CN1898301A - Dry powdered colorant mixing and dispensing process - Google Patents

Dry powdered colorant mixing and dispensing process Download PDF

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Publication number
CN1898301A
CN1898301A CNA2004800387339A CN200480038733A CN1898301A CN 1898301 A CN1898301 A CN 1898301A CN A2004800387339 A CNA2004800387339 A CN A2004800387339A CN 200480038733 A CN200480038733 A CN 200480038733A CN 1898301 A CN1898301 A CN 1898301A
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plasticity
wax
dry powdered
filling material
powder
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黄少基
谈基
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ZHENTAI CO Ltd
Jetta Co Ltd
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ZHENTAI CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/201Pre-melted polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/203Solid polymers with solid and/or liquid additives

Abstract

The invention provides novel Dry Powder Colorant Dispensing Charges (''DPCDC's'') comprising either Powdered Colored Carrier ('PCC') systems or micro-size color concentrate mixture ('MCCM') systems useful in making colored thermoplastic articles through a variety of techniques including injection molding. Novel processes for making colored thermoplastic articles by using DPCDC's of the invention are also provided.

Description

Dry powdered colorant mixes and apportioning method
Technical field
The invention provides novel dry powdered colorant and distribute filling material (dry powder colorant dispensingcharges, " DPCDC "), it comprises coloured powdery carrier (Powdered Colored Carrier, " PCC ") system or micro-dimension colour batch mixture (micro-size color concentrate mixture, " MCCM ") system, described dry powdered colorant distributes the filling material to be used for preparing painted thermoplastic article by the various technology that comprise injection molding.The present invention also provides the novel method that uses DPCDC of the present invention to prepare the colored thermoplastic goods.
Background technology
By make such as injection molding method the colored thermoplastic goods during, different with colored surface only is can add tinting material to carry out painted to whole goods.In order to realize this, with dry colorant (by, for example pigment dyestuff, mineral dye, dyestuff or colour batch) or liquid colourant be added in the plastics, plastic pellet as part allotment, as additive tinting material pill, as liquid, plastics enter injecting unit before add immediately or add simultaneously.
Consider the internal performance of the pigment that in this method, uses and their target capabilities functions in the main body plastic material, at first must carefully weigh and mix these pigment.Blend pigment in mixing tank has obtained particle by machinery or chemical technology and has reduced, and removes moisture.Usually, with the tinting material and plastic pellet twice of the blend at least of allotment.Then, the coloured plastics material material is carried out heat/process of smelting, further distribute during this period and be scattered here and there toner.As the net result of this method, plastics are molded as required spatial form.
Pigment and dyestuff are two kinds of main plastic colorants that are used to prepare the colored thermoplastic goods.Comprise the composition that dissolves in thermoplastics as the example of thermoplasticity tinting material, described composition comprises the chromophoric group of following material: quinacridone, anthraquinone, two perinaphthenes, indigo, quinophthalone (quinophthalone), indanthrone, iso-dihydro-indole, isoindoline, dioxazine, azo, phthalocyanine or diketopyrrolopyrroles.These dyestuffs produce brighter and denseer color than pigment, can be used in the color of enhancing based on pigment, and can be used in transparent plastics are painted.Yet the limitation of dyestuff comprises the following fact: they have poor UV stability and thermal characteristics usually, and bleeding and separating out in polyolefine and engineering resin may respond badly, transparent in high temperature process, and does not have the color change of pigment.
Pigment is the organic or inorganic subparticle, and it has about 20 microns sizes to about 0.01 micrometer range, and can disperse and be suspended in Plastic Resin or the mixing material.The example of pigment dyestuff comprises the composition that comprises phthalocyanine, quinacridone and isoindoline.Mineral dye comprises and comprises titanium dioxide, ferric oxide, ultramarine and and the composition of some heavy metals.Pigment is used in and produces opaque and translucent effect in the plastics; Normally cost is effective; Can provide the dispersing property of enhanced UV stability, thermotolerance and increase, the environmental friendliness of increase; And be widely used in black or white use in and in colored the application.
Yet the limitation of pigment comprises the following fact: they are insoluble in the plastics usually, and the bad dispersibility in plastics; When comprising heavy metal, there is environmental problem; And under some processing conditionss, confirm unstable.In order to help colo(u)rant dispersion to be dispersed throughout in the molten plastic, with the Plastic Resin blended during, for example dispersion agent such as polyethylene wax adds in the pigment usually.Dispersion agent is fusion at low temperatures, and plays the effect of lubricant, thereby helps between articles colored fusion of preparation and hybrid technique colo(u)rant dispersion to be dispersed throughout in the plastics.
And dyestuff and pigment are used to generate the tinting material of four kinds of main types, and these tinting materials are used to prepare the colored thermoplastic goods.These tinting materials are dry colorants, are made of powder material, and supply with the packing (pre-measured package) of premeasuring usually.Dry colorant is economical, and preparation is suitable for small serial production easily, there be not " Minimum Order Quantity (" MOQ ") ", can be used in short and urgent operation, be fit to be used for rotational molding, and can in short delivery cycle, supply by numerous suppliers with polyethylene.Yet when with resin premixed fashionable, dry colorant needs a large amount of processing, produces dust pollution, and this has influenced Working environment and processing units unfriendly.
Liquid colourant is made of fluent material, and fluent material comprises pigment or the dyestuff with different viscosity.Liquid colourant uses easily, is that cost is effective for long-term and continuous operation, and is compatible with multiple plastics, presents good dispersiveness usually, can be changed fast, and produces minimum spillage of material.Yet, the delivery cycle of using liquid colourant to rectificate; Limited material choice; Be subjected to the restriction of preformulation tinting material; Only can move use continuously; With regard to batch production or low capacity production is inflexible; Expensive relatively have MOQ with inventory value with for various colors.
Usually, the dry colorant that uses in the thermoplastic moulded technology is about 0.1% Plastic Resin to about 1% tinting material/unit weight with respect to the weight percent of Plastic Resin.Yet per injection is difficult to a spot of like this fines dry colorant distribution becoming liquid colourant.Common practice is that dry colorant is mixed with Plastic Resin and small amount of mineral oil, makes the tinting material powder adhere to (this is commonly referred to " coloring process ") on the resin pellet surface.Coloring process is in the processing of material and mix and need a large amount of operations aspect the machine barrel cleaning, and during this technology, Plastic Resin contacts with air, may absorb moisture and contaminated.Bucket type drying (hopper drying) also causes dry colorant is blown in the environment.
Injection moulding uses conventional colour batch, with the resin pellet pre-mixing, be dispensed in the mixed melting barrel unit (mix and melting barrel unit), injection moulding still suffers following disadvantage: dumb (colour batch must customize), more expensive, MOQ (this is bad for little batch production), longer delivery cycle, and practicality is limited to general plastics, for example ABS (acronitrile-butadiene-styrene), PVC (polyvinyl chloride), PE (polyethylene), rather than engineering plastics, for example nylon and POM (polyoxymethylene).Conventional colour batch is the material that is dispersed in the resin of preparing with the use of independent resin series.Conventional colour batch obtains with pill, pearl, cubes (cubes), thin slice (wafer) and microballon form; There is not dust; Flow easily; And measure easily.Yet, conventional colour batch is developed than the cost of alternate tinting material longer delivery cycle, preparation in advance, be fit to operation rather than little periodic running continuously, not as pigment flexible, only can be from the limited supplier acquisition of originating, do very well than liquid colourant, but, have high inventory value, and various colors are had MOQ not as dry colorant.
When the resin of precolor arrives the plastic working machine, be colored certain specification, and the facility of instant material, superior dispersiveness are provided, do not had contamination by dust.Yet the resin of precolor is inflexible relatively, and the acquisition of only originating from the supplier of limited quantity has big MOQ to various colors, and be not suitable for all plastics the delivery cycle that will rectificate under the low consumption situation.
United States Patent (USP) 5,462,709 described a kind of at forcing machine to polymethacrylate or poly-glutarimide method of colouring, described method comprises: directly the molten thermoplastic plastics of the transmission of the converging operation from the forcing machine mixing zone mix with the dispersion of at least a pigment, dyestuff or the tinting material that are arranged in the suitable transparent carrier, blended colored thermoplastic plastics are sent to extrude district or injection molding district then.
United States Patent (USP) 5,919,530 have described following method, and this method comprises: the thermoplastic resin body that is in first temperature is provided; At least a portion to thermoplastic resin body applies the thermoplastic coating composition, described thermoplastic coating composition comprises binder component and polymeric component, described binder component comprises the pigment based on about 3% to 8% weight of described custom heat plastic resin weight, wherein said coating composition has the melt-processed scope, and wherein said further first temperature is higher than the beginning temperature of coating composition melt-processed scope; The thermoplastic resin that cooling applies generates the thermoplastic resin that customizes with solidified coating.
Yet, technology in the above-mentioned document does not satisfy the needs of improved technology, described improved technology prepares painted plastic components by the various technology that comprise injection molding, described improved technology has following characteristics: the materials processing amount of minimizing, natural pigmentary resin is fed directly in the mould machine, hopper dry resin pill and do not have pigment only, tinting material directly is dispensed in the mixed melting barrel unit as liquid colourant or colour batch, has handiness, and be equivalent to the economy that existing dry colorant technology provides, do not have MOQ short delivery cycle, and be equivalent to the color diversity that existing dry colorant technology provides.
Summary of the invention
The invention provides novel dry powdered colorant and distribute filling material (" DPCDC "), it comprises coloured powdery carrier (" PCC ") system or micro-dimension colour batch mixture (" MCCM ") system, and described dry powdered colorant distributes the filling material to be used for preparing painted thermoplastic article by the various technology that comprise injection molding.The present invention also provides the novel method of preparation DPCDC, and uses DPCDC of the present invention to prepare the novel method of colored thermoplastic goods.
In one embodiment, DPCDC of the present invention comprises the PCC system, and described DPCDC system is prepared as follows:
(1) pigment dispersing agent (for example polyethylene wax powder) with known powder type mixes with the dry colour tinting material, forms spissated plasticity wax powder; And mix and dilute described spissated plasticity wax powder with support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25; Perhaps
(2) by dry colour tinting material or liquid colourant being mixed or being dissolved in the fused plasticity wax, form painted plasticity wax mixture, described fused plasticity wax plays the effect of pigment dispersing agent; Solidify painted plasticity wax mixture and form spissated painted plasticity wax; Pulverize (crushing) and grind (grinding) described spissated painted plasticity wax, form spissated painted plasticity wax powder; And mix and dilute described spissated plasticity wax powder with support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25; Perhaps
(3) mix and dilution dry colour tinting material and support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25.
These PCC systems can be dispensed in the powder dispense unit (" PDU "), be fed to machining cell (process unit) then, for example the mixed melting machine barrel wherein mixes PCC with Plastic Resin, and fusion with it, forms painted plastic components.
In another embodiment, DPCDC of the present invention comprises the MCCM system, and described MCCM system is to make by the masterbatch powder that mixes at least two kinds of primary colours micro-dimensions, and described powder is following formation:
(1) mixes two or more primary colours microballon colour batches (basic color micro-bead colorconcentrates); Perhaps
(2) primary color master batch pill (basic color concentrate pellet) being ground to form granularity is about 25 to about 1,000 micron, preferred about 80 to about 500 microns and most preferably from about 100 to about 300 microns powder.MCCM system of the present invention can be used for from the required color of alkaline micro-dimension colour batch blend.This has eliminated the masterbatch that needs precolor, has reduced production delivery cycle and workmanship control problem thus, and has increased the flexible and quality of manufacturing.
MCCM system of the present invention can be dispensed among the PDU, be fed to machining cell then, for example the mixed melting machine barrel wherein mixes MCCM with Plastic Resin, and fusion with it, forms painted plastic components.
Compare with previous described dry colorant, liquid colourant and colour batch technology, PCC of the present invention and MCCM system and method provide many advantages.
In order to distribute dry colorant (promptly, powdered pigment and dyestuff), as mentioned above, method of the present invention is diluted dry colorant with support powder, this helps to increase the volume and weight umber of dry colorant, and by powder dispenser it is dispensed to (injection molding, blow molding, injection blow molding moulding, forcing machine etc.) in the mixed melting machine barrel that uses in the various plastic working machines.Plasticity wax (for example, polyethylene (" PE ") wax) can be used as colorant dispersion, tinting material is dispersed in the plastics equably helping.The granularity of support powder is about 25 to about 1,000 micron, is generally about 80 to about 500 microns, is preferably about 100 to about 300 microns.
MCCM system of the present invention makes primary colours microballon colour batch or ground primary color master batch powder can be used in the required coloured plastics of preparing the MCCM form, accurately to be dispersed in the processing machine.MCCM system of the present invention can be distributed according to " per injection basis (per shot basis) ".The preparation convenience is equivalent to pigment and dyestuff.
PCC system of the present invention has been expanded the constant volume feature of tinting material, and the tinting material of PCC form accurately is dispensed in the processing machine as required.Support powder in the PCC system also provides the dry colour can adherent enough surface-area.PCC can distribute according to " per injection basis ".The preparation convenience is equivalent to pigment and dyestuff.
In one embodiment, the invention provides the method for preparing the colored thermoplastic goods, described method comprises: DPCDC of the present invention and Plastic Resin are mixed and be melted in the mixed melting barrel unit, wherein:
(a) DPCDC is 1% Plastic Resin to about 15%DPCDC/ unit weight with respect to the weight ratio of Plastic Resin; With
(b) support powder is made of same plastic or two or more different plastics with Plastic Resin.
Method of the present invention and system: compare with the colour batch of routine and the resin technology of precolor, generate dust still less; Can be used for little and big batch production; Not expensive; Can use with multiple thermoplastics; Colour-change loss minimum; Reduced material processed amount in the coloring resin agent mixing; Produce minimum environmental pollution; Require minimum stock; Do not cause great workmanship control problem.
In the following detailed description, these and other aspect that present invention will be further described.
Description of drawings
Figure 1A-1E has illustrated the method for preparing DPCDC of the present invention.
Fig. 2 has illustrated the structure of PDU and has illustrated how PDU is connected to the mixed melting machine barrel that uses in the inventive method.
Fig. 3 A and 3B have illustrated the schema of preparation DPCDC of the present invention.
Embodiment
As employed among the present invention, following term has following corresponding meaning.
" pigment dispersing agent " (or " dispersion agent ") is to help colo(u)rant dispersion to be dispersed throughout the additive of plastics in fusion and mixing process.Pigment dispersing agent includes but not limited to, low melting point plasticity wax, for example polyethylene wax.In an embodiment of the inventive method and system, use pigment dispersing agent according to the PCC method 3 of Fig. 3 B.In an embodiment of the inventive method that need not pigment dispersing agent and system, available PCC method 5 according to Fig. 3 B is with " support powder " (with undefined) dilution dry colour tinting material.
Powdered " plasticity wax " (" plasticity wax powder "), for example (Houston, Texas) Zhi Bei polyethylene wax is the dispersion agent of using always to Marcus Oils and ChemicalsCompany.The example of plasticity wax is the composition that comprises thermoplastic polymer (for example, polyolefine) and dispersion agent (for example wax).In an embodiment of the inventive method and system, can plasticity wax be used as dispersion agent according to the PCC method 3 and 4 of Fig. 3 B.
" support powder " made by the ground vector resin, and as pigment carrier.Support powder dilutes and has increased the volume characteristic of PCC system of the present invention, and makes these systems to be distributed on the processing machine exactly according to the per injection basis.
" vector resin " is itself or processes with one or more other compatible plastic resins, prepare articles colored Plastic Resin." vector resin " includes but not limited to, following Plastic Resin: amorphous, crystallization or hypocrystalline thermoplastics, thermosetting resin perhaps comprise the combination of at least a aforementioned plastics.Some available vector resins comprise: polyetherimide, polyether-ether-ketone, polyimide, polyvinyl chloride, polyolefine (includes but not limited to straight chain or cyclic polyolefin, and comprise polyethylene, chlorinatedpolyethylene, polypropylene etc.), polyester (includes but not limited to, polyethylene terephthalate, polybutylene terephthalate, poly terephthalic acid cyclohexylmethylene ester etc.), polymeric amide, polysulfones (includes but not limited to, polyethersulfone, polyether ethersulfone, hydrogenation polysulfones etc.), polyimide, polyetherimide, polyethersulfone, polyphenylene sulfide, polyetherketone, polyether-ether-ketone, ABS resin, polystyrene (includes but not limited to, hydrogenated polystyrene, syndiotaxy and random isotactic polystyrene, poly-cyclohexyl ethene (polycyclohexylethylene), styrene-acrylonitrile copolymer, vinylbenzene-maleic anhydride copolymers etc.), polyhutadiene, polyacrylic ester (includes but not limited to, polymethylmethacrylate, methyl methacrylate-polyimide copolymer etc.), polyacrylonitrile, poly-acetal, polycarbonate, polyphenylene oxide (includes but not limited to, derived from 2, those of 6-xylenol and with 2,3, the multipolymer of 6-pseudocuminol etc.), ethylene-vinyl acetate copolymer, polyvinyl acetate, liquid crystalline polymers, ethylene-tetrafluoroethylene copolymer, aromatic polyester, fluorinated ethylene propylene, poly(vinylidene fluoride), polyvinylidene dichloride, tetrafluoroethylene-the carbon fluo-copolymer (for example, Teflons), Resins, epoxy, resol, Synolac, polyester, polyimide, urethane, polysiloxane, polysilane, bismaleimides, cyanate, Vinylite and benzocyclobutane olefine resin, and the blend that comprises at least a above-mentioned plastics, multipolymer, mixture, reaction product and mixture.
The non-limiting tabulation of preferred vector resin comprises polyethylene, polyvinyl chloride, polyolefine, polyester, polymeric amide, polysulfones, polyetherimide, polyethersulfone, polyphenylene sulfide, polyetherketone, polyether-ether-ketone, ABS resin, polystyrene and polystyrene copolymer, polyhutadiene, polyacrylic ester and acrylate copolymer, polyacrylonitrile, poly-acetal, polycarbonate, polyphenylene oxide, vinyl-vinyl acetate copolymer, polyvinyl acetate, liquid crystalline polymers, ethylene-tetrafluoroethylene copolymer, aromatic polyester, fluorinated ethylene propylene, poly(vinylidene fluoride), polyvinylidene dichloride, teflons, and their blend, multipolymer, mixture and mixture.Preferred resin comprises polycarbonate and polyestercarbonate.
Particularly preferred vector resin comprises following resin combination or is selected from the independent resin of one of following resin combination: (1) acrylonitrile-butadiene-styrene (ABS) (ABS), polyethylene (PE), polyvinyl chloride (PVC), thermoplastic elastomer (TPE) and tetraphenylbutadiene (TPB); (2) PVC and ABS; (3) polycarbonate (PC) and ABS; (4) high-impact polystyrene (HIPS) and ABS; (5) TPE and ABS; (6) TPB, TPE and ABS; (7) polypropylene (PP) and PE; (8) vinyl-vinyl acetate copolymer (EVA) and PE.
Preferred select " dry colour tinting material " is so that they mix with plasticity wax powder or fused plasticity wax easily.Also preferably select " liquid colourant ",, form " spissated painted plasticity wax " (following will definition) so that they are dispersed in the fused plasticity wax easily.
The dry colour tinting material comprises dyestuff (for example, " solvent dye "), organic colorant, pigment etc., and they have the character as dyestuff; That is, tinting material is dispersed in the plastics and does not form the aggregate of size more than or equal to about 200nm, is preferably the aggregate that size is less than or equal to about 50nm.Dry colour tinting material and liquid colourant include but not limited to, the chemistry series of following material: anthraquinone, perylene perylene ketone (perinone), indanthrone, quinacridone, xanthene oxazine oxazoline, thioxanthene, indigo-blue (indigoids), thioindigo green grass or young crops, naphthalimide, cyanine, xanthene, methyne, lactone, tonka bean camphor, two-benzoxazolyl thiophene (BBOT), naphthalene tetramethyl carboxylic acid derivative, monoazo and disazo pigment, triarylmethane, keto-amine, two (styryl) biphenyl derivatives etc., and the combination that comprises at least a above-mentioned tinting material.
The granularity of dry colour tinting material is preferably less than the granularity of support powder, so that they are well dispersed in the support powder.The granularity of dry colour tinting material is preferably about 0.01 micron to about 20 microns, about 0.5 micron to about 10 microns and most preferably from about 0.03 micron to about 6 microns usually.Select in the preferred embodiment of (1) at following PCC, in conventional mixing equipment, for example in ribbon blender, turner, vibrator and the power mixer, mix and dilution dry colour tinting material and dispersion agent (for example plasticity wax powder), the weight ratio of dry colour tinting material and dispersion agent is about 1 dispersion agent to about 400% dry colour tinting material/unit weight (a for example wax powder).
Various " microballon colour batches " and " primary color master batch pill " can be commercially available, and are known to those of ordinary skill in the art.For example, PET microballon colour batch can be prepared as follows: to polymkeric substance, and with described polymer formation pearl, in some cases, pearl is of a size of about 1.5-2.0 millimeter with colo(u)rant dispersion.
" spissated painted plasticity wax " and " spissated painted plasticity wax powder " can followingly form: (1) is mixed dry colour tinting material or liquid colourant or is dissolved in the fused plasticity wax; (2) solidify described painted plasticity wax mixture, form spissated painted plasticity wax; (3) pulverize and grind spissated coloured wax, form spissated coloured wax powder.
Below Shuo Ming embodiment is exemplary, and restrictive anything but.
In one embodiment of the invention, the MCCM system is formed by the masterbatch powder that mixes two kinds of primary colours micro-dimensions at least:
(1) shown in the method 1 of Figure 1A and Fig. 3 A, so that the ratio of required color to be provided, mix two or more primary colours microballon colour batches 16, form MCCM18 (hereinafter referred to as " MCCM selects (1) "); Perhaps
(2) shown in the method 2 of figure IB and Fig. 3 A, with primary color master batch pill 19 grind into powder shapes 20, the granularity of described powder is about 25 to about 1,000 micron, be preferably about 80 to about 500 microns, most preferably be about 100 to about 300 microns, to form MCCM21 (hereinafter referred to as " MCCM selects (2) ").
When selecting (1) preparation MCCM system according to MCCM, the granularity of primary colours microballon colour batch is generally about 25 to about 1,000 micron, is generally about 80 to about 500 microns, is preferably about 100 to about 300 microns.
Can in conventional mixing equipment, for example in bar shaped malaxation device, turner, vibrator or power agitator, mix the masterbatch powder of primary colours micro-dimension.
Fig. 1 C-IE and Fig. 3 B have illustrated that preparation comprises the method for the DPCDC of PCC system.
In the method 3 of Fig. 1 C and Fig. 3 B in the inventive method (hereinafter referred to as " PCC selects (1) ") of explanation: (1) forms spissated painted plasticity wax powder 24 with plasticity wax powder 34 and dry colour tinting material 23 (dry colour 22 forms by mixing) mixing; (2) with mixing by grinding carrier resin to about 25 support powders that form to about 1,000 micron granularity and diluting spissated painted plasticity wax powder 24, form PCC 26.
In the inventive method (hereinafter referred to as " PCC selects (2) ") that in the method 4 of Fig. 1 D and Fig. 3 B, illustrates, the painted following formation of plasticity wax mixture: mix or dissolving dry colour tinting material or liquid colourant 27 (1), obtains required color blend (color blend) 28; (2) blend 28 is mixed or be dissolved in the fused plasticity wax 29, form painted plasticity wax mixture; (3) solidify painted plasticity wax mixture, form spissated painted plasticity wax 30; (4) pulverize and grind spissated painted plasticity wax, form spissated coloured wax powder 31; (5) with mixing by grinding carrier resin to about 25 support powders that form to about 1,000 micron granularity and diluting spissated painted plasticity wax powder, form PCC32.
In the inventive method (hereinafter referred to as " PCC selects (3) ") that in the method 5 of Fig. 1 E and Fig. 3 B, illustrates, with dry colour tinting material 23 (dry colour 22 forms by mixing) with by grinding carrier resin extremely about 25 to about 1,000 micron granularity and the support powder that forms mixes, and dilution, form PCC 33.
Can be in conventional mixing equipment, for example in bar shaped malaxation device, turner, vibrator and power agitator, mix spissated painted plasticity wax powder and support powder (PCC selects (1)), spissated painted plasticity wax powder and support powder (PCC selects (2)), perhaps dry colour tinting material and support powder (PCC selects (3)).
The dry colour tinting material that PCC selects to use in (1)-(3) can be powdered pigment and dyestuff.PCC selects the plasticity wax powder of (1) or PCC to select the fused plasticity wax of (2) to can be plasticity wax (for example, polyethylene (" PE ") wax).
In PCC selects (2), can be in reactor (for example plasticity wax melting tank mixing tank), about 70 ℃ to about 150 ℃ temperature, reacted about 5 seconds to about 15 minutes, with dry colour tinting material or liquid colourant mixing be dissolved in the fused plasticity wax.Thereafter, the painted plasticity wax of solidified being ground to form granularity is about 25 to about 1,000 micron powder.
In one embodiment, the invention provides the method for preparing the colored thermoplastic goods, described method comprises: in the mixed melting barrel unit, mix and fusion DPCDC of the present invention and thermoplastic resin, wherein support powder and Plastic Resin respectively comprise one or more plastics, are selected from: (1) ABS, PE, PVC, TPE and TPB; (2) PVC and ABS; (3) PC and ABS; (4) HIPS and ABS; (5) TPE and ABS; (6) TPB, TPE and ABS; (7) PP and PE; (8) EVA and PE.
Select in the preferred embodiment of (1) and (2) at PCC, spissated painted plasticity wax powder is selected 2 preparations by following PCC selection 1 or PCC.
(A) PCC selects (1): require with at least a dry colorant (promptly, powdered pigment and dyestuff) with known dispersion agent such as but not limited to granularity and the similar polyethylene powder wax of carrier powder (promptly, about 25 to about 1,000 micron, being generally about 80 to about 500 microns, being preferably about 100 to about 300 microns) elder brother closes.
The granularity of dry colour tinting material is preferably less than the granularity of plasticity wax powder, so that it disperses in pigment plasticity wax powdered mixture better.The dry colour tinting material preferably has granularity (that is, about 0.01 micron to about 20 microns, about 0.5 micron to about 10 microns and preferably about 0.03 micron to about 6 microns usually).Select in the preferred embodiment of (1) at PCC, in conventional mixing equipment, for example in bar shaped malaxation device, turner, vibrator and the power agitator, mix and dilution dry colour tinting material and dispersion agent, plasticity wax powder for example, the weight ratio of dry colour tinting material and dispersion agent is about 1 dispersion agent to about 400% dry colour tinting material/unit weight (a for example plasticity wax powder).
(B) PCC selects (2): require in reactor (including but not limited to plasticity wax melting tank mixing tank), about 70 ℃ to about 150 ℃ temperature, usually about 90 ℃ to about 130 ℃, preferred about 110 ℃ to about 120 ℃, reacted about 5 seconds to about 15 minutes, usually about 10 seconds to about 2 minutes, preferably about 15 seconds to 30 seconds, with at least a tinting material (promptly, powdered pigment and dyestuff) (for example be mixed to fused plasticity dispersing agent for wax, polyethylene (" PE ") wax) in, in industrial shredder, solidified " painted wax " ground to form (that is, about 25 to about 1,000 micron in the powder that has similar granularity with carrier then, usually about 80 to about 500 microns, preferred about 100 to about 300 microns).
Select in the preferred embodiment of (2) at PCC, the weight ratio of tinting material and plasticity wax is about 1 dispersion agent to about 400% tinting material/unit weight (a for example wax powder).
The weight ratio of spissated painted plasticity wax powder and support powder is generally about 0.1% to about 50% in the PCC selection (1) and (2), be generally about 5% to about 20%, be preferably the support powder of about 10% to about 15% spissated painted plasticity wax powder/unit weight.
Select in the preferred embodiment of (3) at PCC, in conventional mixing equipment, for example mix in bar shaped malaxation device, turner, vibrator and the power agitator and dilution dry colour tinting material and support powder, the weight ratio of dry colour tinting material and support powder is about 1 support powder to about 40% dry colour tinting material/unit weight.The granularity of dry colour tinting material is preferably less than the granularity of support powder, so that it disperses in the pigment carrier powdered mixture better.The dry colour tinting material preferably has about 0.01 micron to about 20 microns, and more preferably from about 0.5 micron to about 10 microns, most preferably from about 0.03 micron to about 6 microns granularity.
PCC or MCCM are fed among the PDU as DPCDC, are dispensed in the mixed melting machine barrel with Plastic Resin with predetermined amount then, for example in the mixed melting machine barrel of injection moulding machine or blow molding machine.DPCDC and Plastic Resin are directly distributed together and be fed in the mixed melting barrel unit.The sendout of divider control DPCDC (that is, by DPCDC and injection weight (shot weight) than the PCC that determines or the amount of MCCM).The weight ratio of DPCDC and Plastic Resin is about 1% Plastic Resin to about 15%DPCDC/ unit weight by weight, is preferably about 2% to about 8%, most preferably is about 3% to about 5%.
In the method and apparatus of Fig. 2 explanation, the charging of DPCDC11 gravity through PDU34, is entered in the drive unit, drive unit is fed to DPCDC11 in the mixed melting machine barrel, parallel gravity charging Plastic Resin pill 10 in the mixed melting machine barrel.PDU comprises powder container 2, and container 2 contains PCC or MCCM DPCDC 11.The outlet of container 2 is connected with constant volume measurement unit 3, and the constant volume measurement unit is made of adjustable powder transfer element 5 of volume and drive unit 4, and the amount of DPCDC powder will be regulated by the cavity volume (cavity volume) of transfer element 5.The unitary outlet of constant volume measurement is connected with feed-pipe 6, feed-pipe charging resin pellet, and DPCDC mixed cell 7 is made of mixing device (for example mixing screw 9) and drive unit 8 (for example geared motor).Resin pellet hopper 1 stores resin pellet 10, and the outlet of hopper 1 links to each other with the inlet of mixed cell 7.Resin pellet 10 gravity are fed to the intake of mixed cell 7.The outlet of mixed cell 7 is connected with the inlet 14 of the mixed melting machine barrel 13 of Plastic Resin processing machine.
The main body of PDU and assembly can be by having good rigidity and corrosion proof various known materials is made, for example metal, pottery and plastics.Be preferably metal, for example Stainless Steel Alloy and aluminium alloy.
The powder transfer element 5 that volume is adjustable is transferred to outlet with the DPCDC11 of predetermined amount from the inlet of constant volume measurement unit 3, and gravity is fed to the intake of resin pellet and DPCDC mixed cell 7 then.Described predetermined amount and resin pellet processing speed proportional (for example injection weight in the injection moulding), and if processing speed, resin or color change, can change as required.Then, resin pellet and DPCDC mixture 12 gravity are fed to the intake 14 of mixed melting barrel unit 13.Transfer element 5 can be by having good rigidity and corrosion proof various known materials is made, for example metal, pottery and plastics; Be preferably metal, for example Stainless Steel Alloy and aluminium alloy.
In one embodiment, drive unit 4 and Plastic Resin processing machine is synchronous, driving the powder transfer element, the powder transfer element between the entrance and exit of constant volume measurement unit 3 back and forth straight line or rotation back and forth, and the powder of sending predetermined amount is to the Plastic Resin processing machine.Drive unit 4 can be driven by various known mechanical skills, for example pneumatic, motor, waterpower and shape memory alloy technology.
Resin pellet and DPCDC mixed cell 7 can be by having good rigidity and corrosion proof various known materials is made, for example metal, pottery and plastics.Be preferably metal, for example Stainless Steel Alloy and aluminium alloy.In preferred embodiments, the speed of rotation of mixing screw 9 can be about 30 to about 600 rev/mins (rpm), thereby avoids overheated resin and tinting material.Drive unit 8 can be driven by various known mechanical skills, for example pneumatic, motor, waterpower technology.

Claims (37)

1. the dry powdered colorant that comprises the coloured powdery carrier system distributes the filling material, and described coloured powdery carrier system is prepared as follows:
(1) plasticity wax powder is mixed with the dry colour tinting material, form spissated painted plasticity wax powder; And mix and dilute described spissated painted plasticity wax powder with support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25; Perhaps
(2) by dry colour tinting material or liquid colourant being mixed or being dissolved in the fused plasticity wax, form painted plasticity wax mixture; Solidify painted plasticity wax mixture and form spissated painted plasticity wax; Pulverize and grind described spissated painted plasticity wax, form spissated painted plasticity wax powder; And mix and dilute described spissated painted plasticity wax powder with support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25; Perhaps
(3) mix and dilution dry colour tinting material and support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25.
2. the dry powdered colorant of claim 1 distributes the filling material, and wherein the coloured powdery carrier system is prepared as follows:
(a) in reactor, in about 70 ℃ to about 150 ℃ temperature, dry colour tinting material or liquid colourant mixed or be dissolved in the fused plasticity wax, the reaction times is about 5 seconds to about 15 minutes, forms spissated painted plasticity wax;
(b) pulverize and grind spissated painted plasticity wax, form spissated painted plasticity wax powder; With
(c) mix with support powder and dilute spissated painted plasticity wax powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25.
3. the dry powdered colorant of claim 1 distributes the filling material, wherein the coloured powdery carrier system is to prepare by at least a dry colorant that comprises pigment powder or dyestuff is mixed with powdered plasticity wax, wherein the granularity of dry colorant and plasticity wax is about 25 to about 1,000 micron.
4. the dry powdered colorant of claim 3 distributes the filling material, and wherein the granularity of dry colorant and plasticity wax is about 80 to about 500 microns.
5. the dry powdered colorant of claim 3 distributes the filling material, and wherein the granularity of dry colorant and plasticity wax is about 100 to about 300 particle/square inches.
6. the dry powdered colorant of claim 2 distributes the filling material, and wherein the coloured powdery carrier system is prepared as follows:
(a) in reactor, in about 90 ℃ to about 130 ℃ temperature, dry colour tinting material or liquid colourant mixed or be dissolved in the fused plasticity wax, and kept about 10 seconds to about 2 minutes, form spissated painted plasticity wax;
(b) pulverize and grind spissated painted plasticity wax, form spissated painted plasticity wax powder, it has about 25 to about 1,000 micron basic similarly granularity; With
(c) mix with support powder and dilute spissated painted plasticity wax powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25.
7. the dry powdered colorant of claim 2 distributes the filling material, and wherein the coloured powdery carrier system is prepared as follows:
(a) in reactor, in about 110 ℃ to about 120 ℃ temperature, dry colour tinting material or liquid colourant mixed or be dissolved in the fused plasticity wax, and kept about 15 seconds to about 30 seconds, form spissated painted plasticity wax;
(b) pulverize and grind spissated painted plasticity wax, form spissated painted plasticity wax powder, it has about 80 to about 500 microns similar granularity; With
(c) mix with support powder and dilute spissated painted plasticity wax powder, described support powder is to form to about 500 microns granularity by vector resin being ground into about 80.
8. the dry powdered colorant of claim 2 distributes the filling material, and wherein the coloured powdery carrier system is prepared as follows:
In reactor, in about 110 ℃ to about 120 ℃ temperature, dry colour tinting material or liquid colourant mixed or be dissolved in the fused plasticity wax, and kept about 15 seconds to about 30 seconds, form spissated painted plasticity wax;
Pulverize and grind spissated painted plasticity wax, form spissated painted plasticity wax powder, it has about 100 to about 300 microns granularity; With
Mix and dilute spissated painted plasticity wax powder with support powder, described support powder is to form to about 300 microns granularity by vector resin being ground into about 100.
9. the dry powdered colorant of claim 2 distributes the filling material, and the weight ratio of wherein spissated painted plasticity wax powder and support powder is the support powder of 0.1% to about 50% spissated painted plasticity wax powder/unit weight.
10. the dry powdered colorant of claim 2 distributes the filling material, and the weight ratio of wherein spissated painted plasticity wax powder and support powder is the support powder of about 10% to about 15% spissated painted plasticity wax powder/unit weight.
11. the dry powdered colorant of claim 3 distributes the filling material, the weight ratio of wherein spissated painted plasticity wax powder and support powder is the support powder of 0.1% to about 50% spissated painted plasticity wax powder/unit weight.
12. the dry powdered colorant of claim 3 distributes the filling material, the weight ratio of wherein spissated painted plasticity wax powder and support powder is about 10% support powder to about 15% spissated coloured wax powder/unit weight.
Distribute the filling material 13. comprise the dry powdered colorant of micro-dimension colour batch mixture system, described micro-dimension colour batch mixture system is prepared as follows:
(1) mixes two or more primary colours microballon colour batches; Perhaps
(2) the primary color master batch pill being ground to form granularity is about 25 to about 1,000 micron powder.
14. the dry powdered colorant of claim 13 distributes the filling material, wherein micro-dimension colour batch mixture system is to prepare to about 500 microns powdery for about 80 by the primary color master batch pill being ground to form granularity.
15. the dry powdered colorant of claim 13 distributes the filling material, wherein micro-dimension colour batch mixture system is to prepare to about 300 microns powdery for about 100 by the primary color master batch pill being ground to form granularity.
16. prepare the method for colored thermoplastic goods, comprise: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 1 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
17. prepare the method for colored thermoplastic goods, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 1 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 2% to distribute the Plastic Resin that loads material/unit weight to about 8% dry powdered colorant to dry powdered colorant.
18. prepare the method for colored thermoplastic goods, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 1 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 3% to distribute the Plastic Resin that loads material/unit weight to about 5% dry powdered colorant to dry powdered colorant.
19. prepare the method for colored thermoplastic goods, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 13 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
20. prepare the method for colored thermoplastic goods, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 13 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 2% to distribute the Plastic Resin that loads material/unit weight to about 8% dry powdered colorant to dry powdered colorant.
21. prepare the method for colored thermoplastic goods, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 13 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 3% to distribute the Plastic Resin that loads material/unit weight to about 5% dry powdered colorant to dry powdered colorant.
22. prepare the method for colored thermoplastic goods, described method comprises: the dry powdered colorant of mixing and fusion claim 2 distributes filling material and Plastic Resin in the mixed melting barrel unit, wherein:
(c) to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin of filling material/unit weight to about 15% dry powdered colorant to dry powdered colorant; With
(d) support powder is made of same plastic or two or more different plastics with Plastic Resin.
23. the method for claim 22, wherein support powder and Plastic Resin comprise one or more plastics separately, are selected from: (1) ABS, PE, PVC, TPE and TPB; (2) PVC and ABS; (3) PC and ABS; (4) HIPS and ABS; (5) TPE and ABS; (6) TPB, TPE and ABS; (7) PP and PE; (8) EVA and PE.
24. painted thermoplastic article, it is prepared by following method, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 1 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
25. painted thermoplastic article, it is prepared by injection moulding, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 1 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
26. painted thermoplastic article, it is prepared by following method, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 13 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
27. painted thermoplastic article, it is prepared by injection moulding, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 13 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
28. prepare the method for painted thermoplastic article, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 1 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
29. prepare the method for painted thermoplastic article, described method comprises: mix in the mixed melting barrel unit and the dry powdered colorant of fusion claim 13 distributes filling material and Plastic Resin, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin that loads material/unit weight to about 15% dry powdered colorant to dry powdered colorant.
30. the method for claim 29, wherein this method is an injection moulding.
31. prepare the method for painted thermoplastic article, described method comprises: mix in the mixed melting barrel unit and fusion dry powdered colorant distribution filling material and Plastic Resin pill, wherein to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin of filling material/unit weight to about 15% dry powdered colorant to dry powdered colorant, and wherein dry powdered colorant distributes filling to expect to be prepared as follows:
(1) plasticity wax powder is mixed with the dry colour tinting material, form spissated painted plasticity wax powder; Mix with support powder then and dilute described spissated painted plasticity wax powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25; Perhaps
(2) by dry colour tinting material or liquid colourant being mixed or being dissolved in the fused plasticity wax, form painted plasticity wax mixture; Solidify painted plasticity wax mixture and form spissated painted plasticity wax; Pulverize and grind described spissated painted plasticity wax, form spissated coloured wax powder; And mix and dilute described spissated painted plasticity wax powder with support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25;
(3) mix and dilution dry colour tinting material and support powder, described support powder is to form to about 1,000 micron granularity by vector resin being ground into about 25;
(4) mix two or more primary colours microballon colour batches; Perhaps
(5) the primary color master batch pill being ground to form granularity is about 25 to about 1,000 micron powder, and wherein
Distribute the charging of filling material gravity through the powder dispense unit dry powdered colorant, enter in the drive unit, drive unit distributes the filling material to be fed in the mixed melting machine barrel dry powdered colorant, parallel gravity charging Plastic Resin pill in the mixed melting machine barrel.
32. the dry powdered colorant of claim 1 distributes the filling material, wherein dry powdered colorant distributes the preparation by the following method of filling material, and described method comprises: the known powdery dispersant that at least a dry colorant and granularity is substantially similar to carrier.
33. the dry powdered colorant of claim 32 distributes the filling material, wherein the granularity of dry colorant is less than the granularity of spissated painted plasticity wax powder.
34. the dry powdered colorant of claim 32 distributes the filling material, wherein the granularity of dry colorant is about 0.01 micron to about 20 microns.
35. the dry powdered colorant of claim 32 distributes the filling material, wherein dry colorant and dispersion agent mix and dilution to the weight ratio of the dispersion agent of about 400% dry colorant/unit weight with about 1.
36. prepare the method for colored thermoplastic goods, described method comprises: the dry powdered colorant of mixing and fusion claim 3 distributes filling material and Plastic Resin in the mixed melting barrel unit, wherein:
(a) to distribute the weight ratio of filling material and Plastic Resin be 1% to distribute the Plastic Resin of filling material/unit weight to about 15% dry powdered colorant to dry powdered colorant; With
(b) support powder is made of same plastic or two or more different plastics with Plastic Resin.
37. the method for claim 37, wherein support powder and Plastic Resin respectively comprise one or more plastics, are selected from: (1) ABS, PE, PVC, TPE and TPB; (2) PVC and ABS; (3) PC and ABS; (4) HIPS and ABS; (5) TPE and ABS; (6) TPB, TPE and ABS; (7) PP and PE; (8) EVA and PE.
CNA2004800387339A 2003-12-23 2004-12-10 Dry powdered colorant mixing and dispensing process Pending CN1898301A (en)

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