CN1920318A - Cooling device for vehicle dry type two clutches - Google Patents
Cooling device for vehicle dry type two clutches Download PDFInfo
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- CN1920318A CN1920318A CN 200610095124 CN200610095124A CN1920318A CN 1920318 A CN1920318 A CN 1920318A CN 200610095124 CN200610095124 CN 200610095124 CN 200610095124 A CN200610095124 A CN 200610095124A CN 1920318 A CN1920318 A CN 1920318A
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- 238000001816 cooling Methods 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 238000009423 ventilation Methods 0.000 claims abstract description 7
- 230000017525 heat dissipation Effects 0.000 description 7
- 230000009977 dual effect Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 238000013016 damping Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000002679 ablation Methods 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000009193 crawling Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
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Abstract
一种汽车干式双离合器冷却装置,该装置通过在双离合器式自动变速器的壳体(2)上设置进气口(11)、排气口(5),在进气口(11)上安装电机驱动的鼓风机(12),在变速器壳体(2)内部设置导流管(10),在飞轮盘(1)和离合器盖(9)上开径向通风孔,构成空气冷却系统,利用冷却空气对离合器部件进行强制冷却,降低其工作温度,以解决干式双离合器由于工作温度高而影响工作性能和使用寿命的问题。
An automobile dry-type dual-clutch cooling device, the device is provided with an air inlet (11) and an exhaust port (5) on the casing (2) of the dual-clutch automatic transmission, and is installed on the air inlet (11) The air blower (12) driven by the motor is provided with a guide tube (10) inside the transmission housing (2), and radial ventilation holes are opened on the flywheel disc (1) and the clutch cover (9) to form an air cooling system, and the cooling system is utilized to The air cools the clutch parts forcibly, lowering its working temperature, so as to solve the problem that the working performance and service life of the dry double clutch are affected by the high working temperature.
Description
技术领域:Technical field:
本发明涉及汽车干式双离合器冷却装置,具体涉及一种汽车双离合器自动变速器中干式双离合器的空气冷却装置。The invention relates to an automobile dry-type double-clutch cooling device, in particular to an air cooling device for a dry-type double-clutch in an automobile double-clutch automatic transmission.
背景技术:Background technique:
汽车双离合器式自动变速器(DCT)通常使用两个离合器(双离合器),将变速器档位按奇、偶数分开布置,分别与两个离合器连接,工作时可同时选择两个档处于啮合状态,一个档工作另一个档等待,通过两个离合器的交替切换完成换档过程。DCT综合了电控机械自动变速器(AMT)和液力机械自动变速器(AT)的优势,继承了手动变速器传动效率高、安装空间紧凑、质量轻、价格低等许多优点,实现了不中断动力换挡,具有很好的换档品质和动力性、经济性,不仅保证了汽车的加速性,而且由于不再产生由于换档引起的冲击现象,也极大地改善了车辆运行的舒适性。双离合器作为DCT自动变速器的关键部件之一,担负着起步控制、传递动力、档位切换、减振和防止系统过载等重要作用。双离合器有干式和湿式两种结构型式,湿式离合器的控制品质好,具有压力分布均匀、磨损小且均匀、传递扭矩容量大、寿命长等特点,但处于分离状态中的湿式多片离合器的主、从动摩擦片之间因经过润滑油相互滑转,会产生较大的摩擦阻力,传动效率较低,且需要辅助液压动力源和专用传动油液。另外其结构和制造工艺复杂,生产成本和专用传动油液的价格均较高,从而影响了DCT自动变速系统性能优势的发挥。干式双离合器与湿式双离合器相比具有结构简单、传动效率高、成本低的优点,正在受到广泛重视。但对于干式离合器存在滑摩发热和磨损两大问题:汽车起步和爬行时为保证平顺性,离合器必然处于滑摩状态;换档时为减小动力中断,两个离合器切换过程中必然存在扭矩传递的重叠,通过离合器的滑摩实现档位的平滑切换,所以离合器滑摩是实现车辆平稳起步、低速爬行及换档过程平滑切换的必要条件。而滑摩将使离合器产生大量热量,导致离合器部件温度升高。离合器摩擦盘的磨损随压盘温度的升高而增大,当压盘工作表面温度超过180~200℃时,摩擦片磨损急剧增加,过高的表面温度还会使摩擦盘和压盘产生变形甚至烧蚀破坏,直接影响离合器的分离/接合控制特性、使用寿命和承载能力。而干式离合器的热容量较小,自身热量耗散能力差,因此散热问题是影响干式双离合器控制性能、承载能力和使用寿命的关键;如何通过降低温升保证干式双离合器的使用寿命和扭矩传递的控制性能是干式双离合器需要解决的关键技术问题。Automobile dual-clutch automatic transmission (DCT) usually uses two clutches (dual clutches). The transmission gears are arranged separately according to odd and even numbers, and are respectively connected to the two clutches. One gear works and the other gear waits, and the gear shifting process is completed through the alternate switching of the two clutches. DCT combines the advantages of electromechanical automatic transmission (AMT) and hydromechanical automatic transmission (AT), and inherits many advantages of manual transmission, such as high transmission efficiency, compact installation space, light weight, and low price, and realizes uninterrupted power transmission. It not only ensures the acceleration of the car, but also greatly improves the comfort of the vehicle because it no longer produces the shock phenomenon caused by the shift. As one of the key components of the DCT automatic transmission, the dual clutch is responsible for the important functions of starting control, power transmission, gear shifting, vibration reduction and preventing system overload. The double clutch has two structural types: dry type and wet type. The wet type clutch has good control quality, uniform pressure distribution, small and uniform wear, large transmission torque capacity, and long life. Due to mutual sliding between the main and driven friction plates through lubricating oil, large frictional resistance will be generated, the transmission efficiency is low, and auxiliary hydraulic power source and special transmission oil are required. In addition, its structure and manufacturing process are complicated, and the production cost and the price of special transmission oil are all high, thus affecting the performance advantage of the DCT automatic transmission system. Compared with the wet double clutch, the dry double clutch has the advantages of simple structure, high transmission efficiency and low cost, and is being widely valued. However, for dry clutches, there are two major problems: sliding friction heating and wear: when the car starts and crawls, the clutch must be in a sliding friction state to ensure smoothness; when shifting gears, in order to reduce power interruption, there must be torque during the switching process of the two clutches The overlapping of the transmission realizes the smooth shifting of the gear through the slipping of the clutch, so the slipping of the clutch is a necessary condition for realizing the smooth start of the vehicle, low-speed crawling and smooth shifting during the shifting process. Slipping will cause the clutch to generate a lot of heat, resulting in an increase in the temperature of the clutch components. The wear of the friction plate of the clutch increases with the increase of the temperature of the pressure plate. When the temperature of the working surface of the pressure plate exceeds 180-200 ° C, the wear of the friction plate increases sharply, and the excessive surface temperature will also cause deformation of the friction plate and the pressure plate Even ablation damage directly affects the separation/engagement control characteristics, service life and load-carrying capacity of the clutch. However, the heat capacity of the dry clutch is small, and its heat dissipation ability is poor. Therefore, the heat dissipation problem is the key to the control performance, load capacity and service life of the dry dual clutch; how to ensure the service life and service life of the dry dual clutch by reducing the temperature rise The control performance of torque transmission is a key technical problem to be solved for dry dual clutches.
发明内容:Invention content:
本发明的目的在于克服现有干式离合器热容量较小,自身热量耗散能力差的散热问题,提出一种使干式离合器散热更好,使用寿命更高的汽车干式双离合器的空气冷却装置。The purpose of the present invention is to overcome the heat dissipation problem of the existing dry clutch with small heat capacity and poor heat dissipation ability, and propose an air cooling device for dry clutches with better heat dissipation and longer service life for automobiles .
本发明的技术方案是:汽车干式双离合器空气冷却装置包括飞轮盘、离合器壳体、鼓风机、离合器摩擦盘、离合器压盘、导流管、离合器盖等,在离合器壳体上设置有进气口和排气口,在离合器壳体上进气口的外部位置安装有由汽车电源供电的电机驱动鼓风机,在变速器壳体内部进气口的下面装有可将冷却空气输送到离合器的中间部位导流管,在飞轮盘和离合器盖的圆周上分别开有一定数量的径向通风孔,在离合器壳体上排气口的外部设置有防止泥土灰尘进入的挡尘罩。工作时鼓风机将变速器外部的空气经进气口吹入,冷却空气在导流管的引导下到达离合器中心处,并穿过离合器膜片弹簧,其中冷却空气一路通过第二离合器压盘背面及压盘与第二离合器摩擦盘的结合面的缝隙,对第二离合器压盘和摩擦盘进行冷却,然后经离合器盖上的通风孔到达排气口;冷却空气另一路穿过第二离合器摩擦盘中的扭转减振弹簧,经第一离合器压盘背面及第一离合器压盘与第一离合器摩擦盘结合面的缝隙,对第一离合器压盘和摩擦盘进行冷却,然后通过飞轮盘上的通风孔到达排气口。对离合器进行冷却后的热空气从排气口排出,利用强制风冷的方式降低离合器部件的工作温度。The technical solution of the present invention is: the automobile dry-type dual-clutch air cooling device includes a flywheel disc, a clutch housing, a blower, a clutch friction disc, a clutch pressure plate, a guide tube, a clutch cover, etc., and an air inlet is arranged on the clutch housing. On the outside of the air inlet on the clutch housing, a motor-driven blower powered by the vehicle power supply is installed, and under the air inlet inside the transmission housing, there is a middle part that can deliver cooling air to the clutch. The guide pipe has a certain number of radial ventilation holes on the circumference of the flywheel disc and the clutch cover respectively, and a dust cover to prevent dirt and dust from entering is arranged outside the exhaust port on the clutch housing. When working, the blower blows the air outside the transmission through the air inlet. The cooling air reaches the center of the clutch under the guidance of the guide tube and passes through the clutch diaphragm spring. The cooling air passes through the back of the second clutch pressure plate and the pressure plate all the way. The gap between the joint surface of the second clutch disc and the friction disc of the second clutch cools the second clutch pressure disc and the friction disc, and then reaches the exhaust port through the ventilation hole on the clutch cover; the cooling air passes through the friction disc of the second clutch in another way. The torsional vibration damping spring cools the first clutch pressure plate and friction plate through the back of the first clutch pressure plate and the joint surface of the first clutch pressure plate and the first clutch friction plate, and then passes through the ventilation hole on the flywheel plate to the exhaust port. The hot air after cooling the clutch is discharged from the exhaust port, and the working temperature of the clutch components is reduced by means of forced air cooling.
由于采用上述方案,离合器的热耗散能力得到了极大地改善,且散热效果可不受车辆行驶速度的影响,装置结构简单,工作可靠,可有效解决由于干式双离合器工作温度高而影响离合器扭矩传递控制性能和使用寿命的问题,也可应用于解决各种汽车干式离合器温度偏高的问题。Due to the adoption of the above scheme, the heat dissipation capacity of the clutch has been greatly improved, and the heat dissipation effect is not affected by the vehicle speed. The device has a simple structure and reliable operation, which can effectively solve the problem of clutch torque caused by the high working temperature of the dry double clutch. The problem of transmission control performance and service life can also be applied to solve the problem of high temperature of various automobile dry clutches.
附图说明:Description of drawings:
图1为本发明的主视图,Fig. 1 is the front view of the present invention,
图中:1-飞轮盘 2-离合器壳体 3-第一离合器摩擦盘 4-第一离合器压盘5-排气口 6-挡尘罩 7-第二离合器摩擦盘 8-第二离合器压盘 9-离合器盖10-导流管 11-进气口 12-鼓风机 13-第二摩擦盘扭转减振弹簧 14-第一摩擦盘扭转减振弹簧 15-第一离合器膜片弹簧 16-第二离合器膜片弹簧In the figure: 1-Flywheel 2-Clutch housing 3-First clutch friction plate 4-First clutch pressure plate 5-Exhaust port 6-Dust shield 7-Second clutch friction plate 8-Second clutch pressure plate 9-clutch cover 10-drain tube 11-intake port 12-blower 13-second friction disc torsional damping spring 14-first friction disc torsional damping spring 15-first clutch diaphragm spring 16-second clutch diaphragm spring
具体实施方式:Detailed ways:
下面结合附图对本发明作进一步阐述。The present invention will be further elaborated below in conjunction with the accompanying drawings.
图1给出了本发明的结构和冷却空气流向示意图,在离合器壳体2上设置排气口5和进气口11,在离合器壳体2上排气口5的外部设置有挡尘罩6,防止泥土灰尘进入。在离合器壳体2上进气口11位置安装有电机驱动的鼓风机12,在离合器壳体2内的进气口11位置安装冷却空气导流管10,鼓风机12由汽车电源驱动,吹出的冷却空气从导流管10的出口到达离合器的中间部位,并穿过第一离合器膜片弹簧15和第二离合器膜片弹簧16,一部分冷却空气通过第二离合器压盘8的背面及压盘与第二离合器摩擦盘7的结合面的缝隙对第二离合器压盘8和第二离合器摩擦盘7进行冷却,然后经离合器盖9上的通风孔到达排气口5;另一部分冷却空气穿过第二离合器摩擦盘扭转减振弹簧13,经第一离合器压盘4的背面及第一离合器压盘与第一离合器摩擦盘3结合面的缝隙,对第一离合器压盘和第一离合器摩擦盘进行冷却,然后通过飞轮盘1上的通风孔到达排气口。冷却空气对离合器部件冷却后将热空气从排气口5排出。由于采用电机驱动的鼓风机输送冷却空气,可保证冷却空气的流量和流速始终不变,不受车速高低的影响,对离合器部件具有较好的冷却效果,从而通过降低离合器温升保证了干式双离合器的使用寿命和扭矩传递的控制性能。Fig. 1 has provided the structure of the present invention and the schematic diagram of the flow of cooling air, on the
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CNB2006100951248A CN100400916C (en) | 2006-09-15 | 2006-09-15 | Automotive Dry Dual Clutch Cooling Device |
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CNB2006100951248A CN100400916C (en) | 2006-09-15 | 2006-09-15 | Automotive Dry Dual Clutch Cooling Device |
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Cited By (15)
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CN102027256A (en) * | 2008-03-11 | 2011-04-20 | 里卡多Uk有限公司 | Conductive cooling for clutches |
US8062178B2 (en) | 2008-11-05 | 2011-11-22 | Ford Global Technologies, Llc | Temperature control of dual input clutch transmission |
CN102777513A (en) * | 2011-05-10 | 2012-11-14 | 通用汽车环球科技运作有限责任公司 | Thermal model for dry dual clutch transmissions |
US8527161B2 (en) | 2011-01-21 | 2013-09-03 | Ford Global Technologies, Llc | Vehicle with transmission cooling system |
CN103322079A (en) * | 2012-03-15 | 2013-09-25 | 赛玛特传动技术有限公司 | Clutch assembly |
CN103470651A (en) * | 2013-09-11 | 2013-12-25 | 太仓康茂电子有限公司 | Diaphragm spring clutch |
US8783433B2 (en) | 2010-10-02 | 2014-07-22 | Ford Global Technologies, Llc | Dry-clutch transmission with cooling techniques |
US8919520B2 (en) | 2008-11-05 | 2014-12-30 | Ford Global Technologies, Llc | Transmission with durability enhancement techniques |
US8965628B2 (en) | 2010-11-16 | 2015-02-24 | Ford Global Technologies, Llc | Powertrain thermal management system for a dry-clutch transmission |
CN106195113A (en) * | 2015-06-01 | 2016-12-07 | 法雷奥离合器公司 | Clutch mechanism and clutch mechanism group |
CN106274856A (en) * | 2016-09-07 | 2017-01-04 | 中南林业科技大学 | Turbocharging vehicle dry type two clutches and brake cooling system the most voluntarily |
CN106641013A (en) * | 2015-11-04 | 2017-05-10 | 现代自动车株式会社 | Structure of clutch for vehicle |
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CN102027256A (en) * | 2008-03-11 | 2011-04-20 | 里卡多Uk有限公司 | Conductive cooling for clutches |
CN102027256B (en) * | 2008-03-11 | 2013-10-30 | 里卡多Uk有限公司 | Conductive cooling for clutches |
US8919520B2 (en) | 2008-11-05 | 2014-12-30 | Ford Global Technologies, Llc | Transmission with durability enhancement techniques |
US8062178B2 (en) | 2008-11-05 | 2011-11-22 | Ford Global Technologies, Llc | Temperature control of dual input clutch transmission |
US9328776B2 (en) | 2010-10-02 | 2016-05-03 | Ford Global Technologies, Llc | Dry-clutch transmission with cooling techniques |
US8783433B2 (en) | 2010-10-02 | 2014-07-22 | Ford Global Technologies, Llc | Dry-clutch transmission with cooling techniques |
US8965628B2 (en) | 2010-11-16 | 2015-02-24 | Ford Global Technologies, Llc | Powertrain thermal management system for a dry-clutch transmission |
US8527161B2 (en) | 2011-01-21 | 2013-09-03 | Ford Global Technologies, Llc | Vehicle with transmission cooling system |
CN102777513B (en) * | 2011-05-10 | 2015-07-15 | 通用汽车环球科技运作有限责任公司 | Thermal model for dry dual clutch transmissions |
CN102777513A (en) * | 2011-05-10 | 2012-11-14 | 通用汽车环球科技运作有限责任公司 | Thermal model for dry dual clutch transmissions |
CN103322079A (en) * | 2012-03-15 | 2013-09-25 | 赛玛特传动技术有限公司 | Clutch assembly |
CN103470651A (en) * | 2013-09-11 | 2013-12-25 | 太仓康茂电子有限公司 | Diaphragm spring clutch |
CN104895948B (en) * | 2015-04-02 | 2017-06-30 | 遵义宏港机械有限公司 | A kind of cooling diaphragm spring clutch certainly |
CN106195113A (en) * | 2015-06-01 | 2016-12-07 | 法雷奥离合器公司 | Clutch mechanism and clutch mechanism group |
CN106641013A (en) * | 2015-11-04 | 2017-05-10 | 现代自动车株式会社 | Structure of clutch for vehicle |
CN106641013B (en) * | 2015-11-04 | 2020-02-07 | 现代自动车株式会社 | Structure of clutch for vehicle |
CN106274856A (en) * | 2016-09-07 | 2017-01-04 | 中南林业科技大学 | Turbocharging vehicle dry type two clutches and brake cooling system the most voluntarily |
CN106274856B (en) * | 2016-09-07 | 2018-10-30 | 中南林业科技大学 | The quick voluntarily cooling system of turbocharging vehicle dry type two clutches and brake |
FR3058487A1 (en) * | 2016-11-04 | 2018-05-11 | Peugeot Citroen Automobiles Sa | CLUTCH COMPRISING A VENTILATED HOUSING |
CN113357278A (en) * | 2021-05-26 | 2021-09-07 | 东风柳州汽车有限公司 | Clutch ventilation structure and clutch |
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