CN1929248A - Method for twining VPI corona-prevention layer between stator coil main insulating layer and corona-prevention layer - Google Patents
Method for twining VPI corona-prevention layer between stator coil main insulating layer and corona-prevention layer Download PDFInfo
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- CN1929248A CN1929248A CN 200610010477 CN200610010477A CN1929248A CN 1929248 A CN1929248 A CN 1929248A CN 200610010477 CN200610010477 CN 200610010477 CN 200610010477 A CN200610010477 A CN 200610010477A CN 1929248 A CN1929248 A CN 1929248A
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Abstract
This invention relates to stator coil set main insulation layer and anti-air block layer method, which comprises the following steps: a, covering on copper center conductive bar by mica bands; b, covering resistance band outside stator coils set; processing vacuum pressure dipping; d, coiling VPI anti-air insulation layer outside main insulation layer and putting stator coil into mode; e, putting fix furnace into shape; f, outside furnace for cooling then removing mode band.
Description
Technical field
The present invention relates between high-voltage motor stator coil main insulating layer and anticorona coating, twine the method for VPI barrier layer.
Background technology
Between the terminal of the copper guide rod of the low resistance anticorona coating end of the stator coil in the high-tension electricity trough to the coil insulation high voltage differential is arranged, easily cause the electric field of low-resistance end to concentrate, make the current potential abrupt change, and produce corona.The resin that floods in the main insulating layer in the hot-forming process of coil of stator of motor behind existing high-voltage motor stator coil main insulating layer VPI (VPI is the abbreviation of the vacuum pressure impregnation resin technology) impregnating resin is pressed in the anticorona coating of end, changed the resistance value of anticorona coating, the corona and the withstand voltage properties of anticorona coating have been reduced, end anticorona coating discharge inception voltage is reduced, cause withstand voltage and decline edge flashing voltage.
Summary of the invention
The present invention is pressed in the anticorona coating of end in order to solve the resin that floods in the main insulating layer behind the existing high-voltage motor main stator coil main insulating layer VPI impregnating resin in the hot-forming process of coil of stator of motor, changed the resistance value of anticorona coating, the corona and the withstand voltage properties of anticorona coating have been reduced, end anticorona coating discharge inception voltage is reduced, cause problem withstand voltage and that edge flashing voltage descends, a kind of method that twines the anti-corona barrier layer of VPI between stator coil main insulating layer and anticorona coating is provided, and the concrete technical scheme that addresses the above problem is as follows:
The barrier layer that prevents VPI glue dipping is twined in the present invention between stator coil main insulating layer and anticorona coating the step of method is as follows:
Step 5, mould is placed on is warming up to 130～140 ℃ in the hot-press solidifying stove, be incubated 3～4 hours, and then be warming up to 160～170 ℃, be incubated 8～12 hours hot-press solidifying moulding;
The present invention has reduced behind the high-voltage motor stator coil main insulating layer VPI impregnating resin glue in hot-forming process the influence to end anticorona coating resistance value, when anti-corona barrier layer is two layers of many glue mica tape of half-lap, 1 discharge is only arranged in 200-300 root guide rod, when anti-corona barrier layer is four layers of many glue mica tape of half-lap, VPI impregnating resin glue is close to zero the influence of end anticorona coating resistance, make the electric field at anticorona coating place, end even, guaranteed that high-voltage motor stator coil is withstand voltage by what stipulate smoothly, production is carried out smoothly.After the turbo generator of 27KV gigawatt was provided with the anti-corona barrier layer of VPI, the starting voltage of anticorona coating was not less than 35KV, substep ac resistance greater than 50KV, corona extinction voltage and presses 1 minute, edge flashing voltage to be not less than 83KV.
Description of drawings
Fig. 1 is that the present invention is provided with anti-corona barrier layer 3 structural representations in high-voltage motor stator coil, and Fig. 2 is the structural representation that anti-corona barrier layer 3 is made up of many glue mica tapes 8 and alkali-free glass band 7.6 is iron cores among the figure.
Embodiment
Embodiment one: describe present embodiment in conjunction with Fig. 1.The step of present embodiment is as follows:
Step 5, mould is placed on is warming up to 130～140 ℃ in the hot-press solidifying stove, be incubated 3～4 hours, and then be warming up to 160～170 ℃, be incubated 8～12 hours hot-press solidifying moulding;
This method adopts many glue mica tapes, can water down, stop the influence of VPI resin glue to anticorona coating 4 resistance values after the glue that contains in many glue mica tapes in hot-forming process overflows.
Embodiment two: describe present embodiment in conjunction with Fig. 2.The difference of present embodiment and embodiment one is that anti-corona barrier layer 3 is made up of many glue mica tapes 8 and alkali-free glass band 7 in the step 4.Many glue mica tapes 8 and alkali-free glass band 7 upper-lower positions are interchangeable.Other step is identical with embodiment one.
Embodiment three: the winding thickness of anti-corona barrier layer 3 is 0.4mm in the step 4 of present embodiment; Be warming up to 130 ℃ in the hot-press solidifying stove in the step 5, be incubated 4 hours, and then be warming up to 160 ℃, be incubated 12 hours.Other step is identical with embodiment one.
Embodiment four: the winding thickness of anti-corona barrier layer 3 is 0.7mm in the step 4 of present embodiment; Be warming up to 135 ℃ in the hot-press solidifying stove in the step 5, be incubated 3.5 hours, and then be warming up to 165 ℃, be incubated 10 hours.Other step is identical with embodiment one.
Embodiment five: the winding thickness of anti-corona barrier layer 3 is 1mm in the step 4 of present embodiment; Be warming up to 140 ℃ in the hot-press solidifying stove in the step 5, be incubated 3 hours, and then be warming up to 170 ℃, be incubated 8 hours.Other step is identical with embodiment one.
Claims (5)
1, twine the method for the anti-corona barrier layer of VPI between stator coil main insulating layer and anticorona coating, it is characterized in that the step of this method is as follows:
Step 1, at stator coil copper core guide rod (1) external application low resin mica tape parcel several layers;
Step 2, hold the low stopband (2) of layer of semiconductor material at the slot part of stator coil;
Step 3, carry out the vacuum pressure impregnation resin glue and handle drip-dry;
Step 4, will twine the anti-corona barrier layer of VPI (3) through the outer surface of main insulating layer (5) end of impregnating resin glue; Anti-corona barrier layer (3) adopts many glue mica tapes, and the winding thickness of anti-corona barrier layer (3) is 0.3～1mm; And then hold the anticorona coating (4) of several layers semiconductor material at anti-corona barrier layer (3) outer surface, at last at anticorona coating (4) appearance bread polytetrafluoroethylene demoulding band; The slot part of high-voltage motor stator coil is lowered in the mould, and the end is clamped the back by clamping plate and is tightly wrapped by shrink belt;
Step 5, mould is placed on is warming up to 130～140 ℃ in the hot-press solidifying stove, be incubated 3～4 hours, and then be warming up to 160～170 ℃, be incubated 8～12 hours hot-press solidifying moulding;
Step 6, mould come out of the stove is cooled to 40～50 ℃, removes polytetrafluoroethylene demoulding band then, has promptly made to twine the anti-corona barrier layer of VPI (3) between high-voltage motor stator coil main insulating layer (5) and anticorona coating (4).
2, the method that twines the anti-corona barrier layer of VPI between stator coil main insulating layer according to claim 1 and anticorona coating is characterized in that anti-corona barrier layer (3) is made up of many glue mica tapes (8) and alkali-free glass band (7) in the step 4.
3, the method that twines the anti-corona barrier layer of VPI between stator coil main insulating layer according to claim 1 and anticorona coating, the winding thickness that it is characterized in that anti-corona barrier layer (3) in the step 4 is 0.4mm; Be warming up to 130 ℃ in the hot-press solidifying stove in the step 5, be incubated 4 hours, and then be warming up to 160 ℃, be incubated 12 hours.
4, the method that twines the anti-corona barrier layer of VPI between stator coil main insulating layer according to claim 1 and anticorona coating, the winding thickness that it is characterized in that anti-corona barrier layer (3) in the step 4 is 0.7mm; Be warming up to 135 ℃ in the hot-press solidifying stove in the step 5, be incubated 3.5 hours, and then be warming up to 165 ℃, be incubated 10 hours.
5, the method that twines the anti-corona barrier layer of VPI between stator coil main insulating layer according to claim 1 and anticorona coating, the winding thickness that it is characterized in that anti-corona barrier layer (3) in the step 4 is 1mm; Be warming up to 140 ℃ in the hot-press solidifying stove in the step 5, be incubated 3 hours, and then be warming up to 170 ℃, be incubated 8 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100104773A CN100426630C (en) | 2006-08-31 | 2006-08-31 | Method for twining VPI corona-prevention layer between stator coil main insulating layer and corona-prevention layer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100104773A CN100426630C (en) | 2006-08-31 | 2006-08-31 | Method for twining VPI corona-prevention layer between stator coil main insulating layer and corona-prevention layer |
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| Publication Number | Publication Date |
|---|---|
| CN1929248A true CN1929248A (en) | 2007-03-14 |
| CN100426630C CN100426630C (en) | 2008-10-15 |
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| CNB2006100104773A Expired - Fee Related CN100426630C (en) | 2006-08-31 | 2006-08-31 | Method for twining VPI corona-prevention layer between stator coil main insulating layer and corona-prevention layer |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101854090A (en) * | 2010-06-30 | 2010-10-06 | 苏州巨峰电气绝缘系统股份有限公司 | Reduction insulation structure suitable for high-voltage motor and insulation processing method thereof |
| CN101345458B (en) * | 2008-05-22 | 2010-10-06 | 山东齐鲁电机制造有限公司 | Full anti-dizzy VPI impregnation stator line stick and its industrial frequency overpressure-resistant detection method |
| CN101917081A (en) * | 2010-08-24 | 2010-12-15 | 无锡市中达电机有限公司 | Insulating structure of 10 kV high-voltage motor stator coil |
| CN101610018B (en) * | 2009-05-19 | 2011-05-11 | 天津市天发重型水电设备制造有限公司 | Compression molding method of motor frame coils |
| CN102447361A (en) * | 2010-10-12 | 2012-05-09 | 哈尔滨电机厂有限责任公司 | Preparation method for realizing one-time dip forming of main insulation and anticorona layer of stator coil of large-scale high voltage motor |
| CN103944326A (en) * | 2014-04-18 | 2014-07-23 | 山东齐鲁电机制造有限公司 | Generator stator bar mold type single VPI mold release process |
| CN104040841A (en) * | 2012-01-10 | 2014-09-10 | 福伊特专利公司 | Corona Shield |
| CN104227870A (en) * | 2014-09-28 | 2014-12-24 | 湘潭电机股份有限公司 | Demoulding process of VPI (vacuum pressure impregnation) epoxy resin for whole motor |
| CN105006926A (en) * | 2015-08-17 | 2015-10-28 | 天津赛瑞机器设备有限公司 | Generator stator coil manufacturing process based on vacuum pressure impregnation technology |
| CN105063784A (en) * | 2015-08-28 | 2015-11-18 | 哈尔滨电机厂有限责任公司 | Preparation method of low-resistance anti-corona material for vacuum pressure impregnation insulation system |
| CN105245050A (en) * | 2015-11-12 | 2016-01-13 | 东方电气集团东风电机有限公司 | Stator bar secondary multistage anti-corona structure |
| CN104715920B (en) * | 2013-12-12 | 2017-05-03 | 苏州长风航空电子有限公司 | Coil varnished wire baking method |
| CN111371269A (en) * | 2020-04-26 | 2020-07-03 | 哈尔滨电机厂有限责任公司 | Manufacturing method of stator bar for improving winding corona voltage |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4218928A1 (en) * | 1992-06-10 | 1993-12-16 | Asea Brown Boveri | Glow protection arrangement for the stator winding of an electrical machine |
| WO1997043817A1 (en) * | 1996-05-15 | 1997-11-20 | Siemens Aktiengesellschaft | Conductor winding arrangement for heavy electric machines |
| US6140733A (en) * | 1996-05-15 | 2000-10-31 | Siemens Aktiengesellschaft | Conductor winding configuration for a large electrical machine |
| CN101154848A (en) * | 1997-12-18 | 2008-04-02 | 三菱电机株式会社 | Stator coil of rotating motor |
| CN2674753Y (en) * | 2004-01-14 | 2005-01-26 | 东方电机股份有限公司 | Stator wire bar coated corona-prevention structure |
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2006
- 2006-08-31 CN CNB2006100104773A patent/CN100426630C/en not_active Expired - Fee Related
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101345458B (en) * | 2008-05-22 | 2010-10-06 | 山东齐鲁电机制造有限公司 | Full anti-dizzy VPI impregnation stator line stick and its industrial frequency overpressure-resistant detection method |
| CN101610018B (en) * | 2009-05-19 | 2011-05-11 | 天津市天发重型水电设备制造有限公司 | Compression molding method of motor frame coils |
| CN101854090A (en) * | 2010-06-30 | 2010-10-06 | 苏州巨峰电气绝缘系统股份有限公司 | Reduction insulation structure suitable for high-voltage motor and insulation processing method thereof |
| CN101917081A (en) * | 2010-08-24 | 2010-12-15 | 无锡市中达电机有限公司 | Insulating structure of 10 kV high-voltage motor stator coil |
| CN102447361A (en) * | 2010-10-12 | 2012-05-09 | 哈尔滨电机厂有限责任公司 | Preparation method for realizing one-time dip forming of main insulation and anticorona layer of stator coil of large-scale high voltage motor |
| CN104040841A (en) * | 2012-01-10 | 2014-09-10 | 福伊特专利公司 | Corona Shield |
| CN104715920B (en) * | 2013-12-12 | 2017-05-03 | 苏州长风航空电子有限公司 | Coil varnished wire baking method |
| CN103944326B (en) * | 2014-04-18 | 2016-07-06 | 山东齐鲁电机制造有限公司 | A kind of generator stator bar mould type list props up VPI releasing process |
| CN103944326A (en) * | 2014-04-18 | 2014-07-23 | 山东齐鲁电机制造有限公司 | Generator stator bar mold type single VPI mold release process |
| CN104227870A (en) * | 2014-09-28 | 2014-12-24 | 湘潭电机股份有限公司 | Demoulding process of VPI (vacuum pressure impregnation) epoxy resin for whole motor |
| CN105006926A (en) * | 2015-08-17 | 2015-10-28 | 天津赛瑞机器设备有限公司 | Generator stator coil manufacturing process based on vacuum pressure impregnation technology |
| CN105063784A (en) * | 2015-08-28 | 2015-11-18 | 哈尔滨电机厂有限责任公司 | Preparation method of low-resistance anti-corona material for vacuum pressure impregnation insulation system |
| CN105245050A (en) * | 2015-11-12 | 2016-01-13 | 东方电气集团东风电机有限公司 | Stator bar secondary multistage anti-corona structure |
| CN105245050B (en) * | 2015-11-12 | 2018-08-21 | 东方电气集团东风电机有限公司 | A kind of secondary multistage anti-corona structure of stator bar |
| CN111371269A (en) * | 2020-04-26 | 2020-07-03 | 哈尔滨电机厂有限责任公司 | Manufacturing method of stator bar for improving winding corona voltage |
| CN111371269B (en) * | 2020-04-26 | 2022-05-20 | 哈尔滨电机厂有限责任公司 | Manufacturing method of stator bar for improving winding corona-starting voltage |
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Granted publication date: 20081015 Termination date: 20110831 |