Concrete piston lubricating apparatus
Technical field
The present invention relates to concrete pump and pump truck, relate in particular to the lubricating fitting of concrete piston.
Background technique
At present, the lubricating system of concrete piston has two kinds, and a kind of is to carry on the cylinder at concrete to offer radial hole, introduces hydraulic system oil or special lube road and directly lubricates.Its defective is, the aperture of oilhole can produce certain damage to the concrete piston, causes the concentrated wear of concrete piston to speed up, and scrapping in early days appears in the concrete piston.Another kind is on the connecting rod of concrete piston grease storing cavity to be set, and is provided with spring and piston in grease storing cavity, utilizes the elastic force of spring to promote lubricating grease in the piston and enters concrete and carry cylinder to be lubricated.Its defective is, the discharge capacity of lubricating grease and efflux time can not get control, and lubricating grease is constantly discharged from grease storing cavity under the effect of spring force, also has lubricating grease to discharge in the place that does not need to lubricate, and causes the waste of lubricating grease.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the deficiencies in the prior art, and long service life is provided, and saves the lubricant grease consumption, reduces the concrete piston lubricating apparatus of lubricant grease waste.
Concrete piston lubricating apparatus of the present invention, comprise connecting rod, greasing piston, grease adding valua, described connecting rod inside is provided with cavity, the greasing piston is installed in the cavity, cavity is divided into grease storing cavity and booster cavity, grease adding valua is communicated with grease storing cavity, and grease storing cavity is provided with grease outlet, it is characterized in that described booster cavity links to each other with booster body by first one-way valve.
Described greasing piston is provided with second one-way valve, is provided with the stop rod that cooperates with second one-way valve in the booster cavity, and grease storing cavity is provided with the cover plate that matches with second one-way valve.
Described booster body comprises piston rod, setting-out chamber, roller, returning device, the setting-out chamber is communicated with booster cavity by first one-way valve, and the setting-out chamber is provided with water inlet, and piston rod one end is installed in the setting-out chamber, the other end links to each other with roller, and returning device is sheathed on the piston rod.
Described booster body comprises piston rod, setting-out chamber, roller, roller arm, returning device, the setting-out chamber is communicated with booster cavity by first one-way valve, the setting-out chamber is provided with water inlet, piston rod one end is installed in the setting-out chamber, the other end is slidedly arranged in the set waist-shaped hole of roller arm, roller arm one end links to each other with connecting rod, and the other end links to each other with roller, and returning device is sheathed on the piston rod.
Described roller below is provided with inclined-plane or the reverse slope positioning ring that cooperates with roller.
Described returning device comprises sleeve, return spring and is located at position limit pin on the piston rod, and sleeve is provided with the guiding groove that cooperates with position limit pin, and jacket casing is located on the piston rod, and return spring is sheathed on the sleeve and is spacing by position limit pin.
The invention has the advantages that: 1, on the concrete piston, set up booster body, and utilize when increasing machine mechanism the periodically characteristic of supercharging, realize the concrete piston is regularly fixed a point to lubricate, guarantee the lubrication effect of concrete piston, improve concrete piston working life with the concrete reciprocating motion of the pistons.2, booster body is provided with returning device, guarantees that the each supercharging amount of booster body equates, the each lubricant grease amount of discharging of control equates.3, by roller arm is set, can reduce the impact that booster body is subjected to, improve the Security and the working life of booster body.4, the timing of concrete piston fixed point is lubricated, has improved the utilization efficiency of lubricant grease, saves the lubricant grease consumption, reduces the waste of lubricant grease.
Description of drawings
Fig. 1 is a working principle schematic representation of the present invention;
Fig. 2 is the structural representation of the embodiment of the invention 1 suction state;
Fig. 3 is the structural representation of the embodiment of the invention 1 setting-out state;
Fig. 4 is the structural representation of the embodiment of the invention 2 suction states;
Fig. 5 is the structural representation of the embodiment of the invention 2 setting-out states;
Fig. 6 is the structural representation of the embodiment of the invention 3 setting-out states;
Fig. 7 is the structural representation of the embodiment of the invention 3 suction states;
Fig. 8 is the partial enlarged drawing at I place among Fig. 2.
Each label is represented among the figure:
1, water tank 2, concrete are carried cylinder
3, concrete piston 4, connecting rod
5, master cylinder 6, greasing piston
7, booster body 8, grease storing cavity
9, booster cavity 10, grease outlet
11, second one-way valve 12, stop rod
13, setting-out chamber 14, first one-way valve
15, grease adding valua 16, cover plate
71, piston rod 72, water inlet
73, roller 74, inclined-plane
75, returning device 751, return spring
76, roller arm 77, waist-shaped hole
78, sleeve 79, guiding groove
70, position limit pin 80, reverse slope positioning ring
Embodiment
Embodiment 1: as Fig. 2, shown in Figure 3, concrete piston lubricating apparatus of the present invention is located in the water tank 1 of concrete transfer pump, comprise connecting rod 4, greasing piston 6 and grease adding valua 15, connecting rod 4 one ends be located at concrete and carry the concrete piston 3 in the cylinder 2 to link to each other, the other end links to each other with master cylinder 5 in being located at water tank 1, and master cylinder 5 drives by connecting rod 4 and concrete piston 3 moves reciprocatingly in concrete conveying cylinder 2.Connecting rod 4 inside are provided with cavity; Greasing piston 6 is installed in the cavity, and cavity is divided into grease storing cavity 8 and booster cavity 9, and an end of close concrete piston 3 is a grease storing cavity 8, and an end of close master cylinder 5 is a booster cavity 9, is press water in the booster cavity 9 in the present embodiment; Grease adding valua 15 is communicated with grease storing cavity 8; Grease outlet 10 is located on the cover plate 16 of grease storing cavity 8 ends; Booster cavity 9 links to each other with booster body 7 by first one-way valve 14.Booster body 7 comprises piston rod 71, setting-out chamber 13, returning device 75, and setting-out chamber 13 is communicated with booster cavity 9 by first one-way valve 14, and when hydraulic pressure in the setting-out chamber 13 increased, first one-way valve 14 was opened, and press water enters booster cavity 9; Setting-out chamber 13 is provided with the water inlet 72 that communicates with water tank 1; Piston rod 71 1 ends are installed in the setting-out chamber 13, and the other end is equiped with roller 73, and roller 73 cooperates with water tank 1 interior set inclined-plane 74.Returning device 75 is sheathed on the piston rod 71, returning device 75 comprises sleeve 78, return spring 751 and is located at position limit pin 70 on the piston rod 71, sleeve 78 is provided with the guiding groove 79 that cooperates with position limit pin 70, sleeve 78 is sheathed on the piston rod 71, return spring 751 is sheathed on the sleeve 78, and between connecting rod 4 and position limit pin 70.Greasing piston 6 is provided with second one-way valve 11, is provided with the stop rod 12 that cooperates with second one-way valve 11 in the booster cavity 9, and grease storing cavity 8 is provided with the cover plate 16 that matches with second one-way valve 11.
Working principle: as Fig. 1, Fig. 2, shown in Figure 3, concrete piston 3, connecting rod 4 move reciprocatingly in concrete is carried cylinder 2 under the effect of master cylinder 5, and booster body 7 is also done with connecting rod 4 and is synchronized with the movement.When concrete piston 3 advanced, roller 73 set inclined-plane 74 on water tank 1 promoted the water that piston rod 71 compresses in the setting-out chambeies 13 under acting on, and press water is opened first one-way valve 14 and entered booster cavity 9.At this moment, booster cavity 9 internal pressures increase, and make grease piston 6 release that grease is lubricated concrete piston 3 in the grease storing cavities 8, and concrete piston lubricating apparatus is finished once regularly the lubricated of fixed point to concrete piston 3.When concrete piston 3 retreated, roller 73 broke away from inclined-plane 74, and under the effect of returning device 75, piston rod 71 drives roller 73 and gets back to initial position, and the water in the water tank 1 replenishes the entrance pressure water cavity by water intake 72.When concrete piston 3 advances once more, enter the next round circulation, regularly fixed point is lubricated once more to concrete piston 3 for concrete piston lubricating apparatus.Grease in grease storing cavity 8 uses up, the press water that greasing piston 6 also is pressurized in the chamber 9 is pushed into grease outlet 10 1 ends, and this moment, second one-way valve 11 was opened, and the press water in the booster cavity 9 is by grease outlet 10 release pressures, wherein most of water is got back to water tank 1, and a small amount of the mixing with grease participates in lubricating; Open grease adding valua 15 again, grease is added grease storing cavity 8, grease promotes greasing piston 6 and returns, and when retainer 12 held out against second one-way valve 11, second one-way valve 11 was closed, and stuffing is finished.
Embodiment 2: as Fig. 4, shown in Figure 5, concrete piston lubricating apparatus of the present invention is located in the water tank 1 of concrete transfer pump, comprise connecting rod 4, greasing piston 6 and grease adding valua 15, connecting rod 4 one ends be located at concrete and carry the concrete piston 3 in the cylinder 2 to link to each other, the other end links to each other with master cylinder 5 in being located at water tank 1, and master cylinder 5 drives by connecting rod 4 and concrete piston 3 moves reciprocatingly in concrete conveying cylinder 2.Connecting rod 4 inside are provided with cavity; Greasing piston 6 is installed in the cavity, and cavity is divided into grease storing cavity 8 and booster cavity 9, and an end of close concrete piston 3 is a grease storing cavity 8, and an end of close master cylinder 5 is a booster cavity 9, is press water in the booster cavity 9 in the present embodiment; Grease adding valua 15 is communicated with grease storing cavity 8; Grease outlet 10 is located on the cover plate 16 of grease storing cavity 8 ends; Booster cavity 9 links to each other with booster body 7 by first one-way valve 14.Booster body 7 comprises piston rod 71, setting-out chamber 13, roller 73, roller arm 76, returning device 75, and setting-out chamber 13 is communicated with booster cavity 9 by first one-way valve 14, and when hydraulic pressure in the setting-out chamber 13 increased, first one-way valve 14 was opened, and press water enters booster cavity 9; Setting-out chamber 13 is provided with the water inlet 72 that communicates with water tank 1; Piston rod 71 1 ends are installed in the setting-out chamber 13, and the other end is slidedly arranged in the roller arm 76 set waist-shaped holes 77; Roller arm 76 1 ends are articulated on the connecting rod 4, and the other end links to each other with roller 73; The set inclined-plane 74 of roller 73 and water tank 1 inwall cooperates.Returning device 75 is sheathed on the piston rod 71, returning device 75 comprises sleeve 78, return spring 751 and is located at position limit pin 70 on the piston rod 71, sleeve 78 is provided with the guiding groove 79 that cooperates with position limit pin 70, sleeve 78 is sheathed on the piston rod 71, return spring 751 is sheathed on the sleeve 78, and between connecting rod 4 and position limit pin 70.Greasing piston 6 is provided with second one-way valve 11, is provided with the stop rod 12 that cooperates with second one-way valve 11 in the booster cavity 9, and grease storing cavity 8 is provided with the cover plate 16 that matches with second one-way valve 11.
Working principle: as Fig. 1, Fig. 4, shown in Figure 5, concrete piston 3, connecting rod 4 move reciprocatingly in concrete is carried cylinder 2 under the effect of master cylinder 5, and booster body 7 is also done with connecting rod 4 and is synchronized with the movement.When concrete piston 3 advanced, roller 73 drove roller arm 76 and rotates under inclined-plane set on the water tank 1 74 effects, and promotes the water that piston rod 71 compresses in the setting-out chambeies 13 by roller arm 76, and press water is opened first one-way valve 14 and entered booster cavity 9.At this moment, booster cavity 9 internal pressures increase, and make grease piston 6 release that grease is lubricated concrete piston 3 in the grease storing cavities 8, and concrete piston lubricating apparatus is finished once regularly the lubricated of fixed point to concrete piston 3.When concrete piston 3 retreated, roller 73 broke away from inclined-plane 74, and under the effect of returning device 75, piston rod 71 promotes roller arm 76, and roller arm 76 drives roller 73 and gets back to initial position, and the water in the water tank 1 replenishes the entrance pressure water cavity by water intake 72.When concrete piston 3 advances once more, enter the next round circulation, regularly fixed point is lubricated once more to concrete piston 3 for concrete piston lubricating apparatus.Grease in grease storing cavity 8 uses up, the press water that greasing piston 6 also is pressurized in the chamber 9 is pushed into grease outlet 10 1 ends, and this moment, second one-way valve 11 was opened, and the press water in the booster cavity 9 is by grease outlet 10 release pressures, wherein most of water is got back to water tank 1, and a small amount of the mixing with grease participates in lubricating; Open grease adding valua 15 again, grease is added grease storing cavity 8, grease promotes greasing piston 6 and returns, and when retainer 12 held out against second one-way valve 11, second one-way valve 11 was closed, and stuffing is finished.
Embodiment 3: as Fig. 6, shown in Figure 7, concrete piston lubricating apparatus of the present invention is located in the water tank 1 of concrete transfer pump, comprise connecting rod 4, greasing piston 6 and grease adding valua 15, connecting rod 4 one ends be located at concrete and carry the concrete piston 3 in the cylinder 2 to link to each other, the other end links to each other with master cylinder 5 in being located at water tank 1, and master cylinder 5 drives by connecting rod 4 and concrete piston 3 moves reciprocatingly in concrete conveying cylinder 2.Connecting rod 4 inside are provided with cavity; Greasing piston 6 is installed in the cavity, and cavity is divided into grease storing cavity 8 and booster cavity 9, and an end of close concrete piston 3 is a grease storing cavity 8, and an end of close master cylinder 5 is a booster cavity 9, is press water in the booster cavity 9 in the present embodiment; Grease adding valua 15 is communicated with grease storing cavity 8; Grease outlet 10 is located on the cover plate 16 of grease storing cavity 8 ends; Booster cavity 9 links to each other with booster body 7 by first one-way valve 14.Booster body 7 comprises piston rod 71, setting-out chamber 13, returning device 75, and setting-out chamber 13 is communicated with booster cavity 9 by first one-way valve 14, and when hydraulic pressure in the setting-out chamber 13 increased, first one-way valve 14 was opened, and press water enters booster cavity 9; Setting-out chamber 13 is provided with the water inlet 72 that communicates with water tank 1; Piston rod 71 1 ends are installed in the setting-out chamber 13, and the other end is equiped with roller 73, and roller 73 cooperates with set reverse slope positioning ring 80 in the water tank 1.Returning device 75 is sheathed on the piston rod 71, returning device 75 comprises sleeve 78, return spring 751 and is located at position limit pin 70 on the piston rod 71, sleeve 78 is provided with the guiding groove 79 that cooperates with position limit pin 70, sleeve 78 is sheathed on the piston rod 71, return spring 751 is sheathed on the sleeve 78, and between connecting rod 4 and position limit pin 70.Greasing piston 6 is provided with second one-way valve 11, is provided with the stop rod 12 that cooperates with second one-way valve 11 in the booster cavity 9, and grease storing cavity 8 is provided with the cover plate 16 that matches with second one-way valve 11.
Working principle: as Fig. 1, Fig. 6, shown in Figure 7, concrete piston 3, connecting rod 4 move reciprocatingly in concrete is carried cylinder 2 under the effect of master cylinder 5, and booster body 7 is also done with connecting rod 4 and is synchronized with the movement.When concrete piston 3 retreated, roller 73 set reverse slope positioning ring 80 in water tank 1 promoted the water that piston rod 71 compresses in the setting-out chambeies 13 under acting on, and press water is opened first one-way valve 14 and entered booster cavity 9.At this moment, booster cavity 9 internal pressures increase, and make grease piston 6 release that grease is lubricated concrete piston 3 in the grease storing cavities 8, and concrete piston lubricating apparatus is finished once regularly the lubricated of fixed point to concrete piston 3.When concrete piston 3 advanced, under the effect of returning device 75, piston rod 71 drove roller 73 and gets back to initial position, and the water in the water tank 1 replenishes the entrance pressure water cavity by water intake 72.When concrete piston 3 retreats once more, enter the next round circulation, regularly fixed point is lubricated once more to concrete piston 3 for concrete piston lubricating apparatus.Grease in grease storing cavity 8 uses up, the press water that greasing piston 6 also is pressurized in the chamber 9 is pushed into grease outlet 10 1 ends, and this moment, second one-way valve 11 was opened, and the press water in the booster cavity 9 is by grease outlet 10 release pressures, wherein most of water is got back to water tank 1, and a small amount of the mixing with grease participates in lubricating; Open grease adding valua 15 again, grease is added grease storing cavity 8, grease promotes greasing piston 6 and returns, and when retainer 12 held out against second one-way valve 11, second one-way valve 11 was closed, and stuffing is finished.