CN1947912A - Method for inert gas-shielded soldering Bashi alloying tungsten electrode - Google Patents
Method for inert gas-shielded soldering Bashi alloying tungsten electrode Download PDFInfo
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- CN1947912A CN1947912A CN 200610118186 CN200610118186A CN1947912A CN 1947912 A CN1947912 A CN 1947912A CN 200610118186 CN200610118186 CN 200610118186 CN 200610118186 A CN200610118186 A CN 200610118186A CN 1947912 A CN1947912 A CN 1947912A
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- babbit
- welding
- tungsten electrode
- piece surface
- bashi
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Abstract
A TIG soldering method for depositing Babbitt alloy onto the surface of a workpiece includes such steps as fixing the workpiece to be soldered, using the solder gun to smelt the Babbitt alloy wire onto the surface of said workpiece until whole surface is covered, and natural cooling.
Description
Technical field
The present invention relates to the part manufacturing, particularly the method for marine diesel piece surface inert gas-shielded soldering Bashi alloying tungsten electrode.
Background technology
The at present traditional marine diesel and the manufacturing process of part thereof, be surface at part behind preparatory process such as overpickling, tining, again the liquation of babbit is cast in the surface of part, the cooling back forms babbit layer at piece surface.Existing babbit fusion plating is to the technology formerly of piece surface, publication number is that the Japan Patent of JP2041775 " adopts the bidery metal silk to do to fill the arc surfacing of metal ", the arc fusion welding of this patent requires the piece surface fusing, so the electric current that the electric arc that produces need weld speed big, welding is low, the sweating heat input quantity is big, and the problem of bringing has:
1. melt part and make that the content of iron significantly increases in the babbit.
2. make part produce bigger welding deformation to the heat Da Yi of part input.
3. the piece surface that has a common boundary with babbit easily produces overheated structure and reduces the bearing capacity of part.
4. the hot input quantity of part is big, and arc heat efficient is low, the also corresponding reduction of welding productivity.
5. for to avoid babbit by the excessive dilution of part, the babbit arc fusion welding needs accurate control pendulous device and welding conditions.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, the method for a kind of employing tungsten electrode noble gas protecting (TIG) electric arc and thread babbit direct soldering on piece surface is provided.This method is simple to operate, can realize automation and guarantee babbit soldering on part of high efficiency, high substrate combinating strength.
Technical scheme of the present invention is:
A kind ofly carry out the method for inert gas-shielded soldering Bashi alloying tungsten electrode at piece surface, babbit is deposited in the surface of part as packing material, it is characterized in that comprising the steps:
1. part to be welded is fixed, made and treat that the built-up welding surface is in the position that is easy to weld;
2. open the welding equipment power supply, and connect inert protective gas;
3. the welding gun with electric welding machine moves to the welding position, electric arc ignites, thread babbit is delivered to fusing back, electric arc place spot distribution in the surface of part, the surperficial mother metal of part does not melt, synchronous horizontal moves welding gun and thread babbit and makes the babbit of fusing be strip to be uniformly distributed in piece surface, after being close to article one babbit band vertical misalignment welding gun and thread babbit, laterally move once more to widen the babbit band, repeatedly repeat aforesaid operations and be covered in piece surface to forming a uniform babbit face, and can be on formed babbit face repetitive operation increase the thickness of piece surface babbit;
4. close the welding equipment power supply, stop to the logical inert protective gas in welding position, naturally the babbit layer of cooling institute soldering.
Welding process flow at piece surface babbit tungsten electrode noble gas protecting arc brazing is finished on automatic soldering device; described automatic soldering device comprises electric welding machine; the argon gas feed system; wire-feed motor; electric arc teeter device; the electric arc longitudinal moving device; positioner; part is fixed on the positioner; the tungsten electrode of electric welding machine extends initial welding position; wire-feed motor is delivered to thread babbit between the tungsten electrode and welding position of described electric welding machine welding gun; starting electric welding machine makes between tungsten electrode and the part and produces electric arc; lead to argon gas with the protection weld seam by the gas passage in the welding gun to the welding position simultaneously; the teeter device drives the welding gun transverse movement; and thread babbit and welding gun are synchronized with the movement, lengthwise movement is then driven by the electric arc longitudinal moving device and finishes.
Technique effect of the present invention:
1. mother metal does not melt in the welding process, has only packing material fusing, and the babbit surface deposited metal is on the surface of part, and the joint interface of babbit layer and part base solid was smooth after welding was finished.
2. improved the efficient of producing, the surface of part do not need to carry out pickling, ward off tin etc. anticipates, and has reduced and has anticipated link, thereby improved production efficiency.
3. the surface of part does not need pickling, wards off processing procedures such as tin, and the handling problem that has solved pickle has significance to environmental protection.
4. improved babbit and high base strength, the heat by welding arc forms babbit fusing back has certain thickness transition binder course, and bond strength obviously improves.
Description of drawings
Fig. 1 is a welder schematic diagram among the embodiment of piece surface method for inert gas-shielded soldering Bashi alloying tungsten electrode of the present invention.
Fig. 2 is the distribution of the soldered fitting district microhardness of piece surface method for inert gas-shielded soldering Bashi alloying tungsten electrode of the present invention.
Among Fig. 1:
1-part 2-welding gun 3-teeter device
4-longitudinal moving device 5-wire-feed motor 6-positioner
The specific embodiment
Carrying out deposited babbit layer with the marine diesel piece surface below is that embodiment also does specific description to piece surface babbit tungsten electrode noble gas protecting pricker overlaying method of the present invention in conjunction with the accompanying drawings.
Please see Figure 1, Fig. 1 is the welder schematic diagram of piece surface babbit tungsten electrode noble gas protecting pricker overlaying method of the present invention.As seen from the figure, the electric arc that thorium tungsten electrode was produced that is connected with pure argon with the welding gun in the electric welding machine 2 is thermal source, is deposited packing material with thread babbit, and thread babbit is brazed in the surface of part 1, comprises following operating procedure:
1. with part 1 to be welded fixedly on the positioner 6, utilize positioner 6 to make the surface to be welded of marine diesel oil machine part be in the position of easy operating, and can start the position that positioner 6 changes part according to the welding needs, the position that needs the soldering babbit layer on the part is remained be easy to the position that welding gun arrives and welds;
2. open the welding equipment power supply, the welding current of adjusting electric welding machine is to 200A, and weldingvoltage is 20V, opens the pure argon feed system, and the gas via-hole on welding gun 2 leads to pure argon;
3. the thorium tungsten electrode welding gun 2 of electric welding machine is moved to the welding position of marine diesel oil machine part 1, the diameter of thorium tungsten electrode is 3mm, electric arc ignites, with wire-feed motor 5 thread babbit is delivered to fusing back, electric arc place spot distribution in the surface of part 1, it is 200mm/min that the speed of babbit silk is sent in setting, teeter device 3 is with the warble of 10Hz, drive the laterally mobile feasible babbit that melts of welding gun 2 and be the surface that strip is uniformly distributed in part 1, treat to vertically move with longitudinal moving device 4 drive welding guns again after horizontal strip babbit arrives the part end, after being close to article one babbit band vertical misalignment welding gun and thread babbit, laterally move once more to widen the babbit band, repeatedly repeat aforesaid operations and be covered in piece surface to forming a uniform babbit face, and can be on formed babbit face repetitive operation increase the thickness of piece surface babbit;
4. close the welding equipment power supply, stop to the logical pure argon in welding position, naturally the babbit layer of cooling institute soldering.
Through welding practice repeatedly, the optimum welding process parameter scope of the method butt welding machine of inert gas-shielded soldering Bashi alloying tungsten electrode of the present invention and other welding auxiliary equipment is:
Welding current is 60-280A; Weldingvoltage is 10-23V;
Electric arc swing mechanism speed is 0.2-20Hz; Wire feed rate is 10-2000mm/min;
Speed of welding is 20-500mm/min; Inert protective gas is a pure argon;
The electrode of welding gun is thorium tungsten electrode or cerium tungsten electrode; Electrode diameter is Φ 2.5-5mm.
Production by practice shows; piece surface method for inert gas-shielded soldering Bashi alloying tungsten electrode of the present invention adopts welder simple to operation; babbit and matrix alloy in conjunction with smooth and firm, the hardness of the babbit layer of formation is evenly distributed, as shown in Figure 2.
Undoubtedly, piece surface method for inert gas-shielded soldering Bashi alloying tungsten electrode of the present invention can also have other values and welding manner, is not limited to value and welding manner in the above-mentioned embodiment.In a word, protection scope of the present invention should comprise that those those of ordinary skills are conspicuous conversion or substitute.
Claims (3)
1. one kind is carried out the method for inert gas-shielded soldering Bashi alloying tungsten electrode at piece surface, and babbit is deposited in the surface of part as packing material, it is characterized in that comprising the steps:
1. part to be welded is fixed, made and treat that the built-up welding surface is in the position that is easy to weld;
2. open the welding equipment power supply, and connect inert protective gas;
3. the welding gun with electric welding machine moves to the welding position, electric arc ignites, thread babbit is delivered to fusing back, electric arc place spot distribution in the surface of part, the surperficial mother metal of part does not melt, synchronous horizontal moves welding gun and thread babbit and makes the babbit of fusing be strip to be uniformly distributed in piece surface, after being close to article one babbit band vertical misalignment welding gun and thread babbit, laterally move once more to widen the babbit band, repeatedly repeat aforesaid operations and be covered in piece surface to forming a uniform babbit face, and can be on formed babbit face repetitive operation increase the thickness of piece surface babbit;
4. close the welding equipment power supply, stop to the logical inert protective gas in welding position, naturally the babbit layer of cooling institute soldering.
2. piece surface method for inert gas-shielded soldering Bashi alloying tungsten electrode according to claim 1, the electrode that it is characterized in that described welding gun are thorium tungsten electrode or cerium tungsten electrode.
3. piece surface method for inert gas-shielded soldering Bashi alloying tungsten electrode according to claim 1 is characterized in that described inert protective gas is a pure argon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101181866A CN100478111C (en) | 2006-11-10 | 2006-11-10 | Method for inert gas-shielded soldering Bashi alloying tungsten electrode |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101181866A CN100478111C (en) | 2006-11-10 | 2006-11-10 | Method for inert gas-shielded soldering Bashi alloying tungsten electrode |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1947912A true CN1947912A (en) | 2007-04-18 |
| CN100478111C CN100478111C (en) | 2009-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101181866A Expired - Fee Related CN100478111C (en) | 2006-11-10 | 2006-11-10 | Method for inert gas-shielded soldering Bashi alloying tungsten electrode |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056494A (en) * | 2012-12-26 | 2013-04-24 | 沪东重机有限公司 | Welding method for protecting robot work station by using babbitt metal tungsten electrode inert gas |
| CN110116260A (en) * | 2019-05-09 | 2019-08-13 | 福尼斯(南京)表面工程技术有限公司 | A kind of welding method for replacing pouring babbit |
| CN110116258A (en) * | 2019-05-09 | 2019-08-13 | 福尼斯(南京)表面工程技术有限公司 | A kind of welding method being applied to thrust bearing shoe babbit using CMT |
| CN111687506A (en) * | 2020-06-15 | 2020-09-22 | 郑州机械研究所有限公司 | Method and device for manufacturing babbitt metal bush |
-
2006
- 2006-11-10 CN CNB2006101181866A patent/CN100478111C/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103056494A (en) * | 2012-12-26 | 2013-04-24 | 沪东重机有限公司 | Welding method for protecting robot work station by using babbitt metal tungsten electrode inert gas |
| CN110116260A (en) * | 2019-05-09 | 2019-08-13 | 福尼斯(南京)表面工程技术有限公司 | A kind of welding method for replacing pouring babbit |
| CN110116258A (en) * | 2019-05-09 | 2019-08-13 | 福尼斯(南京)表面工程技术有限公司 | A kind of welding method being applied to thrust bearing shoe babbit using CMT |
| CN111687506A (en) * | 2020-06-15 | 2020-09-22 | 郑州机械研究所有限公司 | Method and device for manufacturing babbitt metal bush |
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| Publication number | Publication date |
|---|---|
| CN100478111C (en) | 2009-04-15 |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: HUDONG HEAVY MACHINERY CO., LTD. Free format text: FORMER OWNER: CHINA SHIPBUILDING INDUSTRY CO. Effective date: 20080201 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20080201 Address after: Machine Building Research Institute, No. 2851, Pudong Avenue, Shanghai, China: 200129 Applicant after: Hudong Heavy Mechine Co., Ltd. Address before: Machine Building Research Institute, No. 2851, Pudong Avenue, Shanghai, China: 200129 Applicant before: Hudong Zhongji Co., Ltd. |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090415 Termination date: 20121110 |