CN1927539A - Bar rust cleaning machine and rust cleaning method - Google Patents
Bar rust cleaning machine and rust cleaning method Download PDFInfo
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- CN1927539A CN1927539A CN 200610141759 CN200610141759A CN1927539A CN 1927539 A CN1927539 A CN 1927539A CN 200610141759 CN200610141759 CN 200610141759 CN 200610141759 A CN200610141759 A CN 200610141759A CN 1927539 A CN1927539 A CN 1927539A
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- roller
- round brush
- bar
- secondary roll
- king
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Abstract
The invention discloses bar stock derusting machine and the descaling. The device includes framework, power transmission and the rolling brush device, the power transmission and the rolling brush device are placed on said framework. The apparatus is characterized by: contact roller clamping transportation device is also set up on the framework, the said contact roller clamping transportation device includes big and small umbrella gear, main roller, assistant roller, assistant roller bracket and assistant roller adjusting handle, the said rolling brush device involves rolling brush motor, belt pulley and triangular belt. Sent the stuff between the main roller and the assistant roller artificially, the roller rotates automatically after clamps the bar stock, and the bar stock is proofreaded by the assistant roller and is removed rust by the rolling brush between the main roller and the assistant roller. The invention has the following advantages: the bar stock could be feeded automatically and there is no descaling dead corner. It can be applied to removing rust for the face of the bar stock with different diameter and certain degree of bend, and the descaling process is pollution-free, low energy consumption, low labor intensity and low cost of production.
Description
Technical field
The present invention relates to a kind of ferrous metal and non-ferrous metal surface-treated bar rust remover and derusting method of being used for.
Background technology
The derusting method of conventional metals bar comprises manually rust cleaning and acid wash rust cleaning, and the former labor strength that eliminates rust is big, rust powder that distributes in the rust cleaning process and dust serious environment pollution, and the harm operator's is healthy, and the effect that eliminates rust is general; Though latter rust cleaning effect is more satisfactory, a large amount of spent acid that produce can the severe contamination water bodys, go up earth, etching apparatus, and consumed energies in a large number in the production process, production cost height.Recently also there are some rust cleaning machineries to occur, as the patent No. is 02280759.4, name be called " rust remover " disclosure of the Invention a kind of surperficial mechanical derusting device of metal bar (pipe) that is used for, to remove clean by the corrosion on the metal bar (pipe) of main shaft by the brush that is provided with on the main shaft, because the rolling pay-off of this rust remover only is arranged on the port of export of bar, and brush is arranged on the stage casing of main shaft, therefore exist the rust cleaning dead angle, the head end of every bar has a segment distance and does not eliminate rust, and causes the waste of bar.
Summary of the invention
Technical problem to be solved by this invention be overcome deficiency of the prior art and provide a kind of pollution-free, cost is low, do not have the bar rust remover at rust cleaning dead angle.
The technical problem that the present invention also will solve is to overcome deficiency of the prior art and the derusting method that a kind of labour intensity is little, energy consumption is little is provided.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: this bar rust remover comprises frame, power drive mechanism and round brush mechanism, described frame is provided with power drive mechanism and round brush mechanism, described power drive mechanism comprises motor, belt pulley, V belt, power transmission shaft and bearing, described round brush mechanism comprises that round brush regulates support, roller brush shaft and round brush, its design feature is: also be provided with roller clip clamping conveyor structure on the frame, described roller clip clamping conveyor structure comprises greatly, small umbrella gear, king roller, secondary roll, secondary roll carriage and secondary roll regulating handle, king roller and small umbrella gear coaxial tilt are installed on the frame, secondary roll carrier tilt is installed on the frame, secondary roll is arranged in the secondary roll carriage, secondary roll carriage is connected with secondary roll regulating handle, described king roller and secondary roll are concave shaped cylinder roller, described round brush mechanism also comprises the round brush motor, belt pulley and V belt, described round brush mechanism is arranged on central rack, and motor passes through belt pulley, V belt drives round brush and rotates.
Frame of the present invention tilts and is provided with two king rollers, the axis of described king roller parallel to each other and with bar direction of advance angle be the 149-152 degree, be provided with round brush mechanism between described two king rollers, described frame tilts and is provided with 3-5 secondary roll, described its axis of secondary roll parallel to each other and with bar direction of advance angle be the 28-31 degree, described king roller and secondary roll axis space intersection, its acutangulate is the 56-62 degree.
Handle through scalelike mark on king roller of the present invention surface.
The present invention addresses the above problem the technical scheme that is adopted to be also had: the derusting method of this bar rust remover, be characterized in: by manually material being delivered between king roller and the secondary roll, clamp bar again, the automatic rotary feeding of bar, bar contacts with the round brush of rotation, bar straightening under the effect of secondary roll, and by being arranged on the round brush effect rust cleaning between the king roller.
Clamping bar of the present invention is to clamp by the position of regulating secondary roll.
When the present invention eliminated rust to the bar of different size, described round brush can be regulated support by round brush and come adjusting position.
The present invention compared with prior art, have following beneficial effect: owing to round brush mechanism is arranged between two king rollers, but the bar automatic feed does not have the rust cleaning dead angle, simultaneously secondary roll and round brush position all can be regulated, applicable to different-diameter and the bar surface derusting of certain flexibility is arranged.
The present invention compared with prior art also has following beneficial effect: use the derusting method of this bar rust remover to utilize mechanical distortion, friction to come alignment and rust cleaning, the rust cleaning process is pollution-free, and energy consumption is little, and labour intensity is little, and production cost is low.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 be among Fig. 1 A-A to cutaway view.
Fig. 3 be among Fig. 2 B-B to cutaway view.
Fig. 4 be among Fig. 2 C-C to cutaway view.
Fig. 5 is a process chart of the present invention.
The specific embodiment
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the present invention includes frame 28, power drive mechanism 29, roller clip clamping conveyor structure 30 and round brush mechanism 31, frame 28 is provided with power drive mechanism 29, roller clip clamping conveyor structure 30 and round brush mechanism 31, and described power drive mechanism 29 comprises motor 1, belt pulley 2-1 and 2-2, V belt 3-1, decelerator 4, shaft coupling 5, power transmission shaft 6, bearing 7-1 and 7-2.Described motor 1 is connected with belt pulley 2-1, and by V belt 3-1 drags pulley 2-2, described belt pulley 2-2 links to each other with decelerator 4, and described decelerator 4 links to each other with shaft joint 5, and described power transmission shaft 6 is installed in bearing 7-1 and the 7-2 and with described shaft joint 5 and links to each other.
Described roller clip clamping conveyor structure 30 comprises large umbrella gear 8-1 and 8-2, small umbrella gear 29-1 and 29-2, king roller 9-1 and 9-2, king roller seat 10-1 and 10-2, secondary roll 11-1,11-2,11-3,11-4 and 11-5, secondary roll carriage 12-1,12-2,12-3,12-4 and 12-5, secondary roll regulating handle 15-1,15-2,15-3,15-4 and 15-5, described large umbrella gear 8-1,8-2 are installed on the power transmission shaft 6, described small umbrella gear 29-1,29-2 are installed on the frame 28, mesh respectively with described large umbrella gear 8-1,8-2.Described king roller 9-1 and 9-2 are respectively with small umbrella gear 29-1 with 29-2 is coaxial is installed in king roller seat 10-1 and the 10-2, and described king roller seat 10-1 and 10-2 are fixed on the frame 28.Described king roller 9-1 and 9-2 are concave shaped cylinder roller, and handle through scalelike mark on the surface.Described king roller 9-1 and 9-2 are obliquely installed, both axis parallel to each other and with bar direction of advance angle α be 150 the degree.Described secondary roll 11-1,11-2,11-3,11-4 and 11-5 are installed in respectively in secondary roll carriage 12-1,12-2,12-3,12-4 and the 12-5, described secondary roll 11-1,11-2,11-3,11-4 and 11-5 are that concave shaped cylinder roller all is obliquely installed, its axis parallel to each other and with bar direction of advance angle β be 30 the degree, the axis of the axis of described king roller 9-1,9-2 and secondary roll 11-1,11-2,11-3,11-4,11-5 is at space intersection, and it acutangulates and is 60 degree.Described secondary roll carriage 12-1,12-2,12-3,12-4 and 12-5 are connected with 15-5 with secondary roll regulating handle 15-1,15-2,15-3,15-4 respectively.
Between described king roller 9-1, the 9-2 round brush mechanism 31 is installed, described round brush mechanism 31 comprises that round brush motor 22, belt pulley 2-3 and 2-4, V belt 3-2, round brush regulate support 25, roller brush shaft 26 and round brush 27, described round brush motor 22 is connected with belt pulley 2-3, by V belt 3-2 drags pulley 2-4, described belt pulley 2-4 is connected with roller brush shaft 26, described round brush 27 is installed on the roller brush shaft 26, and described round brush is regulated support 25 and is connected with roller brush shaft 26.
Referring to Fig. 2, the axis of king roller 9 described in the utility model and secondary roll 11 is meant at space intersection that the axis of king roller 9 and secondary roll 11 is looked from a left side, the right side is looked, overlook, look up direction and sees all two different surface beelines each other, and from main look, the back apparent direction, two axial lines intersects, and its angle of cut γ is 60 degree.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, during use, motor 1 drags pulley 2-1,2-2, through reduction box 4, power transmission shaft 6 drags two pairs of bevel gears, and king roller 9-1,9-2 are rotated.Simultaneously, round brush motor 22, drags pulley 2-3,2-4 make round brush 27 rotation at a high speed.Manually bar 18 is delivered between king roller 9-1 and the secondary roll 11-1,, regulated the position of each secondary roll 11, thereby clamp bar 18 by rotating each secondary roll regulating handle 15.After bar 18 entered between king roller 9-1 and the secondary roll 11-1, bar 18 just automatic rotary feedings were regulated round brush adjusting support 25 and are eliminated rust in round brush 27 contact bars 18 surfaces, by the effect straightening bar 18 of secondary roll 11.Handle through scalelike mark on described king roller 9-1 and 9-2 surface, and the oxide layer that can press loose bar 18 surfaces is with convenient rust cleaning.Owing to be provided with two king roller 9-1 and 9-2, and round brush mechanism 31 is arranged between two king roller 9-1 and the 9-2, so bar 18 can both eliminate rust from the beginning to the end, do not have the rust cleaning dead angle.In addition, because the position of each secondary roll 11 and round brush 27 can both be regulated, therefore can adapt to diameter is the bar rust cleaning of 12mm～80mm, and the bar of same specification regulates secondary roll 11 and can work continuously afterwards in round brush 27 positions.
Adopt 5 secondary rolls in the present embodiment, also can adopt 3 or 4 secondary rolls according to actual needs, the requirement of producing according to safety and sanitation also can be provided with dustproof chip removal device on frame 28 simultaneously.Requirement according to safety and sanitation are produced also can be provided with dustproof chip removal device on frame 28.
Claims (6)
1, a kind of bar rust remover, comprise frame, power drive mechanism and round brush mechanism, described frame is provided with power drive mechanism and round brush mechanism, described power drive mechanism comprises motor, belt pulley, V belt, power transmission shaft and bearing, described round brush mechanism comprises that round brush regulates support, roller brush shaft and round brush, it is characterized in that; Also be provided with roller clip clamping conveyor structure on the frame, described roller clip clamping conveyor structure comprises greatly, small umbrella gear, king roller, secondary roll, secondary roll carriage and secondary roll regulating handle, king roller and small umbrella gear coaxial tilt are installed on the frame, secondary roll carrier tilt is installed on the frame, secondary roll is arranged in the secondary roll carriage, secondary roll carriage is connected with secondary roll regulating handle, described king roller and secondary roll are concave shaped cylinder roller, described round brush mechanism also comprises the round brush motor, belt pulley and V belt, described round brush mechanism is arranged on central rack, and motor passes through belt pulley, V belt drives round brush and rotates.
2, bar rust remover according to claim 1, it is characterized in that: described frame tilts and is provided with two king rollers, the axis of described king roller parallel to each other and with bar direction of advance angle be the 149-152 degree, be provided with round brush mechanism between described two king rollers, described frame tilts and is provided with 3-5 secondary roll, described its axis of secondary roll parallel to each other and with bar direction of advance angle be the 28-31 degree, described king roller and secondary roll axis space intersection, its acutangulate is the 56-62 degree.
3, bar rust remover according to claim 2 is characterized in that: handle through scalelike mark on described king roller surface.
4, a kind of derusting method of bar rust remover as claimed in claim 1, it is characterized in that: by manually material being delivered between king roller and the secondary roll, clamp bar again, the automatic rotary feeding of bar, bar contacts with the round brush of rotation, bar straightening under the effect of secondary roll, and by being arranged on the round brush effect rust cleaning between the king roller.
5, derusting method according to claim 5 is characterized in that: described clamping bar is to clamp by the position of regulating secondary roll.
6, derusting method according to claim 5 is characterized in that: when the bar of different size was eliminated rust, described round brush can be regulated support by round brush and come adjusting position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101417597A CN100526014C (en) | 2006-09-30 | 2006-09-30 | Bar rust cleaning machine and rust cleaning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101417597A CN100526014C (en) | 2006-09-30 | 2006-09-30 | Bar rust cleaning machine and rust cleaning method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1927539A true CN1927539A (en) | 2007-03-14 |
| CN100526014C CN100526014C (en) | 2009-08-12 |
Family
ID=37857759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006101417597A Expired - Fee Related CN100526014C (en) | 2006-09-30 | 2006-09-30 | Bar rust cleaning machine and rust cleaning method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100526014C (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101985207A (en) * | 2010-11-17 | 2011-03-16 | 南京钢铁股份有限公司 | Flaw detection material peeler |
| CN104249287A (en) * | 2014-09-01 | 2014-12-31 | 浙江天和竹木有限公司 | Health chopsticks forming machine |
| CN105171575A (en) * | 2015-09-30 | 2015-12-23 | 汤荣图博可特（山西）石油管道涂层有限公司 | Surface deruster for special petroleum pipeline |
-
2006
- 2006-09-30 CN CNB2006101417597A patent/CN100526014C/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101985207A (en) * | 2010-11-17 | 2011-03-16 | 南京钢铁股份有限公司 | Flaw detection material peeler |
| CN101985207B (en) * | 2010-11-17 | 2012-05-02 | 南京钢铁股份有限公司 | Flaw detection material peeler |
| CN104249287A (en) * | 2014-09-01 | 2014-12-31 | 浙江天和竹木有限公司 | Health chopsticks forming machine |
| CN104249287B (en) * | 2014-09-01 | 2016-06-15 | 浙江天和竹木有限公司 | A kind of health-care chopsticks forming machine |
| CN105171575A (en) * | 2015-09-30 | 2015-12-23 | 汤荣图博可特（山西）石油管道涂层有限公司 | Surface deruster for special petroleum pipeline |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100526014C (en) | 2009-08-12 |
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| SE01 | Entry into force of request for substantive examination | ||
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Granted publication date: 20090812 Termination date: 20091030 |