CN1899599A - Method for preparing Nosiheptide premixed agent - Google Patents
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Abstract
本发明属生物制药领域,涉及一种药用饲料添加剂的制备方法,具体涉及一种制备含硫多肽类抗生素那西肽预混剂的方法。本发明通过基因工程制备那西肽产生菌,进行那西肽发酵,分离提取后加入辅料,逐级稀释,混合拌匀、制备那西肽预混剂。检测结果表明本方法能提高活跃链霉菌对氧的利用效率,使菌体生长旺盛,从而达到提高那西肽产率和降低生产成本的目的。The invention belongs to the field of biopharmaceuticals, and relates to a method for preparing a medicinal feed additive, in particular to a method for preparing a sulfur-containing polypeptide antibiotic nosiheptide premix. The invention prepares nosiheptide-producing bacteria through genetic engineering, carries out nosiheptide fermentation, separates and extracts, adds auxiliary materials, dilutes step by step, mixes and mixes well, and prepares nosiheptide premix. The test results show that the method can improve the oxygen utilization efficiency of the active streptomyces and make the bacteria grow vigorously, so as to achieve the purpose of increasing the yield of nosiheptide and reducing the production cost.
Description
技术领域technical field
本发明属生物制药领域,涉及一种药用饲料添加剂的制备方法,具体涉及一种制备含硫多肽类抗生素那西肽预混剂的方法。The invention belongs to the field of biopharmaceuticals, and relates to a method for preparing a medicinal feed additive, in particular to a method for preparing a sulfur-containing polypeptide antibiotic nosiheptide premix.
背景技术:Background technique:
饲料安全是绿色环保食品的基本点,我国幅员辽阔,人口众多,随着改革开放的步伐加快,人民生活水平提高,畜禽水产的需求量也日益增多。另外我国是一个农业大国,禽畜产品出口量很大,但药物残留问题很严重,因此研究和开发绿色饲料添加剂对保障人民身体健康和发展我国农业经济十分必要。2001年7月农业部颁发了《饲料药物添加剂使用规范》的通知,并列出了33种符合规范的饲料药物添加剂,那西肽是其中之一。它是一种新型非吸收型的饲用抗生素。Feed safety is the basic point of green and environmentally friendly food. my country has a vast territory and a large population. With the acceleration of reform and opening up and the improvement of people's living standards, the demand for livestock, poultry and aquatic products is also increasing. In addition, my country is a large agricultural country, and the export volume of poultry and livestock products is very large, but the problem of drug residues is very serious. Therefore, the research and development of green feed additives is very necessary for the protection of people's health and the development of my country's agricultural economy. In July 2001, the Ministry of Agriculture issued the notice of "Specifications for the Use of Feed Drug Additives", and listed 33 kinds of feed drug additives that meet the specifications, and Nosiheptide is one of them. It is a new type of non-absorbable feed antibiotic.
新兽药那西肽(又名诺西肽,英文名Nosiheptide)是生物工程的产物,由Streptomyces actuosus发酵产生,为含硫多肽类抗生素,其结构为12种氨基酸及衍生物合成的多肽,分子量为1222。那西肽是一种黄色结晶,较难溶于水。其结构(Merck index,fourth edtion)见图7。分子中由五个噻唑环、一个吡啶环、一个吲哚环、一个苏氨酸和一个谷氨酸组成,侧链是一个脱氢丙氨酸。那西肽对革兰氏阳性菌有很强的抑制作用,其作用机理是抑制翻译过程中的延长因子Tu和G,抑制革兰氏阳性菌的生长。同时抑制鸟苷三、四磷酸酶的合成。The new veterinary drug Nosiheptide (also known as Nosiheptide, English name Nosiheptide) is a product of bioengineering, produced by the fermentation of Streptomyces actuosus. It is a sulfur-containing polypeptide antibiotic. Its structure is a polypeptide synthesized by 12 amino acids and derivatives, with a molecular weight of 1222 . Nosiheptide is a yellow crystal, which is difficult to dissolve in water. Its structure (Merck index, fourth edtion) is shown in Figure 7. The molecule consists of five thiazole rings, a pyridine ring, an indole ring, a threonine and a glutamic acid, and the side chain is a dehydroalanine. Nosiheptide has a strong inhibitory effect on Gram-positive bacteria, and its mechanism of action is to inhibit the elongation factors Tu and G in the translation process and inhibit the growth of Gram-positive bacteria. Simultaneously inhibit the synthesis of guanosine three and four phosphatases.
那西肽是国外1961年发现的化合物,70年代法国朗普洛克公司曾对其进行研究,80年代未由日本三菱公司开发成新型非吸收型的饲用抗生素,并于1987年12月25日被日本政府批准为法定的饲料添加剂,列入了日本饲料安全法,其商品名为PrilnofaX(Hess & Clark)。由于其在体内不残留的性质,目前被欧共体、北美、日本等国广泛使用Nosiheptide is a compound discovered abroad in 1961. In the 1970s, the French Rumplock Company conducted research on it. In the 1980s, it was developed into a new type of non-absorbable feed antibiotic by Mitsubishi Corporation of Japan. It was released on December 25, 1987. Approved by the Japanese government as a statutory feed additive, listed in the Japanese Feed Safety Law, its trade name is PrilnofaX (Hess & Clark). Due to its non-residual nature in the body, it is currently widely used in the European Community, North America, Japan and other countries
那西肽作为饲料用添加剂具有以下特点:1,动物专用抗生素,不引起交叉耐药。2,在动物体内不残留,不污染食品。3,添加量少(5-10ppm),促生长效果明显(增重8-10%)。并提高饲料报酬。4,.应用范围广,可用于禽、畜、鱼等。As a feed additive, nosiheptide has the following characteristics: 1. Animal-specific antibiotics do not cause cross-resistance. 2. No residue in animal body, no pollution to food. 3. The addition amount is small (5-10ppm), and the growth-promoting effect is obvious (weight gain 8-10%). And increase feed remuneration. 4. It has a wide range of applications and can be used for poultry, livestock, fish, etc.
1988年上海医科大学对那西肽进行开发研究,1998年6月获农业部颁发那西肽新兽药证书(三类)(原料药和预混剂)。并经中国兽药监察所对那西肽样品的测试鉴定,产品质量与国外同类产品完全一致。2002年,浙江杭州汇能生物技术公司与复旦大学合作将那西肽产业化,其中,那西肽产生菌S.actuosus Z13,为生产菌种,商品名为“诺农”。目前年销售产值7000万。并在禽、畜和水产上广泛应用,获得良好的社会效益。但是综观国内外文献,尚未见有关那西肽预混剂制备方法的报道。In 1988, Nosiheptide was developed and researched by Shanghai Medical University, and in June 1998, it was awarded Nosiheptide New Veterinary Drug Certificate (Class III) (raw material drug and premix) by the Ministry of Agriculture. According to the test and identification of nosiheptide samples by the China Veterinary Drug Control Institute, the product quality is completely consistent with similar foreign products. In 2002, Zhejiang Hangzhou Huineng Biotechnology Co., Ltd. cooperated with Fudan University to industrialize Nosiheptide. Among them, Nosiheptide-producing bacteria S.actuosus Z13 is the production strain, and the trade name is "Nuonon". The current annual sales output value is 70 million. And it is widely used in poultry, livestock and aquatic products to obtain good social benefits. However, looking at domestic and foreign literature, there is no report on the preparation method of nosiheptide premix.
发明内容Contents of the invention
本发明的的目的是提供一种制备那西肽预混剂的方法。尤其是制备含硫多肽类抗生素那西肽预混剂的方法。The object of the present invention is to provide a method for preparing nosiheptide premix. Especially the method for preparing nosiheptide premix of sulfur-containing polypeptide antibiotics.
本发明方法包括下述步骤:The inventive method comprises the steps:
1,基因工程制备那西肽产生菌Streptomyces actuosus1. Preparation of nosiheptide-producing bacteria Streptomyces actuosus by genetic engineering
本发明在已知的那西肽产生菌S.actuosusZ13的研究基础上,采用基因工程技术改变那西肽产生菌Z13的代谢,提高其产量。Based on the research of the known nosiheptide-producing bacterium S.actuosusZ13, the invention adopts genetic engineering technology to change the metabolism of the nosiheptide-producing bacterium Z13 and increase its output.
首先,采用DNA重组技术,构建含透明颤菌血红蛋白(VHb)的基因vhb的重组DNA(基因工程操作见附图1,2),通过转化和结合转移方法将含vhb基因的重组DNA转入Z13,获得工程链霉菌Streptomyces actuosus,(工程菌代号Z14,Z15)。在工业生产供氧不足的情况下,由于VHb蛋白的大量表达,提高了活跃链霉菌Streptomyces.actuosus Z14,Z15对氧的利用效率,使菌体生长旺盛,从而达到提高那西肽产率和降低生产成本的目的。First, adopt DNA recombination technology to construct the recombinant DNA containing the gene vhb of Vitella hyaline hemoglobin (VHb) (see accompanying
第二,本发明采用基因工程技术,构建含S-腺苷甲硫氨酸合成酶SAMs的基因sam的重组DNA(基因工程操作见附图3,4),通过转化和结合转移方法将含sam基因的重组DNA转入Z13,获得工程链霉菌Streptomyces actuosus工程菌(工程菌代号Z16,Z17)。通过SAMs蛋白的表达,改变了活跃链霉菌Streptomyces.actuosus Z13的硫代谢,提高了S-腺苷甲硫氨酸的产量,从而达到提高那西肽产量的目的。Second, the present invention adopts genetic engineering technology to construct the recombinant DNA containing the gene sam of S-adenosylmethionine synthetase SAMs (gene engineering operation is shown in accompanying
第三,本发明采用基因工程技术构建含vhb和sam两个基因的重组DNA,(基因工程操作见附图5,6),通过转化和结合转移方法将含vhb和sam两个基因的重组DNA转入Z13,获得工程链霉菌Streptomyces actuosus(工程菌代号Z18,Z19),通过VHb和SAMs蛋白的表达改变活跃链霉菌的代谢,达到提高那西肽产量的目的。The 3rd, the present invention adopts genetic engineering technology to construct the recombinant DNA containing two genes of vhb and sam, (genetic engineering operation sees accompanying
2.那西肽发酵;2. Nosiheptide fermentation;
那西肽发酵培养基由黄豆粉、葡萄糖、无机盐等组成,控制最佳温度为26-30℃,pH为中性,发酵周期为9-10天。Nosiheptide fermentation medium is composed of soybean powder, glucose, inorganic salts, etc., the optimal temperature is controlled at 26-30°C, the pH is neutral, and the fermentation period is 9-10 days.
3,分离提取那西肽:3. Separation and extraction of nosiheptide:
采用溶媒法将菌体内的那西肽提取,发酵液量取体积数,加入等体积酒精,均浆、离心、收集上清、浓缩、用正丁醇萃取、浓缩蒸干、加入二氧六环溶解,再加入水沉淀那西肽、沉淀的那西肽用水洗,且烘干。用HPLC测定含量和按兽药典检测生物活性。Use the solvent method to extract nosiheptide in the bacteria, measure the volume of the fermentation broth, add an equal volume of alcohol, homogenize, centrifuge, collect the supernatant, concentrate, extract with n-butanol, concentrate and evaporate to dryness, add dioxane Dissolve, then add water to precipitate nosiheptide, wash the precipitated nosiheptide with water, and dry. The content was determined by HPLC and the biological activity was detected according to the Veterinary Pharmacopoeia.
4制备那西肽预混剂:4 Preparation of nosiheptide premix:
取那西肽,加入淀粉、黄豆饼粉、米糠粉、玉米粉、麸皮、大米蛋白粉、石粉(CaCO3)、沸石粉等辅料,逐级稀释,混合拌匀、做成0.25%-10%不同规格的预混剂。用HPLC测定含量和按药典检测生物活性。Take nosiheptide, add starch, soybean cake powder, rice bran powder, corn flour, bran, rice protein powder, stone powder (CaCO 3 ), zeolite powder and other auxiliary materials, dilute step by step, mix well, and make 0.25%-10 % Premixes of different specifications. The content was determined by HPLC and the biological activity was detected according to the Pharmacopoeia.
附图说明Description of drawings
图.1vhb转化表达质粒构建Fig.1 Construction of vhb transformation expression plasmid
图2,含vhb整合载体的构建Figure 2, the construction of the vector containing vhb integration
图.3含sam转化表达质粒构建Fig.3 Construction of expression plasmids containing sam transformation
图4,含sam整合载体的构建Figure 4, construction of sam-containing integration vector
图5,含vhb和sam转化载体的构建Figure 5, construction of transformation vectors containing vhb and sam
图6,含vhb和sam整合载体的构建Figure 6, construction of integrated vectors containing vhb and sam
图7,那西肽结构图。Figure 7, Nosiheptide structure diagram.
具体实施方式Detailed ways
实施例1Example 1
那西肽产生菌Z13接种于种子罐,生长40-48小时,按5%接种量接入30吨发酵罐,以1∶1通气量,控制温度为28-30℃,搅拌160-180转/分其中根据pH和糖含量、菌体形态补料,培养9天,出料20吨,每升发酵单位达2.3克。经提取获那西肽23.46公斤(纯度85%);加入加入淀粉、黄豆饼粉、米糠粉、玉米粉、麸皮、大米蛋白粉、石粉(CaCO3)、沸石粉等辅料,逐级稀释,混合拌匀,得预混剂7.98吨(0.25%规格)。Nosipeptide-producing bacteria Z13 was inoculated in the seed tank, grown for 40-48 hours, inserted into a 30-ton fermenter with 5% inoculum, with 1:1 ventilation, controlled temperature at 28-30°C, and stirred at 160-180 rpm According to the pH, sugar content and thallus morphology, the feed is divided into 9 days, and 20 tons of material are discharged, and the fermentation unit per liter reaches 2.3 grams. After extracting 23.46 kg of nosiheptide (purity 85%); add auxiliary materials such as starch, soybean cake powder, rice bran powder, corn flour, bran, rice protein powder, stone powder (CaCO 3 ), zeolite powder, and gradually dilute, Mix well to obtain 7.98 tons of premix (0.25% specification).
实施例2,Example 2,
那西肽产生菌Z14接种于种子罐,生长40-48小时,按5%接种量接入30吨发酵罐,以1∶0.5通气量,控制温度为28-30℃,搅拌160-180转/分,其中根据pH和糖含量、菌体形态补料,培养9天,出料20吨,每升发酵单位达3.2克。经提取获那西肽32.6公斤(纯度85%);加入淀粉、黄豆饼粉、麸皮、米糠粉、大米蛋白粉、石粉(CaCO3)、沸石粉等,逐级稀释,混合拌匀,得预混剂11.08吨(0.25%规格)。Nosiheptide-producing bacterium Z14 was inoculated in the seed tank, grown for 40-48 hours, inserted into a 30-ton fermenter with 5% inoculum, with 1:0.5 ventilation, controlled temperature at 28-30°C, and stirred at 160-180 rpm According to the pH, sugar content, and thallus morphology, feed was fed, cultivated for 9 days, and 20 tons of material were discharged, with a fermentation unit of 3.2 grams per liter. After extraction, 32.6 kg of nosiheptide (purity 85%) were obtained; starch, soybean cake powder, bran, rice bran powder, rice protein powder, stone powder (CaCO 3 ), zeolite powder, etc. were added, diluted step by step, mixed well, and obtained 11.08 tons of premix (0.25% specification).
实施例3,Example 3,
那西肽产生菌Z15接种于种子罐,生长40-48小时,按5%接种量接入30吨发酵罐,以1∶0.5通气量,控制温度为28-30℃,搅拌160-180转/分,其中根据pH和糖含量、菌体形态补料,培养9天,出料21吨,每升发酵单位达4.2克。经提取获那西肽44.982公斤(纯度85%);加入淀粉、黄豆饼粉、米糠粉、麸皮、玉米粉、石粉(CaCO3)、沸石粉等,逐级稀释,混合拌匀,得预混剂(0.5%规格)7.65吨。Nosiheptide-producing bacterium Z15 was inoculated in the seed tank, grown for 40-48 hours, inserted into a 30-ton fermenter with 5% inoculum, with 1:0.5 ventilation, controlled temperature at 28-30°C, and stirred at 160-180 rpm According to the pH, sugar content, and bacterium morphology, feeding was carried out for 9 days, and the output was 21 tons, and the fermentation unit per liter reached 4.2 grams. After extraction, 44.982 kg (purity 85%) of nosiheptide was obtained; starch, soybean cake powder, rice bran powder, bran, corn flour, stone powder (CaCO 3 ), zeolite powder, etc. were added, diluted step by step, mixed well, and prepared Mixture (0.5% specification) 7.65 tons.
实施例4,Example 4,
那西肽产生菌Z16接种于种子罐,生长40-48小时,按5%接种量接入50吨发酵罐,以1∶0.8通气量,控制温度为28-30℃,搅拌160转/分,其中根据pH和糖含量、菌体形态补料,培养9天,出料35吨,每升发酵单位达4.5克。经提取获那西肽80.33公斤(纯度85%);加入米糠粉、麸皮、玉米粉、大米蛋白粉、石粉(CaCO3)、沸石粉等,逐级稀释,混合拌匀,得预混剂(0.5%规格)13.656吨。Nosiheptide producing bacterium Z16 was inoculated in the seed tank, grown for 40-48 hours, inserted into a 50-ton fermenter according to 5% inoculum, with 1:0.8 ventilation, controlled temperature at 28-30 ° C, and stirred at 160 rpm. Among them, according to the pH, sugar content, and thallus morphology, the material was fed, cultivated for 9 days, and the output was 35 tons, and the fermentation unit per liter reached 4.5 grams. After extraction, 80.33 kg of nosiheptide (purity 85%) was obtained; rice bran powder, bran, corn flour, rice protein powder, stone powder (CaCO 3 ), zeolite powder, etc. were added, diluted step by step, mixed well, and a premix was obtained (0.5% specification) 13.656 tons.
实施例5,Example 5,
那西肽产生菌Z19接种于种子罐,生长40-48小时,按5%接种量接入50吨发酵罐,以1∶0.5通气量,控制温度为28-30℃,搅拌160转/分,其中根据pH和糖含量、菌体形态补料,培养9天,出料35吨,每升发酵单位达5.0克。经提取获那西肽89.25公斤(纯度85%);加入米糠粉、麸皮、玉米粉、大米蛋白粉、石粉(CaCO3)、沸石粉等,逐级稀释,混合拌匀,得预混剂(5%规格)1.517吨。Nosiheptide-producing bacterium Z19 was inoculated in the seed tank, grown for 40-48 hours, inserted into a 50-ton fermenter according to 5% inoculum, with 1:0.5 ventilation, controlled temperature at 28-30°C, and stirred at 160 rpm. Among them, according to the pH, sugar content, and thallus morphology, the material was fed, cultivated for 9 days, and the output was 35 tons, and the fermentation unit per liter reached 5.0 grams. After extraction, 89.25 kg of nosiheptide (purity 85%) was obtained; rice bran powder, bran, corn flour, rice protein powder, stone powder (CaCO 3 ), zeolite powder, etc. were added, diluted step by step, mixed well, and a premix was obtained (5% specification) 1.517 tons.
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CN101624418B (en) * | 2009-08-03 | 2012-04-18 | 安徽省皖北药业股份有限公司 | preparation method of nosiheptide powder |
CN101869188A (en) * | 2010-06-11 | 2010-10-27 | 濮阳泓天威药业有限公司 | Preparation method of nosiheptide premix |
CN102210630A (en) * | 2011-06-02 | 2011-10-12 | 浙江汇能动物药品有限公司 | System and method for preparing nosiheptide premix particles |
CN102210630B (en) * | 2011-06-02 | 2014-01-15 | 浙江汇能动物药品有限公司 | System and method for preparing nosiheptide premix particles |
CN104719634B (en) * | 2015-02-10 | 2018-08-24 | 河北圣雪大成制药有限责任公司 | A method of preparing Nosiheptide premixed agent |
CN104719634A (en) * | 2015-02-10 | 2015-06-24 | 河北圣雪大成制药有限责任公司 | Method for preparing nosiheptide pre-mixing agent |
CN105126073A (en) * | 2015-09-02 | 2015-12-09 | 浙江汇能动物药品有限公司 | High-stability nosiheptide solution and preparation method thereof |
CN105126073B (en) * | 2015-09-02 | 2019-04-05 | 浙江汇能生物股份有限公司 | A kind of high stability Nosiheptide solution and preparation method thereof |
CN105198958A (en) * | 2015-09-29 | 2015-12-30 | 浙江汇能动物药品有限公司 | Nosiheptide finemeal extracting method |
CN105695351A (en) * | 2015-12-29 | 2016-06-22 | 西藏天虹科技股份有限责任公司 | Streptomyces actuosus LB-16 and method for preparing nosiheptide from same |
CN105695351B (en) * | 2015-12-29 | 2019-04-09 | 西藏天虹科技股份有限责任公司 | S.actuosus LB-16 and the method for preparing Nosiheptide using it |
CN110575532A (en) * | 2018-06-08 | 2019-12-17 | 上海莫息生物科技有限公司 | Nosiheptide soluble powder and preparation method thereof |
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