CN1899769A - Moving wheel two-way impulse type electric and pneumatic spanner working mechanism - Google Patents
Moving wheel two-way impulse type electric and pneumatic spanner working mechanism Download PDFInfo
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- CN1899769A CN1899769A CN 200510041132 CN200510041132A CN1899769A CN 1899769 A CN1899769 A CN 1899769A CN 200510041132 CN200510041132 CN 200510041132 CN 200510041132 A CN200510041132 A CN 200510041132A CN 1899769 A CN1899769 A CN 1899769A
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Abstract
The two-way impulse type electrically and pneumatically driven spanner working mechanism has one hollow moving wheel, two driving blocks and two driven blocks in the cavity of the moving wheel. When the moving wheel rotates at high speed, these two driving blocks under the action of centrifugal force to overcome the pre-tightening force of the pressing mechanism rotate to strike the driven blocks with the accumulated energy so as to drive the main shaft to rotate to output torque for the socket to screw on or screw off. One two-way reset switch is used to control the rotation direction of the motor for forward or reverse impulse strike. Four pressing mechanisms generate pre-tightening force for regulating the time for the driving blocks to fly out to reach the aim of controlling the output torque.
Description
Technical field
The present invention relates to a kind of strike operating mechanism of electronic, pneumatic impact spanner.
Background technology
At present, the striking structure electronic, pneumatic impact spanner of technical comparative maturity be mostly initiatively piece and by motion block not in same plane, in rotary course, utilize cam and spring that impact block or pin straight line are released corresponding work position on the strike main shaft, therefore structure is generally than complicated processing required precision height, volume and weight is big, the energy consumption height.The strike mechanism of the electric wrench of the moment of torsion of Chu Xianing below 300N/M was impacting type substantially in recent years, mainly rotate and lock or demounting bolt by impact block deflection angle bump camshaft, because there is defective in the design of impact block and cam work angle etc., the bump angle that forms when making bump is broken down into the revolving force of tangential direction and impulsive force radially, can damage impact block, cam, parts such as bearing, even cause motor to damage and to work, the output torque of this class electric wrench can only be below 300N/M, can not produce the above electric wrench of 600N/M, and quality is often unstable.
Summary of the invention
In order to overcome above-mentioned defective, the invention provides a kind of driving wheel two-way impulse type electric, pneumatic impact spanner operating mechanism, this driving wheel two-way impulse type electric, pneumatic impact spanner operating mechanism volume are little, in light weight, stable performance, and can accomplish under minimum electrical power condition, pursue maximum output torque.
The present invention for the technical scheme that solves its technical problem and adopt is: a kind of driving wheel two-way impulse type electric, pneumatic impact spanner operating mechanism, comprise driving wheel, main shaft, by motion block, first initiatively piece, extension spring, hold-down mechanism, spacer pin of piece, second initiatively, the end that main shaft stretches out be connected sleeve, the other end is fixed with by motion block and stretch in the driving wheel;
Driving wheel is the cylinder of hollow, first, two pieces and being installed in by motion block in the same plane of driving wheel hollow initiatively, by the center of motion block at driving wheel, first, two active pieces are distributed on driving wheel two inboards, be part by motion block and protrude from main shaft, first, two active pieces off-centre respectively are movably set in first, two bearing pins, first, the driving wheel two sides are fixed at two bearing pin two ends, be provided with at least one extension spring again, the extension spring two ends are fixed on first respectively, the end that two active pieces are laid particular stress on, be provided with first again, two spacer pins, first, two spacer pin two ends are individually fixed in the driving wheel two sides, first, two spacer pins conflict first respectively, outside one side of the light partially end of two active pieces is used to limit first, position when two active pieces are static;
Initiatively the formed angle of the inboard line of piece is between 15 °-30 ° for the first active piece scope of attack and driving wheel center and first, and the second active piece scope of attack and driving wheel center and the formed angle of the second active piece inboard line are between 15 °-30 °;
Hold-down mechanism mainly is made up of holddown spring, steel ball, left and right two sides of first and second active piece respectively are provided with a conic shaped for the steel ball storing, the driving wheel two side faces is respectively equipped with the perforation that is complementary with first and second active piece two side groove position and quantity again, holddown spring is movably placed in the perforation respectively, holddown spring one end conflict steel ball, the holddown spring other end is fixed in the perforation, and the size of pretightning force that holddown spring produces is used to control first and second active piece and heavily holds the time that outwards flies out, the savings and the final momentum size that produces of kinetic energy;
When driving wheel is done to rotate at a high speed clockwise, it is that its heavy end of center inwardly outwards flies out light end with first and second bearing pin respectively that first and second active piece produces centrifugal force, extension spring simultaneously is the stretching, extension tension, the first active piece hits and is caused that by motion block main shaft turns clockwise, the second initiatively balanced action of piece driving wheel; When driving wheel is done to rotate at a high speed counterclockwise, extension spring simultaneously is the stretching, extension tension, second active piece hits and caused that by another side of motion block main shaft is rotated counterclockwise, the first initiatively balanced action of piece driving wheel, when driving wheel was static, because the existence of tension spring tension, first and second is block reset initiatively, first and second is the light partially end of piece outside first and second spacer pin of conflicting respectively again initiatively, and so the positive and negative rotation of driving wheel forms the two-way impulse type strike.
Be provided with two extension springs, first extension spring is fixedly arranged on first and second active piece by pin and lays particular stress on a side of end, and second extension spring is fixedly arranged on the opposite side that first and second active piece is laid particular stress on end by pin.
Be integrally formed at main shaft by motion block, the 1/6-1/8 of main shaft circumference outwards is fan-shaped protrusion and forms by motion block.
Be provided with hold-down bolt again with the holddown spring quantity Matching, hold-down bolt one end just can insert in the holddown spring, the other end of hold-down bolt outside perforation is provided with external screw thread and is engaged in the internal thread of perforation one end, at this moment bores a hole as the hold-down bolt hole, fixes with this holddown spring other end.
Be provided with first, second and third axle sleeve, second and third axle sleeve is sheathed on main shaft respectively and is installed in by the two ends of motion block, second and third axle sleeve is fixed in the driving wheel, first axle sleeve is movably set on the main shaft, first axle sleeve, one end is fixed on the shell, the other end stretches into second axle sleeve and with it movingly, first, second and third axle sleeve adopts powder metallurgy and modified material manufacturing respectively, and the internal diameter of first, second and third axle sleeve has oil groove, be used to deposit lubricating grease, be beneficial to the rolling lubrication of main shaft.
The beneficial effect of patent of the present invention is: this routine course of work is: when driving wheel is done to rotate at a high speed clockwise, it is that its heavy end of center inwardly outwards flies out light end with first and second bearing pin respectively that first and second active piece produces centrifugal force, extension spring simultaneously is the stretching, extension tension, the first active piece hits and is caused that by motion block main shaft turns clockwise, the second initiatively balanced action of piece driving wheel; When driving wheel is done to rotate at a high speed counterclockwise, extension spring simultaneously is the stretching, extension tension, second active piece hits and caused that by another side of motion block main shaft is rotated counterclockwise, the first initiatively balanced action of piece driving wheel, (comprise initiatively static and passive static) when driving wheel is static, because the existence of tension spring tension, first and second is block reset initiatively, power is not exported when static (driving wheel passive can in time protect motor), first and second is the light partially end of piece outside first and second spacer pin of conflicting respectively again initiatively, and so the positive and negative rotation of driving wheel forms the two-way impulse type strike; Therefrom can find out, the present invention adopts driving wheel two-way impulse drives structure, as long as original power can satisfy the rotation of driving wheel, driving wheel is on-stream simultaneously self plays balanced action, and thereby the size of its diameter determines the size of moment can make this operating mechanism's compact conformation, make complete machine weight reach equal output torque electronic, pneumatic impact spanner 1/2, therefore can reach object of energy saving; When using again, can utilize 12V, 24V dc low-voltage electricity, produce energy-efficient moment of torsion, be applicable to the use of large-scale bogie, motor bus at 800-1200N/M, portable electric wrench as power; Suitably adjust main, by parts such as motion block and corresponding motor, driving wheels, can reach different output torques.Therefore this routine volume is little, in light weight, stable performance, and can accomplish under minimum electrical power condition, pursue maximum output torque.
Description of drawings
The present invention is further described below in conjunction with drawings and embodiments.
Fig. 1 is an assembling explosive view of the present invention;
Fig. 2 is an assembling of the present invention vertical section structural map;
Fig. 3 is a driving wheel inner chamber assembling horizontal section structural map of the present invention;
Fig. 4 is a fundamental diagram of the present invention;
Fig. 5 is a hold-down mechanism structural map of the present invention;
Fig. 6 is a conic shaped schematic diagram of the present invention;
Fig. 7 is a hold-down bolt structural map of the present invention;
Fig. 8 is the structural map in driving wheel hold-down bolt of the present invention hole;
Fig. 9 is the assembling relationship figure of first, second and third axle sleeve of the present invention and main shaft, driving wheel.
Among the figure: 1. first axle sleeve; 2. main shaft; 3. second axle sleeve; 4. the 3rd axle sleeve; 51. the first active piece; 52. the second active piece; 6. extension spring; 7. driving wheel; 8. sell; 9. steel ball; 10. holddown spring; 11. hold-down bolt; 121. first spacer pin; 122. second spacer pin; 131. first bearing pin; 132. second bearing pin; 14. bearing; 15. clutch; 16. motor; 17. bidirectional reset switch; 18. shell; 21. by motion block; 22. oil groove; 23. pit; 24. perforation.
The specific embodiment
Embodiment: a kind of driving wheel two-way impulse type electric, pneumatic impact spanner operating mechanism, comprise driving wheel 7, main shaft 2, by motion block 21, first initiatively piece 52, extension spring 6, hold-down mechanism of piece 51, second initiatively, the end that main shaft stretches out be connected sleeve, the other end is fixed with by motion block and stretch in the driving wheel;
Driving wheel is the cylinder of hollow, first, two pieces and being installed in by motion block in the same plane of driving wheel hollow initiatively, by the center of motion block at driving wheel, first, two active pieces are distributed on driving wheel two inboards, be part by motion block and protrude from main shaft, first, two active pieces off-centre respectively are movably set in first, two bearing pins 131,132, first, the driving wheel two sides are fixed at two bearing pin two ends, be provided with at least one extension spring 6 again, extension spring 6 two ends are fixed on first respectively, the end that two active pieces are laid particular stress on, be provided with first again, two spacer pins 121,122, first, two spacer pin two ends are individually fixed in the driving wheel two sides, first, two spacer pins conflict first respectively, outside one side of the light partially end of two active pieces is used to limit first, position when two active pieces are static;
Initiatively the formed angle of the inboard line of piece is between 15 °-30 ° for the first active piece scope of attack and driving wheel center and first, and the second active piece scope of attack and driving wheel center and the formed angle of the second active piece inboard line are between 15 °-30 °;
Hold-down mechanism mainly is made up of holddown spring 10, steel ball 9, left and right two sides of first and second active piece respectively are provided with a conic shaped 23 for the steel ball storing, the driving wheel two side faces is respectively equipped with the perforation that is complementary with first and second active piece two side groove position and quantity again, holddown spring is movably placed in the perforation respectively, holddown spring one end conflict steel ball, the holddown spring other end is fixed in the perforation 24, and the size of pretightning force that holddown spring produces is used to control first and second active piece and heavily holds the time that outwards flies out, the savings and the final momentum size that produces of kinetic energy;
When driving wheel is done to rotate at a high speed clockwise, it is that its heavy end of center inwardly outwards flies out light end with first and second bearing pin respectively that first and second active piece produces centrifugal force, extension spring simultaneously is the stretching, extension tension, the first active piece hits and is caused that by motion block main shaft turns clockwise, the second initiatively balanced action of piece driving wheel; When driving wheel is done to rotate at a high speed counterclockwise, extension spring simultaneously is the stretching, extension tension, second active piece hits and caused that by another side of motion block main shaft is rotated counterclockwise, the first initiatively balanced action of piece driving wheel, when driving wheel was static, because the existence of tension spring tension, first and second is block reset initiatively, first and second is the light partially end of piece outside first and second spacer pin of conflicting respectively again initiatively, and so the positive and negative rotation of driving wheel forms the two-way impulse type strike.
Be provided with two extension springs, first extension spring is fixedly arranged on first and second active piece by pin and lays particular stress on a side of end, and second extension spring is fixedly arranged on the opposite side that first and second active piece is laid particular stress on end by pin.
Be integrally formed at main shaft by motion block, the 1/6-1/8 of main shaft circumference outwards is fan-shaped protrusion and forms by motion block.
Be provided with hold-down bolt 11 again with the holddown spring quantity Matching, hold-down bolt one end just can insert in the holddown spring, the other end of hold-down bolt outside perforation is provided with external screw thread and is engaged in the internal thread of perforation one end, at this moment bores a hole as the hold-down bolt hole, fixes with this holddown spring other end.
Be provided with first, second and third axle sleeve 1,3,4, second and third axle sleeve is sheathed on main shaft respectively and is installed in by the two ends of motion block, second and third axle sleeve is fixed in the driving wheel, first axle sleeve is movably set on the main shaft, first axle sleeve, one end is fixed on the shell, the other end stretches into second axle sleeve and with it movingly, first, second and third axle sleeve adopts powder metallurgy and modified material manufacturing respectively, and the internal diameter of first, second and third axle sleeve has oil groove, be used to deposit lubricating grease, be beneficial to the rolling lubrication of main shaft.
Operation principle of the present invention is:
Referring to Fig. 1, Fig. 3, in driving wheel 7 inner chambers, first, two active pieces 51,52 and by motion block in same plane, by the center of motion block at driving wheel, first, two active pieces are distributed on both sides, driving wheel is when meeting or exceeding specified speed, first, two active pieces are under action of centrifugal force, the instantaneous pretightning force that overcomes hold-down mechanism, respectively with first, two bearing pin centers are that axis heavily holds outwards light end inwardly to be rotated, an inside end utilizes driving wheel and first, the quality of two active pieces itself, angular speed, thereby the momentum that the kinetic energy that the moment of inertia is put aside produces hits within second by motion block at 0.05-0.08, promote main shaft and follow the driving wheel rotation, the output torque drives sleeve and screws and unscrew bolt, and the position during work is shown in the dotted line of Fig. 4.Main shaft screws and unscrews and can force driving wheel to slow down when running into reaction force in the bolt process transmitting moment of torsion, when rotating speed is lower than specified speed, first and second active piece resets rapidly under the effect of extension spring, and first and second initiatively runs into the position that stopping of first and second spacer pin rests on Fig. 3 in the outer end of piece.
Referring to Fig. 4, what show is the working condition of driving wheel when turning clockwise, when driving wheel is done to rotate at a high speed clockwise, first and second initiatively the heavily end of piece inwardly outwards fly out light end, the first active piece hits and is caused that by motion block main shaft turns clockwise, the second initiatively balanced action of piece driving wheel; When driving wheel was done to rotate at a high speed counterclockwise, the second active piece hit and is caused that by another side of motion block main shaft is rotated counterclockwise, and so the positive and negative rotation of driving wheel forms the strike of two-way impulse type.
First and second initiatively realization of piece centrifugal force during for the rotation of assurance driving wheel, initiatively there are eccentric throw in rotary hole (hole that first and second bearing pin activity of the confession under directions wears) axis and the center of gravity of itself of piece for first and second.For guaranteeing to reach as shown in Figure 4 desirable striking face within second at the moment 0.05-0.08 that hits, first and second initiatively piece scope of attack respectively with driving wheel center and first and second the formed angle of the inboard line of piece initiatively, the angle that is designed to not self-locking is as shown in Figure 4 between 15 °-30 °, as the active piece at 0.05-0.08 within the time of second during the no show ideal position, can avoid in the moment of hitting, initiatively the incorrect bump of piece and main shaft.
The size of the pretightning force that four groups of hold-down mechanisms of being made up of holddown spring, hold-down bolt, steel ball produce be control first and second initiatively piece heavily hold the savings and the final parts that produce the momentum size of outside departure time, kinetic energy; Per two groups of hold-down mechanisms control one is piece initiatively, is withstood on by two steel balls in the conical pit (showing as Fig. 5) of an active piece left and right sides two side faces; Outside half in hold-down bolt hole is interior fine thread, is the cylindrical hole (as shown in Figure 8) that is slightly less than bottom diameter to second half of driving wheel inner chamber; Half of hold-down bolt is cylindrical less than the holddown spring internal diameter, and second half is outer fine thread (as shown in Figure 7).
Among ginseng Fig. 9, can normally rotate and work under the situation that is subjected to big momentum strike for guaranteeing operating mechanism, therefore do not adopt the scheme of rolling bearing and needle bearing, the rotation of main shaft is supported and is adopted carbon constructional quality steel through first, second and third axle sleeve modified and that powder metallurgy is made.The internal diameter of first, second and third axle sleeve has oil groove, is used to deposit lubricating grease, is beneficial to main shaft and reduces rolling friction.
Claims (5)
1. a driving wheel two-way impulse type electric, pneumatic impact spanner operating mechanism, it is characterized in that: comprise driving wheel, main shaft, by motion block, first initiatively piece, extension spring, hold-down mechanism, spacer pin of piece, second initiatively, the end that main shaft stretches out be connected sleeve, the other end is fixed with by motion block and stretch in the driving wheel;
Driving wheel is the cylinder of hollow, first, two pieces and being installed in by motion block in the same plane of driving wheel hollow initiatively, by the center of motion block at driving wheel, first, two active pieces are distributed on driving wheel two inboards, be part by motion block and protrude from main shaft, first, two active pieces off-centre respectively are movably set in first, two bearing pins, first, the driving wheel two sides are fixed at two bearing pin two ends, be provided with at least one extension spring again, the extension spring two ends are fixed on first respectively, the end that two active pieces are laid particular stress on, be provided with first again, two spacer pins, first, two spacer pin two ends are individually fixed in the driving wheel two sides, first, two spacer pins conflict first respectively, outside one side of the light partially end of two active pieces is used to limit first, position when two active pieces are static;
Initiatively the formed angle of the inboard line of piece is between 15 °-30 ° for the first active piece scope of attack and driving wheel center and first, and the second active piece scope of attack and driving wheel center and the formed angle of the second active piece inboard line are between 15 °-30 °;
Hold-down mechanism mainly is made up of holddown spring, steel ball, left and right two sides of first and second active piece respectively are provided with a conic shaped for the steel ball storing, the driving wheel two side faces is respectively equipped with the perforation that is complementary with first and second active piece two side groove position and quantity again, holddown spring is movably placed in the perforation respectively, holddown spring one end conflict steel ball, the holddown spring other end is fixed in the perforation, and the size of pretightning force that holddown spring produces is used to control first and second active piece and heavily holds the time that outwards flies out, the savings and the final momentum size that produces of kinetic energy;
When driving wheel is done to rotate at a high speed clockwise, it is that its heavy end of center inwardly outwards flies out light end with first and second bearing pin respectively that first and second active piece produces centrifugal force, extension spring simultaneously is the stretching, extension tension, the first active piece hits and is caused that by motion block main shaft turns clockwise, the second initiatively balanced action of piece driving wheel; When driving wheel is done to rotate at a high speed counterclockwise, extension spring simultaneously is the stretching, extension tension, second active piece hits and caused that by another side of motion block main shaft is rotated counterclockwise, the first initiatively balanced action of piece driving wheel, when driving wheel was static, because the existence of tension spring tension, first and second is block reset initiatively, first and second is the light partially end of piece outside first and second spacer pin of conflicting respectively again initiatively, and so the positive and negative rotation of driving wheel forms the two-way impulse type strike.
2. driving wheel two-way impulse type electric according to claim 1, pneumatic impact spanner operating mechanism, it is characterized in that: be provided with two extension springs, first extension spring is fixedly arranged on first and second active piece by pin and lays particular stress on a side of end, and second extension spring is fixedly arranged on the opposite side that first and second active piece is laid particular stress on end by pin.
3. driving wheel two-way impulse type electric according to claim 1, pneumatic impact spanner operating mechanism is characterized in that: be integrally formed at main shaft by motion block, the 1/6-1/8 of main shaft circumference outwards is fan-shaped protrusion and forms by motion block.
4. driving wheel two-way impulse type electric according to claim 1, pneumatic impact spanner operating mechanism, it is characterized in that: be provided with hold-down bolt again with the holddown spring quantity Matching, hold-down bolt one end just can insert in the holddown spring, the other end of hold-down bolt outside perforation is provided with external screw thread and is engaged in the internal thread of perforation one end, at this moment bore a hole as the hold-down bolt hole, fix with this holddown spring other end.
5. driving wheel two-way impulse type electric according to claim 1, pneumatic impact spanner operating mechanism, it is characterized in that: be provided with first, two, three axle sleeves, second, three axle sleeves are sheathed on main shaft respectively and are installed in by the two ends of motion block, second, three axle sleeves are fixed in the driving wheel, first axle sleeve is movably set on the main shaft, first axle sleeve, one end is fixed on the shell, the other end stretches into second axle sleeve also with it movingly, first, two, three axle sleeves adopt powder metallurgy and modified material manufacturing respectively, first, two, the internal diameter of three axle sleeves has oil groove, be used to deposit lubricating grease, be beneficial to the rolling lubrication of main shaft.
Priority Applications (1)
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CN 200510041132 CN1899769A (en) | 2005-07-19 | 2005-07-19 | Moving wheel two-way impulse type electric and pneumatic spanner working mechanism |
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CN 200510041132 CN1899769A (en) | 2005-07-19 | 2005-07-19 | Moving wheel two-way impulse type electric and pneumatic spanner working mechanism |
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CN 200510041132 Pending CN1899769A (en) | 2005-07-19 | 2005-07-19 | Moving wheel two-way impulse type electric and pneumatic spanner working mechanism |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101224567B (en) * | 2008-01-31 | 2011-01-19 | 衢州市申花电动工具有限公司 | Electric spanner for vehicle |
CN102267120A (en) * | 2011-08-05 | 2011-12-07 | 中杰环球控股有限公司 | New pneumatic screwdriver |
CN109158869A (en) * | 2018-11-23 | 2019-01-08 | 安徽江淮汽车集团股份有限公司 | A kind of connecting-rod bolts pre-screwing tooling |
CN109794893A (en) * | 2018-12-10 | 2019-05-24 | 南京信息职业技术学院 | Vacuum wrench |
-
2005
- 2005-07-19 CN CN 200510041132 patent/CN1899769A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101224567B (en) * | 2008-01-31 | 2011-01-19 | 衢州市申花电动工具有限公司 | Electric spanner for vehicle |
CN102267120A (en) * | 2011-08-05 | 2011-12-07 | 中杰环球控股有限公司 | New pneumatic screwdriver |
CN109158869A (en) * | 2018-11-23 | 2019-01-08 | 安徽江淮汽车集团股份有限公司 | A kind of connecting-rod bolts pre-screwing tooling |
CN109158869B (en) * | 2018-11-23 | 2020-05-29 | 安徽江淮汽车集团股份有限公司 | Connecting rod bolt is screwed up frock in advance |
CN109794893A (en) * | 2018-12-10 | 2019-05-24 | 南京信息职业技术学院 | Vacuum wrench |
CN109794893B (en) * | 2018-12-10 | 2020-06-26 | 南京信息职业技术学院 | Vacuum wrench |
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