步骤S608;若否,则返回步骤S604。In step S607, a dryness judging program is performed to judge whether the dried object has been dried. If yes, go to step S608; if not, go back to step S604.
所述干燥判断的过程已如前所述,此处不再赘述。The dryness judgment process has been described above, and will not be repeated here.
步骤S608,关闭加热丝等待衣物冷却。Step S608, turn off the heating wire and wait for the clothes to cool down.
由于需要将烘干物冷却,因此,首先关闭加热丝,风机继续运转,以促进烘干物冷却。Since the dried object needs to be cooled, the heating wire is first turned off, and the fan continues to run to promote the cooling of the dried object.
步骤S609,关闭风机,结束烘干。Step S609, turn off the fan, and end the drying.
可以设置合适的冷却时间,当时间到达后,关闭风机,冷却过程完成。An appropriate cooling time can be set, and when the time is up, the fan is turned off and the cooling process is completed.
应当说明,以上实施例的电路图中温度传感器的连接方式可以有所变化。It should be noted that the connection manners of the temperature sensors in the circuit diagrams of the above embodiments may vary.
请参看图7,示出本发明中温度传感器的另一种连接方式。Please refer to FIG. 7 , which shows another connection mode of the temperature sensor in the present invention.
该电路中,温度传感器两端子间未连接二极管。该电路适用于干扰较少的情况。In this circuit, no diode is connected between the two terminals of the temperature sensor. This circuit is suitable for situations with less interference.
请参看图8,示出本发明中温度传感器的又一种连接方式。Please refer to FIG. 8 , which shows another connection mode of the temperature sensor in the present invention.
该实施例中,所述温度传感器的两端子间没有连接二极管,而是连接有电容,该电容的作用同样是过滤高频干扰。In this embodiment, no diode is connected between the two terminals of the temperature sensor, but a capacitor is connected, and the function of the capacitor is also to filter high-frequency interference.
上述实施例使用的温度传感器均为电阻型温度传感器,也可以使用其它类型的温度传感器,并根据所使用的传感器类型采用合适的输入电路,将测量信号输入到单片机等控制单元,使控制单元获得温度信息,从而使用本方法进行干燥判断。例如采用电压型、电流型温度传感器,通过信号转换,转换为上述实施例类似的分压信号,同样可以达到温度检测的目的。The temperature sensors used in the above-mentioned embodiments are all resistance temperature sensors, and other types of temperature sensors can also be used, and according to the type of sensor used, an appropriate input circuit is used to input the measurement signal to a control unit such as a single-chip microcomputer, so that the control unit can obtain Temperature information, so use this method to judge drying. For example, a voltage-type or current-type temperature sensor is used to convert the signal into a voltage-divided signal similar to the above-mentioned embodiment, and the purpose of temperature detection can also be achieved.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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