CN1895192A - Production of filter lens for arc welding - Google Patents
Production of filter lens for arc welding Download PDFInfo
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- CN1895192A CN1895192A CN 200510105553 CN200510105553A CN1895192A CN 1895192 A CN1895192 A CN 1895192A CN 200510105553 CN200510105553 CN 200510105553 CN 200510105553 A CN200510105553 A CN 200510105553A CN 1895192 A CN1895192 A CN 1895192A
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Abstract
A method for making the eye protector of electric welding worker in order to filter out the harmful strong light but retain harmless visual light includes such steps as determining the wavelength range of weak visual light according to the spectrum of welding arc, determining the optical membrane series with more than 70% transmission rate for central wavelength peak, making a narrow-band filter, and assembling.
Description
Technical field
The present invention relates to the electric welding guard technology, disclose a kind of manufacture method of filter lens for arc welding especially.
Background technology
General Eye protector for welder is extremely dark eyeglass at present, and it can't see welded piece at a forearc on the welding worker band.Therefore have to hold protective eye lens by a hands, another is being held the electric welding handle, for avoiding the stimulation and the damage of strong arclight to eyes, generally can not play forearc as yet near workpiece at welding rod protective eye lens is buckled well.Its major defect has two: one, can not vacate two handss and operate effectively simultaneously, and is particularly bigger to the work high above the ground influence; The 2nd, blindly the starting the arc is made up a deficiency initial solder joint by the experience welding afterwards again, influences welding quality, waste welding material and electric power.
In order to address the above problem, the patent of having applied for at present mainly contains three major types: the one, utilize light, electricity, the variable color of magnetic control system liquid crystal lens; The 2nd, utilize light, electricity, magnetic control system protective eye lens machinery to move, protective eye lens is moved to after the starting the arc at the moment, stop opening behind the arc; The 3rd, the lower jaw motor control protective eye lens machinery when opening one's mouth moves.This several method can make starting the arc front and back formation bright field before eyes and details in a play not acted out on stage, but told through dialogues.But preceding two kinds shortcoming is the delay that a few to tens of milliseconds are all arranged, this section in time delay intensive arclight still can cause damage to eyes.The third human body cooperation Capability Requirement to the electric welding personnel is higher, and is subject to the dust pollution in electric welding building site.
Cause above-mentioned awkward reason to be that all existing filter lens for arc welding can not abundant filtering noxious high light and the harmless light that keeps visual thing passes through, can only avoid harmful high light injury eyes by other structures or method.
Interferometric filter is an optical system of utilizing the interference of light principle that the light of special spectrum scope is passed through, is made of plural layers usually.Common interferometric filter divides edge filter and bandpass filter two big classes.Edge filter can be divided into two districts to spectral region, and the light in district can not be by (being called cut-off region), and the luminous energy in another district is fully by (being called the passband district).
Bandpass filter then only allows the light of narrower wave-length coverage to pass through, commonly Fabry-Perot (Fabry-Perot) type optical filter.It is typical multiple-beam interference optical filter, concrete structure is as shown in Figure 1: plating one deck semi-transparent metal layer is as one deck reflectance coating on the glass substrate, then plate layer of transparent medium wall as the interference cavity layer, plate one deck semi-transparent metal layer again as another layer reflectance coating, two metal levels have constituted two blocks of reflection parallel-plates of Fabry-Perot interferometer.
When parallel rays during with minute angle incident, wavelength and the two poles of the earth are at interval with the light of the order of magnitude, form to interfere greatly to see through, and the interference peak of different wave length in the transillumination is got open very much, and promptly central peak and secondary peak value are a good distance away.Utilize other absorption-type or cut-off type optical filter to filter the secondary light that does not allow to see through again, thereby obtain very narrow bandpass filter.
The bandwidth in optical filter passband district is by λ
0λ defines with Δ, as shown in Figure 2, and wherein: λ
0---optical filter transmitance peak wavelength; T
m---optical filter transmitance peak value; λ
1And λ
2---half place's two opposite sides wavelength of optical filter transmitance peak value; Δ λ=λ
2-λ
1Be called the halfwidth degree, abbreviate half width or bandwidth as.
Usually with relative half-width Δ λ/λ
0Come the bandwidth characteristic of colored belt pass filter, Δ λ/λ
0＞5% be called broad band pass filter; 1%≤Δ λ/λ
0≤ 5% be called narrow band pass filter; Δ λ/λ
0＜1% be called super narrow band pass filter.
Because the absorbance of semi-transparent metal layer is higher, so the central peak transmitance of this " metal-dielectric " type interferometric filter is difficult to be higher than 40%.For addressing this problem, the transparent medium that can use two kinds of different refractivities of height is with λ
0/ 4 optical thicknesses alternately are coated with multilayer film, form the reflecting plate identical with the metal level effect, but absorb more much smaller than metal level.The interferometric filter that this method is coated with is called " full medium " type interferometric filter, and peak transmittance is reached more than 80%.
The typical film of full medium F-P type interferometric filter is:
G(HL)
mHnL(HL)
mH
Wherein: G represents glass substrate; H represents high refractive index medium; L represents low refractive index dielectric; M represents the alternative number of repetition of height, and the reflectance of the big more reflecting plate of value is high more, and the transmitance of other light is then low more; N represents the λ of wall
0/ 4 multiples, n/2 are the order of interference of wall, are worth that the large-spacing layer is thick more more; The reflectance of reflecting plate is high more, and order of interference is high more, and then half width is narrow more, and the monochromaticity of optical filter transillumination is just good more, and the design of film system mainly is a value of suitably selecting m, n.
Narrow band pass filter is mainly used in fields such as optics, spectroscopy, laser, astrophysics, optic communication at present.
Summary of the invention
The invention provides a kind of manufacture method of filter lens for arc welding, can not keep the problem that harmless visual thing light passes through to harmful filtering while of high light to solve existing filter lens for arc welding.The method of the invention comprises the steps:
A, determine the wave-length coverage in weak spectral line zone according to electro-welding arc spectrum;
B, determine only to make be positioned at described wave-length coverage with light wave centre wavelength peak transmittance more than 70%, bandwidth is not more than the optical film of 5nm;
C, make narrow band pass filter and this narrow band pass filter is encapsulated as filter lens for arc welding according to described optical film.
Wherein, described step C specifically comprises the steps:
C11, select to filter strong blue light and ultraviolet light glass as first substrate, and be coated with described optical film in this first substrate, one side; C12, the glass that select to absorb infrared light form described screening glass as second substrate package in the side that described first substrate is coated with described film system.Or:
C21, select to absorb infrared light glass as first substrate, and be coated with described optical film in this first substrate, one side; C22, the glass that select to filter strong blue light and ultraviolet light form described screening glass as second substrate package in the side that described first substrate is coated with described film system.
Among the described step C, after step C12 or C22, also comprise step: select the 3rd glass substrate to reinforce in the described screening glass outside and encapsulation.K4 glass or quartz glass that described the 3rd glass substrate is a high rigidity.
Wherein, in the described steps A, the wave-length coverage in described weak spectral line zone is: 584nm (λ
0Between the) ± 14nm, λ
0Be centre wavelength.
In the described method, described optical film comprises:
First reflecting layer and second reflecting layer: be higher than the multiple structure that the high-index material coating of described glass substrate refractive index and low-index material coating that refractive index is lower than described glass substrate refractive index alternately form by refractive index; And
Be positioned at the wall in described first reflecting layer and second reflecting layer, be coated with by described low-index material.
Wherein, described high-index material is a zinc sulfide, and described low-index material is a cryolite; Perhaps described high-index material is a zirconium dioxide, and described low-index material is a silicon dioxide.
The optical thickness of described high-index material coating and low-index material coating is λ
0/ 4, the optical thickness of the low-index material coating of described wall is λ
0/ 2 integral multiple.
Described multiple structure comprises HLHLHLH or HLHLHLHLH, and wherein, H represents one deck high-index material coating, and L represents one deck low-index material coating; And/or described integral multiple is 1,2 or 3 times.
Beneficial effect of the present invention is as follows:
Content of the present invention mainly is to have utilized the spectroscopy principle, fully analyzing on the spectrographic basis of electro-welding arc, find out the wherein the most weak wave band of light intensity, be coated with super spike interference filter then, make it in the smooth sea section of arc light very high transmitance be arranged, then transmitance is very low at its all band.With the screening glass that this optical filter is made, can see workpiece clearly fully at a forearc, also can protect eyes effectively after the starting the arc, can effectively improve welding quality, save welding material and electric power;
Utilize filter lens for arc welding of the present invention, utilize optical principle to protect the damage of arclight effectively to human eye, no longer reach the protection purpose, make operator can vacate two handss and carry out welding operation, improved the safety of high-altitude weld job by mechanical driving part;
Utilize filter lens for arc welding of the present invention with low cost, saved complicated light, electricity, magnetic control system circuit and mechanical driving part, go for various electric welding mirrors, electric welder's helmet and the electric welding helmet etc.
Description of drawings
Fig. 1 is the interferometric filter structural representation;
Fig. 2 is an interferometric filter bandwidth characteristic sketch map;
Fig. 3 is the transmittance curve figure of JB510 glass, mainly utilizes its cut-off characteristics to the following wave band of blue light;
Fig. 4 is at JB510 is on glass after being coated with super narrow band pass filter transmittance curve figure;
Fig. 5 is the transmittance curve figure of GRB3 glass, mainly utilizes its cut-off characteristics to infrared light;
The transmittance curve figure of Fig. 6 after the JB510 glass behind GRB3 glass and the plated film encapsulates film;
Fig. 7 is eyeglass encapsulation generalized section;
Fig. 8 is the method for the invention schematic flow sheet.
The specific embodiment
Technical conceive of the present invention is: according to the spectroscopy principle, and the existing narrow-band-filter chip technology of utilization, fully analyzing on the spectrographic basis of electro-welding arc, find out the wherein the most weak wave band of light intensity, be coated with super spike interference filter then, make it in the smooth sea section of arc light very high transmitance be arranged, then transmitance is very low at its all band.With the screening glass that this optical filter is made, can see workpiece clearly fully at a forearc, also can protect eyes effectively after the starting the arc.
Realize that technical scheme of the present invention comprises as the lower part:
1, electro-welding arc spectrum analysis
Through consulting standard ferrum spectral catalogue and taking the arclight analysis that welding rod sends with spectrograph, there is not intense line to have only the zone of few weak spectral line to have three, as shown in table 1.
Table 1. standard ferrum optic spectrum line characteristic
| Centre wavelength | ± | Low light level scope |
| 480nm | 6nm | 12nm |
| 584nm | 14nm | 28nm |
| 679nm | 4nm | 8nm |
2, the super spike interference filter of design
Because 480nm is bigger to people's ocular injury too near strong blue light, thus should filter out, so be centre wavelength (λ with 584nm when designing optical film
0), the halfwidth degree is less than 5nm, and makes secondary peak drop near the position 679nm as far as possible, and wave-length coverage is with interior light wave centre wavelength peak value 584nm (λ
0) transmitance is more than 70%.
As shown in Figure 3, Fig. 3 is the transmittance curve figure of JB510 glass, because JB510 glass (homemade coloured glass model, other models are referring to subordinate list 2) extremely low in the following transmitance of 500nm, therefore can end strong blue light and ultraviolet light effectively, be chosen in that JB510 is on glass to be coated with super spike interference filter.Optical film is:
G(HL)
mHnL(HL)
mH
Wherein: G represents glass substrate; H represents high-index material; L represents low-index material; M represents the alternative number of repetition of height, and the reflectance of the big more reflecting plate of value is high more, and the transmitance of other light is then low more; N represents the λ of wall
0/ 4 multiples, n/2 are the order of interference of wall, are worth that the large-spacing layer is thick more more.
Specific embodiment is described as follows:
1), the reflecting layer can select zinc sulfide (H) and cryolite (L) for use or select zirconium dioxide (H) and silicon dioxide (L) for use, two kinds of refraction materials alternate platings of height, the number of repetition m of height alternate plating is generally 3 to 4;
2), wall generally selects low-index material wherein for use, n must be 2 integral multiple, as 2,4,6 etc.
3, be coated with super spike interference filter
Can adopt vacuum vapor plating extreme value control method to carry out plated film, specify as follows:
Control schematically as follows: light source → vacuum (-tight) housing quartz window inlet → substrate → vacuum (-tight) housing quartz window outlet → silicon cell → microampere meter, wherein:
Light source is the key of control wavelength, the peak wavelength (λ of the optical filter of design
0) what are, the control system of light source just needs can export and λ
0Identical monochromatic light.
When the ground floor high refractive index medium is plated to λ
0/ 4 o'clock, the electric current after the opto-electronic conversion of reading by microampere meter reached minimum; Second layer low refractive index dielectric is plated to λ
0/ 4 o'clock, ammeter reached maximum again; The 3rd layer is plated to λ
0/ 4 o'clock, ammeter reached minimum again; The 4th layer is plated to λ
0/ 4 o'clock, ammeter reached maximum again.So repeatedly.Last floor height refractive index be plated to λ
0/ 4 o'clock, ammeter reached minimum again.The first floor height reflecting plate so far is coated with to be finished.
Then plate wall, the ammeter reading from minimum to greatly again to minimum, this is continuous two-layer λ
0/ 4 low refractive index dielectrics.If it is minimum to arriving greatly again then to repeat a secondary minimum again, is exactly continuous four layers of λ
0/ 4.
The second floor height reflecting plate is identical with the first floor height reflecting plate control method, and just the extreme value direction is opposite.The rete number of plies of front and back two floor height reflecting plates is wanted symmetry.
As shown in Figure 4, Fig. 4 is at the transmittance curve figure that JB510 is on glass after being coated with super narrow band pass filter, and satisfying optical film is centre wavelength (λ at 584nm
0), the peak transmittance that adds upper glass surpasses 65%, and the halfwidth degree is less than 5nm, and other harmful light transmitances are extremely low, and the secondary peak of optical film drops near the position 679nm, can not work the mischief to human eye.
4, eyeglass encapsulation
Because the infrared ray of 760nm to 3000nm has the damage of accumulation property to human eye, and above-mentioned gained eyeglass can not prevent effectively that infrared light from seeing through, as shown in Figure 5, be GRB3 (homemade coloured glass model, other models are referring to table 2) the transmittance curve figure of glass, it has cut-off characteristics to infrared light, therefore with the JB510 glass behind a slice heat absorption glass GRB3 and the plated film, be packaged together, and will have the one side of film to be encapsulated in the two sheet glass interlayers.
So the eyeglass transmitance after the encapsulation as shown in Figure 6, the wavelength of high permeability is near 584nm, the halfwidth degree is about 4nm, secondary peak drops near the 679nm, satisfies protection requirements.
Resistance intensity when strengthening the impact of electric welding flying chip if desired can be sealed up a slice K4 glass or quartz glass again in outermost (near the workpiece one side).Lens structure after the encapsulation illustrates that as shown in Figure 5 after electro-welding arc filtered through eyeglass, the transmitance of the light in intense line zone was extremely low, can not produce injury to human eye; But human eye can be observed the particular location of workpiece by the high permeability in weak spectral line zone before the starting the arc, welds thereby aim at weld seam, avoids blindly operation.
At the welding rod that contains other materials of heterogeneity, availablely distinguish a little less than measuring its spectrum with quadrat method, design interferometric filter film system then.That is to say,, adopt identical method, can design the screening glass of different peaks at the welding rod of heterogeneity.
In sum, the filter lens for arc welding of realizing above-mentioned technical conceive comprises: first glass substrate 1, second glass substrate 2, the 3rd glass substrate 3 and the optical film 4 between described first glass substrate and second glass substrate as shown in Figure 7; Wherein:
The 3rd glass substrate 3 is K4 glass or quartz glass, is encapsulated in the protective eye lens outside, is used to gain in strength.
Optical film 4 is for only making the centre wavelength peak transmittance that is positioned at the weak spectral line of electro-welding arc spectrum zone wave-length coverage more than 70%, and bandwidth is less than the narrow-band interference filter coating system of 5nm.
Centre wavelength (λ when the wave-length coverage of selecting weak spectral line zone for use
0) when being 584nm, optical film 4 comprises by refractive index and is higher than the high-index material coating of described glass substrate refractive index and the low-index material coating that refractive index is lower than described glass substrate refractive index, first reflecting layer that alternately is coated with and second reflecting layer; Wall between described first reflecting layer and second reflecting layer is coated with by described low-index material.Wherein: optical film 4 can be plated on first glass substrate 1 or second glass substrate 2, and high-index material is zinc sulfide or zirconium dioxide, and low-index material is cryolite or silicon dioxide, and every layer of optical thickness is λ
0/ 4.
The domestic and international model of glass model of first glass substrate 1 or second glass substrate 2 is as shown in table 2:
Table 2. is glass model synopsis both at home and abroad
| China's glass model | Former Soviet Union's model | Germany's model | Japan's model | |
| First glass substrate | JB510 | жC18 | GG515 | Y-50 |
| Second glass substrate | GRB3 | C3C16 | KG3 | HA-30 |
The manufacture method flow process of the screening glass of realization the technology of the present invention design comprises the steps: as shown in Figure 8
S1, determine the wave-length coverage in weak spectral line zone according to electro-welding arc spectrum;
S2, determine only to make be positioned at above-mentioned wave-length coverage with the centre wavelength peak transmittance more than 70%, bandwidth is not more than the optical film structure of 5nm;
S3, make narrow band pass filter according to optical film;
S4, this narrow band pass filter is made filter lens for arc welding;
In above-mentioned two steps: the glass of selecting to filter strong blue light and ultraviolet light is coated with optical film in this substrate one side and forms spike interference filter as substrate; The glass-encapsulated that will absorb infrared light then forms described screening glass to a side of plated film; Perhaps
The glass of selecting to absorb infrared light is coated with optical film in this substrate one side and forms spike interference filter as substrate, and the glass-encapsulated that will filter strong blue light and ultraviolet light then forms screening glass in a side of plated film.
Concrete structure and plating method no longer repeat as previously mentioned here.
S5, utilize the glass reinforced encapsulation together of high rigidity such as K4 glass or quartz glass in the screening glass outside.
The screening glass of making by said method meets U.S. ANSI Z87.1 standard after tested, ultraviolet permeability≤0.1% that 410nm is following, infrared transmittivity≤0.7% that 760nm is above.
Visual test is under the condition of 85lux in direct illumination, can see No. four Chinese characters on the newspaper clearly apart from 50cm; Can see No. five Chinese characters on the newspaper clearly apart from 35cm.
Obviously, those skilled in the art can carry out various changes and modification to the present invention and not break away from the spirit and scope of the present invention.Like this, if of the present invention these are revised and modification belongs within the scope of claim of the present invention and equivalent technologies thereof, then the present invention also is intended to comprise these changes and modification interior.
Claims (10)
1, a kind of method of making filter lens for arc welding is characterized in that, comprises the steps:
A, determine the wave-length coverage in weak spectral line zone according to electro-welding arc spectrum;
B, determine only to make be positioned at described wave-length coverage with light wave centre wavelength peak transmittance more than 70%, bandwidth is not more than the optical film of 5nm;
C, make narrow band pass filter and this narrow band pass filter is encapsulated as filter lens for arc welding according to described optical film.
2, the method for claim 1 is characterized in that, described step C specifically comprises the steps:
C11, select to filter strong blue light and ultraviolet light glass as first substrate, and be coated with described optical film in this first substrate, one side;
C12, the glass that select to absorb infrared light form described screening glass as second substrate package in the side that described first substrate is coated with described film system.
3, the method for claim 1 is characterized in that, described step C specifically comprises the steps:
C21, select to absorb infrared light glass as first substrate, and be coated with described optical film in this first substrate, one side;
C22, the glass that select to filter strong blue light and ultraviolet light form described screening glass as second substrate package in the side that described first substrate is coated with described film system.
4, as claim 2 or 3 described methods, it is characterized in that, among the described step C, after step C21 or C22, also comprise step: select the 3rd glass substrate to reinforce rear flank encapsulation outside described screening glass.
5, method as claimed in claim 4 is characterized in that, K4 glass or quartz glass that described the 3rd glass substrate is a high rigidity.
6, the method for claim 1 is characterized in that, in the described steps A, the wave-length coverage in described weak spectral line zone is: 584nm (λ
0Between the) ± 14nm, wherein: 584nm (λ
0) be the centre wavelength in described weak spectral line zone.
7, method as claimed in claim 4 is characterized in that, described optical film comprises:
First reflecting layer and second reflecting layer: be higher than the multiple structure that the high-index material coating of described glass substrate refractive index and low-index material coating that refractive index is lower than described glass substrate refractive index alternately form by refractive index; And
Wall between described first reflecting layer and second reflecting layer is coated with by described low-index material.
8, method as claimed in claim 7 is characterized in that,
Described high-index material is a zinc sulfide, and described low-index material is a cryolite; Perhaps
Described high-index material is a zirconium dioxide, and described low-index material is a silicon dioxide.
As claim 7 or 8 described methods, it is characterized in that 9, the optical thickness of described high-index material coating and low-index material coating is λ
0/ 4, the optical thickness of the low-index material coating of described wall is λ
0/ 2 integral multiple.
10, method as claimed in claim 9 is characterized in that, described multiple structure comprises HLHLHLH or HLHLHLHLH, and wherein, H represents one deck high-index material coating, and L represents one deck low-index material coating; And/or described integral multiple is 1,2 or 3 times.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101055534A CN100364492C (en) | 2005-09-27 | 2005-09-27 | Production of filter lens for arc welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101055534A CN100364492C (en) | 2005-09-27 | 2005-09-27 | Production of filter lens for arc welding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1895192A true CN1895192A (en) | 2007-01-17 |
| CN100364492C CN100364492C (en) | 2008-01-30 |
Family
ID=37607930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005101055534A Expired - Fee Related CN100364492C (en) | 2005-09-27 | 2005-09-27 | Production of filter lens for arc welding |
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| Country | Link |
|---|---|
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103842892A (en) * | 2011-10-11 | 2014-06-04 | 山本光学株式会社 | Synthetic resin lens |
| CN113156668A (en) * | 2021-04-10 | 2021-07-23 | 杨欣德 | Shading view device |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2042208U (en) * | 1988-03-17 | 1989-08-02 | 王彦光 | Arc mirror |
| CN2047393U (en) * | 1989-04-29 | 1989-11-08 | 叶首年 | Quick photoelectric metachromatic goggles for welding |
| CN2314766Y (en) * | 1997-06-10 | 1999-04-21 | 王鑫 | Eye protector for welder |
-
2005
- 2005-09-27 CN CNB2005101055534A patent/CN100364492C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103842892A (en) * | 2011-10-11 | 2014-06-04 | 山本光学株式会社 | Synthetic resin lens |
| US9146336B2 (en) | 2011-10-11 | 2015-09-29 | Yamamoto Kogaku Co., Ltd. | Synthetic resin lens |
| CN113156668A (en) * | 2021-04-10 | 2021-07-23 | 杨欣德 | Shading view device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100364492C (en) | 2008-01-30 |
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