Summary of the invention
One of them purpose of the present invention be to provide a kind of cheap, use is wide, raw material sources are many, has a kind of cotton stalk crude fiber of very big efficiency of cycling economy.
Another object of the present invention is to provide that a kind of process route is feasible, the processing method of the cotton stalk crude fiber of constant product quality.
Last purpose of the present invention is achieved in that a kind of cotton stalk crude fiber, and wherein this fiber is the natural fabric that is processed from strand by cotton stalk bark, and the physical property of fiber is: length 5mm~65mm, fineness 2.6~40D.
Back of the present invention one purpose is achieved in that a kind of processing method of cotton stalk crude fiber, comprise the steps: peeling, remove the gred, come unstuck, oven dry, cut-out, shredding, health, tanning, play fibre, combing, branch mailbox classification, wherein combing is adopted the heckling machine combing once, and the combing machine combing once.
The present invention can provide a kind of cheap, broad-spectrum natural fabric for textile industry, this fiber can blending becomes the fiber rough yarn of various uses with regenerated fiber with other natural fabric, artificial fibre, be made into the various thicker cloth or the rope made of hemp, as bunting, sofa cloth, Curtains Fabrics etc., turn waste into wealth, have huge economic benefit and social benefit.
The specific embodiment
As shown in Figure 1, the technological process of cotton stalk crude fiber of the present invention is: peeling → remove the gred → come unstuck → dry → cut off → shredding → health → tanning → beat fibre → combing → branch mailbox classification; Now details are as follows to each operation:
(1) peeling: adopt craft or peeling machine that cotton stalk bark is separated from cotton stalk.
(2) slagging-off: adopt 20~60 ℃ acid emerge in worm water, 12 hours to 48 hours time, acid can be adopted sulfuric acid, and concentration is 1~10g/L, and purpose is that the surperficial sclerderm of cotton stalk bark or lignin removing are totally obtained the pencil long fiber.
(3) come unstuck: come unstuck and adopt 20~60 ℃ of alkaline emerge in worm water that are added with surfactant, 12 hours to 48 hours time; Purpose is that the pectin composition in the pencil long fiber is deviate from, and alkali can adopt NaOH, and concentration is 3~12g/L, and surfactant can adopt various anion, CATION or non-ionic surface active agent commonly used.
(4) oven dry: cotton stalk crude fiber is dried.
(5) cut off: as required with the pencil long fiber by hand or cutting mechanics the pencil long fiber is cut into the pencil staple fibre of the length that needs.
(6) shredding: with traditional carding machine with the preliminary combing shredding of cotton stalk bark.
(7) health: adopt the method for emulsion humidification health, improve the regain of fiber, increase the intensity and the pliability of fiber.
(8) tanning: tanning adopts the tanning agent that contains surfactant, vegetable oil, mineral oil, water to handle, surfactant can adopt various anion, CATION or non-ionic surface active agent commonly used, preferably adopt the surfactant of number of different types, to strengthen the tanning effect.
(9) beat fibre: utilize opener commonly used in the prior art with the bundle fiber shredding.
(10) combing: adopt the heckling machine combing once, the combing machine combing once, purpose is that fine fibre in the pencil staple fibre after the shredding and crude fibre combing are separated, and obtains the crude fibre of fineness 2.6~40D.
(11) branch mailbox classification: cotton stalk crude fiber is divided into different length scale by the air current classifying case.
Embodiment 1
Get dried medium staple cotton cotton stalk, by hand cotton stalk bark is separated with cotton stalk, should avoid the wooden fibrage of the hard in the cotton stalk is brought into as far as possible, then cotton stalk bark being put into sulfuric acid concentration is that 10g/L, temperature are 60 ℃ pond, soak and pull out after 12 hours, the washing powder that to put into naoh concentration be 12g/L, add 1% weight portion, temperature is in 60 ℃ the pond, soak and put into drying in oven after pulling out after 12 hours, pencil cotton stalk bark fibre after the oven dry is cut into about 50mm, puts into and cover health 18 hours with all cloth after humidifying bin evenly sprays emulsion; Cotton stalk bark fibre after the health processing is put into the tanning agent that contains thunder rice group A, JFC, peanut oil, machine oil and water carry out tanning, tanned cotton stalk bark fibre carries out shredding with opener and beats fibre, then put into the heckling machine combing once, the combing machine combing once, collect the crude fibre of 2.6~40D scope, be separated into the cotton stalk crude fiber of different size by the air current classifying case, fibre property sees Table 1.
Embodiment 2
Get dried long-staple cotton cotton stalk, by hand cotton stalk bark is separated with cotton stalk, should avoid the wooden fibrage of the hard in the cotton stalk is brought into as far as possible, then cotton stalk bark being put into sulfuric acid concentration is that 1g/L, temperature are 20 ℃ pond, soak and pull out after 48 hours, the washing powder that to put into naoh concentration be 3g/L, be added with 2% weight portion, temperature is in 20 ℃ the pond, soak and put into drying in oven after pulling out after 48 hours, pencil cotton stalk bark fibre after the oven dry is cut into about 60mm, puts into and cover health 24 hours with all cloth after humidifying bin evenly sprays emulsion; Put into the tanning agent that contains thunder rice group A, JFC, peanut oil, machine oil and water then and carry out tanning, tanned cotton stalk bark fibre carries out shredding with opener and beats fibre, then put into the heckling machine combing once, the combing machine combing once, collect the crude fibre of 2.6~40D scope, be separated into the cotton stalk crude fiber of different size by the air current classifying case, fibre property sees Table 1.
Embodiment 3
Get dried short staple cotton cotton stalk, by hand cotton stalk bark is separated with cotton stalk, should avoid the wooden fibrage of the hard in the cotton stalk is brought into as far as possible, then cotton stalk bark being put into sulfuric acid concentration is that 5g/L, temperature are 50 ℃ pond, soak and pull out after 24 hours, the washing powder that to put into naoh concentration be 8g/L, be added with 1% weight portion, temperature is in 50 ℃ the pond, soak and put into drying in oven after pulling out after 24 hours, pencil cotton stalk bark fibre after the oven dry is cut into about 50mm, puts into and cover health 24 hours with all cloth after humidifying bin evenly sprays emulsion; Put into the tanning agent that contains thunder rice group A, JFC, peanut oil, machine oil and water then and carry out tanning, tanned cotton stalk bark fibre carries out shredding with opener and beats fibre, then put into the heckling machine combing once, the combing machine combing once, collect the crude fibre of 2.6~40D scope, be separated into the cotton stalk crude fiber of different size by the air current classifying case, fibre property sees Table 1.
Table 1 cotton stalk crude fiber performance table