CN1904648A - Method of making lens array using ice mould plate - Google Patents

Method of making lens array using ice mould plate Download PDF

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Publication number
CN1904648A
CN1904648A CN 200610017093 CN200610017093A CN1904648A CN 1904648 A CN1904648 A CN 1904648A CN 200610017093 CN200610017093 CN 200610017093 CN 200610017093 A CN200610017093 A CN 200610017093A CN 1904648 A CN1904648 A CN 1904648A
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China
Prior art keywords
target substrate
pattern
dimethyl silicone
silicone polymer
ice
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CN 200610017093
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CN100401111C (en
Inventor
韩艳春
于新红
王哲
邢汝博
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Changzhou Institute Of Energy Storage Materials & Devices
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Changchun Institute of Applied Chemistry of CAS
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Abstract

The invention relates to a process method for microlens made from ice template. It includes the following steps: taking de-watering action to the flexible module surface carrying square flute image by water, restricting water drop in the flute, realizing the water on module surface transferring to base and formation of sphere appearance of water drop in polymer film by the reversible transformation between water and ice, transferring the image on polymer film surface to other polymer surface to gain the microlens structure of same appearance as drop. The invention does not need high temperature condition and is simple technology. The film with image would be copied several times, and the cost is low.

Description

Ice template is made the job operation of microlens array
Technical field
The present invention relates to a kind of lenticule job operation, particularly a kind of ice template is made the job operation of microlens array.
Background technology
Microlens array is the important component part of contemporary optics system, all has very widely at a lot of optical fields and uses.As optical communication, optical information stores, and optics becomes phase system and display etc.Compare with traditional lens, lenticule not only takes advantage aspect volume, and can become phase more clearly, controls laser beam more accurately, and detects or the like more accurately.Aspect microlens array processing, low cost, high-level efficiency, easy job operation become the focus of people's common concern.
Prior art mainly adopts photoetching method to make the pattern of photoresist, is heated to more than the glass temperature of photoresist, realizes the fusion of photoresist, utilizes the surface tension of fluid to obtain having the microlens array of spherical structure.But this method has certain limitation aspect material, and exists lithographic equipment costliness, process complexity in the photoetching process, requires to control environment temperature and shortcomings such as cleanliness factor, procedure of processing complexity.
In addition, people such as U.S. Xia Younan has delivered the article (the 34th page of " advanced material " the 13rd volume of being published by Wiley publishing house January 5 calendar year 2001) of " self-assembling method is processed with the two-dimensional array of micro-lenses of the patterning of organic polymer " by name.The circular opening structural limitations polystyrene sphere of the photoresist that the employing photoetching obtains in this article is heated to the above fusion that realizes polystyrene sphere of glass temperature of polystyrene in the arrangement of substrate, obtains having the microlens array of spherical structure.Though this method has overcome in the lithography process method restriction to material, and can control lenticular arrangement and size, but the photoresist template of arranging in substrate as the restriction polystyrene sphere can not reuse in process, therefore still is subjected to the restriction of photoetching process.
Summary of the invention
In order to overcome the shortcoming of prior art, the invention provides the job operation that ice template is made microlens array.By regulation and control, can realize the adjusting of lenticule curvature to substrate surface character.
At first utilize the wetting removal behavior of water on the elastomeric stamp surface that has the square indentations pattern, water droplet is limited in the groove on elastomeric stamp surface, utilize the reversible transition between water and the ice to realize that the water on elastomeric stamp surface is to the transfer of substrate and the formation of sphere pattern in thin polymer film of water droplet then, at last, utilize duplicating molded that the design transfer on thin polymer film surface is arrived other polymer surfaces, obtain microlens structure with the drop consistent appearance.By regulation and control, can regulate prepared lenticular curvature to the substrate wetting state.
The concrete steps and the condition of the inventive method are as follows:
1. as shown in Figure 1, option table is worn the elastomeric stamp 1 of square indentations pattern, the elastomeric stamp 1 that the surface is had the square indentations pattern upwards vertically lifts in aqueous solution 2, aqueous solution 2 can since wetting removal be filled in the groove on surface of elastomeric stamp 1 that the surface has the square indentations pattern.
The elastomeric stamp 1 that the surface that is loaded with aqueous solution 2 is had the square indentations pattern places on the target substrate 4.The elastomeric stamp 1 and the target substrate 4 that the surface are had the square indentations pattern place-25 ℃~-15 ℃ refrigerators, make aqueous solution 2 be transformed into ice.Remove the elastomeric stamp 1 that the surface has the square indentations pattern, on target substrate 4, obtain ice template 3.Target substrate 4 is a substrate of glass, and its water contact angle is 5 °-110 °.
Described surface has the elastomeric stamp 1 of square indentations pattern, can select the dimethyl silicone polymer Elastic forming board.
2. the polymethylmethacrylate chloroformic solution is placed-25 ℃~-15 ℃ refrigerators to lower the temperature, cast in then on the target substrate 4 that has ice template 3.4 taking-ups of target substrate after the casting are placed under the room temperature condition.Ice-out forms drop template 6, after the solvent evaporates in the polymethylmethacrylate chloroformic solution, obtains the polymethyl methacrylate film 5 that the pattern according to drop is fixed up.Place aqueous solution to realize separating of polymethyl methacrylate film 5 and target substrate 4 polymethyl methacrylate film 5 and target substrate 4.
3. dimethyl silicone polymer is mixed with crosslinking chemical and stir evenly after cast on the polymethyl methacrylate film 5, be placed on then dimethyl silicone polymer solidified.The dimethyl silicone polymer film that solidifies from polymethyl methacrylate film 5 sur-face peelings, is obtained having the microlens array of targeted graphical on dimethyl silicone polymer film 7 surfaces.
Beneficial effect of the present invention is clearly: compare with photoetching technique, the device just that method of the present invention is used is wanted simply equipment such as refrigerator and drying box, and does not need hot conditions in the process, so processing technology is simpler.Compare in the lenticular technology of substrate arrangement preparation with utilizing photoresist pattern restriction polystyrene sphere, the described surface in the method for the present invention has the elastomeric stamp 1 of square indentations pattern, or selects dimethyl silicone polymer Elastic forming board 1.This template 1 can reuse, and the polymethyl methacrylate film that has pattern 5 that processing obtains also can repeatedly duplicate, to the not influence of quality of targeted graphical.Therefore cost is lower.And the regulation and control by to substrate surface character can realize the processing of the microlens array of different curvature.
Description of drawings
Fig. 1 microlens structure manufacturing process synoptic diagram.
The A of Fig. 1 is that aqueous solution 2 is at dimethyl silicone polymer Elastic forming board 1 surperficial wetting removal process synoptic diagram.
The B of Fig. 1 is that the dimethyl silicone polymer Elastic forming board 1 that is loaded with aqueous solution 2 contacts with target substrate 4, and aqueous solution 2 is frozen into ice template 3 process synoptic diagram.
The C of Fig. 1 is in ice template 3 top casting polymethyl methacrylate solution and ice template 3 is melted into the process synoptic diagram of water template 6.
The D of Fig. 1 is the synoptic diagram of the dimethyl silicone polymer film 7 that obtains having object construction in polymethyl methacrylate film 5 top casting dimethyl silicone polymers and crosslinking chemical and curing.
The E of Fig. 1 is the synoptic diagram of the microlens structure that finally obtains.
Among Fig. 1,1-has the dimethyl silicone polymer elastomeric stamp of pattern, 2-aqueous solution, 3-ice template, 4-substrate, 5-polymethyl methacrylate film, the water template that the 6-ice-out obtains, 7-dimethyl silicone polymer film.
The electron scanning micrograph of the microlens structure of Fig. 2 preparation.
Embodiment
Embodiment 1
1) option table is worn the dimethyl silicone polymer Elastic forming board 1 of square indentations pattern, dimethyl silicone polymer Elastic forming board 1 is upwards vertically lifted in aqueous solution 2, and aqueous solution 2 can be filled in the groove on dimethyl silicone polymer Elastic forming board 1 surface owing to wetting removal.The dimethyl silicone polymer Elastic forming board 1 that is loaded with aqueous solution 2 is placed on the target substrate 4.Target substrate 4 is 5 ° substrate of glass for water contact angle.Dimethyl silicone polymer Elastic forming board 1 and target substrate 4 are placed-15 ℃ of refrigerators, make aqueous solution be transformed into ice.Remove dimethyl silicone polymer Elastic forming board 1, on target substrate 4, obtain ice template 3.
2) the polymethylmethacrylate chloroformic solution is placed-15 ℃ of refrigerators lower the temperature, cast in then on the target substrate 4 that has ice template 3.4 taking-ups of target substrate after the casting are placed under the room temperature condition.Ice-out forms drop template 6, after the solvent evaporates in the polymethylmethacrylate chloroformic solution, obtains the polymethyl methacrylate film 5 that the pattern according to drop is fixed up.Place aqueous solution to realize separating of polymethyl methacrylate film 5 and target substrate 4 polymethyl methacrylate film 5 and target substrate 4.
3) dimethyl silicone polymer mixed with crosslinking chemical and stir evenly after, cast on the polymethyl methacrylate film 5, be placed on then dimethyl silicone polymer solidified.The dimethyl silicone polymer film that solidifies from polymethyl methacrylate film 5 sur-face peelings, is obtained having the microlens array of targeted graphical on dimethyl silicone polymer film 7 surfaces.
Embodiment 2
1) option table is worn the dimethyl silicone polymer Elastic forming board 1 of square indentations pattern, dimethyl silicone polymer Elastic forming board 1 is upwards vertically lifted in aqueous solution 2, and aqueous solution 2 can be filled in the groove on dimethyl silicone polymer Elastic forming board 1 surface owing to wetting removal.The dimethyl silicone polymer Elastic forming board 1 that is loaded with aqueous solution 2 is placed on the target substrate 4.Target substrate 4 is 60 ° substrate of glass for water contact angle.Dimethyl silicone polymer Elastic forming board 1 and target substrate 4 are placed-20 ℃ of refrigerators, make aqueous solution be transformed into ice.Remove dimethyl silicone polymer Elastic forming board 1, on target substrate 4, obtain ice template 3.
2) the polymethylmethacrylate chloroformic solution is placed-20 ℃ of refrigerators lower the temperature, cast in then on the target substrate 4 that has ice template 3.4 taking-ups of target substrate after the casting are placed under the room temperature condition.Ice-out forms drop template 6, after the solvent evaporates in the polymethylmethacrylate chloroformic solution, obtains the polymethyl methacrylate film 5 that the pattern according to drop is fixed up.Place aqueous solution to realize separating of polymethyl methacrylate film 5 and target substrate 4 polymethyl methacrylate film 5 and target substrate 4.
3) dimethyl silicone polymer mixed with crosslinking chemical and stir evenly after, cast on the polymethyl methacrylate film 5, be placed on then dimethyl silicone polymer solidified.The dimethyl silicone polymer film that solidifies from polymethyl methacrylate film 5 sur-face peelings, is obtained having the microlens array of targeted graphical on dimethyl silicone polymer film 7 surfaces.
Embodiment 3
1) option table is worn the dimethyl silicone polymer Elastic forming board 1 of square indentations pattern, dimethyl silicone polymer Elastic forming board 1 is upwards vertically lifted in aqueous solution 2, and aqueous solution 2 can be filled in the groove on dimethyl silicone polymer Elastic forming board 1 surface owing to wetting removal.The dimethyl silicone polymer Elastic forming board 1 that is loaded with aqueous solution 2 is placed on the target substrate 4, and target substrate 4 is 110 ° substrate of glass for water contact angle.Dimethyl silicone polymer Elastic forming board 1 and target substrate 4 are placed-25 ℃ of refrigerators, make aqueous solution be transformed into ice.Remove dimethyl silicone polymer Elastic forming board 1, on target substrate 4, obtain ice template 3.
2) the polymethylmethacrylate chloroformic solution is placed-25 ℃ of refrigerators lower the temperature, cast in then on the target substrate 4 that has ice template 3.4 taking-ups of target substrate after the casting are placed under the room temperature condition.Ice-out forms drop template 6, after the solvent evaporates in the polymethylmethacrylate chloroformic solution, obtains the polymethyl methacrylate film 5 that the pattern according to drop is fixed up.Place aqueous solution to realize separating of polymethyl methacrylate film 5 and target substrate 4 polymethyl methacrylate film 5 and target substrate 4.
3) dimethyl silicone polymer mixed with crosslinking chemical and stir evenly after, cast on the polymethyl methacrylate film 5, be placed on then dimethyl silicone polymer solidified.The dimethyl silicone polymer film that solidifies from polymethyl methacrylate film 5 sur-face peelings, is obtained having the microlens array of targeted graphical on dimethyl silicone polymer film 7 surfaces.

Claims (2)

1, a kind of ice template is made the job operation of microlens array, it is characterized in that step and condition are as follows:
1. option table is worn the elastomeric stamp (1) of square indentations pattern, the elastomeric stamp (1) that the surface is had the square indentations pattern upwards vertically lifts in aqueous solution (2), aqueous solution (2) can since wetting removal be filled in the groove on surface of the elastomeric stamp (1) that the surface has the square indentations pattern;
The elastomeric stamp (1) that the surface that will be loaded with aqueous solution (2) has the square indentations pattern places on the target substrate (4), the elastomeric stamp (1) and the target substrate (4) that the surface are had the square indentations pattern place-25 ℃~-15 ℃ refrigerators, make aqueous solution (2) be transformed into ice, remove the elastomeric stamp (1) that the surface has the square indentations pattern, on target substrate (4), obtain ice template (3), target substrate (4) is a substrate of glass, and its water contact angle is 5 °-110 °;
2. the polymethylmethacrylate chloroformic solution is placed-25 ℃~-15 ℃ refrigerators to lower the temperature, cast in then on the target substrate (4) that has ice template (3), the taking-up of target substrate (4) after the casting is placed under the room temperature condition, ice-out forms drop template (6), after the solvent evaporates in the polymethylmethacrylate chloroformic solution, obtain the polymethyl methacrylate film (5) that the pattern according to drop is fixed up, place aqueous solution to realize separating of polymethyl methacrylate film (5) and target substrate (4) polymethyl methacrylate film (5) and target substrate (4);
3. dimethyl silicone polymer is mixed with crosslinking chemical and stir evenly after cast on the polymethyl methacrylate film (5), be placed on then dimethyl silicone polymer is solidified, the dimethyl silicone polymer film that solidifies from polymethyl methacrylate film (5) sur-face peeling, is obtained having the microlens array of targeted graphical on dimethyl silicone polymer film (7) surface.
2, a kind of ice template as claimed in claim 1 is made the job operation of microlens array, it is characterized in that, the surface of step described in 1. has the elastomeric stamp (1) of square indentations pattern, can select the dimethyl silicone polymer Elastic forming board.
CNB2006100170934A 2006-08-11 2006-08-11 Method of making lens array using ice mould plate Expired - Fee Related CN100401111C (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101200550B (en) * 2007-11-14 2010-08-11 大连水产学院 Method for preparing template imitating micro-nano structure surface
CN103395739A (en) * 2013-07-22 2013-11-20 江苏物联网研究发展中心 Preparation method of micro-concave mirror
CN103995305A (en) * 2014-05-27 2014-08-20 天津大学 Micro lens manufacturing method
CN104943433A (en) * 2015-07-05 2015-09-30 林志苹 Pattern transferring template and preparing method thereof
CN108584867A (en) * 2018-06-05 2018-09-28 中国科学技术大学 A kind of processing method of microlens array
CN112225172A (en) * 2020-09-29 2021-01-15 江苏大学 Method for preparing surface of near-cylindrical-surface micro-groove array based on air mold method

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KR101572666B1 (en) 2014-03-26 2015-11-30 한국광기술원 fly-eye lens manufacturing method and lens mold manufacturing apparatus applying the same

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JPH02251902A (en) * 1989-03-27 1990-10-09 Seiko Epson Corp Lens array and liquid crystal display element formed by using lens array
JPH04147101A (en) * 1990-10-09 1992-05-20 Brother Ind Ltd Microlens array and its production
JPH05164904A (en) * 1991-12-19 1993-06-29 Fujitsu Ltd Production of microlens array
US6531266B1 (en) * 2001-03-16 2003-03-11 Taiwan Semiconductor Manufacturing Company Rework procedure for the microlens element of a CMOS image sensor
JP4214713B2 (en) * 2002-05-20 2009-01-28 ソニー株式会社 Microlens array, liquid crystal display element and projection device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101200550B (en) * 2007-11-14 2010-08-11 大连水产学院 Method for preparing template imitating micro-nano structure surface
CN103395739A (en) * 2013-07-22 2013-11-20 江苏物联网研究发展中心 Preparation method of micro-concave mirror
CN103395739B (en) * 2013-07-22 2016-01-06 江苏物联网研究发展中心 A kind of preparation method of micro-concave mirror
CN103995305A (en) * 2014-05-27 2014-08-20 天津大学 Micro lens manufacturing method
CN104943433A (en) * 2015-07-05 2015-09-30 林志苹 Pattern transferring template and preparing method thereof
CN104943433B (en) * 2015-07-05 2017-07-21 林志苹 A kind of pattern transfer template and preparation method thereof
CN108584867A (en) * 2018-06-05 2018-09-28 中国科学技术大学 A kind of processing method of microlens array
CN112225172A (en) * 2020-09-29 2021-01-15 江苏大学 Method for preparing surface of near-cylindrical-surface micro-groove array based on air mold method
CN112225172B (en) * 2020-09-29 2024-03-19 江苏大学 Method for preparing near cylindrical surface micro-groove array surface based on air model method

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