CN1911646A - Hollow structure plate, manufacturing method thereof, manufacturing device thereof, and sound absorbing structure plate - Google Patents
Hollow structure plate, manufacturing method thereof, manufacturing device thereof, and sound absorbing structure plate Download PDFInfo
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- CN1911646A CN1911646A CN 200610079885 CN200610079885A CN1911646A CN 1911646 A CN1911646 A CN 1911646A CN 200610079885 CN200610079885 CN 200610079885 CN 200610079885 A CN200610079885 A CN 200610079885A CN 1911646 A CN1911646 A CN 1911646A
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Abstract
An introduction guide (12) is arranged above and beneath a sheet introduction opening of a pressure-reduced chamber (10) and heating means (17) is provided between the introduction guides, so that pressure is reduced and a resin sheet (3) is adsorbed to a circumferential surface of an emboss roller (11) by pressure reduction. Moreover, the emboss roller (11) has a pin (112) having a shape of a frustum of circular cone and a total bottom area which occupies 0.5 or more of the emboss roller circumferential surface. The rising angle of the pin side surface against the perpendicular surface including the center axis of the pin is in a range from 50 to 70 degrees. Furthermore, two thermoplastic resin sheets are attached to each other via their hollow protrusions (112) deposited together so as to constitute a core material. A non-air permeable sheet (130) is attached to the front and rear surfaces of the core material to obtain a layered hollow structure plate (140). A sound absorbing material (150) is provided on the front or rear surface of the plate. Small holes (114a) opening in the layered hollow structure plate are formed only at the position matched with a liner portion (114) and the liner portion (114) of the non-air permeable sheet (130).
Description
The application is dividing an application of No. 03809555.6 application for a patent for invention proposing on March 26th, 2003.
Technical field
The present invention relates to hollow structure plate and manufacturing method and apparatus thereof, and the sound-absorbing structure plate.
Background technology
Such as flute profile plastics cardboard (name of product :) by the Danplate of Ube-Nitto Kasei Co., Ltd manufacturing, the corrugation plastic cardboard, (name of product: the Plapearl that is made by Kawakami Sangyo Co., Ltd) the plastic hollow structural slab of a class is in light weight wherein to be formed with the plastic construction plate of cylindrical independent air chamber, and has a good water proofing property, hear resistance, chemical resistance and other performances, thereby be generally used for various occasions, building panel for example, container, various chests, and such as being used for the house, building, the internal material of office and automobile (for example, referring to JP2000-326430A honeycomb panel).
Be well known that in these structures, the hollow structure plate that wherein is formed with cylindrical independent air chamber (hereinafter referred to as " hollow protuberance ") compares the corrugation plastic cardboard or flute profile plastics cardboard does not have difference in the intensity that vertical and level make progress.
This class formation plate can be by obtaining at reduced pressure lower mould thermoplastic resin sheet.In this structure, when the height of attempting to increase hollow protuberance increased thickness, the sidewall sections that constitutes hollow protuberance became thin slice, thereby can't keep intensity.If increase the thickness of resin sheet in order to address this problem, will gain in weight inevitably, slacken the characteristic of lightweight simultaneously.Therefore, disclosed technology has become conventional art of the present invention among the JP2000-326430A.
In this technology, all be extruded with some hollow protuberances in each of a pair of resin sheet, and the fluxing resin sheet material, hollow protuberance toward each other, thereby obtain a hollow structure plate, by attaching two sheet materials, thickness can be done than the big twice of conventional thickness, and intensity is kept simultaneously.Then, after forming hollow protuberance and attaching step, smooth surface plate or analog etc. are laminated on the apparent surface of two resin sheets, thus the plate product that can obtain having the light hollow structure.
Disclosed a kind of method that is used to make this structure is as described below in the above-mentioned open file.Two resin sheets that supply is squeezed out by T pattern tool between a pair of knurling rolls that partly are extruded with a plurality of pins from its excircle, and reduce and the interior pressure of knurling rolls of finding time, thereby be molded into two resin sheets so that under reduced pressure, make the pin shape.Simultaneously, utilize the rotation of knurling rolls that pin is in contact with one another, so that make the end face hot melt of hollow protuberance become whole.In this state, batch resin sheet, can obtain the monoblock type hollow structure plate then by takers-in.
But there is following technical problem in above-mentioned manufacture method in shape or aspect of performance, and in fact may be not suitable for making.
At first, only by the mode of the knurling rolls of finding time, resin sheet often can not adhere on the knurling rolls, and the loss that often occurs finding time, so that when formed hollow protuberance height is very high, can not be molded and shaped.
The second, when the hollow protuberance that knurling rolls is heated to resin sheet can be molded temperature the time, resin sheet sticks on the knurling rolls, makes demoulding difficulty.Even the demoulding is finished smoothly, but because the temperature of hollow protuberance is at least fusing point or higher, so shape has also changed.On the contrary, if molding temperature is low excessively, even then the bottom surface of hollow protuberance is in contact with one another and can not melts and link together.In this case, when bending load acted on the resulting hollow structure plate, resin sheet was separated from each other at the connecting portion place, and rigidity reduces afterwards.Therefore, in order to obtain high-quality hollow structure plate, must carry out strictness control to temperature.
In addition, when the last base portion of each pin and the difference in size between the following base portion (diameter than) hour, not only demolding performace reduces, and there are the following problems: in molded hollow structure plate, the amount of resin that is used for hollow protuberance increases, and destroy with the balance of the lining part that wherein forms non-hollow protuberance, thereby so that webbing occurs and make the moulding quality reduce.
In addition, make the elasticity of flexure gradient of hollow structure plate increase owing to the spacing between the pin is less, but only reduce the webbing in the easier formation hollow structure plate of spacing between the pin, especially when the last base portion of pin and the difference in size between the following base portion than hour.
In addition, the sound absorption properties of this hollow structure plate is relatively poor, and in order to improve sound absorption properties, porous plate type member, nonwoven and the fabric of necessary additional instance such as polyurethane foam board one class.In addition, in sound-absorbing material commonly used, sound absorption properties depends on its thickness to a great extent, and therefore, for instance, when the thickness of porous plate type member becomes hour, especially the sound absorption properties in low frequency or the intermediate frequency zone becomes poorer.In addition, belong to lightweight material as the asbestos of the ceiling material in house or wall material one class, plasterboard etc., and when having good sound absorption and thermal insulation, but rigidity and water proofing property are relatively poor.
The invention solves above-mentioned technical problem, and its purpose is to provide a kind of method and apparatus of making hollow structure plate, make the hollow protuberance operation of two thermoplastic resin sheets of making through extrusion die be connected operation and finish at short notice, and be convenient to control temperature with fusing.
In addition, the invention solves above-mentioned technical problem, and its purpose is to provide a kind of technology, it makes the hollow protuberance operation of two thermoplastic resin sheets of making through extrusion die be connected operation with fusing and finishes reliably at short notice, and be convenient to control temperature, in addition, can produce the good hollow structure plate of bendability.
In addition, the object of the present invention is to provide a kind of light-duty hollow structure plate, it has good intensity, rigidity, hear resistance, water-resistance and high sound absorption properties, has suitable thickness, without porous plate type member, nonwoven and the fabric of additional instance such as polyurethane foam one class.In addition, the object of the present invention is to provide a kind of hollow structure plate, it has high sound absorption properties in the whole audiorange that above-mentioned hollow structure plate and another kind of sound-absorbing material are combined, and can not offset another effect.
Summary of the invention
(1) hollow structure plate of the present invention is a kind of by fusing the hollow structure plate that some hollow protuberances form, and this protuberance is outstanding in each of two thermoplastic resin sheets, and hollow protuberance toward each other.Hollow protuberance is a frustum shaped.The gross area of the following base portion of each hollow protuberance and the area of periphery ratio, promptly the gross area of the following base portion (opening) of hollow protuberance part is 0.3～0.9 with ratio ranges between the lining that does not wherein the form hollow protuberance area partly.The angle of elevation of side that comprises each the hollow protuberance in the vertical plane of axis of hollow protuberance is in the scopes of 50 degree～70 degree.Spacing between the adjacent described hollow protuberance is set in the scope of 1.5mm-2.5mm.
(2) method that is used to make hollow structure plate of the present invention comprises: two thermoplastic resin sheets are introduced in the pressure-reducing chamber; Resin sheet attracted respectively and be attached on each the periphery of a pair of knurling rolls up and down, these knurling rolls rotatably place in the pressure-reducing chamber so that form a plurality of hollow protuberances on each resin sheet, and the shape of the pin of giving prominence on its shape and each knurling rolls is consistent; And at the contact wire of knurling rolls, the i.e. end face of the hollow protuberance of contacting points position place hot melt.The introducing guider is arranged in the sheet material in pressure-reducing chamber respectively and introduces place, peristome above and below, and each introduces the contact wire of guider towards each knurling rolls, and promptly the direction of contact point tilts.The heater that is used for hot melt is arranged on to be introduced between the guider, and heater places between the resin sheet in the noncontact mode.Remain under the normal pressure by opposed faces, and reduce and the mode of the pressure of facing surfaces herein, each resin sheet is attracted respectively and be attached on the periphery of each knurling rolls under the reduced pressure the resin sheet in the pressure-reducing chamber.
In the present invention, can be provided for the horizontal opposed side portions of each resin sheet is inserted and the device of guiding along the opposed side portions of knurling rolls, and/or can a surfacing be laminated on the upper and lower surface of hollow structure plate after molded along with hollow structure plate.
The another kind of method that is used to make hollow structure plate of the present invention comprises: two thermoplastic resin sheets are introduced in the pressure-reducing chamber; Resin sheet attracted respectively and be attached on each the periphery of a pair of knurling rolls up and down, these knurling rolls rotatably place in the pressure-reducing chamber so that form a plurality of hollow protuberances on each resin sheet, and the shape of the pin of giving prominence on its shape and each knurling rolls is consistent; And at the contact wire of knurling rolls, i.e. the contacting points position place end face of the hollow protuberance of hot melt continuously.Use the knurling rolls that satisfy following condition: sell and be frustum shaped; The gross area of following base portion of pin and the ratio of the area of the periphery of knurling rolls, promptly the gross area of the following base portion (opening) of hollow protuberance part and the ratio ranges that wherein do not form between the area of lining part of hollow protuberance are 0.3～0.9; And the angle of elevation of side that comprises the pin in the vertical plane of axis of pin is in the scopes of 50 degree～70 degree.
(3) equipment that is used to make hollow structure plate of the present invention comprises: one is evacuated to reduce the pressure-reducing chamber of internal pressure; A pair of up and down knurling rolls rotatably are supported on pressure-reducing chamber in by bearing at the circumferential surface of knurling rolls under the state of the open front part in pressure-reducing chamber; One be arranged at pin and on one of knurling rolls be arranged at pin on another by a resin sheet at contact wire, promptly the contacting points position place contacts; The sheet material lead-in plate places open front above and below partly respectively, and each sheet material lead-in plate is towards the contact wire of each knurling rolls, and promptly the direction of contact point tilts; Edge rollers on one inboard of some opposed side portions that are rotatably supported in the pressure-reducing chamber; A pair of edge rollers receives and accurate containment member, is opposite on the edge rollers with a little gap respectively, and places on the two sides of each knurling rolls, with the two sides accurate sealing in the pressure-reducing chamber with knurling rolls; The back panel that after-opening towards the pressure-reducing chamber partly extends, each back panel is towards the contact wire that is positioned at each knurling rolls of its rear side, and promptly the direction of contact point is horizontally disposed; An and heater that is used to heat that places between the lead-in plate.Here, the degree of accurate sealing comprises the very approaching degree of sealing fully, and hereinafter will be described to, and the decompression degree in the preferred pressure-reducing chamber 10 is about 300～2000mm water column.
The another kind of equipment that is used to make hollow structure plate of the present invention comprises: one is evacuated to reduce the pressure-reducing chamber of internal pressure; A pair of up and down knurling rolls are rotatably supported in the pressure-reducing chamber by bearing under the state of the open front part in pressure-reducing chamber at the circumferential surface of knurling rolls; One be arranged at pin and on one of knurling rolls be arranged at pin on another by two thermoplastic resin sheets at contact wire, promptly the contacting points position place contacts; An and heater that is used to heat that places open front partly to locate.The pin of each knurling rolls is a frustum shaped.The gross area of following base portion of pin and the ratio of the area of the periphery of knurling rolls, promptly the gross area of the following base portion (opening) of hollow protuberance part and the ratio ranges that wherein do not form between the area of lining part of hollow protuberance are 0.3～0.9.The angle of elevation of side that comprises the pin in the vertical plane of axis of pin is in the scopes of 50 degree～70 degree.
(4) sound-absorbing structure plate of the present invention comprises a kind of by airtight plate being attached to the multilayer hollow structure plate that constitutes on the front and back side of core component, this core component is by under hollow protuberance condition respect to one another, will fuse and obtain at outstanding some hollow protuberance in each of two thermoplastic resin sheets.On at least one side of the front and back of multilayer hollow structure plate side, be formed with between hollow protuberance, promptly do not form the aperture of lining part (sheet material form after look the part that the resembles groove) opening of hollow protuberance therein.
In sound-absorbing structure plate of the present invention, can be with sound-absorbing material, the porous plate of for example similar polyurethane foam plate, nonwoven and fabric are attached on the side that forms aperture in the hollow structure plate its, and/or Metsuke (weight per unit area) can be provided is 700～3000g/m
2Cored slab.
Brief Description Of Drawings
Fig. 1 is the key diagram that shows hollow structure plate of the present invention.
Fig. 2 (a)～2 (d) shows the preferred implementation of sound-absorbing structure plate of the present invention.Fig. 2 (a) is for making the cutaway view of intermediateness; Fig. 2 (b) is the cutaway view of the hollow structure plate of intermediate products; Fig. 2 (c) is the plane of Fig. 2 (b); And Fig. 2 (d) is the cutaway view of the sound-absorbing structure plate of finished product.
Fig. 3 is the correlation diagram of embodiment 1～5 frequency and the sound-absorption coefficient that echoes.
Fig. 4 is the correlation diagram of embodiment 6 and 7 medium frequencys and the sound-absorption coefficient that echoes.
Fig. 5 is the correlation diagram at comparative example 1 and 2 medium frequencys and the sound-absorption coefficient that echoes.
Fig. 6 is the correlation diagram of embodiment 6 and comparative example's 2 medium frequencys and the sound-absorption coefficient that echoes.
Fig. 7 is the key diagram of the total of use equipment of the present invention.
Fig. 8 analyses and observe key diagram for the side of manufacturing equipment.
Fig. 9 is the key diagram of analysing and observe along the A-A line of accompanying drawing.
Figure 10 is the key diagram of analysing and observe along the B-B line of accompanying drawing.
Figure 11 is the enlarged drawing of the C portion of accompanying drawing.
Figure 12 is the perspective view of knurling rolls.
Figure 13 is the amplification key diagram of a part of knurling rolls of Fig. 6.
Figure 14 one is arranged at the amplification view of the step on the knurling rolls.
The specific embodiment
Describe the preferred embodiments of the invention below with reference to accompanying drawings in detail.
As shown in Figure 1, hollow structure plate of the present invention forms by fusing some hollow protuberances (being called " pin (pin) " or " protruding pin (emboss pin) " in an embodiment) 112,112, this protuberance is outstanding (protrusion) in two thermoplastic resin sheets 110,110A, its end face interconnects, and its feature is as follows: pin 112,112 is a frustum shaped; The gross area of pin 112,112 following base portion and the ratio of the area of periphery are in 0.3～0.9 scope; And the angle of elevation (risingangle) of side that comprises each pin 112,112 in the vertical plane of axis of pin 112,112 is in the scopes of 50 degree～70 degree.This hollow structure plate also can constitute by lining part (being the part between the pin 112,112 among thermoplastic resin sheet material 110, the 110a) 114,114 that will be attached to by the airtight plate (not shown) that thermoplastic resin sheet is made on its former and later two sides.
As employed resin sheet 3 among the present invention, preferred polyolefm resin sheet, especially polypropylene board, but according to the performance of fusing point, softening point and glass transition temperature or material, usually other thermoplastic resin materials can be used, and the setting of equipment relevant portion can be changed.
The embodiment 1-of-hollow structure plate
With thickness under the molten state is that 0.5mm, Metsuke (weight per unit area) are 500g/m
2Equal propylene (homopropylene) sheet material (fusing point: 165 ℃, softening point: 120 ℃) placing width is that 70mm, length are on the vacuum mo(u)lding plate of 200mm, wherein will be highly for 5mm, go up base portion 11d diameter be 2mm and down base portion 11e diameter be that the pin 11b of 8mm is arranged to the staggered trellis arrangement of pin spacing (spacing between the rising part 11g) for 2mm, and under off-line state, finish vacuum mo(u)lding.Resulting two matrixes for embossings are fitted by the mode of utilizing a ultrasonic wave melting appartus that its pin is fitted.As core component, is that 0.25mm, Metsuke be 250g/m with thickness with this
2Equal acrylic panel be attached to the front and back of this core component as plane materiel.So just, obtaining thickness is that 10.5mm, Metsuke are 1500g/m
2Hollow structure plate.Afterwards, carry out bend test according to JIS K7203.As for elasticity of flexure gradient, the load when being meant the appearance 1cm camber that the straight line portion based on the load that draws by above-mentioned flexural measurement-camber curve draws, and with this as elasticity of flexure gradient.
The embodiment 2-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 2mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 2mm is arranged for the pin 11b of 6mm down as 200mm.After this carry out bend test.
The embodiment 3-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 4mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 4mm is arranged for the pin 11b of 6mm down as 400mm.After this carry out bend test.
The embodiment 4-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 4mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 4mm is arranged for the pin 11b of 8mm down as 400mm.After this carry out bend test.
The embodiment 5-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 2mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 2mm is arranged for the pin 11b of 10mm down as 200mm.After this carry out bend test.
The embodiment 6-of-hollow structure plate
Pin structure is become to have the form of a step.Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly be arranged to the staggered trellis arrangement that the pin spacing is 2mm for the inboard in 5mm, the diameter of going up base portion 11d, centre position, the outside in centre position and the pin 11b that following base portion 11e is respectively 1.5mm, 3mm, 5mm and 6mm as 200mm.After this carry out bend test.
The Comparative Examples 1-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 4mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 4mm is arranged for the pin 11b of 6mm down as 400mm.After this carry out bend test.
The Comparative Examples 2-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 4mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 4mm is arranged for the pin 11b of 4mm down as 400mm.After this carry out bend test.
The Comparative Examples 3-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 8mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 8mm is arranged for the pin 11b of 8mm down as 800mm.After this carry out bend test.
The Comparative Examples 4-of-hollow structure plate
Obtain mould by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 2mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 2mm is arranged for the pin 11b of 6mm down as 200mm.Webbing occurs, and can not get satisfied hollow structure plate.
The Comparative Examples 5-of-hollow structure plate
Obtain hollow structure plate by the mode identical with embodiment 1, use width to be 70mm, length vacuum mo(u)lding plate, wherein highly for 5mm, the diameter of going up base portion 11d are 2mm, the diameter of base portion 11e is that to be arranged to the pin spacing be that the staggered trellis of 2mm is arranged for the pin 11b of 12mm down as 200mm.After this carry out bend test.
-result of the test-
Table 1 shows the result of the foregoing description and comparative example's bend test.
Table 1
| Pin diameter (φ) (going up base portion-following base portion) | Pin spacing (mm) | Pin is the base portion total area ratio down *1 | The pin angle of climb (°) | Elasticity of flexure gradient (N/cm) | |
| | 2-8 | 2 | 0.58 | 61 | 530 |
| Embodiment 2 | 2-6 | 2 | 0.51 | 68 | 500 |
| | 2-6 | 4 | 0.33 | 68 | 420 |
| | 4-8 | 2 | 0.58 | 68 | 430 |
| Embodiment 5 | 2-10 | 2 | 0.63 | 51 | 410 |
| Embodiment 6 *2 | 1.5-(3-5)-6 | 2 | 0.51 | - | 530 |
| The comparative example 1 | 4-6 | 4 | 0.33 | 79 | 310 |
| The comparative example 2 | 2-4 | 4 | 0.23 | 79 | 340 |
| The comparative example 3 | 6-8 | 4 | 0.40 | 79 | 325 |
| The comparative example 4 | 4-6 | 2 | 0.51 | 79 | Webbing |
| The comparative example 5 | 2-12 | 2 | 0.74 | 45 | 280 |
*1: the gross area (simultaneously) of pressure flower sheet material is 1.
*2: pin has a step
The above results shows that the foregoing description has effect of the present invention, and this effect is obviously opposite with the comparative example.
The present invention not only makes the hollow protuberance operation of two thermoplastic resin sheets that form through compression moulding and fusing attach operation and finishes reliably at short notice, and can produce the good hollow structure plate of bending property.
Fig. 2 (a)～2 (d) shows the preferred implementation of hollow structure plate as sound-absorbing structure plate of the present invention.Be provided with a hollow structure plate 140 and a sound-absorbing material 150 at the sound-absorbing structure plate shown in these accompanying drawings.Hollow structure plate 140 constitutes by the part of the chipware lining on two sides of front and back that will be attached to core component 120 by airtight plate 130, the 130A that thermoplastic resin sheet is made (being the part between the hollow protuberance 112,112 among thermoplastic resin sheet material 110, the 110a) 114,114.Core component 120 by outstanding (protrusions), end face in two thermoplastic resin sheets 110 and 110A faced with each other ground mutually the some hollow protuberance (also calling " pin " or " protruding pin ") 112,112 of subsides fuse together and form.Sound-absorbing material 150 is made by the porous material at least one face of positive and negative two faces that are attached to hollow structure plate 140.Enclosure space 142,142 open aperture 114a, 130a in hollow structure plate 140 form in the lining part 114 of thermoplastic resin sheet 110, this thermoplastic resin sheet places on the side that attaches sound-absorbing material 150, and only forms in the airtight plate 130 of the position that matches with lining part 114.
According to this embodiment, the noise of high frequency band can be absorbed by sound-absorbing material 150, and the noise of lower band can be absorbed by the echo assimilation effect of realization by the hollow parts (air layer) of the hollow structure plate 140 of aperture 130a and 114a opening.Like this, can make the sound-absorbing structure plate that in whole audiorange, has high sound absorption properties, and not offset another effect.
In addition, owing to thermoplastic resin sheet 110,110A are main members, the sound-absorbing structure plate is light-duty plate, and in addition, because the end face fusion of the hollow protuberance 112,112 and the subsides mutually that face with each other, so the strength and stiffness of sound-absorbing structure plate are higher.
The raw material of core component 120 are not limited to thermoplastic resin.But, consider the factor of cost, formability, performance and other characteristics, optimization polypropylene.The raw material that are attached on the two sides of chipware are not limited to airtight sheet material.But, consider the factor of cost, formability, performance and other characteristics, optimization polypropylene.In addition, can add these raw material to the filler such as mica and talcum or such as the modifier of fire retardant one class that is used for providing fire resistance.By using polypropylene, the sound-absorbing structure plate can have fabulous recyclability.
Preferably, the Metsuke of hollow structure plate 140 (weight of unit are) is about 700～3000g/m
2If Metsuke is too little, the thickness of hollow protuberance 112,112 is just too little, and they may become film, and therefore can not obtain enough strength and stiffness.Otherwise,, then can slacken lightweight advantage if Metsuke is too big.According to the difference of use occasion, preferred thickness for example is about 6～15mm.Among the figure, the thermoplastic resin sheet 110 of formation hollow structure plate 140, the hollow protuberance 112,112 of 110a are conical hollow, but also can be hollow cylinder.
Shown in Fig. 2 (c), needn't in each interval between hollow protuberance 112 aperture 114a, 130a be set, but can be provided with by suitable pitch.Preferred aperture is 0.3～7.0mm.If diameter less than 0.3mm, then is difficult to operate, and if greater than 7.0mm, operating difficulties not only then, rigidity also can reduce, because the supporting leg of hollow protuberance 112 part is damaged when opening the hole.More preferred diameter is 0.5～4.0mm.In addition, without limits for the quantity of aperture and the gross area.Aperture in the above-mentioned scope of optional usefulness is as suitable aperture, and according to the difference of use occasion, can adjust it according to the concrete frequency of require absorption.Aperture can form by following method, and this method has selection such as boring, acupuncture and perforation etc. as suitable processing characteristics.
In Fig. 2, aperture 114a, 130a only form in lining part 114 that is arranged in the thermoplastic resin sheet 110 of (upper side of Fig. 2) on the side that is attached to sound-absorbing material and the airtight sheet material that matches therewith 130, but they also can form on the end face of the hollow protuberance 112 of thermoplastic resin sheet 110 and periphery.In addition, aperture 114a, 130a also can form in lining part 114 that is arranged in the thermoplastic resin sheet 110A on the side (downside of Fig. 2) that does not attach sound-absorbing material and the airtight sheet material 130A that matches therewith.In this embodiment, the position of aperture 114a, 130a can be mated between the front of hollow structure plate 140 and the back side, perhaps needn't mate.Aperture and/or the pitch of all aperture 114a, 130a among the present invention needn't equate, and the layout of aperture can rule or irregular.In this embodiment, upward constitute the multilayer hollow structure plate by the one side (aperture 114a is arranged on the side that forms in the lining part 114 of thermoplastic resin sheet 110) that sound-absorbing material 150 only is attached to hollow structure plate 140.But, sound-absorbing material 150 also can be attached on the another side of hollow structure plate 140 for instance, sound-absorbing material 150 is the bubble generation member such as sponge member one class with continuous air bubbles, and the porous material that sticks such as nonwoven one class can further strengthen sound-absorbing effect.
=embodiment 1=
With thickness under the molten state is that 0.5mm, Metsuke (weight per unit area) are 500g/m
2Homo-polypropylene (homopolypropylene) plate (fusing point: 165 ℃, softening point: 160 ℃) placing length is that 1000mm, width are on the vacuum mo(u)lding plate of 1000mm, wherein will be highly for 5.5mm, go up that base diameter is 6mm, base diameter is that the hollow protuberance (protruding pin) of 8mm is arranged to the staggered trellis arrangement that spacing is 2mm down, and under off-line state, finish vacuum mo(u)lding.Hot melt is carried out in the end of the protuberance of resulting two embossed sheets.As core component, is that 0.25mm, Metsuke be 250g/m with thickness with this
2Equal propylene sheet material be attached on the front and back of this chipware as plane materiel.So just, obtaining thickness is that 11.5mm, Metsuke are 1500g/m
2Hollow structure plate.After this, one of the lining of hollow structure plate part is carried out tap operation, thus by 0.36% percent opening, with etc. pitch form the perforate of φ 1.0.In a little echo chamber (reverberant chamber) (making), measure the sound-absorption coefficient of this perforation hollow structure plate of 1 * 1m by Nittobo Acoustic Engineering Co., Ltd.
=embodiment 2=
Obtain hollow structure plate by the mode identical, then one of lining part of hollow structure plate carried out tap operation with embodiment 1, thus by 0.36% percent opening, with etc. pitch form the perforate of φ 2.5mm.In a small-sized echo chamber, measure the sound-absorption coefficient of this perforation hollow structure plate.
=embodiment 3=
Obtain hollow structure plate by the mode identical, then one of lining part of hollow structure plate carried out tap operation with embodiment 1, thus by 0.36% percent opening, with etc. pitch (pitch) form the perforate of φ 4.0mm.In a small-sized echo chamber, measure the sound-absorption coefficient of this perforation hollow structure plate.
=embodiment 4=
Obtain hollow structure plate by the mode identical, then one of lining part of hollow structure plate carried out tap operation with embodiment 1, thus by 0.19% percent opening, with etc. pitch form the perforate of φ 2.5mm.In a small-sized echo chamber, measure the sound-absorption coefficient of this perforation hollow structure plate.
=embodiment 5=
Obtain hollow structure plate by the mode identical, then one of lining part of hollow structure plate carried out tap operation with embodiment 1, thus by 0.66% percent opening, with etc. pitch form the perforate of φ 2.5mm.In a small-sized echo chamber, measure the sound-absorption coefficient of this perforation hollow structure plate.
=embodiment 6=
Obtain hollow structure plate by the method identical, be that the flexible polyurethane foam body of 6mm is attached on the face of the perforate with this hollow structure plate as sound-absorbing material then with thickness, thereby make the multilayer hollow structure plate with embodiment 1.In a small-sized echo chamber, measure sound-absorption coefficient (t=1 is meant that thickness is 1mm) then.
=embodiment 7-
Make hollow structure plate by the method identical, be that air-permeable surface material and the flexible polyurethane foam body (t=5) of 6mm is attached on the face of the perforate that is provided with this hollow structure plate as sound-absorbing material then with thickness, thereby make the multilayer hollow structure plate with embodiment 2.Afterwards, in a small-sized echo chamber, measure sound-absorption coefficient.
=comparative example 1=
Make hollow structure plate by method, in small-sized echo chamber, measure sound-absorption coefficient with embodiment 1.
=comparative example 2=
Measuring thickness in small-sized echo chamber is the sound-absorption coefficient of the flexible polyurethane foam body of 6mm.
=comparative example 3=
Make hollow structure plate by the method identical with embodiment 1, and make the multilayer hollow structure plate by attaching the sound-absorbing material of being made by foamed material, except perforate not, the attaching condition is identical with embodiment 6.Afterwards, measure sound-absorption coefficient according to the echo chamber method again.Sound-absorption coefficient in comparative example 3 the certain frequency is shown in the table 2.
Table 2 shows the measurement result of embodiment 1～7 and comparative example's 1～3 the sound-absorption coefficient that echoes, and table 3 shows elasticity of flexure gradient.
Table 2
The measurement result of sound-absorption coefficient echoes
| Frequency (Hz) | | Embodiment 2 | | | Embodiment 5 | Embodiment 6 | Embodiment 7 | The comparative example 1 | The comparative example 2 | The comparative example 3 |
| 200 | -0.03 | -0.03 | 0.10 | -0.05 | 0.08 | 0.16 | 0.02 | 0.00 | 0.05 | 0.05 |
| 250 | 0.04 | 0.06 | 0.25 | 0.14 | 0.16 | 0.18 | 0.14 | 0.20 | 0.08 | 0.07 |
| 315 | -0.07 | -0.09 | -0.06 | -0.04 | -0.08 | 0.01 | -0.01 | 0.06 | -0.06 | -0.03 |
| 400 | -0.02 | 0.03 | 0.08 | 0.06 | 0.02 | 0.17 | 0.21 | 0.12 | 0.01 | 0.00 |
| 500 | 0.04 | 0.06 | 0.05 | 0.11 | 0.05 | 0.25 | 0.31 | 0.12 | 0.02 | 0.02 |
| 630 | 0.14 | 0.20 | 0.26 | 0.42 | 0.10 | 0.51 | 0.51 | 0.15 | 0.10 | 0.09 |
| 800 | 0.28 | 0.42 | 0.50 | 0.49 | 0.25 | 0.53 | 0.55 | 0.10 | 0.09 | 0.10 |
| 1000 | 0.49 | 0.50 | 0.42 | 0.35 | 0.46 | 0.62 | 0.46 | 0.07 | 0.14 | 0.15 |
| 1250 | 0.63 | 0.46 | 0.28 | 0.21 | 0.63 | 0.63 | 0.45 | 0.10 | 0.19 | 0.19 |
| 1600 | 0.56 | 0.31 | 0.17 | 0.13 | 0.54 | 0.54 | 0.41 | 0.06 | 0.34 | 0.33 |
| 2000 | 0.45 | 0.26 | 0.19 | 0.16 | 0.50 | 0.52 | 0.52 | 0.13 | 0.52 | 0.52 |
| 2500 | 0.29 | 0.16 | 0.16 | 0.10 | 0.28 | 0.57 | 0.57 | 0.11 | 0.52 | 0.50 |
| 3150 | 0.20 | 0.10 | 0.11 | 0.08 | 0.12 | 0.55 | 0.60 | 0.08 | 0.57 | 0.58 |
| 4000 | 0.11 | 0.10 | 0.09 | 0.05 | 0.14 | 0.69 | 0.66 | 0.09 | 0.69 | 0.70 |
| 5000 | 0.10 | 0.08 | 0.12 | 0.08 | 0.11 | 0.78 | 0.78 | 0.12 | 0.75 | 0.74 |
Table 3
| Aperture (mm φ) | Percent opening (%) | Elasticity of flexure gradient (N/cm) | Remarks | |
| | 1.0 | 0.36 | 600 | |
| Embodiment 2 | 2.5 | 0.36 | 600 | |
| | 4.0 | 0.36 | 580 | |
| | 2.5 | 0.19 | 620 | |
| Embodiment 5 | 2.5 | 0.66 | 590 | |
| Embodiment 6 | 1.0 | 0.36 | 610 | |
| Embodiment 7 | 2.5 | 0.36 | 600 | |
| The comparative example 1 | - | 0 | 600 | |
| The comparative example 2 | - | 0 | 330 | Embodiment 2, and one side is pasted PP sheet material, atresia+expanded material |
| Comparative example EX | - | 0 | 610 | Comparative example 1+ expanded material |
Fig. 3～6 are embodiment 1～7 and comparative example's 1～3 the frequency and the correlation diagram of the sound-absorption coefficient that echoes.Table 2 and 3 and Fig. 3～6 be expressed as follows.
In embodiment 1～5, verified, the noise in the lower band can be absorbed.In addition, verified, size by changing aperture and percent opening etc. can change natural frequency, thereby make that the free degree that is designed for sound-absorbing material is very big.
For for the porous material of expanded material with continuous air bubbles and nonwoven, thickness is big more, and sound absorption properties is good more.If thickness is restricted, just sound absorption properties can reduce, especially the sound absorption properties in low frequency or the intermediate frequency range can reduce.Therefore, because in embodiment 6 and 7, the multilayer hollow structure plate is by making on the face that will thin porous sheet be attached to the perforate with hollow structure plate as sound-absorbing material, so two members advantage is each other strengthened.Thereby verified, in such a way, sound absorption properties is enhanced in very wide frequency band range.
Also prove in addition, the sound-absorption coefficient of the multilayer hollow structure plate shown in comparative example 3 hollow structure plate with comparative example 2 flexible polyurethane foam material basically is identical, and last hollow structure plate is by not sticking surfacing under the condition of perforate in hollow structure plate and expanded material makes.
In addition, table 3 shows that the elasticity of flexure gradient of abatvoix of present embodiment is bigger, and demonstrates higher intensity.
Know according to the above description and see that according to sound-absorbing structure plate of the present invention, gaining in weight slightly and not reducing rigidity just can possess sound absorption properties.In addition, by making arbitrary frequency band possess sound absorption properties in conjunction with another sound-absorbing material.And, can make that by selecting material the sound-absorbing structure plate is easy to reclaim.Therefore, this sound-absorbing structure plate can be preferably as the inside sound-absorbing material of building or automobile.
Hollow structure plate of the present invention described above or sound-absorbing structure plate can be preferably by manufacture method as described below, make by manufacturing installation as described below.
Fig. 7 shows the unitary construction of the device that uses the inventive method.In Fig. 7, be provided with T type punch die 2 at each end of a pair of extruder 1 that is arranged in parallel.For the thermoplastic resin sheet of extruding by T type punch die 23, utilize device for molding of the present invention or manufacturing installation (hereinafter referred to as " manufacturing installation ", but equivalent in meaning) protuberance of moulded resin sheet material 3 and attach sheet material, described device not only carries out the molded operation of protuberance, also attaches operation.Then, use laminater 5 with surfacing 6 lower surfaces laminated thereon, and laminated plate material is rolled with predetermined speed by take-up device 7.Then, with the continuous cuts sheet material of cutter sweep (not shown), to form product.
In the foregoing description, shown in Fig. 8～10, be provided with as the manufacturing installation 4 of critical piece of the present invention: a pair of pressure-reducing chamber 10, half point forms the upper and lower; Knurling rolls 11, by the bearing in the pressure-reducing chamber 10 supporting, and its periphery is towards the side of the peristome 10a of 10 the binding site place opening in the pressure-reducing chamber; Sheet material lead-in plate 12 places the inboard up and down of peristome 10a, and the contact wire on knurling rolls 11 peripheries, is that the direction of contact point tilts (being called " contact point " hereinafter); Some edge rollers 15 are rotatably supported in the opposite side in pressure-reducing chamber; A pair of edge rollers is installed and accurate containment member 14, and is opposed with a little gap with edge rollers 15, and is arranged on two sides of each knurling rolls 11, with the both sides of each knurling rolls 15 in the standard sealing pressure-reducing chamber 10; Back panel 16, horizontally disposed towards the contact point direction at the back side of knurling rolls 12, and extend towards the 10b of after-opening portion in each pressure-reducing chamber 10; And a heater that is used to heat 17, place between the lead-in plate 12, have triangular section.
Have the suction inlet 10c that is used to reduce pressure in the upper and lower in each pressure-reducing chamber 10.Decompression suction inlet 10c links to each other with a same unshowned vavuum pump by a unshowned flexible pipe, and the pressure-reducing chamber 10 of finding time is to reduce pressure, between two resin sheets 3 that provide towards opening portion 10a, to produce normal pressure, and the surface on knurling rolls 11 sides is in decompression state, goes up and is attached on this surface thereby pressure reduction makes two resin sheets 3 be drawn onto two knurling rolls, 11 surfaces.
On two knurling rolls 11, as shown in figure 11, a large amount of pin 11b is outstanding on the surperficial 11a of roller in the mode of vertical and horizontal direction rule, and this roller is by making such as the metal of steel or aluminum die foundry goods one class.The axial region 11c of roller 11a is positioned on the lateral surface in two pressure-reducing chambers 10, and with a gear or belt pulley cooperation operation regularly so that relative to each other rotate in the opposite direction towards the throughput direction of resin sheet 3.One of axial region 11c is rotated by a unshowned motor-driven.Each knurling rolls 11 of this motor-driven are with the speed rotation synchronous with the speed of rolling of take-up device 7.
In addition, on knurling rolls 11, (preferred 1～5mm) perforate is held gas in case produce between resin sheet 3 and knurling rolls 11 to be formed with for example about 2mm of diameter in the recess (planar portions except pin 11b) of roller 11a.These perforates link to each other with the inside in pressure-reducing chamber 10.Like this, on the decompression degree between the inside of the inside in pressure-reducing chamber 10 and knurling rolls 11, do not have difference, thereby resin sheet 3 can be drawn onto equably on the knurling rolls 11.Therefore, knurling rolls 11 permission inside are hollow.Perforate can be provided with by following ratio, and promptly per 1.5 to 2 pin 11b form a perforate; Can be arranged on each recess that forms by pin 11b such as, perforate, perhaps can form the ratio setting of a perforate by some recesses.
In addition, pin 11b becomes delegation's contact by resin sheet 3 at the contact point place of knurling rolls 11 up and down, makes it to be attached mutually and heat is melted by push resin sheet 3 in this position.
Lead-in plate 12 be used to make aperture portion 10a and the resin sheet 6 introduced from here between the gap minimize, and be used to keep decompression state in the pressure-reducing chamber 10.
Edge rollers is installed and accurate seal 14 is used for by its rotation resin sheet 3 being transported to the back, makes the horizontal opposed side portions of resin sheet 3 and edge rollers 15 cooperate simultaneously, and keeps resin sheet 3 by the state that is pressed in knurling rolls 11.
Hereinbefore, will contact with knurling rolls 11 up and down, and with its attraction and attach thereon, simultaneously from the upper and lower surface evacuation pressure of manufacturing installation 4 and pressure is reduced from the resin sheet 3 that is under the semi-molten state that T shape punch die 2 is extruded.The result forms the many hollow protuberance 3a consistent with the shape of pin 11b.Then, at the contact point place of knurling rolls 11, corresponding pin 11a is contacted by resin sheet material 3, thereby the end face of hollow protuberance 3a carry out hot melt by this contact through the mode of hot compression.In other words, in this position, because the embossed roller 11 of heat of contact-making surface seizes, so cooling of the contact-making surface of two resin sheets 3 and sclerosis.Otherwise, with its facing surfaces by 17 heating of the heater that is used to heat and be melted.Can finish hot melt easily like this.
In like manner, after the fusing, the resin sheet material can take off from pin 11b easily, and when by back panel 16 guiding and further cooling, from the 10b of the after-opening portion taking-up in pressure-reducing chamber.
Concerning the resin sheet 3 that is used for above-mentioned mould, the preferred polyolefm resin sheet, especially crystalline p p sheet still according to the performance of fusing point, softening point and glass transition temperature or material, only can use other thermoplastic resin materials by the setting of change equipment relevant portion.
For instance, when selecting homo-polypropylene (fusing point: 165 ℃, softening point: 120 ℃) for use, be preferably about 150～200 ℃ setting temperature near the temperature of surface after extruding of the 10a of open front portion as extruded material.When temperature during less than setting temperature, material is difficult to be shaped, thereby can't finish molded operation under reduced pressure.Otherwise, if temperature greater than the upper limit of setting temperature, then material can soften, thus the shape retention energy of resin sheet 3 when having reduced supply.Therefore, temperature is arranged in the above-mentioned scope.
Preferred temperature is 280 ℃～320 ℃, and the heater 17 that is used to heat be arranged on two resin sheets 3 at a distance of 0.1mm～2mm place, preferred 0.3～1.2mm, thus can prevent that resin sheet is bonded on the knurling rolls.
Decompression degree in the pressure-reducing chamber 10 are 300～2000mm water column, are preferably 400～600mm water column so that under reduced pressure punch die.
Preferably, in order to keep decompression state, the slit Ying Jing between plate 12,16 and the knurling rolls 11 is possibly little, and can be set at smaller or equal to 1mm, is preferably about 0.2mm.But the setting of this numerical value is in order to prevent that plate 12,16 from contacting with knurling rolls 11, and guarantees the decompression degree as much as possible, and therefore, according to the measure of precision situation of machine, the slit can be littler.
As shown in the figure, the 11b that respectively sells of knurling rolls 11 is a frustum shaped.Concrete size is preferably as follows: the difference in size that goes up between base portion and the following base portion is 2mm; The diameter of pin is 5～10mm; Highly be 3～6mm; And the pitch of pin is 5～15mm.Like this, be 6～12mm by the molded hollow-core construction thickness of finishing of this size, weight is 500～2,000g/m
2, plane compression strength is 0.5～1.5MPa, and the bend fracture load is 30～100N, and elasticity of flexure gradient is 80～200N/cm.Like this, can obtain having high-intensity hollow-core construction for its thickness and weight.Should be pointed out that plane compression strength measures according to JIS Z 0401, and the bending failure load is measured according to JIS K 7203.As for elasticity of flexure gradient, be meant the load when straight line portion based on the load of obtaining by above-mentioned flexural measurement-camber curve draws the camber that 1cm occurs.
And then, as shown in Figure 7, laminater 5 comprises and is used for adhesive is sent to calender roll 20 on the surfacing 6 that come out by stock roll 6a continuously, and places a pair of laminating roll 21 on the top and the bottom on the transport path of molded hollow-core construction.Can select to use binding agent, hot sticky attached or other adhering apparatus as suitable device, rather than use laminater.
As long as can be used for closed hollow protuberance 3a, can use any material as surfacing 6.Such as, can use crystalline p p sheet as same type of material, when hollow structure plate during, can use the various sheet materials that are used to decorate as the internal material of ceiling material one class of vehicle for example.
Above-mentioned laminater 5 always must not be provided with, and molded hollow-core construction can be rolled by take-up device 7 in manufacturing installation 4, and makes intermediate products.
Therefore, hollow-core construction is carried out molded in the following way, promptly select homo-polypropylene (fusing point: 165 ℃, softening point: 120 ℃) as extruded material, the thickness of each resin sheet is decided to be 0.25mm, the extruding rear surface temperature of the open front portion vicinity in pressure-reducing chamber 10 is decided to be about 180 ℃.The temperature of heater is heated to 300 ℃, and place it in the distance two resin sheets 3 be the position of 0.7mm, in case resin sheet adheres on the knurling rolls.The decompression degree in pressure-reducing chamber 10 is the 500mm water column, and the speed of rolling of take-up device is 1.0m/ second.
The thickness of the molded hollow-core construction of finishing is 11.0mm, and weight is 1,000g/m
2, plane compression strength is 1.0MPa, and bending failure load MD is 52N, and TD is 47N, and elasticity of flexure gradient MD is 102N/cm, TD is 92N/cm.Like this, can obtain having high-intensity hollow-core construction for its thickness and weight.
Otherwise, identical when employed resin material with condition, but in operating process, save when coming molded hollow-core construction with the step of heater 17 heating, sheet material can not attach or be integral up and down, therefore can not obtain needed hollow-core construction.
Like this, according to the present invention, can finish the hollow protuberance operation and the welding operation of two thermoplastic resin sheets that form through compression moulding at short notice reliably.In addition, the upper resin of the hollow protuberance of the technology manufacturing of each the application of the invention can make thicker than side easily, thereby compares with the hollow protuberance that top is made by thin resin, and the top of hollow-core construction can firmly attach and connect.
In above-mentioned manufacturing installation, as shown in figure 13, the pin 11b of knurling rolls 11 is frustum shaped (frustum of a cone).The ratio of the gross area and the area of the periphery 11a of knurling rolls of following base portion 11e that is arranged at the pin 11b on the periphery 11a of knurling rolls 11 is in 0.3～0.9 scope.In addition, comprise the angle of elevation θ (i.e. the angle that forms at the riser portions 11g place of pin 11b with the contact point of roller periphery 11a) of the pin side 11f (in Figure 13, being the sheet material plane) in the vertical plane of axis 11h of pin 11b in the scopes that 50 degree～70 are spent.
In other words, the height when pin is 5mm: the difference in size that goes up between base portion 11d and the following base portion 11e is about 3～5mm; Diameter ratio between last base portion and the following base portion is in 3: 5～1: 5 the scope, especially in 1: 2～1: 4 scope; And the angle that forms the protuberance 11j of pin is the obtuse angle.
For the spacing between the pin and unrestricted, but spacing is more little, and then bending rigidity is good more.In above-mentioned pin angular range (50～70 °), consider that production cost is (when spacing hour, need a large amount of pins), secondary operations factors such as (when on abatvoix, carrying out the perforate program), the spacing between the pin preferably sets in the scope of 0～4.0mm, more preferably 1.5～2.5mm.
According to foregoing description, the performance of resin sheet 3 demoulding from the knurling rolls 11 improves, even and the spacing of pin reduce also webbing can not occur.In addition, the flexural property of hollow-core construction slab products (especially elasticity of flexure gradient) is improved.
In addition, as shown in figure 14, pin 11b can form the shape with a step.In other words, the shape of pin 11b makes to have a groove 11k on the 11f of its side.In this case, preferably, the protuberance 11j and the groove 11k that form on the 11f of pin side are the obtuse angle.In this way, the thickness difference between prepared hollow protuberance and the lining part reduces.Thereby the flexural property of hollow-core construction slab products is further enhanced.
Should be pointed out that also a plurality of steps can be set.In addition, in the present invention, the side of pin that can be arranged in the vertical plane of the axis that comprises pin is set to shaped form.
Claims (3)
1. a hollow structure plate forms by fusing several hollow protuberances, and described protuberance is outstanding in each of two thermoplastic resin sheets, and hollow protuberance is toward each other,
Wherein, described hollow protuberance is a frustum shaped,
Wherein, the gross area of the base portion once of each described hollow protuberance compares in 0.3～0.9 scope with the area of a periphery, and
Wherein, the angle of climb of a side that comprises each the described hollow protuberance in the vertical plane of axis of hollow protuberance in the scopes of 50 degree～70 degree,
Spacing between the adjacent described hollow protuberance is set in the scope of 1.5mm-2.5mm.
2. method that is used to make hollow structure plate comprises:
Two thermoplastic resin sheets are imported in the pressure-reducing chamber;
Resin sheet attracted respectively and be attached on a pair of each the periphery that rotatably places knurling rolls up and down in the described pressure-reducing chamber, so that form a plurality of hollow protuberances on each resin sheet, the shape of the pin of giving prominence in protuberance shape and each knurling rolls is consistent; And
End face at the described hollow protuberance of a position continuous melt of a contact wire of described knurling rolls;
Wherein, use the knurling rolls that satisfy following condition:
Described pin is a frustum shaped;
The ratio of the gross area of the following base portion of described pin and the periphery area of described knurling rolls is in 0.3～0.9 scope; And
The side angle of climb that comprises the pin in the vertical plane of axis of pin in the scopes of 50 degree～70 degree,
Spacing between the described pin is set in the scope of 1.5mm-2.5mm.
3. device that is used to make hollow structure plate comprises:
One is evacuated to reduce the pressure-reducing chamber of internal pressure;
A pair of up and down knurling rolls are rotatably supported in the pressure-reducing chamber by bearing under the state of the open front part in described pressure-reducing chamber at the circumferential surface of knurling rolls; One is arranged at the pin that the pin and on one of knurling rolls is arranged on another contacts in the contact wire position by two thermoplastic resin sheets; And
One heater that is used to heat that places described open front partly to locate;
Wherein, the described pin of each described knurling rolls is a frustum shaped;
Wherein, the gross area of the following base portion of described pin and the ratio of the periphery area of described knurling rolls are in 0.3～0.9 scope; And
Wherein, the angle of climb of side that comprises the pin in the vertical plane of axis of pin in the scopes of 50 degree～70 degree,
Spacing between the described pin is set in the scope of 1.5mm-2.5mm.
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| Application Number | Priority Date | Filing Date | Title |
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| JP2002086448 | 2002-03-26 | ||
| JP200286448 | 2002-03-26 | ||
| JP200337009 | 2003-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB038095556A Division CN1281404C (en) | 2002-03-26 | 2003-03-26 | Hollow structure plate, manufacturing method thereof, manufacturing device thereof, and sound absorbing structure plate |
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| Publication Number | Publication Date |
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| CN1911646A true CN1911646A (en) | 2007-02-14 |
| CN100515755C CN100515755C (en) | 2009-07-22 |
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| CN 200610079886 Pending CN1911647A (en) | 2002-03-26 | 2003-03-26 | Hollow structure plate, manufacturing method thereof, manufacturing device thereof, and sound absorbing structure plate |
| CNB2006100798854A Expired - Fee Related CN100515755C (en) | 2002-03-26 | 2003-03-26 | Hollow structure plate, manufacturing method thereof, and manufacturing device thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| BE792077A (en) * | 1971-11-29 | 1973-03-16 | Ici Australia Ltd | |
| US5401347A (en) * | 1992-12-18 | 1995-03-28 | Shuert; Lyle H. | Method of making a panel structure and pallet utilizing same |
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- 2003-03-26 CN CNB2006100798854A patent/CN100515755C/en not_active Expired - Fee Related
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| CN115649301A (en) * | 2022-12-27 | 2023-01-31 | 质子汽车科技有限公司 | Vehicle with a steering wheel |
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| Publication number | Publication date |
|---|---|
| CN1911647A (en) | 2007-02-14 |
| CN100515755C (en) | 2009-07-22 |
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