CN205069348U - Iron core single -phase auto -transformer is rolled up to dry -type - Google Patents

Iron core single -phase auto -transformer is rolled up to dry -type Download PDF

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Publication number
CN205069348U
CN205069348U CN201520801122.0U CN201520801122U CN205069348U CN 205069348 U CN205069348 U CN 205069348U CN 201520801122 U CN201520801122 U CN 201520801122U CN 205069348 U CN205069348 U CN 205069348U
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iron core
clamps
open
coil
fixed
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徐志华
牟璟
孙劲松
刘军启
郭兰
柴淑颖
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China Railway Electric Industries Co ltd
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In Baoding Railway Transformer Branch Co Of Ferroelectric Gas Industrial Co Ltd
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Abstract

本实用新型公开了一种干式卷铁芯自耦变压器,铁芯为开口卷铁芯;开口卷铁芯下端固定在底座和两个下夹件之间,上端固定在两个上夹件之间;下绝缘垫块置于两个下夹件上;两组线圈分别套在开口卷铁芯的两个竖向柱上,并压在下绝缘垫块上,上绝缘垫块均匀分布于两组线圈上端;两个上夹件与上绝缘垫块通过压紧装置固定,使开口卷铁芯、线圈、上、下垫块和压紧装置压紧成一整体;线圈在上、下端引出端子,并连接上铜管和下铜排;上铜管和下铜排由上、下夹件固定,上铜管和下铜排的引出端连接后形成三个出线端,三个出线端通过绝缘子引出。本实用新型制作的工作效率高,空载损耗低,噪音低,环保,绝缘性和阻燃性能强;减少维护次数,维修成本低。

The utility model discloses a dry-type coiled iron core autotransformer. The iron core is an open coiled iron core; the lower end of the open coiled iron core is fixed between the base and two lower clips, and the upper end is fixed between the two upper clips. The lower insulating pads are placed on the two lower clamps; the two sets of coils are respectively placed on the two vertical columns of the open-rolled iron core, and pressed on the lower insulating pads, and the upper insulating pads are evenly distributed on the two sets of coils. The upper end of the coil; the two upper clamps and the upper insulating pad are fixed by the compression device, so that the open coil core, the coil, the upper and lower pads and the compression device are compressed into a whole; the coil leads to the terminal at the upper and lower ends, and Connect the upper copper tube and the lower copper bar; the upper copper tube and the lower copper bar are fixed by the upper and lower clamps, and the leading ends of the upper copper tube and the lower copper bar are connected to form three outlets, and the three outlets are drawn out through insulators. The utility model has the advantages of high working efficiency, low no-load loss, low noise, environmental protection, strong insulation and flame retardancy, reduced maintenance times and low maintenance cost.

Description

干式卷铁芯单相自耦变压器Dry-type wound core single-phase autotransformer

技术领域 technical field

本实用新型属于电气化铁道供电系统技术领域,涉及一种单相自耦变压器。 The utility model belongs to the technical field of electrified railway power supply systems and relates to a single-phase autotransformer.

背景技术 Background technique

随着电气化铁道的快速发展,AT供电方式(自耦变压器供电方式)已经成为了铁路建设的主要供电方式。目前,国内变压器厂家生产的27.5kV铁路专用自耦变压器的结构均为油浸式结构。其不足之处:一是油浸式结构存在的最大问题是漏油问题,污染环境;二是由于油浸式绝缘材质为变压器油,存在阻燃性差,一旦发生故障,易发生燃烧,尤其是在隧道内;三是油浸式变压器需定期维护,费用相对客观。 With the rapid development of electrified railways, the AT power supply mode (autotransformer power supply mode) has become the main power supply mode for railway construction. At present, the structures of 27.5kV railway-specific autotransformers produced by domestic transformer manufacturers are all oil-immersed structures. Its shortcomings: First, the biggest problem of the oil-immersed structure is oil leakage, which pollutes the environment; second, because the oil-immersed insulating material is transformer oil, it has poor flame retardancy. Once a failure occurs, it is easy to burn, especially In the tunnel; Third, the oil-immersed transformer needs regular maintenance, and the cost is relatively objective.

目前我国的大型变压器,其铁芯结构基本都采用叠积形式,绕组采用单独绕制,后期套装的制造工艺,制造过程简单,但是叠积铁芯截面积利用率不高,导致空载电流和空载损耗都比较大。而卷铁芯变压器,可以解决空载损耗和空载电流大的问题,但要求绕组必须直接绕制在铁芯上,带铁芯绕制线圈需要专门的绕线设备,绕制工艺复杂,操作不便,绕制速度慢,只能在制作出铁芯后才能绕制线圈,不能与铁芯同时制作,生产效率极低,基本不能做到批量生产。 At present, the core structure of large-scale transformers in my country basically adopts the stacked form, and the windings are wound separately. The manufacturing process of the later package is simple, but the utilization rate of the cross-sectional area of the stacked iron core is not high, resulting in no-load current and The no-load loss is relatively large. The wound core transformer can solve the problem of no-load loss and large no-load current, but requires that the winding must be wound directly on the iron core. Coil winding with an iron core requires special winding equipment, and the winding process is complex and difficult to operate. It is inconvenient and the winding speed is slow. The coil can only be wound after the iron core is produced, and it cannot be produced at the same time as the iron core. The production efficiency is extremely low, and it is basically impossible to achieve mass production.

实用新型内容 Utility model content

本实用新型的目的就是解决现有技术中存在的上述问题,提供一种干式开口卷铁芯自耦变压器,该变压器的铁芯和线圈可以同时作业,且制作工艺简单,工作效率高;其降低空载损耗,减少噪音,环保,绝缘性和阻燃性能强,减少维护次数,维修成本低。 The purpose of this utility model is to solve the above-mentioned problems existing in the prior art, and to provide a dry-type open coil iron core autotransformer, the iron core and the coil of the transformer can work simultaneously, and the manufacturing process is simple and the work efficiency is high; Reduce no-load loss, reduce noise, environmental protection, strong insulation and flame retardancy, reduce maintenance times, and low maintenance costs.

为实现上述目的,本实用新型的技术解决方案是:一种干式卷铁芯自耦变压器,其包括底座、铁芯、两组线圈、上、下绝缘垫块、两个上夹件、两个下夹件、压紧装置、上铜管、下铜排和绝缘子;铁芯为开口卷铁芯;开口卷铁芯下端固定在底座和两个下夹件之间,上端固定在两个上夹件之间;下绝缘垫块置于两个下夹件上;两组线圈分别套在开口卷铁芯的两个竖向柱上,并压在下绝缘垫块上,上绝缘垫块均匀分布于两组线圈上端;两个上夹件与上绝缘垫块通过压紧装置固定,使开口卷铁芯、线圈、上、下垫块和压紧装置压紧成一整体;线圈在上、下端引出端子,并连接上铜管和下铜排;上铜管和下铜排由上、下夹件固定,上铜管和下铜排的引出端连接后形成三个出线端,三个出线端通过绝缘子引出:首端出线端子为正馈线绕组引出端F,中间出线端子为钢轨或综合接地端子引出端N,末端出线端子为接触网绕组引出端T。 In order to achieve the above purpose, the technical solution of the utility model is: a dry-type wound core autotransformer, which includes a base, an iron core, two sets of coils, upper and lower insulating pads, two upper clamps, two A lower clamp, a pressing device, an upper copper pipe, a lower copper bar and an insulator; the iron core is an open coil core; the lower end of the open coil core is fixed between the base and the two lower clamps, and the upper end is fixed between the two upper clamps. Between the clips; the lower insulating pads are placed on the two lower clips; the two sets of coils are respectively placed on the two vertical columns of the open-rolled iron core, and pressed on the lower insulating pads, and the upper insulating pads are evenly distributed At the upper ends of the two sets of coils; the two upper clamps and the upper insulating pads are fixed by a compression device, so that the open-rolled iron core, coil, upper and lower pads and the compression device are compressed into a whole; the coils are drawn out at the upper and lower ends Terminals, and connect the upper copper tube and the lower copper bar; the upper copper tube and the lower copper bar are fixed by the upper and lower clamps, and the leading ends of the upper copper tube and the lower copper bar are connected to form three outlets, and the three outlets pass through Insulator lead-out: the lead-out terminal at the first end is the lead-out end F of the positive feeder winding, the middle lead-out terminal is the lead-out end N of the steel rail or integrated grounding terminal, and the end-lead terminal is the lead-out end T of the catenary winding.

上述所述的线圈为由铜导线绕制的多层圆筒式结构,并由带填料的环氧树脂真空浇注。 The above-mentioned coil is a multi-layer cylindrical structure wound by copper wire, and is vacuum-cast by epoxy resin with filler.

上述所述的自耦变压器的电压等级为27.5kV。 The voltage level of the above-mentioned autotransformer is 27.5kV.

本实用新型的铁芯采用开口卷铁芯,能够打开开口后,将上、下绝缘垫块、线圈、压紧装置安装在开口卷铁芯上成为一个整体结构,也就是说本实用新型的铁芯和线圈可以单独制作,制作后再配套安装,其缠绕线圈简单容易,无需专门的绕线设备,铁芯和线圈分开制作,可以同时制作,提高工作效率。本实用新型制作的工作效率高,空载损耗低,噪音低,环保,绝缘性和阻燃性能强;减少维护次数,维修成本低。 The iron core of the utility model adopts an open coil iron core, and after the opening can be opened, the upper and lower insulating pads, coils, and pressing devices are installed on the open coil iron core to form an integral structure, that is to say, the iron core of the utility model The core and the coil can be made separately, and then installed together. The winding of the coil is simple and easy, without special winding equipment. The core and the coil are made separately, and can be made at the same time to improve work efficiency. The utility model has the advantages of high working efficiency, low no-load loss, low noise, environmental protection, strong insulation and flame retardancy, reduced maintenance times and low maintenance cost.

附图说明 Description of drawings

图1为本实用新型的主视图;(应增加主视图,能看到两个线圈的图纸) Fig. 1 is the front view of the utility model; (the front view should be added, and the drawings of the two coils can be seen)

图2为本实用新型的左视图; Fig. 2 is the left view of the utility model;

图3为本实用新型中的开口卷铁芯的结构示意图。 Fig. 3 is a structural schematic diagram of the open wound iron core in the utility model.

具体实施方式 detailed description

下面结合附图和具体实施例对本实用新型做进一步的描述。 Below in conjunction with accompanying drawing and specific embodiment the utility model is described further.

如图1、图2和图3所示,本实施例包括底座1、铁芯3、两组线圈5、上、下绝缘垫块6、4、两个上夹件7、两个下夹件2、压紧装置8、上铜管10、下铜排9和绝缘子11。铁芯3为开口卷铁芯。开口卷铁芯3下端固定在底座1和两个下夹件2之间,上端固定于两个上夹件之间。下绝缘垫块4置于两个下夹件2上。两组线圈5分别套在开口卷铁芯3的两个竖向柱上,并压在下绝缘垫块4上,上绝缘垫块6均匀分布于两组线圈5上端,两个上夹件7与上绝缘垫块6通过压紧装置8固定,调节压紧装置8,使开口卷铁芯3、线圈5、上、下绝缘垫块6、4和压紧装置8压紧成一整体。两组线圈5的上、下端引出端子,并连接上铜管10和下铜排9;上铜管10和下铜排9由上夹件7和下夹件2固定,上铜管10和下铜排9的引出端连接后形成三个出线端,三个出线端通过绝缘子11引出:首端出线端子为正馈线绕组引出端F,中间出线端子为钢轨或综合接地端子引出端N,末端出线端子为接触网绕组引出端T。优选地,所述的线圈5为由铜导线绕制的多层圆筒式结构,并由带填料的环氧树脂真空浇注。优选地,所述的自耦变压器的电压等级为27.5kV。 As shown in Figure 1, Figure 2 and Figure 3, this embodiment includes a base 1, an iron core 3, two sets of coils 5, upper and lower insulating pads 6, 4, two upper clamps 7, and two lower clamps 2. Compression device 8, upper copper pipe 10, lower copper bar 9 and insulator 11. The iron core 3 is an open wound iron core. The lower end of the open wound iron core 3 is fixed between the base 1 and the two lower clips 2, and the upper end is fixed between the two upper clips. The lower insulating spacer 4 is placed on the two lower clips 2 . The two sets of coils 5 are respectively set on the two vertical columns of the open wound iron core 3, and pressed on the lower insulating spacer 4, the upper insulating spacer 6 is evenly distributed on the upper ends of the two sets of coils 5, and the two upper clamps 7 and The upper insulating pad 6 is fixed by a compression device 8, and the compression device 8 is adjusted so that the open coiled iron core 3, the coil 5, the upper and lower insulating pads 6, 4 and the compression device 8 are compressed into a whole. The upper and lower ends of the two groups of coils 5 lead out terminals, and connect the upper copper tube 10 and the lower copper bar 9; the upper copper tube 10 and the lower copper bar 9 are fixed by the upper clamp 7 and the lower clamp 2, and the upper copper tube 10 and the lower The lead-out ends of the copper bars 9 are connected to form three lead-out ends, and the three lead-out ends are drawn out through the insulator 11: the lead-out terminal of the first end is the lead-out end F of the positive feeder winding, the middle lead-out terminal is the lead-out end N of the rail or integrated grounding terminal, and the end lead-out terminal The terminal is the terminal T of the catenary winding. Preferably, the coil 5 is a multi-layer cylindrical structure wound by copper wires, and is vacuum-cast by epoxy resin with filler. Preferably, the voltage level of the autotransformer is 27.5kV.

上述实施例仅是优选的和示例性的,本领域技术人员可以根据本专利的描述进行等同技术的改进,其都在本专利的保护范围内。 The above-mentioned embodiments are only preferred and exemplary, and those skilled in the art can make equivalent technical improvements according to the description of this patent, which are all within the protection scope of this patent.

Claims (3)

1.一种干式卷铁芯自耦变压器,其特征在于:其包括底座、铁芯、两组线圈、上、下绝缘垫块、两个上夹件、两个下夹件、压紧装置、上铜管、下铜排和绝缘子;铁芯为开口卷铁芯;开口卷铁芯下端固定在底座和两个下夹件之间,上端固定在两个上夹件之间;下绝缘垫块置于两个下夹件上;两组线圈分别套在开口卷铁芯的两个竖向柱上,并压在下绝缘垫块上,上绝缘垫块均匀分布于两组线圈上端;两个上夹件与上绝缘垫块通过压紧装置固定,使开口卷铁芯、线圈、上、下垫块和压紧装置压紧成一整体;线圈在上、下端引出端子,并连接上铜管和下铜排;上铜管和下铜排由上、下夹件固定,上铜管和下铜排的引出端连接后形成三个出线端,三个出线端通过绝缘子引出:首端出线端子为正馈线绕组引出端F,中间出线端子为钢轨或综合接地端子引出端N,末端出线端子为接触网绕组引出端T。 1. A dry-type wound core autotransformer, characterized in that: it includes a base, an iron core, two sets of coils, upper and lower insulating pads, two upper clamps, two lower clamps, and a pressing device , upper copper pipe, lower copper bar and insulator; the iron core is an open-rolled iron core; the lower end of the open-rolled iron core is fixed between the base and the two lower clamps, and the upper end is fixed between the two upper clamps; the lower insulating pad The block is placed on the two lower clamps; the two sets of coils are respectively set on the two vertical columns of the open-rolled iron core, and pressed on the lower insulating pad, and the upper insulating pad is evenly distributed on the upper ends of the two sets of coils; The upper clamp and the upper insulating pad are fixed by the pressing device, so that the open-rolled iron core, coil, upper and lower pads and the pressing device are pressed into a whole; the coil leads to the terminal at the upper and lower ends, and connects the upper copper tube and The lower copper bar; the upper copper tube and the lower copper bar are fixed by the upper and lower clamps, and the leading ends of the upper copper tube and the lower copper bar are connected to form three outlets, and the three outlets are drawn out through insulators: the first outlet terminal is The leading end of the positive feeder winding is F, the middle outgoing terminal is the leading end N of the steel rail or the integrated grounding terminal, and the terminal outgoing terminal is the leading end T of the catenary winding. 2.根据权利要求1所述的干式卷铁芯自耦变压器,其特征在于:所述的线圈为由铜导线绕制的多层圆筒式结构,并由带填料的环氧树脂真空浇注。 2. The dry-type wound core autotransformer according to claim 1, characterized in that: the coil is a multi-layer cylindrical structure wound by copper wires, and is vacuum-cast by epoxy resin with filler . 3.根据权利要求1或2所述的干式卷铁芯自耦变压器,其特征在于:所述的自耦变压器的电压等级为27.5kV。 3. The dry-type wound core autotransformer according to claim 1 or 2, characterized in that: the voltage level of the autotransformer is 27.5kV.
CN201520801122.0U 2015-10-18 2015-10-18 Iron core single -phase auto -transformer is rolled up to dry -type Expired - Fee Related CN205069348U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105895338A (en) * 2016-06-29 2016-08-24 天津市特变电工变压器有限公司 Dry type transformer in wind power generator cabin
CN107887118A (en) * 2017-11-30 2018-04-06 浙江派尔电气有限公司 A kind of dry-type transformer of tape insulation pad briquetting
CN108010695A (en) * 2017-11-28 2018-05-08 山东泰开变压器有限公司 Single-phase autotransformer based on resistance to shorting

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105895338A (en) * 2016-06-29 2016-08-24 天津市特变电工变压器有限公司 Dry type transformer in wind power generator cabin
CN108010695A (en) * 2017-11-28 2018-05-08 山东泰开变压器有限公司 Single-phase autotransformer based on resistance to shorting
CN107887118A (en) * 2017-11-30 2018-04-06 浙江派尔电气有限公司 A kind of dry-type transformer of tape insulation pad briquetting

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Effective date of registration: 20180424

Address after: 071051 413 Baihua East Road, Baoding, Hebei

Patentee after: China Railway Electric Industries Co.,Ltd.

Address before: No. 413, Baihua Dong Road, Baoding, Hebei Province, Hebei

Patentee before: BAODING RAILWAY TRANSFORMER BRANCH OF CHINA RAILWAY ELECTRIC INDUSTRY CO.,LTD.

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Granted publication date: 20160302