CN1924185A - Process method of eiderdown thread - Google Patents
Process method of eiderdown thread Download PDFInfo
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- CN1924185A CN1924185A CN 200510017950 CN200510017950A CN1924185A CN 1924185 A CN1924185 A CN 1924185A CN 200510017950 CN200510017950 CN 200510017950 CN 200510017950 A CN200510017950 A CN 200510017950A CN 1924185 A CN1924185 A CN 1924185A
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Abstract
This invention relates to feather thread process method, which comprises the following steps: entering cloth rack, needle device to drive cloth move; gluing onto cloth onto glue device; planting feather thread onto feather device; drying and removing static electricity; outputting planted feather thread from cloth rack; cooling the feather product; packing and storing the feather product, wherein, the said cloth is of net gird cloth to process feather product; the feather thread is fixed on net grid cloth surface without protruding of thread.
Description
Technical field
The present invention relates to a kind of deep working method of down fiber.
Background technology
Traditional down fiber processing method is that goose, the big feather sheet of duck eider down are processed into the staple of single fiber by machinery, and the staple with this loose shape directly is filled between fabric cloth and the lining material cloth then, beats capable suture again down fiber is fixed.Such down products is inhomogeneous owing to inner staple often moves about, and particularly through after the washing, inner staple can be knotted into piece, has reduced heat insulation effect.Down fiber is also emerged especially easily in addition, the pinprick place of especially capable suture.The staple goods that have problems all have very big influence to the quality and the price in market thereof of down products, and its reputation on market is also had very big impact.
Summary of the invention
The purpose of this invention is to provide a kind of down fiber is processed into and possess fixed structure, can prevent the new machining method that staple is emerged.
For achieving the above object, the present invention adopts following technical scheme: a kind of processing method of down fiber, its work flow comprises the steps, entering cloth rack advances cloth, go up pin on the needle device and drive that cloth cover moves forward, flocking, drying room oven dry are carried out in sizer gluing on the cloth cover, flocking apparatus, the staple goods of eliminating static, velvet planted from cloth discharge frame output, chill roll to the cooling of staple goods, coiler with staple goods packing storage, described cloth cover is the grid cloth with eyed structure, and the staple goods of making are the staple sheet material.
Described entering cloth rack is the multilayer entering cloth rack, described coiler is loose formula coiler, described sizer adopts spraying Flock Adhesive coating process or adopts cylinder roller roller coating drop shape or netted Flock Adhesive technology, and setting roll typing program also was set before chill roll is to staple goods cooling program one
Described entering cloth rack is two-layer, upper strata entering cloth rack input staple sheet material, and lower floor is grid cloth or base-material entering cloth rack, and described staple sheet surface is had one's hair trimmed through machinery, and the gluing of lower layer mix feeding medial surface is also imported flocking apparatus together and is carried out flocking and make staple inner bag goods at last.
Described entering cloth rack is three layers, middle one deck is the sheet material entering cloth rack, two-layer up and down base-material and the lining entering cloth rack of being respectively, the surface that the staple sheet material is different in size is carried out machinery and is had one's hair trimmed, and broken suede reclaimed, with base-material and the gluing of lining medial surface, import flocking apparatus simultaneously and carry out flocking for three layers then, make inner bag goods or eider down finished product at last.
The mesh of described grid cloth is 15 * 15mm to 26 * 26mm grid, and in order further to improve the added value of staple goods, in the staple sheet material input dispenser of making, cut-off knife is cut apart with a knife or scissors grid cloth from the middle part of grid cloth graticule, makes staple piece.
The mesh of described grid cloth is 6 * 6mm to 15 * 15mm grid.
For satisfying the requirement in special-purpose warming field, it is that integral type is thickeied the inner bag goods that the inner bag goods multilayer stack of making is planted.
For further fixing internal staple, described inner bag goods of making or eider down finished surface are equipped with capable suture.
The staple made piece is clamped in the mesh of implanting grid cloth one by one with eedle, and spraying Flock Adhesive in grid cloth surface is made the inner bag goods.
Pulling force for further fixedly staple and raising staple goods is mixed with 10～20% staple fibers in the described down fiber.
Adopt technical solutions according to the invention, because cloth cover adopts the grid cloth with eyed structure, staple is finalized and is fixed on the grid cloth cover, and the down products staple of making can not emerged; With the base-material cloth of grid cloth, can reduce the weight of goods as the flocking silk; Its mesh position does not have staple, can further reduce the weight of goods, reduces the staple consumption simultaneously, corresponding reducing cost; And its mesh position does not have staple, can form the hollow phenomenon, promote the content of fixed air in the staple goods, setting roll typing program also was set before chill roll is to staple goods cooling program one, the staple goods of making like this have elasticity, can present evenly solid and the Rational structure of hollow, good warmth retention effect.The sheet material that adopts grid cloth to make further promotes the efficient that its goods add the cutting in man-hour in the clothing factory, make.The product that adopts grid cloth flocking silk to make is soft.Adopt scheme of the present invention also to can be made into staple piece, inner bag or staple manufactured goods, promoted the utilization rate and the added value thereof of staple.
Description of drawings
Figure 1 shows that process chart of the present invention;
Figure 2 shows that the sheet structure schematic diagram of making;
Figure 3 shows that the structural representation the when sheet material of making further is cut into staple piece;
Figure 4 shows that grid cloth structural representation;
Fig. 5 is the right view of Fig. 2;
Fig. 6 is the right view of Fig. 3;
Figure 7 shows that the schematic diagram of flocking between two layers of cloth;
Figure 8 shows that the schematic diagram of flocking between two-grid cloth;
Figure 9 shows that the one-sided flocking of grid cloth makes the structural representation of inner bag goods;
Figure 10 shows that the flocking of grid cloth bilateral makes the structural representation of inner bag goods;
Figure 11 is the right view of Fig. 7;
Figure 12 is the right view of Fig. 8;
Figure 13 is the right view of Fig. 9;
Figure 14 is the right view of Figure 10;
Figure 15 shows that the staple manufactured goods structural representation of the one-sided flocking of band row suture;
Figure 16 shows that the staple manufactured goods structural representation of band row suture bilateral flocking;
Figure 17 is the right view of Figure 15;
Figure 18 is the right view of Figure 16.
The specific embodiment
In the process chart of the present invention as shown in Figure 1, staple is taken from the single fiber that the big feather sheet of duck or goose forms through machining, big feather sheet is with three sections divisions, epimere (end) is unavailable district, the stage casing is time staple district, hypomere (root) has been the staple district, inferior staple can be separated with good staple in the machinery process and deposit.The work flow of staple sheet material comprises the steps: entering cloth rack network access lattice cloth, pin and drive grid cloth cover and move forward on the last needle device with eyed structure, the gluing on the grid cloth cover of cylinder roller, flocking apparatus carries out flocking, and (the fiber screen frame mesh during flocking in the fuds fuddled chamber is bigger 2～3 times than the mesh of screen frame in traditional filament staple fibre flocking apparatus, because the eider down silk is not only longer, and also contain a lot of suede fibers on the staple), the drying room oven dry, eliminate static, the staple goods of velvet planted are exported from cloth discharge frame, chill roll cools off the staple goods, coiler stores the packing of staple goods.Wherein entering cloth rack adopts multilayer to advance fabric construction.Flocking apparatus adopts the electrostatic spinning machine of the transformation of the way, because traditional electrostatic spinning machine only is adapted at carrying out flocking on the individual layer base-material cloth cover.The existing drying room equipment of the transformation of the way is heightened bake out temperature to 150～160 ℃, shortens 1/4 drying tunnel length, but the time that this method shortening heat solidifies, the staple goods that are beneficial to the make change of can not contracting.Employing was provided with setting roll setting process method one before the chill roll cooling processing, this method is for the firmness of guaranteeing the staple manufactured goods, thickness and prevents the staple tension that is straightened, do not have elastic force design.If the staple products thickness is 10mm, the thickness after the roll-in typing is 7～8mm, if the staple products thickness is 6mm, the thickness after the roll-in typing is 3～4mm.Adopt loose formula clot method to avoid with the stretcher strain of staple goods.
Embodiment 1:
As shown in Figure 4, grid cloth adopts existing woven fabric technology, and the knit stitches method as gauze loom weave mesh is woven into grid cloth 1 according to this, forms the square mesh 2 of 6mm * 6mm to 15mm * 15mm size one by one.Perhaps adopt traditional supatex fabric nonwoven fabric, on the nonwoven cloth cover, get circular one by one mesh.As Fig. 2, shown in 5, adopt work flow of the present invention to produce the staple sheet material: entering cloth rack network access lattice cloth 1, pin and drive grid cloth cover 1 and move forward on the last needle device with eyed structure, cylinder roller roller coat drop shape Flock Adhesive 3 on the graticule crosspoint of grid cloth cover 1, the inferior staple 5 that flocking apparatus will be mixed with 10% staple fiber 4 is planted on the graticule crosspoint of grid cloth cover 1, and (the fiber screen frame mesh during flocking in the fuds fuddled chamber is bigger 2～3 times than the mesh of screen frame in traditional filament staple fibre flocking apparatus, because the eider down silk is not only longer, and also contain a lot of suede fibers on the staple), the drying room oven dry, eliminate static, the staple goods of velvet planted are exported from cloth discharge frame, chill roll cools off the staple goods, coiler stores the packing of staple sheet material.
Embodiment 2:
As shown in Figure 4, grid cloth adopts existing woven fabric technology, and the knit stitches method as gauze loom weave mesh is woven into grid cloth 1 according to this, forms the square mesh 2 of 15mm * 15mm to 26mm * 26mm size one by one.Shown in Fig. 3,6, adopt work flow of the present invention to produce the staple sheet material: entering cloth rack network access lattice cloth 1, go up pin on the needle device and drive that the grid cloth cover 1 with eyed structure moves forward, the cylinder roller good staple 5 is planted the graticule crosspoint of grid cloth cover 1 toward the graticule crosspoint top roll figure drop shape Flock Adhesive 3 of grid cloth cover 1, flocking apparatus on, the drying room oven dry, eliminate static, velvet planted the staple goods from cloth discharge frame output, chill roll to the cooling of staple goods, coiler with staple sheet material packing storage.In the staple sheet material made input dispenser, vertically circle hobboing cutter tool is used in cutting, laterally uses cutting tool, and cut-off knife is cut apart with a knife or scissors grid cloth from the middle part cut-off rule 6 of grid cloth graticule, makes one by one staple piece.
Embodiment 3:
As Fig. 7, shown in 11, adopt work flow of the present invention to produce the staple inner bag: entering cloth rack is double-deck entering cloth rack, pin and drive base-material cloth 7 simultaneously and fabric cloth 8 moves forward on the last needle device, adopt spraying Flock Adhesive coating process to base-material cloth 7 and fabric cloth 8 medial surfaces spraying Flock Adhesive 3, flocking apparatus will be mixed with the inferior staple 5 of 20% staple fiber 4 and plant between base-material cloth 7 and the fabric cloth 8, the drying room oven dry, eliminate static, the staple inner bag of velvet planted is exported from cloth discharge frame, setting roll is finalized the design to the roll-in of staple inner bag, chill roll cools off the staple inner bag, coiler stores the packing of staple inner bag.
Embodiment 4:
As Fig. 8, shown in 12, adopt work flow of the present invention to produce the staple inner bag: entering cloth rack is double-deck entering cloth rack, pin and drive two-grid cloth 1 simultaneously and move forward on the last needle device, adopt the netted Flock Adhesive technology of cylinder roller roller coating roller coating Flock Adhesive 3 to the graticule crosspoint of grid cloth cover 1, the inferior staple 5 that flocking apparatus will be mixed with 15% staple fiber 4 is planted on the graticule crosspoint of grid cloth cover 1, the drying room oven dry, eliminate static, the staple inner bag of velvet planted is exported from cloth discharge frame, setting roll is finalized the design to the roll-in of staple inner bag, chill roll cools off the staple inner bag, coiler stores the packing of staple inner bag.
Embodiment 5:
As Fig. 9, shown in 13, adopt work flow of the present invention to produce the staple inner bag: entering cloth rack is three layers of entering cloth rack, upper strata input fabric cloth 8, the staple sheet material of one-sided flocking is imported in the middle level, this sheet material staple is terminal to be needed through the machinery processing of having one's hair trimmed, and broken suede reclaimed lower floor's input base-material cloth 7, pin and drive three layers of cloth simultaneously and move forward on the last needle device, adopt spraying Flock Adhesive coating process to base-material cloth 7 and fabric cloth 8 medial surfaces spraying Flock Adhesive 3, flocking apparatus is planted the grid cloth 1 of one-sided flocking between base-material cloth 7 and the fabric cloth 8, the drying room oven dry, eliminate static, the staple inner bag of velvet planted is exported from cloth discharge frame, setting roll is finalized the design to the roll-in of staple inner bag, chill roll cools off the staple inner bag, coiler stores the packing of staple inner bag.
Embodiment 6:
As Figure 10, shown in 14, adopt work flow of the present invention to produce the staple inner bag: entering cloth rack is three layers of entering cloth rack, upper strata input fabric cloth 8, the staple sheet material of middle level input bilateral flocking, this sheet material staple is terminal to be needed through the machinery processing of having one's hair trimmed, and broken suede reclaimed lower floor's input base-material cloth 7, pin and drive three layers of cloth simultaneously and move forward on the last needle device, adopt spraying Flock Adhesive coating process to base-material cloth 7 and fabric cloth 8 medial surfaces spraying Flock Adhesive 3, flocking apparatus is planted the grid cloth 1 of bilateral flocking between base-material cloth 7 and the fabric cloth 8, the drying room oven dry, eliminate static, the staple inner bag of velvet planted is exported from cloth discharge frame, setting roll is finalized the design to the roll-in of staple inner bag, chill roll cools off the staple inner bag, coiler stores the packing of staple inner bag.
Embodiment 7:
As Figure 15, shown in 17, adopt work flow of the present invention to produce the staple finished product: entering cloth rack is three layers of entering cloth rack, upper strata input fabric cloth 8, the inner bag goods of making among the middle level input embodiment 4, lower floor's input base-material cloth 7, pin and drive three layers of cloth simultaneously and move forward on the last needle device, adopt spraying Flock Adhesive coating process to base-material cloth 7 and fabric cloth 8 medial surfaces spraying Flock Adhesive 3, flocking apparatus is planted the inner bag goods of making among the embodiment 4 between base-material cloth 7 and the fabric cloth 8, the drying room oven dry, eliminate static, planting good staple finished product exports from cloth discharge frame, setting roll is to staple finished product roller compression set type, chill roll cools off the staple finished product, beat capable suture 9 at the eider down finished surface, coiler stores the packing of staple finished product.
Embodiment 8:
Shown in Figure 16,18, adopt work flow of the present invention to produce the staple finished product: elder generation carries out machinery in the surface that the staple sheet material of making among the embodiment 1 is different in size and has one's hair trimmed, and broken suede is reclaimed.Entering cloth rack is three layers of entering cloth rack, upper strata input fabric cloth 8, the staple sheet material of making among the embodiment 1 after the middle level input is had one's hair trimmed, lower floor's input base-material cloth 7, pin and drive three layers of cloth simultaneously and move forward on the last needle device, adopt spraying Flock Adhesive coating process to base-material cloth 7 and fabric cloth 8 medial surfaces spraying Flock Adhesive 3, flocking apparatus is planted the staple sheet material of making among the embodiment 1 between base-material cloth 7 and the fabric cloth 8, the drying room oven dry, eliminate static, planting good staple finished product exports from cloth discharge frame, setting roll is to staple finished product roller compression set type, chill roll cools off the staple finished product, beat capable suture 9 at the eider down finished surface, coiler stores the packing of staple finished product.
The present invention is not limited to the above-mentioned specific embodiment, as also adopting the good staple 5 that will be mixed with 12% staple fiber 4 to plant to make on the graticule crosspoint of grid cloth cover 1 staple piece among the embodiment 2, by embodiment 4 described methods staple piece is planted then and make staple inner bag goods between the two-grid cloth.In order to satisfy the requirement of special-purpose warming goods aspect, also can adopt multi-layer net cloth and base-material cloth at interval the multilayer stack plant and be the compound thickening inner bag of integral type goods, increase thickness, can be used for fields such as military, labour protection, bedding.Also the staple made piece can be clamped in the mesh of implanting grid cloth one by one with eedle, grid cloth surface spraying Flock Adhesive, it is lighter to make the inner bag goods like this, warming better effects if.
Claims (10)
1, a kind of processing method of down fiber, its work flow comprises the steps, entering cloth rack advances cloth, go up pin on the needle device and drive that cloth cover moves forward, flocking, drying room oven dry are carried out in sizer gluing on the cloth cover, flocking apparatus, the staple goods of eliminating static, velvet planted from cloth discharge frame output, chill roll to the cooling of staple goods, coiler with staple goods packing storage, it is characterized in that: described cloth cover is the grid cloth with eyed structure, and the staple goods of making are the staple sheet material.
2, the processing method of down fiber as claimed in claim 1, it is characterized in that: described entering cloth rack is the multilayer entering cloth rack, described coiler is loose formula coiler, described sizer adopts spraying Flock Adhesive coating process or adopts cylinder roller roller coating drop shape or netted Flock Adhesive technology, and setting roll typing program also was set before chill roll is to staple goods cooling program one.
3, the processing method of down fiber as claimed in claim 2, it is characterized in that: described entering cloth rack is two-layer, upper strata entering cloth rack input staple sheet material, lower floor is grid cloth or base-material entering cloth rack, described staple sheet surface is had one's hair trimmed through machinery, and the gluing of lower layer mix feeding medial surface is also imported flocking apparatus together and carried out flocking and make staple inner bag goods at last.
4, the processing method of down fiber as claimed in claim 2, it is characterized in that: described entering cloth rack is three layers, middle one deck is the sheet material entering cloth rack, two-layer up and down base-material and the lining entering cloth rack of being respectively, the surface that the staple sheet material is different in size is carried out machinery and is had one's hair trimmed, and broken suede is reclaimed, with base-material and the gluing of lining medial surface, import flocking apparatus simultaneously and carry out flocking for three layers then, make inner bag goods or eider down finished product at last.
5, the processing method of down fiber as claimed in claim 1, it is characterized in that: the mesh of described grid cloth is 15 * 15mm to 26 * 26mm grid, in the staple sheet material made input dispenser, cut-off knife is cut apart with a knife or scissors grid cloth from the middle part of grid cloth graticule, makes staple piece.
6, the processing method of down fiber as claimed in claim 3 is characterized in that: the mesh of described grid cloth is 6 * 6mm to 15 * 15mm grid.
7, the processing method of down fiber as claimed in claim 3 is characterized in that: it is that integral type is thickeied the inner bag goods that the inner bag goods multilayer stack of making is planted.
8, the processing method of down fiber as claimed in claim 4 is characterized in that: described inner bag goods of making or eider down finished surface are equipped with capable suture.
9, the processing method of down fiber as claimed in claim 5 is characterized in that: the staple made piece is clamped in the mesh of implanting grid cloth one by one with eedle, and spraying Flock Adhesive in grid cloth surface is made the inner bag goods.
10, as the processing method of the arbitrary described down fiber of claim 1～9, it is characterized in that: be mixed with 10～20% staple fibers in the described down fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100179506A CN100441770C (en) | 2005-08-31 | 2005-08-31 | Process method of eiderdown thread |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100179506A CN100441770C (en) | 2005-08-31 | 2005-08-31 | Process method of eiderdown thread |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1924185A true CN1924185A (en) | 2007-03-07 |
| CN100441770C CN100441770C (en) | 2008-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100179506A Expired - Fee Related CN100441770C (en) | 2005-08-31 | 2005-08-31 | Process method of eiderdown thread |
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| CN (1) | CN100441770C (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104816523A (en) * | 2015-05-18 | 2015-08-05 | 武汉纺织大学 | Film flocking type high-elasticity anti-ultraviolet heat-preservation flaky material and preparation method thereof |
| CN104846549A (en) * | 2015-05-18 | 2015-08-19 | 武汉纺织大学 | Gummed multilayer flocking type high-elastic uvioresistant warmth keeping flaky material and manufacturing method thereof |
| CN104908369A (en) * | 2015-05-18 | 2015-09-16 | 武汉纺织大学 | Thin-film multi-layer flocking high elastic anti ultraviolet warm keeping sheet material and preparation method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101496650B (en) * | 2009-01-14 | 2012-05-23 | 徐州远景羽绒有限责任公司 | Down fiber-filtering system based on static |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5947445A (en) * | 1982-09-07 | 1984-03-17 | カネボウ株式会社 | Raised product and production thereof |
| CN1057793A (en) * | 1990-07-01 | 1992-01-15 | 刘武青 | down cloth |
| CN1033400C (en) * | 1992-06-14 | 1996-11-27 | 邹嗣光 | Processing method of down cloth and complete set of production equipment thereof |
| CN1110730A (en) * | 1995-01-13 | 1995-10-25 | 张行清 | Down felt |
| CN2521240Y (en) * | 2002-02-09 | 2002-11-20 | 张立文 | Short feather flocked cloth |
-
2005
- 2005-08-31 CN CNB2005100179506A patent/CN100441770C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104816523A (en) * | 2015-05-18 | 2015-08-05 | 武汉纺织大学 | Film flocking type high-elasticity anti-ultraviolet heat-preservation flaky material and preparation method thereof |
| CN104846549A (en) * | 2015-05-18 | 2015-08-19 | 武汉纺织大学 | Gummed multilayer flocking type high-elastic uvioresistant warmth keeping flaky material and manufacturing method thereof |
| CN104908369A (en) * | 2015-05-18 | 2015-09-16 | 武汉纺织大学 | Thin-film multi-layer flocking high elastic anti ultraviolet warm keeping sheet material and preparation method thereof |
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| Publication number | Publication date |
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| CN100441770C (en) | 2008-12-10 |
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Granted publication date: 20081210 Termination date: 20100831 |