CN1912210A - Beaming method for multi-strand simultaneous whole-row winding and sample beaming machine - Google Patents
Beaming method for multi-strand simultaneous whole-row winding and sample beaming machine Download PDFInfo
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- CN1912210A CN1912210A CNA2006100845018A CN200610084501A CN1912210A CN 1912210 A CN1912210 A CN 1912210A CN A2006100845018 A CNA2006100845018 A CN A2006100845018A CN 200610084501 A CN200610084501 A CN 200610084501A CN 1912210 A CN1912210 A CN 1912210A
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
- D02H3/04—Sample warpers
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Abstract
The present invention provides a sample beaming method for multi-strand simultaneous whole-row winding and a sample beaming machine. During once rotating of the thread guide, multi-strand threads, winded on the beaming drum, directing to the inverse direction of the beaming direction, in a fashion that the spaces having the distance R of beaming density are kept, by spreading the each of the thread guide end parts for arranging the thread guide, according to the winding order of the thread winded on the beaming drum, directing to the inverse direction from the beaming direction, so as to form the arrangement with spaces having the distance R of beaming density and to form a yarn strip consisting of several simultaneously gathered yarns, are winded onto the beaming drum. According to the sample beaming method for multi-strand simultaneous whole-row winding and the sample beaming machine, the reversal phenomenon of the arrangement order of the warp will be eliminated on the beaming drum and the bursting rod, in the followed spinning procedure, the poor opening of the warp can be eliminated and the hooking and breaking of warp can also be eliminated.
Description
Technical field
The present invention relates to the Sample warping method and the sample warper thereof of warp thread, relate in particular to and a kind of many warp thread are carried out Sample warping method that permutation reels and the sample warper that can use this method simultaneously.
Background technology
In the past, as the beaming method of the warp thread of sample warper (Sample Warper), well-known was the beaming method of the so-called permutation that the is called as warp thread of reeling.This permutation is reeled and is meant, make warp thread from thread-carrier, each rotation at thread-carrier, only move the distance P of addendum modification and reel to the warping direction, if the rotation number of thread-carrier reaches the setting value (for example 5 circles) of number of wire turns, the original position (so-called fast return) that the coiling that then makes the winding position of warp thread turn back to this band begins, meanwhile, conveyer belt only moves the distance R * while warping radical=distance R of warping density to the warping direction
NPart, carry out this action repeatedly, until reaching the total radical of warping (with reference to patent documentation 1 etc.).
This permutation is reeled, except situation (with reference to patent documentation 1 etc.) by 1 warp thread of 1 thread-carrier warping, also have by many (being generally 2～24) thread-carriers situation of many warp thread of warping (with reference to patent documentation 2 etc.) simultaneously, in addition, the mobile form of the winding position of each warp thread when carrying out the permutation coiling, roughly have following several situations: (one) is according to the situation of the slip of the guide on the cylinder spoke that is arranged at warper drum; (2) situation that moves (displacement of the guide end of front end yarn guide rod) of the thread-carrier of basis coiling warp thread on the outer peripheral face of warper drum; (3) according to the situation that is arranged at warper drum (with reference to patent documentation 1 etc.) than the transmission of the conveyer belt on the length direction.
In addition, in this manual, so-called warp band is meant, between predefined number of wire turns, the warp thread of laminar (band shape) that forms at each rotation of thread-carrier is arranged (each 1A～1H, the 2A～2H among Figure 11,3A～3H, 4A～4H, 5A～5H), in addition, so-called band is meant, and the warp band B stromatolithic structure integral body that constitutes by while warping radical (for example 8) * number of wire turns (for example 5 circles) (1A among Figure 11～5H).
Here, by many thread-carrier 6a～6h simultaneously during many warp thread of warping, above-mentioned (two) are according to the situation of the displacement (the moving to the warping direction of front end yarn guide rod 12) of the guide end 13 of the thread-carrier 6 that is used for coiling warp thread on the outer peripheral face of warper drum 14, or above-mentioned (three) are according to the situation of the transmission of the conveyer belt 17 on the length direction that is arranged at warper drum, the guide end 13 of thread-carrier 6a～6h, mode with free to deflect on the warping direction is provided with, during thread-carrier 6a～6h rotation once, to be wound in many warp thread of warper drum 14, on the warping direction, keep having each guide end 13 (with reference to Figure 11) that the mode at interval of the distance R of same warping density disposes thread-carrier 6a～6h in turn, each warp band forms the warping radical constitutes when being arranged by the interval of the distance R with warping density warp band (with reference to Figure 11 by the coiling of warp thread order towards the warping direction, in addition, for above-mentioned (one) situation, with reference to special Willing 2005-233526 number) according to the slip of the guide on the cylinder spoke that is arranged at warper drum.
Under the situation of reeling as shown in Figure 11 with 85 circles of while warping yarn radical, each guide end 13 displacement on the warping direction by thread-carrier 6a～6h is disposed, can be on warper drum, (warper drum front) is towards the warping direction (moving direction of driving belt from the front side, the warper drum rear end side), the warp band in the 1st week is with warp thread 1A, 1B, 1C, 1D, 1E, 1F, 1G, the order of 1H, distance R by warping density is arranged, the distance P of the only displacement addendum modification of warp band in the 2nd week, and with warp thread 2A, 2B, 2C, 2D, 2E, 2F, 2G, the order of 2H, whenever arrange by distance R through density, the distance P of the only displacement addendum modification of warp band in the 3rd week, and with warp thread 3A, 3B, 3C, 3D, 3E, 3F, 3G, the order of 3H, distance R by warping density is arranged, the distance P of the only displacement addendum modification of warp band in the 4th week, and with warp thread 4A, 4B, 4C, 4D, 4E, 4F, 4G, the order of 4H, distance R by warping density is arranged, the distance P of the only displacement addendum modification of warp band in the 5th week, and with warp thread 5A, 5B, 5C, 5D, 5E, 5F, 5G, the order of 5H, distance R by warping density is arranged, thus stacked each warp band (with reference to Figure 11).
This reeling condition at first sight seems that towards the warping direction permutation is being arranged in proper order without any confusion.In addition, even from the angle of technology general knowledge, owing on the warping direction, sequentially arranging warp thread, so be considered to putting in order of correct warp thread in the nature of things.Therefore, since the beaming method of the warp thread of carrying out the permutation coiling, be used as a matter of course all the year round, carry out permutation by putting in order of above-mentioned warp thread usually and reel.Yet, in recent years, from viewpoints such as speed of beaming or warping efficient, along with radical increase, the while warping yarn radical change of thread-carrier are many, the opening that produces the warp thread in the fabrication processes of back operation for example is bad, or produces the hook yarn of warp thread and the problems such as broken yarn of warp thread increase.
No. 2854789 communique of [patent documentation 1] patent
No. 3410440 communique of [patent documentation 2] patent
No. 3484401 communique of [patent documentation 3] patent
At the reason that produces the problems referred to above, present inventors are research with keen determination constantly, found the warp thread on the warper drum put in order with lease rod on put in order, the putting in order of warp thread that becomes by 180 ° of counter-rotatings of while warping yarn radical is its reason.Promptly, when the warping of warp thread in the past, lease rod by the sidepiece that is arranged at warper drum forms various harness cords (the twill harness cord of top and terminal, a mutual harness cord etc.) (with reference to patent documentation 1 etc.), but since on the lease rod during every supply warp thread one by one order extract warp thread, for example, as shown in figure 12, if the 1st week is with order confession yarn on warper drum of warp thread A → B → C → D → E → F → G → H, then owing to carry out leasing one by one with this order, so on lease rod, become warp thread 1A in the inboard towards the warping direction, warp thread 1H is in front side, promptly, order with warp thread H → G → F → E → D → C → B → A is arranged, its result, ((H → G → F → E → D → C → B → A) becomes put in order (with reference to the Figure 12) by 180 ° of counter-rotatings of while warping yarn radical to putting in order on A → B → C → D → E → F → G → H) and the lease rod for the putting in order of the warp thread on the warper drum.
As before, at the radical of thread-carrier (promptly, while warping yarn radical) be under the situation about 1～2, for example, on the warper drum with lease rod on, even the actual reversal development that puts in order that this warp thread occurred, but can not go wrong basically, can be in recent years, from viewpoints such as speed of beaming or warping efficient, because the radical of thread-carrier (warping yarn radical simultaneously) is increased to 8～24, so every these 8～24, through on the warper drum of being everlasting with on the lease rod reversal development that puts in order of warp thread taking place, because this reversal development has taken place, the opening that therefore warp thread takes place in the fabrication processes of back operation is bad, the hook yarn of warp thread and the problems such as broken yarn of warp thread have occurred.
Summary of the invention
The present invention is point in view of the above problems, its purpose is to provide a kind of and on the warper drum with on the lease rod reversal development that puts in order of warp thread is not taking place, even at the same time under the more situation of the radical of warping yarn, it is bad or can not cause the Sample warping method and the sample warper of multi-strand simultaneous aligned and wound of the problems such as broken yarn of the hook yarn of warp thread and warp thread that the opening of warp thread also can not take place in the weaving operation of back operation.
In order to solve above-mentioned problem, the Sample warping method of multi-strand simultaneous aligned and wound of the present invention is to carry out the many Sample warping methods of the permutation coiling of warping simultaneously by sample warper, and wherein, sample warper has: warper drum; A plurality of conveyer belts, it is provided with in the mode that moves freely on the length direction of the peripheral part of this warper drum; A plurality of leasing mechanism, it is arranged on the length direction of sidepiece of this warper drum, and is used to form the harness cord of regulation; A plurality of thread-carriers, it is used for the warp thread of reeling on the outer peripheral face of this warper drum; And grid, it is to should thread-carrier and be provided with, and bobbin is installed in the mode of freely dismantling, this Sample warping method, it is characterized in that: according to the guide end of the winding position of definite warp thread of this thread-carrier, but be set to free to deflect on the warping direction, this thread-carrier is during rotation once, be wound in many warp thread of warper drum, opposite direction towards the warping direction, mode with the interval of the distance R that keeps having warping density, by launching each guide end of this thread-carrier of configuration, by the coiling order that is wound in the yarn on the warper drum, from the warping direction in the other direction, the mode of the warp band that the warping radical constitutes when being arranged by the interval of the distance R with warping density with formation is wound on this warper drum.
Preferably in warping long (warping length=warper drum girth * number of wire turns), be that number of wire turns is under the situation more than 2 circles, during reaching predefined number of wire turns, press each rotation of thread-carrier, with form the warp band that forms from rotation last time to the displacement of warping direction the mode of warp band of distance P of addendum modification carry out stacked.
Preferably as if reaching predefined warping length, being number of wire turns, each guide end of described a plurality of thread-carriers then, before the coiling of next one band, the warping radical of corresponding next band, turn back to the original position that begins to reel in the 1st week of previous band, the warping radical multiply by the distance R of the distance R of warping density when conveyer belt moved next band to the warping direction
N
The distance R of preferred described warping density adopts any one distance R (R of following (1) or (2)
L, R
S), the value of the total radical of (1) warping width ÷ warping, or (2) under the situation that the warp thread of different size mixes, the value of the distance R during the thick yarn of winding diameter, the big value (R of value of the distance R for than the thin yarn of winding diameter the time
L), or the value of the distance R during the thin yarn of winding diameter, the distance R (R for than the thick yarn of winding diameter the time
L) the little value (R of value
S), each distance R (R
L, R
S) the total of value of the warping radical with correspondence on duty, become warping width.
The value of the distance P of described addendum modification is preferably, and more than or equal to the diameter d of the warp thread thickness of warping, or is any one value more than or equal to the distance R of described warping density.
In addition, but the sample warper of multi-strand simultaneous aligned and wound of the present invention has: warper drum; A plurality of conveyer belts, it is provided with in the mode that moves freely on the length direction of the peripheral part of this warper drum; A plurality of leasing mechanism, it is arranged on the length direction of sidepiece of this warper drum, and is used to form the harness cord of regulation; A plurality of thread-carriers, it is used for the warp thread of reeling on the outer peripheral face of this warper drum; And grid, it is to should thread-carrier and be provided with, and bobbin is installed in the mode of freely dismantling, this sample warper, it is characterized in that: according to the guide end of the winding position of definite warp thread of this thread-carrier, but be set to free to deflect on the warping direction, this thread-carrier is during rotation once, be wound in many warp thread of warper drum, opposite direction towards the warping direction, mode with the interval of the distance R that keeps having warping density, be configured by each guide end displacement that makes this thread-carrier, by the coiling order that is wound in the yarn on the warper drum, in the other direction, form the warp band that the warping radical constitutes when being arranged by the interval of the distance R with warping density from the warping direction; And, in warping long (warping length=warper drum girth * number of wire turns), be that number of wire turns is under the situation more than 2 circles, during reaching predefined number of wire turns, press each rotation of thread-carrier, with form the warp band that forms from rotation last time to the displacement of warping direction the mode of warp band of distance P of addendum modification carry out stacked.
Preferably as if reaching predefined warping long (warping length=warper drum girth * number of wire turns), being number of wire turns, then described a plurality of Yarn guide mechanisms, before the coiling of next one band, the warping radical of corresponding next band, turn back to the original position that begins to reel in the 1st week of previous band, the warping radical multiply by the distance R of the distance R of warping density when conveyer belt moved next band to the warping direction
N, and carry out repeatedly up to the total radical of predefined warping.
(invention effect)
According to the present invention, can be provided on the warper drum and lease rod on the reversal development that puts in order of warp thread does not take place, even at the same time under the more situation of warping yarn radical, in the fabrication processes of back operation, the opening that warp thread also can not take place is bad, or can not cause the Sample warping method and the sample warper of multi-strand simultaneous aligned and wound of the problems such as broken yarn of the hook yarn of warp thread and warp thread, and can obtain significant effect.
Description of drawings
Fig. 1 is the configuration instruction figure that schematically shows the guide end of the thread-carrier among the present invention; (a) being 8 situations of warping simultaneously, (b) is 4 situations of warping simultaneously.
Fig. 2 be shown schematically under each warping radical same case in band time according to the coiling attitude of the warp thread of the inventive method and the key diagram of warping principle.
Fig. 3 be shown schematically under each warping radical different situations in band time according to the coiling attitude of the warp thread of the inventive method and the key diagram of warping principle.
Fig. 4 be expression according on the warper drum of the inventive method with lease rod on the schematic diagram that puts in order of warp thread.
Fig. 5 is that the master of an example of the thread-carrier among expression the present invention looks key diagram.
Fig. 6 is the enlarged drawing at the main position of Fig. 5.
Fig. 7 is the side-looking key diagram that the displacement of the front end yarn guide rod of the thread-carrier among expression the present invention is moved.
Fig. 8 is the side-looking key diagram of expansion configuration relation of the guide end of the thread-carrier of expression among the present invention.
Fig. 9 is the side-looking key diagram of an example of expression yarn leasing mechanism.
Figure 10 is the perspective illustration of an example of expression sample warper of the present invention.
Figure 11 schematically shows according to the coiling attitude of the warp thread of previous methods and the key diagram of warping principle.
Figure 12 be expression according on the warper drum of previous methods with lease rod on the schematic diagram that puts in order of warp thread.
Among the figure: 2-sample warper of the present invention; 6,6a～6h-thread-carrier; 12-front end yarn guide rod; 13-guide end; The 14-warper drum; The 15-base station; The 17-conveyer belt; 18,18a～18g-lease rod; The 19-hollow bulb; The 20-hook part; The 21-axle; The 24-motor; The 25-installation component; The 26-turning cylinder; 28-cardinal extremity member; 29-thread-carrier disk; The 30-grid; The 32-bobbin; Y, A～G, 1A～1H, 2A～2H, 3A～3H, 4A～4H, 5A～5H-warp thread; The thread layer that the Yd-permutation is reeled.
The specific embodiment
Below based on accompanying drawing embodiments of the present invention are described, but because illustrated example is illustration ground expression, so only otherwise break away from technological thought of the present invention, can carry out various distortion certainly.
Fig. 1 is the key diagram of configuration that schematically shows the guide end of the thread-carrier among the present invention.(a) being 8 situations of warping simultaneously, (b) is 4 situations of warping simultaneously.Fig. 2 be shown schematically in each band simultaneously under radical same case of warping according to the coiling attitude of the warp thread of the inventive method and the key diagram of warping principle.Fig. 3 be shown schematically in each band simultaneously under radical different situations of warping according to the coiling attitude of the warp thread of the inventive method and the key diagram of warping principle.Fig. 4 be expression according on the warper drum of the inventive method with lease rod on the schematic diagram that puts in order of warp thread.Fig. 5 is that the master of an example of the thread-carrier among expression the present invention looks key diagram.Fig. 6 is the enlarged drawing at the main position of Fig. 5.Fig. 7 is the side-looking key diagram of the displacement action of the thread-carrier among expression the present invention.Fig. 8 is the side-looking key diagram of expansion configuration relation of the guide end of the thread-carrier of expression among the present invention.Fig. 9 is the side-looking key diagram of an example of expression leasing mechanism.Figure 10 is the perspective illustration of an example of expression sample warper of the present invention.Among the figure, symbol 2 is sample warpers of the present invention, and symbol Y is a warp thread, and symbol Yd is the thread layer that permutation is reeled.In addition, in the following description, being 4 and 8 with while warping yarn radical is that example describes, but 2～24 situation too.
At first, being 8 with each band while warping yarn radical carries out repeatedly, be around in the mode of warper drum 14 with sequential volume by warp thread A, B, C, D, E, F, G, H, the warping long (number of wire turns) that hangs warp thread on each thread-carrier 6a～6h adopts the example of 5 circles, and in conjunction with Fig. 1 and Fig. 2 for the warp thread that constitutes each warp band put in order and the laminated of each warp band describes.
Warping yarn radical is under 8 situations of carrying out repeatedly in each band, shown in Fig. 1 (a), the guide end 13 of the front end yarn guide rod 12 of thread-carrier 6a～6h, opposite direction to the warping direction, mode with the interval of the distance R that keeps having warping density disposes with approximate the expansion abreast of warping direction.As described later, the front end yarn guide rod 12 of thread-carrier 6a～6h is set as with the warping direction is approximate and freely rotates abreast, and thus, the configuration of guide end 13 is set as free to deflect on the warping direction.
On the guide end 13 of thread-carrier 6a～6h, be hung with warp thread A, B, C, D, E, F, G, H respectively, the every rotation of thread-carrier 6a～6h once, by the coiling order (being the order of A, B, C, D, E, F, G, H) of (for the line) warp thread on the conveyer belt 17 of warper drum 14 of reeling, the warp band B that arranges to forming the interval of distance R in the other direction from the warping direction with warping density.
The warp band in the 1st week (the 1st layer), on the conveyer belt 17 of warper drum 14, configuration according to the guide end 13 of above-mentioned thread-carrier 6a～6h, from the rear end side of warper drum 14 front towards warper drum 14, promptly, towards the opposite direction of warping direction, arrange (Fig. 2) by distance R with the order of warp thread 1A, 1B, 1C, 1D, 1E, 1F, 1G, 1H.
The warp band in the 2nd week (the 2nd layer), warp band with respect to above-mentioned the 1st week (the 1st layer), should form to the displacement of warping direction the laminated of the distance P of addendum modification, thereby, make the distance P of each guide end 13 of thread-carrier 6a～6h to warping direction displacement addendum modification.Therefore, the warp band in the 2nd week (the 2nd layer) is on the conveyer belt 17 of warper drum 14, according to the configuration of the guide end 13 of above-mentioned thread-carrier 6a～6h, towards the opposite direction of warping direction, arrange (Fig. 2) by distance R with the order of warp thread 2A, 2B, 2C, 2D, 2E, 2F, 2G, 2H.
Here, the value of the distance R of the warping density among the present invention is meant, the value of the total radical of (1) warping width ÷ warping, in addition, (2) under the situation that the warp thread of different size mixes, the value of the distance R during the thick yarn of winding diameter, the big value (R of value of the distance R as than the thin yarn of winding diameter the time
L), the value of the distance R during the thin yarn of winding diameter, the distance R (R as than the thick yarn of winding diameter the time
L) the little value (R of value
S), each distance R (R
L, R
S) the total of value of the warping radical with correspondence on duty, be above-mentioned (1) or any distance R of (2) of warping width.In addition, the value of the distance P of addendum modification is meant, more than or equal to the diameter d of the warp thread thickness of warping or more than or equal to any value of the distance R of warping density.
The warp band in the 3rd week (the 3rd layer), warp band with respect to above-mentioned the 2nd week (the 2nd layer), should form to the displacement of warping direction the laminated of the distance P of addendum modification, thereby each guide end 13 that makes thread-carrier 6a～6h is further to the distance P of warping direction displacement addendum modification.Therefore, the warp band in the 3rd week (the 3rd layer) is on the conveyer belt 17 of warper drum 14, according to the configuration of the guide end 13 of above-mentioned thread-carrier 6a～6h, towards the opposite direction of warping direction, arrange (Fig. 2) by distance R with the order of warp thread 3A, 3B, 3C, 3D, 3E, 3F, 3G, 3H.
The warp band in the 4th week (the 4th layer), warp band with respect to above-mentioned the 3rd week (the 3rd layer), should form to the displacement of warping direction the laminated of the distance P of addendum modification, thereby each guide end 13 that makes thread-carrier 6a～6h is further to the distance P of warping direction displacement addendum modification.Therefore, the warp band in the 4th week (the 4th layer) is on the conveyer belt 17 of warper drum 14, according to the configuration of the guide end 13 of above-mentioned thread-carrier 6a～6h, towards the opposite direction of warping direction, arrange (Fig. 2) by distance R with the order of warp thread 4A, 4B, 4C, 4D, 4E, 4F, 4G, 4H.
The warp band in the 5th week (the 5th layer), warp band with respect to above-mentioned the 4th week (the 4th layer), should form to the displacement of warping direction the laminated of the distance P of addendum modification, thereby each guide end 13 that makes thread-carrier 6a～6h is further to the distance P of warping direction displacement addendum modification.Therefore, the warp band in the 5th week (the 5th layer) is on the conveyer belt 17 of warper drum 14, according to the configuration of the guide end 13 of above-mentioned thread-carrier 6a～6h, towards the opposite direction of warping direction, arrange (Fig. 2) by distance R with the order of warp thread 5A, 5B, 5C, 5D, 5E, 5F, 5G, 5H.
So, because the rotation number of thread-carrier reaches the setting value of number of wire turns, so that each guide end 13 of thread-carrier 6a～6h, beginning from the position snap back of the warp band that constitutes by warp thread 5A～5H to this band reel (the 1st week (the 1st layer)) original position (position of the warp band that constitutes by warp thread 1A～5H) (Fig. 2).Here so-called snap back is meant, what make that each guide end 13 of thread-carrier 6a～6h turns back to this band begins to reel the action (in other words, the displacement of the guide end 13 of the front end yarn guide rod 12 of thread-carrier 6a～6h action resets) of original position (position of the warp band that is made of warp thread 1A～1H) of (the 1st week (the 1st layer)).And meanwhile, conveyer belt 17 is warping radical=distance R in the time of the distance R of the only mobile warping density of warping direction * next band only
N(in the illustrated example distance) identical with the width B of warp band (Fig. 2).By carrying out above-mentioned operation repeatedly, finish each band simultaneously warping yarn radical be coiling attitude of the present invention (Fig. 2) under 8 the situation repeatedly.
In addition, also can make the displacement action of distance P of addendum modification of above-mentioned each warp band and the snap back action of each band, by in advance but the mode of conveyer belt 17 with rotating being provided with, be not the displacement action of guide end 13 of the front end yarn guide rod 12 of thread-carrier 6a～6h, carry out this action (with reference to patent documentation 1) by the transmission of conveyer belt 17.
Below, it is that 8 (warp thread A, B, C, D, E, F, G, H) and 4 (warp thread B, D, F, H) hocket repeatedly that employing makes each band while warping yarn radical, to be wound in the mode of warper drum 14, the warping long (number of wire turns) that hangs warp thread on each thread-carrier 6a～6h is the example of 5 circles, and in conjunction with Fig. 1 and Fig. 3, for the warp thread that constitutes each warp band put in order and the laminated of each warp band describes.
Each band simultaneously warping yarn radical be under 8 and 4 the situation repeatedly that replaces, when warping yarn radical is 8 the coiling of band at the same time, shown in Fig. 1 (a), guide end 13 with the front end yarn guide rod 12 of thread-carrier 6a～6h, opposite direction to the warping direction, mode with the interval of the distance R that keeps having identical warping density, dispose with approximate the expansion abreast of warping direction, in addition, when warping yarn radical is 4 the coiling of band at the same time, shown in Fig. 1 (b), with thread- carrier 6b, 6d, 6f, the guide end 13 of the front end yarn guide rod 12 of 6h, to the opposite direction of warping direction, the mode with the interval of the distance R that keeps having identical warping density disposes with approximate the expansion abreast of warping direction.
When warping yarn radical is 8 the coiling of band at the same time, identical with the situation of above-mentioned Fig. 2, make the warp thread A of the guide end 13 that hangs on each thread-carrier 6b～6h, B, C, D, E, F, G, H, when the every rotation of thread-carrier 6b～6h one time, coiling order by the warp thread on the conveyer belt 17 that is wound in warper drum 14 (is A, B, C, D, E, F, G, the order of H), from the warping direction in the other direction, formation has the interval of distance R of warping density and the warp band arranged, thus form each warp band to the displacement of warping direction the laminated (Fig. 3) of distance P of addendum modification.
(finish coiling warp thread 5A～5H) if reach the setting value of number of wire turns of the band of 8 of warping yarn radicals simultaneously, then each guide end 13 fast returns of thread-carrier 6a～6h are begun to reel the original position of (the 1st week (the 1st layer)) to this band, but because next band is the band of 4 of while warping yarn radicals, therefore 4 thread-carrier 6b that use among 8 thread-carrier 6a～6h, 6d, 6f, 6h, to hang on each thread- carrier 6b, 6d, 6f, the warp thread B of the guide end 13 of 6h, D, F, H, at thread- carrier 6b, 6d, 6f, during the every rotation of 6h one time, by the coiling of the warp thread on the conveyer belt 17 that is wound in warper drum 14 order (promptly, warp thread B, D, F, the order of H), to in the other direction, has the interval of distance R of warping density with formation and the mode fast return of the warp band arranged from the warping direction.Obsolete 4 thread- carrier 6a, 6c, 6e, 6g, in 4 thread- carrier 6b, 6d using, 6f, 6h fast return during to original position, be indexed to not shown time-out position, on the conveyer belt 17 of warper drum 14, do not reel (in addition, for an example of the yarn coiling switching mechanism between coiling yarn and the time-out yarn, with reference to special Willing 2004-23488 number).In addition, meanwhile, conveyer belt 17 is warping radical=distance R when the warping direction moves the distance R of warping density * next band only
N(in the illustrated example, the distance identical with the width B 2 of warp band) (Fig. 3).
And, (finish coiling warp thread 5B if reach the setting value of number of wire turns of the band of 4 of warping yarn radicals simultaneously, 5D, 5F, 5H), then with the 6b of thread-carrier, 6d, 6f, each guide end 13 fast returns of 6h are to the original position that begins coiling (the 1st week (the 1st layer)) of this band, be in 4 thread-carrier 6a that suspend the position, 6c, 6e, 6g, be indexed to each original position from suspending the position as winding position, thread-carrier 6a～6h to 8, opposite direction towards the warping direction, mode with the interval of the distance R that keeps having warping density disposes its guide end 13.In addition, meanwhile, conveyer belt 17 is warping radical=distance R when the warping direction moves the distance R of warping density * next band only
N(in the illustrated example distance) identical with the width B 1 of warp band (Fig. 3).And the band of 8 of the warping yarn radicals simultaneously of reeling once more.So, finished the coiling attitude (Fig. 3) under 8 of warping yarn radicals at the same time and 4 the tape alternation situation repeatedly according to the inventive method.
In addition, as mentioned above, even in each band under the different situation of warping yarn radical, also can make the displacement action of distance P of addendum modification of above-mentioned each warp band and the fast return action of each band, by in advance but the mode of conveyer belt 17 with rotating being provided with, and the displacement action is carried out in the guide end 13 that does not make the front end yarn guide rod 12 of thread-carrier 6a～6h, carries out this action (with reference to patent documentation 1) by the transmission of conveyer belt 17.
According to the inventive method and since the warp thread on the warper drum put in order with lease rod on put in order identically, therefore can on the warper drum with on the lease rod reversal development that puts in order of warp thread not take place.For example, even the 1st week was the situation that supplies yarn with the order of warp thread 1A → 1B → 1C → 1D → 1E → 1F → 1G → 1H, but according to the inventive method, as mentioned above, because on warper drum, towards the warping direction, warp thread 1A at inboard, warp thread 1H in front side, order with warp thread 1H → 1G → 1F → 1E → 1D → 1C → 1B → 1A is arranged, therefore, will with warp thread on the lease rod put in order the unanimity that puts in order (with reference to Fig. 4) of promptly so-called warp thread 1H → 1G → 1F → 1E → 1D → 1C → 1B → 1A.Therefore, in the weaving operation of back operation, can not cause that also the opening of warp thread is bad etc.
Below, sample warper 2 of the present invention is described.Sample warper 2 of the present invention is sample warpers of making in the mode of implementing the inventive method, and basic structure is identical with sample warper in the past.Therefore, omit the detailed explanation that repeats, sample warper 2 of the present invention has: the warper drum 14 of approximate circle tubular (for example cylinder outer perimeter 7m); A plurality of conveyer belts 17, it is provided with in the mode that moves freely on the length direction of the peripheral part of warper drum 14; Lease rod 18a～18g, it is arranged on the length direction of sidepiece of warper drum 14, and as a plurality of leasing mechanism of the harness cord that is used to form regulation; A plurality of thread-carrier 6a～6h, it is used for the warp thread of reeling on the outer peripheral face of warper drum; Grid 30, its corresponding thread-carrier 6a～6h and being provided with, and bobbin 32 is installed in the mode of freely dismantling; A plurality of guides 8, it is arranged at the periphery leading section of warper drum 14, and is used to guide the winding position (with reference to Figure 10) according to the warp thread of thread-carrier 6a～6h.
In sample warper 2 of the present invention, the front end yarn guide rod 12 of thread-carrier 6a～6h is set as with the warping direction is approximate and rotates freely abreast, thus the configuration of its each guide end 13 is made as the (Fig. 5～Fig. 8) of free to deflect on the warping direction.Each thread-carrier arm 11 of thread-carrier 6a～6h becomes on the thread-carrier of the rotating shaft disk 29 (Fig. 5) uniformly-spaced to be installed on.At each fore-end of thread-carrier 6a～6h, front end yarn guide rod 12 is set as with the warping direction is approximate and rotates freely abreast.That is, motor 24 is installed on the leading section of thread-carrier arm 11 via installation component 25, and the cardinal extremity member 28 of front end yarn guide rod 12, to be arranged on the rotating shaft 26 of this motor 24 (Fig. 6 and Fig. 7) with the approximate free rotation mode abreast of warping direction.Motor 24 can adopt servomotor or stepping motor, by by control device control impuls number, can determine the position of correct front end yarn guide rod 12.
Thus, make the configuration of the guide end 13 of the front end that is arranged at front end yarn guide rod 12, but free to deflect on the warping direction (Fig. 7 and Fig. 8), the warp thread Y that hangs on each guide end 13 can be wound up into the assigned position on the conveyer belt 17 of warper drum 14 thus, during thread-carrier 6a～6h rotation once, be wound in many warp thread Y on the warper drum 14, can be towards the opposite direction of warping direction, mode with the interval of the distance R that keeps having warping density, by launching each guide end 13 of configuration thread-carrier 6a～6h, by the coiling order that is wound in the warp thread Y on the warper drum 14, from the warping direction in the other direction, the mode of the warp band that the warping radical constitutes when being arranged by the interval of the distance R with warping density to form reel (Fig. 8).
According to sample warper of the present invention 2 with this structure, enforcement the invention described above method that can be good, and can be provided on the warper drum with lease rod on the reversal development that puts in order of warp thread does not take place, even at the same time under the more situation of warping yarn radical, in the fabrication processes of back operation, also can not take place the opening of warp thread bad or can not cause the hook yarn of warp thread and warp thread problems such as broken yarn can multi-strand simultaneous aligned and wound sample warper.
Claims (7)
1. the Sample warping method of a multi-strand simultaneous aligned and wound, its by sample warper carry out many simultaneously the permutation of warpings reel, wherein, sample warper has: warper drum; A plurality of conveyer belts, it is provided with in the mode that moves freely on the length direction of the peripheral part of this warper drum; A plurality of leasing mechanism, it is arranged on the length direction of sidepiece of this warper drum, and is used to form the harness cord of regulation; A plurality of thread-carriers, it is used for the warp thread of reeling on the outer peripheral face of this warper drum; And grid, it is to should thread-carrier and be provided with, and in the mode of freely dismantling bobbin is installed,
This Sample warping method is characterized in that:
Guide end according to the winding position of definite warp thread of this thread-carrier, but be set to free to deflect on the warping direction, this thread-carrier is during rotation once, be wound in many warp thread of warper drum, opposite direction towards the warping direction, mode with the interval of the distance R that keeps having warping density, by launching each guide end of this thread-carrier of configuration, by the coiling order that is wound in the yarn on the warper drum, from the warping direction in the other direction, the mode of the warp band that the warping radical constitutes when being arranged by the interval of the distance R with warping density with formation is wound on this warper drum.
2. the Sample warping method of multi-strand simultaneous aligned and wound according to claim 1 is characterized in that,
In warping long (warping length=warper drum girth * number of wire turns), be that number of wire turns is under the situation more than 2 circles, during reaching predefined number of wire turns, press each rotation of thread-carrier, with form the warp band that forms from rotation last time to the displacement of warping direction the mode of warp band of distance P of addendum modification carry out stacked.
3. the Sample warping method of multi-strand simultaneous aligned and wound according to claim 1 and 2 is characterized in that,
If reach predefined warping length, be number of wire turns, each guide end of described a plurality of thread-carriers then, before the coiling of next one band, the warping radical of corresponding next band, turn back to the original position that begins to reel in the 1st week of previous band, the warping radical multiply by the distance R of the distance R of warping density when conveyer belt moved next band to the warping direction
N
4. according to the Sample warping method of any described multi-strand simultaneous aligned and wound in the claim 1～3, it is characterized in that,
The distance R of described warping density adopts any one distance R (R of following (1) or (2)
L, R
S), the value of the total radical of (1) warping width ÷ warping, or (2) under the situation that the warp thread of different size mixes, the value of the distance R during the thick yarn of winding diameter, the big value (R of value of the distance R for than the thin yarn of winding diameter the time
L), or the value of the distance R during the thin yarn of winding diameter, the distance R (R for than the thick yarn of winding diameter the time
L) the little value (R of value
S), each distance R (R
L, R
S) the total of value of the warping radical with correspondence on duty, become warping width.
5. according to the Sample warping method of any described multi-strand simultaneous aligned and wound in the claim 1～4, it is characterized in that,
The value of the distance P of described addendum modification is the diameter d more than or equal to the warp thread thickness of warping, or is any one value more than or equal to the distance R of described warping density.
But 6. the sample warper of a multi-strand simultaneous aligned and wound, it has: warper drum; A plurality of conveyer belts, it is provided with in the mode that moves freely on the length direction of the peripheral part of this warper drum; A plurality of leasing mechanism, it is arranged on the length direction of sidepiece of this warper drum, and is used to form the harness cord of regulation; A plurality of thread-carriers, it is used for the warp thread of reeling on the outer peripheral face of this warper drum; And grid, it is to should thread-carrier and be provided with, and in the mode of freely dismantling bobbin is installed,
This sample warper is characterized in that:
Guide end according to the winding position of definite warp thread of this thread-carrier, but be set to free to deflect on the warping direction, this thread-carrier is during rotation once, be wound in many warp thread of warper drum, opposite direction towards the warping direction, mode with the interval of the distance R that keeps having warping density, by launching each guide end of this thread-carrier of configuration, by the coiling order that is wound in the yarn on the warper drum, to in the other direction, form the warp band that the warping radical constitutes when being arranged by the interval of the distance R with warping density from the warping direction; And, in warping long (warping length=warper drum girth * number of wire turns), be that number of wire turns is under the situation more than 2 circles, during reaching predefined number of wire turns, press each rotation of thread-carrier, with form the warp band that forms from rotation last time to the displacement of warping direction the mode of warp band of distance P of addendum modification carry out stacked.
7. but the sample warper of multi-strand simultaneous aligned and wound according to claim 6 is characterized in that,
If reach predefined warping long (warping length=warper drum girth * number of wire turns), be number of wire turns, then described a plurality of Yarn guide mechanisms, before the coiling of next one band, the warping radical of corresponding next band, turn back to the original position that begins to reel in the 1st week of previous band, the warping radical multiply by the distance R of the distance R of warping density when conveyer belt moved next band to the warping direction
N, and carry out repeatedly up to the total radical of predefined warping.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005233608 | 2005-08-11 | ||
| JP2005233608A JP3877326B1 (en) | 2005-08-11 | 2005-08-11 | Sample warping method and sample warping machine by simultaneous multiple winding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1912210A true CN1912210A (en) | 2007-02-14 |
Family
ID=37715679
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2006100845018A Pending CN1912210A (en) | 2005-08-11 | 2006-05-25 | Beaming method for multi-strand simultaneous whole-row winding and sample beaming machine |
Country Status (3)
| Country | Link |
|---|---|
| JP (1) | JP3877326B1 (en) |
| CN (1) | CN1912210A (en) |
| DE (1) | DE102006023496A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108796742A (en) * | 2017-05-04 | 2018-11-13 | 卡尔迈耶纺织机械制造有限公司 | Warper |
-
2005
- 2005-08-11 JP JP2005233608A patent/JP3877326B1/en not_active Expired - Fee Related
-
2006
- 2006-05-18 DE DE200610023496 patent/DE102006023496A1/en not_active Withdrawn
- 2006-05-25 CN CNA2006100845018A patent/CN1912210A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108796742A (en) * | 2017-05-04 | 2018-11-13 | 卡尔迈耶纺织机械制造有限公司 | Warper |
| CN108796742B (en) * | 2017-05-04 | 2021-04-09 | 卡尔迈耶研发有限公司 | Sample warper |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102006023496A1 (en) | 2007-03-01 |
| JP2007046204A (en) | 2007-02-22 |
| JP3877326B1 (en) | 2007-02-07 |
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Open date: 20070214 |