Summary of the invention
Technical problem to be solved by this invention is at above-mentioned deficiency, and a kind of ribbon cutting integrative-structure is provided, and can carry out single face and the woven high-speed shuttleless double-faced pile-fabric ribbon loom of double-sided plush band simultaneously.
The technology path that is adopted that solves the problems of the technologies described above of the present invention is: high-speed shuttleless double-faced pile-fabric ribbon loom, comprise bank, be provided with the special-purpose coiled hair that rule distributes through coil holder, through twisting and warping and be wrapped in warp thread on the special-purpose coiled hair cooperate be linked with after the creel device, the technical measures of taking comprise: send suede device and front plush sending device after back creel device process warp thread cooperation is linked with, after send the suede device, be provided with the circuit yarn controller that runs through warp thread between the front plush sending device, the front plush sending device also cooperates and is linked with the napping device through warp thread, middle part yarn feeding device, the heald frame pattern system, the preceding yarn feeding device that divides, weaving system, two groups of online diced systems of cutter band, take-up device and send the latitude system automatically; The napping device has the cam control resilience shelf structure to the warp napping; Weaving system comprise have to fabric carry out woven three latitudes, three crocheteds are made structure.
The technical measures of taking also comprise: the warp thread napping of napping device cam control resilience shelf structure to passing through, carry out the secondary dividing sinker by middle part yarn feeding device, enter heald frame pattern system, preceding minute yarn feeding device, arrive weaving system, weft yarn arrives weaving system under the control of sending the latitude system automatically, three latitudes of this weaving system, three crocheteds are made structure applications three latitudes, three crocheted technology for making carry out ribbon; And by two groups of online diced systems of cutter band to weaving the suede band real-time online cutting of three layers of tacky state.
The heald frame pattern system comprises pass cutter, cam, heald frame; The heald frame pattern system is controlled the size of shed of warp threads by the effect of cam, pass cutter, and plays the effect of fabric jacquard weave; Weaving system comprises glue feeding device, and yarn is weaved, and divides yarn feeding device to play the effect of three dividing sinkers before the porch is provided with; The online diced system of cutter band comprises safety control, automatic knife-grinding apparatus; The take-up device carries out take-up to the suede band of cutting behind the itemize, and the mode that changes take-up roller linear velocity size with the change gear collocation is controlled the size of pick count in real time; Automatically send the latitude system to comprise parallel clamping device, circuit yarn controller; Automatically send the latitude system to play parallel is carried effect with Tension Control.
The online diced system of cutter band is connected and fixed with securing member with left plate in the weaving system and right plate by cross-brace; The motor of making independent power places left plate lower-left side, fixes with securing member with form of flanges with the motor link plate, and the motor link plate connects with left plate; Motor is rotatably connected to electrical machine belt pulley, driving belt and cutter band driving wheel, cutter band driving wheel is connected with cutter band follower through the cutter band, cutter band driving wheel and cutter band follower are fixedlyed connected with securing member by cross-brace respectively, and place the left and right side of left plate and right plate.
The upper left side of cutter band follower is provided with safety and touches rod, and these groove three faces that touch rod safely surround and matched in clearance cutter band; Emery wheel slide plate right-hand member is equipped with bearing and little axle, and little axle is connected with the blade grinder that can make circular motion, and emery wheel slide plate left end has elongated slot, and elongated slot is inserted in the hinge, and the hinge bottom is with spring top securing member stationary positioned, and spring is regulated the blade grinder angle automatically; Hinge is fastened on the cross-brace, and is in the upper right corner of cutter band driving wheel.
Be equipped with sensor between the back part of cutter band, the cross-brace, the gap with the cutter band keeps millimeter connects with cross-brace with securing member.
The cam control resilience shelf structure of napping device includes column, and column is connected and fixed with securing member by connection angle bar in the heald frame pattern system and the link plate in the front plush sending device; The column inboard has elongated slot, and angle bar is buckled the frame side and fixed with column with securing member, and angle bar buckles that the plane has little elongated slot on the frame, and the hole that stretching elastic upper end is passed on the transition connecting rod with securing member is threaded mutually; Transition connecting rod right-hand member connects with pinion stand with little hinge, and middle part, a left side is milled with elongated slot, connects with pull bar with securing member, and lower plane contacts with cam; Cam connects with pinion stand through the little axle of cam, and the power of cam rotation is exported by pinion stand; Connecting rod is equipped with in resilience bar both sides, and the same respectively pull bar in lower end, lower fulcrum bar connect, and the upper end connects with upper rack posts, and pole can be done the swing of certain angle by big hinge, and hinge supports left end and connects with column; Cam rotates and drives transition connection, stretching elastic, the pull bar that connects, and makes the resilience bar do have periodic high speed to swing up and down, and the warp of process is played the effect of resilience napping.
Three latitudes of weaving system, three crocheteds are made structure and are comprised fabric is carried out woven three pieces of latitude pins, three pieces of crochet hooks, and three pieces of latitude pin embayment shapes are through in three holes of picking hand, are compressed and fixing by holding screw; Weaving system weaves the suede band of three layers of tacky state, is formed with upper strata single-side pile band, double-sided plush band and lower floor's single-side pile band through the cutting of the itemize of the online diced system of cutter band.
Compared with prior art, the invention solves the weaving technology of double-sided plush band, realized that ribbon part and cutting part are monolithic construction, can effectively keep the constant of suede tensile force of belt during cutting, thereby guarantee the effect of cutting; After send yarn system configuration two cover to send the suede device, the tension force of warp is controlled fully; Use dual cam napping textural association, make fabric napping effect keep good; Configuration two cover lock seaming devices, it is smooth, even that the fabric both sides are guaranteed; Take three latitudes, three crocheted technology for making,, make the existing double-sided plush of suede band that weaves, again single-side pile arranged in conjunction with the online diced system of cutter band; Configure dedicated is sent colloid system, its structure mainly is made up of power section, branch rubber tire, live-roller, axle and body etc., the sheet shape glue formula elastic that this system can double released state when equipment need be weaved elasticity suede band carries out shredding and live roll send, and greatly improves the quality of fabric.The online cutting of cutter band is provided with safety guard; this device mainly touches rod, sensor, collets, warning shutdown control system etc. by safety and constitutes; when taking existing unfavorable condition out of, cutter must axially or radially produce slippage; this moment, sensor can send signal immediately; safety is touched the rod energising at the same time, control and warning system effect, and equipment is shut down immediately and is reported to the police; tell operating personnel to take appropriate measures, avoid the generation of security incident.Automatic knife-grinding apparatus is set, depend primarily on the sharp situation of cutter band cutting edge because of the online cutting effect quality of cutter band, so this device must be set, the emery wheel angle automatic and adjustable of its sharpening, form with the spring roof pressure realizes, and be provided with the abrasive grinding wheel cleaning device, guarantee its grinding performance, thereby guaranteed the cut quality of finished product.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Shown in Figure 1: high-speed shuttleless double-faced pile-fabric ribbon loom, by bank 1, special-purpose coiled hair 2, back divide yarn feeding device 3, circuit yarn controller 4, after send suede device 5, front plush sending device 6, napping device 7, middle part yarn feeding device 8, heald frame pattern system 9, preceding minute yarn feeding device 10, weaving system 11, the online diced system 12 of cutter band, take-up device 13, send latitude system 14 to constitute automatically.
Bank 1 comprises yarn passing rod, coiled hair axle, coiled hair counter weight device; Bank 1 is in the right side of Fig. 1 equipment, and fixes with complete machine with connection strap; Be provided with the special-purpose coiled hair 2 that rule distributes through coil holder 1, special-purpose coiled hair 2 by the coiled hair axle of bank 1 and supporting base support fixation thereon, through twisting and warping and be wrapped in warp thread A on the special-purpose coiled hair 2 cooperate be linked with after creel device 3; The back divides yarn feeding device 3 to place the right part of yarn-feeding device among Fig. 1, plays the effect of dividing sinker first; Back creel device 3 cooperates through warp thread A and send suede device 5 and front plush sending device 6 after being linked with, after send and be provided with the circuit yarn controller 4 that runs through warp thread A between suede device 5, the front plush sending device 6, the control systemic effect can be shut down immediately when broken yarn; Front plush sending device 6, after send suede device 5 to be in yarn-feeding device left and right side, play that warp thread is carried and the effect of Tension Control; Front plush sending device 6 also cooperates through warp thread A and is linked with napping device 7, middle part yarn feeding device 8, heald frame pattern system 9, preceding minute yarn feeding device 10, weaving system 11, two groups of online diced systems 12 of cutter band, take-up devices 13 and send latitude system 14 automatically; Napping device 7 has the cam control resilience shelf structure to warp A napping; Warp thread A is played the effect of napping through cam, elastic effect and the resilience of resilience frame; Middle part yarn feeding device 8 plays the effect of secondary dividing sinker; Weaving system 11 comprise have to fabric carry out woven three latitudes, three crocheteds are made structure.
Heald frame pattern system 9 comprises pass cutter, cam, heald frame; Heald frame pattern system 9 places the top of fuselage, controls the size of shed of warp threads by the effect of cam, pass cutter, and plays the effect of fabric jacquard weave; Weaving system 11 comprises glue feeding device; Weaving system 11 places the top, left side of fuselage, and yarn is weaved, and divides yarn feeding device 10 to play the effect of three dividing sinkers before the porch is provided with; The online diced system 12 of cutter band comprises safety control, automatic knife-grinding apparatus; The online diced system 12 of cutter band is in weaves a left side of 11, and the bonding shape suede band behind the weaving is carried out online cutting; Suede band behind 13 pairs of cuttings of take-up device itemize carries out take-up, and the size of controlled weaving thing filling density, and the mode that changes take-up roller linear velocity size with the change gear collocation realizes; Automatically send latitude system 14 to comprise parallel clamping device, circuit yarn controller; Every corduroy band also must be provided with three parallels through wire harness except having in whole weaving process because of fabric, then is provided with to send latitude system 14 to play automatically parallel is carried effect with Tension Control, and this system places the upper right side of fuselage.
Figure 2 shows that the online diced system sketch of cutter band, briefly explain as follows:
The online diced system 12 of cutter band places the upper left side of weaving system 11, and the suede of three layers of bonding shape is taken up the effect of cutting itemize, is connected and fixed with left plate in the weaving system 11 111 and right plate 112 usefulness securing members by cross-brace 127.Motor 121 places left plate 111 lower-left sides, fixes with securing member with form of flanges with motor link plate 122, and motor link plate 122 connects with left plate 111.Motor 121 drives cutter band driving wheel 125 and rotates by electrical machine belt pulley 123, driving belt 124, cutter band driving wheel 125 also rotatablely moves cutter band follower 128 through the connection of cutter band 126 accordingly, cutter band driving wheel 125 and cutter band follower 128 are fixed by connection, the securing member of cross-brace 127 respectively, place the left and right side of left plate 111 and right plate 112.Safety is touched the upper left side that rod 129 is in cutter band follower 128, and its groove surrounds cutter band 126 3 faces, leaves certain clearance, can report to the police automatically and shut down by control system when 126 fractures of cutter band.Emery wheel slide plate 1211 right-hand members are equipped with bearing and little axle, little axle connects with blade grinder 1210, make blade grinder 1210 can make circular motion, left end has elongated slot, elongated slot is inserted in the hinge 1212, the hinge bottom is with spring 1213 tops securing member stationary positioned, and spring 1213 relies on its flexible function that the angle of blade grinder 1210 is played self-regulating effect.Hinge 1212 is connected and fixed with cross-brace 127, is in the upper right corner of cutter band driving wheel 125.Sensor 1214 is the electric control element of outsourcing; place the back part of cutter band 126, the middle part of cross-brace 127; gap with cutter band 126 maintenances 1 millimeter; connect with cross-brace 127 with securing member; when cutter band 126 produces axial slip in the process of motion; have a strong impact on the quality of cutting, can send signal and shutdown this moment, tell operating personnel should take to adjust accordingly measure.
Figure 3 shows that napping device sketch, briefly explain as follows:
Napping device 7 places the middle part of front plush sending device 6 and heald frame pattern system 9, the cam control resilience shelf structure of napping device 7 includes column 71, this column 71 is connected and fixed by connection angle bar 91 in the heald frame pattern system 9 and the 61 usefulness securing members of the link plate in the front plush sending device 6, plays the effect to the warp napping.Column 71 inboards have elongated slot, it is fixing with column 71 with securing member that angle bar is buckled frame 72 sides, unclamp set bolt, angle bar is buckled frame can do the upper-lower position adjusting, angle bar buckles that the plane has little elongated slot on the frame, so that insert the lower end of stretching elastic 73, the hole that stretching elastic upper end is passed on the transition connecting rod 74 with securing member is threaded then, and stretching elastic 73 and transition connecting rod 74 are become one.Transition connecting rod 74 right-hand members connect with pinion stand 75 with little hinge 78, and middle part, a left side is milled with elongated slot, connect with pull bar 79 with securing member, and lower plane is with cam 76 contacts.Cam 76 connects with pinion stand 75 through the little axle 77 of cam, and the power of cam rotation is exported by pinion stand.Connecting rod 710 is equipped with in resilience bar 711 both sides, the lower end connects with pull bar 79, lower fulcrum bar 712 respectively, and the upper end connects with upper rack posts 712, and pole can be done the swing of certain angle by big hinge 713, hinge supports 714 left ends and connects with column 717, makes above-mentioned part become an integral body.When cam 76 rotates, effect by transition connection 74, stretching elastic 73, pull bar 79, making resilience bar 711 make regular high speed swings up and down, the warp of process is played the effect of resilience napping, and the degree of resilience napping can be buckled the tensile force size cases that the upper-lower position of frame 72 changes stretching elastic 73 and realizes by adjusting angle bar.
Figure 4 shows that three latitudes, three crocheteds in the weaving system make the principle sketch, briefly explain as follows:
Three latitudes, three crocheteds are made principle: three latitudes of weaving system 11, three crocheteds are made structure and are comprised fabric is carried out woven three pieces of latitude pins 114, three pieces of crochet hooks 113, making the suede band that weaves is three layers of tacky state, itemize cutting by the online diced system 12 of cutter band forms upper strata single-side pile band 143, double-sided plush band 144, lower floor's single-side pile band 145 3 corduroy bands at last.By after send the suede that send of suede device 5, front plush sending device 6, the napping of napping device 7, had certain fine hair through wire harness 141 jacquard weave control through heald frame pattern system 9, make form shed open reasonably move the coupling ribbon through wire harness with parallel 142 by crochet hook 113,114 controls of latitude pin.Three pieces of latitude pin 114 embayment shapes are through in three holes of picking hand 115, are compressed and are fixed by holding screw, and picking hand 115 can swing by the effect of latitude needle shaft 118, drives latitude pin 114 simultaneously and also swings accordingly.Three pieces of crochet hooks 113 are used as front-rear reciprocation movement by the work through needle rack 117, make crochet hook 113 also do corresponding reciprocating motion simultaneously.Latitude needle shaft 118, carry out by the connecting rod control device 119 in the weaving system 11 through the course of action of needle rack 117.From figure four as seen, suede band after this principle is weaved is three layers of tacky state, interlayer is connected by velvet 146, so must be through the itemize cutting of cutter band 126, just can meet the required needs of weaving the suede band, weave out upper strata single-side pile band 143, double-sided plush band 144, lower floor but velvet band 145.
The operation principle of the embodiment of the invention is:
Nylon yarn after twisting and warping is wrapped on the special-purpose coiled hair 2 equably, special-purpose coiled hair 2 regularly is distributed on coil holder 1, warp thread A is by back creel device 3, by after send 6 effects of suede device 5 and front plush sending device to begin warp thread A is carried out constant conveying at the uniform velocity, napping device 7 is by cam control resilience shelf structure control carrying out resilience, the warp thread A that passes through is carried out effective napping, carry out the secondary dividing sinker by middle part yarn feeding device 8, enter heald frame pattern system 9, the preceding yarn feeding device 10 that divides, arrive weaving system 11, weft yarn B arrives weaving system under the control of sending latitude system 14 automatically at the same time, three latitudes of this weaving system 11, three crocheteds are made structure applications three latitudes, three crocheted technology for making begin to carry out ribbon.Because the suede band that weaves is three layers of tacky state, then is provided with two groups of online diced systems 12 of cutter band,, weave out upper strata single-side pile band 143, double-sided plush band 144, lower floor but velvet band 145 to weaving the suede band real-time online itemize cutting of three layers of tacky state; Under the effect of take-up device, begin band, finish whole weaving process process.Equipment can autostop when yarn breakage in whole weaving process for circuit yarn controller 4, reaches the purpose of automatic control.
The advantage of this invention is: ribbon part and cutting part are monolithic construction, can effectively keep the constant of suede tensile force of belt during cutting, thereby guarantee the effect of cutting; Realized weaving the function of weaving of single-side pile band and no double-sided plush band; Dispose the special colloid system that send, the elastic webbing quality that weaves improves greatly; Be provided with cutter band safety guard, safe and reliable during equipment work; The grinding attachment of cutter band has spcific power, and grinding performance is good, thereby has guaranteed the cut quality of finished product.
Though the present invention illustrates and describes by the reference preferred embodiment,, those skilled in the art should understand, and in the scope of claims, can do the various variation on form and the details.