CN1928178B - Lock-woven wave textile production method - Google Patents

Lock-woven wave textile production method Download PDF

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Publication number
CN1928178B
CN1928178B CN2006100379333A CN200610037933A CN1928178B CN 1928178 B CN1928178 B CN 1928178B CN 2006100379333 A CN2006100379333 A CN 2006100379333A CN 200610037933 A CN200610037933 A CN 200610037933A CN 1928178 B CN1928178 B CN 1928178B
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China
Prior art keywords
warp
axle
length
fabric
textile
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Expired - Fee Related
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CN2006100379333A
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Chinese (zh)
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CN1928178A (en
Inventor
葛荣德
范晓
王新
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NANTONG DONGDI TEXTILE CO Ltd
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NANTONG DONGDI TEXTILE CO Ltd
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Priority to CN2006100379333A priority Critical patent/CN1928178B/en
Publication of CN1928178A publication Critical patent/CN1928178A/en
Application granted granted Critical
Publication of CN1928178B publication Critical patent/CN1928178B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to a ripple-woven textile, the production method and apparatus. Textile: the face of textile with persistence is provided with different dimension, width, length ripple shape generated by different warp length. Method: single beam of weaving machine has been substitute for multi-beams and the yarn is sent actively. According textile technology condition and quantity variety of sending yarn on every beam, there are less than two beams sending yarn in variant quantity set by technology in the same periodic time, which makes multiunit warp length in the same periodic time on the face is different. Salient ripple whose dimension, width, length vary as the sending quantity appears on the local face where the yarn length is more. Apparatus: there are less than three beams mounted on electromotor and sensor which can measure the warp length. The warp is weaved to textile, which is sent to batch roller, through multi-arm ringent mechanism and beating-up mechanism. Various sensors, mechanisms are connected to controlling system for multi-axis various sending warp. Favorable effect: good vision impression, more comfortable and fashionable, persistent ripple, wildly use and so on.

Description

The lock-woven wave textile production method
Technical field:
The present invention relates to woven in the textile technology field and (also claim tatting, include shuttle and do not have shuttle) weaving technology in the Woven fabric product, being a kind of weaving method, device and fabric product thereof of novelty, specifically, is a kind of lock-woven wave textile and production method thereof and device.
Background technology:
Loom is always finished weaving process with five big motions in producing the process of fabric, i.e. the warp let-off, opening, wefting insertion, five motions greatly of beating up, batching.The Woven fabric product general with one through axle.Warp thread remains a constant speed at the let-off motion of weaving process, if also use two through axle but weave seersucker, towel looping product, jacquard fabric, one of them is the earth's axis, all the time organize warp thread (plane tissue) as the ground of fabric, another is the bubble axle, as being the warp thread of foaming usefulness, the warp thread in the looping specially.Be to carry out the warp let-off in a word with fixing warp let-off form and fixing warp run-in.
Summary of the invention:
The purpose of this invention is to provide a kind of conceive uniqueness, method lock-woven wave textile and the production method and the device that can make fabric face generation wave effect ingenious, rational in infrastructure.
Technical solution of the present invention is:
A kind of lock-woven wave textile is characterized in that: present the wave-like of size, width, varying length on the fabric face, the wave-like on the fabric face is inconsistent and produce by warp length, and has persistence.Promptly can be because of repeatedly washing or pressurized disappear.
Size, width, the length of the fabric face wave described in the present invention have diversified, periodic variation.
A kind of production method of lock-woven wave textile, it is characterized in that: original single on the basis of axle at loom, increase to a plurality of through axle, the let-off motion of producing in the fabric process through axle is moved in the mode of the active warp let-off, and press the condition of fabric technology, each warp run-in through axle changes, how through between the axle with have at least two through axle in one-period always the different warp run-in with technique initialization carrying out let-off motion, thereby make a plurality of unit on the fabric face, different with the warp length in one-period, make the long local fabric face projection wave effect of warp thread, the size of wave, width, length changes with the variation of warp run-in.
The demand conversion warp run-in of pressing fabric technology described in the present invention, be many between axle to have at least two to be that warp run-in inequality is carried out the warp let-off, be to be equipped with to batch meter long pass sensor on the work beam of fabric, fabric batched length when special detection was beaten up at every turn; In that warp let-off stepper motor is housed, carry out the warp let-off by instruction specially on axle; At each through axle, warp thread to tension force, meter long pass sensor are housed between the cord roller, be responsible for detecting each length through axle, warp tension changing value and each warp let-off; Each above-mentioned sensor, stepper motor all are connected with a cover multiaxis variable warp let-off control system.
A kind of device of lock-woven wave textile is characterized in that: have at least three through axle, each all has separately drive motors through axle, and is furnished with warp thread, tension force, meter long pass sensor separately, and warp thread is woven into fabric through dobby shedding mechanism, beating-up mechanism to work beam; Each all is connected with multiaxis variable warp let-off control system through axle, meter long pass sensor, dobby shedding mechanism, beating-up mechanism.
Multiaxis variable warp let-off control system described in the present invention is shown by signals collecting, s operation control, keyboard input and output control is formed.CPU as s operation control is arranged in the multiaxis variable warp let-off control system, CPU is connected with batching meter long pass sensor, each status signal through axle tension pick-up, each warp thread meter long pass sensor and loom, and connect each through spindle motor through output driver, also be connected with input keyboard, display through keyboard coding and display driver.Batching meter long pass sensor, each is connected with CPU through buffer, decoder through the axle tension pick-up.
Beneficial effect is: the Complete Set of New Technology of having used electromechanical integration, can make loom increase more than two through axle, the let-off motion of producing in the fabric process through axle is moved in the mode of the active warp let-off, and can press the demand conversion warp run-in of fabric technology, can also carry out the warp let-off with the warp run-in that has nothing in common with each other between the multiaxis, mutually conversion warp let-off ratio (as shown).Its unique style of fabric product with the method production: one, have the wave-like of certain rule on the fabric face, the size of wave, width, length according to process conditions, have the variation in a plurality of unit, a plurality of cycles; Two, fabric product visually has good stereoeffect, and it is more comfortable that flimsy material is made underwear, and heavy weave is made clothes and felt more fashion; Three, the wave on the fabric face has persistence, can be because of repeatedly washing or pressurized disappear; Four, can be applicable to that also other family spins the application of decoration industry.Product style has unique effect, and good social benefit and economic benefit are arranged, and has excellent popularization to be worth.
The present invention is described in further detail below in conjunction with drawings and Examples:
Description of drawings:
Fig. 1 is the structural representation of a kind of lock-woven wave textile of the present invention;
Fig. 2 is the structural representation of another kind of lock-woven wave textile of the present invention;
Fig. 3 is the structural representation of device that has adopted the production method of lock-woven wave textile of the present invention;
Fig. 4 is the electrical schematic diagram that has adopted the multiaxis variable warp let-off control system on the loom of production method of lock-woven wave textile of the present invention.
The specific embodiment:
Fig. 1, Fig. 2, Fig. 3 and Fig. 4 have described one embodiment of the present of invention jointly, in this embodiment, a kind of lock-woven wave textile, it is characterized in that: the wave-like that presents size, width, varying length on the fabric face, wave-like on the fabric face is inconsistent and produce by warp length, and has persistence.
The production method of above-mentioned lock-woven wave textile is: original single on the basis of axle at loom, increase to a plurality of through axle, the let-off motion of producing in the fabric process through axle is moved in the mode of the active warp let-off, and press the condition of fabric technology, each warp run-in through axle changes, how through between the axle with have at least two through axle in one-period always the different warp run-in with technique initialization carrying out let-off motion, thereby make a plurality of unit on the fabric face, different with the warp length in one-period, make the long local fabric face projection wave effect of warp thread, the size of wave, width, length changes with the variation of warp run-in.Described demand conversion warp run-in of pressing fabric technology, be many between axle to have at least two to be that warp run-in inequality is carried out the warp let-off and changed warp run-in by turns, be to be equipped with to batch meter long pass sensor on the work beam of fabric, fabric batched length when special detection was beaten up at every turn; In that warp let-off stepper motor is housed, carry out the warp let-off by instruction specially on axle; At each through axle, warp thread to tension force, meter long pass sensor are housed between the cord roller, be responsible for detecting each length through axle, warp tension changing value and each warp let-off; Each above-mentioned sensor, stepper motor all are connected with a cover multiaxis variable warp let-off control system.
Be used to the device that uses said method and weave above-mentioned lock-woven wave textile, there are at least three through axle A-0, B-0, C-0, each all has separately drive motors A-1, B-1, C-1 through axle A0, B0, C0, and being furnished with warp tension, tension force and meter long pass sensor A-2, B-2, C-2 separately, warp thread A-3, B-3, C-3 are woven into fabric F and are connected to cloth beam H through work beam G again behind the D of dobby shedding mechanism, beating-up mechanism E; Each all is connected with multiaxis variable warp let-off control system 11 with cloth beam H through axle A-0, B-0, C-0, meter long pass sensor A-2, B-2, C-2, the D of dobby shedding mechanism, beating-up mechanism E and work beam G.
Multiaxis variable warp let-off control system described in the present invention is shown by signals collecting, s operation control, keyboard input and output control is formed.CPU as s operation control is arranged in the multiaxis variable warp let-off control system, CPU is connected with batching meter long pass sensor, each is through axle tension pick-up and loom status signal, and connect each through spindle motor through output driver, also be connected with input keyboard, display through keyboard coding and display driver.Batching meter long pass sensor, each is connected with CPU through buffer, decoder through the axle tension pick-up.Wherein 12 are the long signal of warp thread meter, and 13 are the long signal of batching meter, and 14 are the jacquard weave signal, and 15 is that main shaft signal, 16 is that loom transmission and control, 17 are that control signal, 18 is a spooler etc.
The present invention be increased loom through axle, can weave a fabric product simultaneously through axle with a plurality of, also changed traditional warp let-off approach simultaneously, realized difference warp let-off technology, a plurality of through axle in the Woven fabric process, by process conditions, the warp let-off of variable difference is (many sometimes, sometimes few, sometimes fast, slow sometimes), make a plurality of through can be in the Woven fabric process between the axle by process conditions, (warp let-off of A axle is many for the warp let-off of difference variable by turns, the warp let-off of B axle is few, the conditions that many of the diaxon warp let-offs change by turns), thus make part on the fabric in certain unit, warp length in certain cycle is different, the final wave effect of realizing fabric face, the size of wave, width, length changes with the variation of warp let-off condition.
The present invention is equipped with on the rod batching of fabric and is batched meter long pass sensor, when special detection is beaten up at every turn fabric batch length, in that warp let-off stepper motor is housed, carry out the warp let-off by instruction specially on axle.At each through axle, warp thread to tension force, meter long pass sensor are housed between the cord roller, be responsible for detecting each length through axle, warp tension changing value and each warp let-off, designed the electronic control system of a cover multiaxis variable warp let-off, formed by signals collecting, s operation control, keyboard input demonstration and output control.
Comprise in the circuit: CPU (model STC89C58D), 2-4 decoder (74HC139), four 8D latch (74HC373), A axle tension pick-up 31, B axle tension pick-up 32, C axle tension pick-up 33, main spindle's sensor 34, batching meter long pass sensor 35, warp thread meter long pass sensor 36, a plurality of photoelectrical couplers (TLP521-4), three through spindle motor MA, MB, MC, 8 bit shift register (74HC164), keyboard coding and display driver (BC7281A), and other integrated circuits MAX232, LM7805 etc.
The 8D latch 74HC373 that the tension signal of A, B, three axles of C and the long signal of batching meter are exported by three-state is sent to the P1 mouth of CPU, and its data are controlled by the gating of 2-4 decoder 74HC139.
Its gating is controlled as following table:
P3.6? P3.7? Gating signal
0? 0? A axle tension force
0? 1? B axle tension force
1? 0? C axle tension force
1? 1? The batching meter is long
Its tension value read the control that is subjected to digital comparator 74HC85, when the axial coding signal equated with the value of P2.3, P2.4, P2.5, the output enable signal read in three tension values through axle, notifies cpu data to be ready to simultaneously.Change the value of P2.3, P2.4, P2.5, can adjust the corresponding tension value of different main angle, the output signal of 74HC85 also is the count signal that beats up of cloth machine simultaneously.
Batching meter length is 8 binary codings, and warp thread meter length is by CPU the input pulse of three ports to be counted to realize.
When receiving the synchronizing signal that shedding mechanism sends, illustrate that a decorative pattern cycle finishes, the note latitude counter in the CPU just is cleared.When stop sign is arranged, show that the cloth machine stops, can carry out the change of parameter or be provided with etc.
Keyboard coding that BC7281A and 74HC164 etc. form and display decoder drive circuit are realized the demonstration of instruction, data input and the multiple parameters of native system by the method for CPU serial communication.When setup parameter, indicate the parameter character of current input by different indicator lamp (LED).
Native system can carry out real-time communication by RS232 interface and computer, carries out the modification of data and program easily, and realizes sharing of data by LAN.
The P0 mouth is an output port, can control three stepper motors simultaneously and breaks down or the parameter time control cloth making machine that goes beyond the scope stops in system.

Claims (2)

1. the production method of a lock-woven wave textile, it is characterized in that: woven original single on the basis of axle, increase to a plurality of through axle, the let-off motion of producing in the fabric process through axle is moved in the mode of the active warp let-off, and press the condition of fabric technology, each warp run-in through axle changes, how through between the axle with have at least two through axle in one-period always the different warp run-in with technique initialization carrying out let-off motion, thereby make a plurality of unit on the fabric face, different with the warp length in one-period, make the long local fabric face projection wave effect of warp thread, the size of wave, width, length changes with the variation of warp run-in.
2. the production method of lock-woven wave textile according to claim 1, it is characterized in that: the demand conversion warp run-in of pressing fabric technology, be many between axle to have at least two to be that warp run-in inequality is carried out the warp let-off, be to be equipped with to batch meter long pass sensor on the work beam of fabric, fabric batched length when special detection was beaten up at every turn; In that warp let-off stepper motor is housed, carry out the warp let-off by instruction specially on axle; At each through axle, warp thread to tension force, meter long pass sensor are housed between the cord roller, be responsible for detecting each length through axle, warp tension changing value and each warp let-off; Each above-mentioned sensor, stepper motor all are connected with a cover multiaxis variable warp let-off control system.
CN2006100379333A 2006-01-19 2006-01-19 Lock-woven wave textile production method Expired - Fee Related CN1928178B (en)

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Application Number Priority Date Filing Date Title
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CN2010105314613A Division CN101967719A (en) 2006-01-19 2006-01-19 Device for weaving wave fabric

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CN1928178B true CN1928178B (en) 2011-04-13

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102312313B (en) * 2011-03-17 2015-01-28 苏州金科达纺织科技股份有限公司 Differential fiber face fabric
CN102212927B (en) * 2011-06-24 2013-05-29 南通纺织职业技术学院 Weft yarn curve woven fabric, weaving method thereof and special elastic free reed thereof
CN102286831A (en) * 2011-07-25 2011-12-21 宿迁恒达纺织有限公司 Two-beam air(water)-jet loom
CN102268773A (en) * 2011-07-25 2011-12-07 宿迁恒达纺织有限公司 Three-beam air (water) jet weaving machine
CN108532093B (en) * 2018-04-12 2020-05-08 江南大学 Method for weaving spacer fabric with variable spacing

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1058436A (en) * 1991-09-10 1992-02-05 南通县双盟织布厂 Look is knitted interrupted seersucker and production method and device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1058436A (en) * 1991-09-10 1992-02-05 南通县双盟织布厂 Look is knitted interrupted seersucker and production method and device

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