CN1687502A - Fiber yarn of cotton stalk bark and fabricating method - Google Patents
Fiber yarn of cotton stalk bark and fabricating method Download PDFInfo
- Publication number
- CN1687502A CN1687502A CN 200510034200 CN200510034200A CN1687502A CN 1687502 A CN1687502 A CN 1687502A CN 200510034200 CN200510034200 CN 200510034200 CN 200510034200 A CN200510034200 A CN 200510034200A CN 1687502 A CN1687502 A CN 1687502A
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- Prior art keywords
- fibre
- cotton stalk
- stalk bark
- yarn
- cotton
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- 239000000835 fiber Substances 0.000 title claims abstract description 79
- 229920000742 Cotton Polymers 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title description 9
- 238000009987 spinning Methods 0.000 claims abstract description 13
- 230000036541 health Effects 0.000 claims abstract description 8
- 238000003672 processing method Methods 0.000 claims abstract description 8
- 239000004744 fabric Substances 0.000 claims description 14
- 239000004753 textile Substances 0.000 claims description 13
- 239000004094 surface-active agent Substances 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000007664 blowing Methods 0.000 claims description 9
- 210000004209 hair Anatomy 0.000 claims description 8
- 241000282836 Camelus dromedarius Species 0.000 claims description 4
- 241000283973 Oryctolagus cuniculus Species 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- -1 polypropylene Polymers 0.000 claims description 4
- MTJGVAJYTOXFJH-UHFFFAOYSA-N 3-aminonaphthalene-1,5-disulfonic acid Chemical compound C1=CC=C(S(O)(=O)=O)C2=CC(N)=CC(S(O)(=O)=O)=C21 MTJGVAJYTOXFJH-UHFFFAOYSA-N 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 235000010446 mineral oil Nutrition 0.000 claims description 3
- 239000002480 mineral oil Substances 0.000 claims description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 3
- 239000008158 vegetable oil Substances 0.000 claims description 3
- 229920002972 Acrylic fiber Polymers 0.000 claims description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- 244000068988 Glycine max Species 0.000 claims description 2
- 235000010469 Glycine max Nutrition 0.000 claims description 2
- 241001465754 Metazoa Species 0.000 claims description 2
- 244000082204 Phyllostachys viridis Species 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 229920000297 Rayon Polymers 0.000 claims description 2
- 229920002334 Spandex Polymers 0.000 claims description 2
- 229920004933 Terylene® Polymers 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 210000000085 cashmere Anatomy 0.000 claims description 2
- 210000003746 feather Anatomy 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims description 2
- 239000008267 milk Substances 0.000 claims description 2
- 235000013336 milk Nutrition 0.000 claims description 2
- 210000004080 milk Anatomy 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000004759 spandex Substances 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 claims description 2
- 238000009960 carding Methods 0.000 abstract description 5
- 240000006240 Linum usitatissimum Species 0.000 abstract description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 abstract description 2
- 238000001035 drying Methods 0.000 abstract description 2
- 241000219146 Gossypium Species 0.000 abstract 4
- 238000004043 dyeing Methods 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000001768 cations Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007383 open-end spinning Methods 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N palmitic acid group Chemical group C(CCCCCCCCCCCCCCC)(=O)O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007378 ring spinning Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a kind of cotton stalk bark fibre yarn and its processing method. The yarn is consists of 1 to 100% cotton stalk bark fibre in weight portions 0 to 99% other spinning fibre. Cotton bark fibre and spinning fiber are lengthways arranged twisted together to form yarn. The steps of processing method are: decorticate -> eliminate residue -> come unglued -> preserve its health -> sever -> tanbark -> get through fibre -> carding -> drying -> allot box and rank -> mixed match -> clean cotton -> carding into strips -> juxtapose strips -> spin. The present invention can provide a kind of spinning with low price and wide use, which has the similar capability as the flax fibre yarn and good dyeing capability. Besides it also has great economic and social benefit.
Description
Technical field
The present invention relates to a kind of textile yarn, particularly a kind of fiber yarn of cotton stalk bark the invention still further relates to the processing method of this yarn.
Background technology
Cotton is a kind of important industrial crops, and is bigger in the cultivated area of China, and cotton just utilizes its seed fiber, and as most of cotton stalk of plant, generally is to discard as useless article now.At above-mentioned situation, applicant of the present invention develops a kind of natural fabric that utilizes cotton stalk bark to produce through for many years developmental research, on this basis, produces a kind of yarn that can be used as the textile industry basic material, has very big market prospects.
Summary of the invention
That one of them purpose of purpose of the present invention provides is cheap, use is wide, raw material sources are many, has a kind of fiber yarn of cotton stalk bark of very big efficiency of cycling economy.
Another object of the present invention provides that a kind of process route is feasible, the processing method of the fiber yarn of cotton stalk bark of constant product quality.
Last purpose of the present invention is achieved in that a kind of fiber yarn of cotton stalk bark, this yarn is made up of other textile fabric of 1~100% weight portion cotton stalk bark fibre and 0~99% weight portion, and the vertical arrangement of quantity one-tenth according to the above ratio of cotton stalk bark fibre, textile fabric is also interlaced, the also mutual cross lay of the vertical arrangement of one-tenth lumps together the formation yarn.
The length of cotton stalk bark fibre described in the above-mentioned fiber yarn of cotton stalk bark is 5~65mm, fineness 0.3D~2.5D.
Textile fabric described in the above-mentioned fiber yarn of cotton stalk bark is meant at least a in the artificial fibres such as chemical fibre such as natural fabric such as cotton, fiber crops, silk, bamboo, Cashmere and Woolens, camel's hair camel hair, the rabbit suede rabbit hair, dog suede dog hair, Down and Feather, Animal Skin fiber or terylene, acrylic fibers, spandex, polyamide fibre, polypropylene fibre, polyethylene and viscose glue, day silk, soybean, milk, crust fat.
Back of the present invention one purpose is achieved in that a kind of processing method of fiber yarn of cotton stalk bark, comprise following processing step: peeling, come unstuck, slagging-off, health, cut-out, tanning, play fibre, combing, oven dry, branch mailbox classification, be mixed, blowing, combing slivering, drafting, spinning, wherein 20~60 ℃ acid emerge in worm water, 12 hours to 48 hours time are adopted in slagging-off; Come unstuck and adopt 20~60 ℃ of alkaline emerge in worm water that are added with surfactant, 12 hours to 48 hours time; Tanning adopts the tanning agent that contains surfactant, vegetable oil, mineral oil, water to handle.
The present invention can provide a kind of cheap, broad-spectrum yarn for textile industry, and this yarn has the performance approaching with the flax fibre yarn, and dyeability is good, has huge economic benefit and social benefit.
Description of drawings
Below in conjunction with drawings and Examples the present invention is described in further detail, but does not constitute any limitation of the invention.
Fig. 1 is the cross section structure schematic diagram of yarn of the present invention;
Fig. 2 is a process flow diagram of the present invention.
The specific embodiment
As shown in Figure 1, fiber yarn of cotton stalk bark of the present invention, other textile fabric 2 by 1~100% weight portion cotton stalk bark fibre 1 and 0~99% weight portion is formed, and the vertical arrangement of quantity one-tenth according to the above ratio of cotton stalk bark fibre 1, textile fabric 2 is also interlaced, the also mutual cross lay of the vertical arrangement of one-tenth lumps together the formation yarn.
As shown in Figure 2, the processing method of fiber yarn of cotton stalk bark of the present invention, its technological process is: peeling → remove the gred → come unstuck → health → cut-out → tanning → beat fibre → combing → oven dry → branch mailbox classification → be mixed → blowing → combing slivering → drafting → spinning, and it is existing that details are as follows to each operation:
(1) peeling: adopt craft or peeling machine to separate with on cotton stalk bark and the cotton stalk.
(2) slagging-off: adopt 20~60 ℃ acid emerge in worm water, 12 hours to 48 hours time, acid can be adopted sulfuric acid, and concentration is 1~10g/L, and purpose is that the surperficial sclerderm of cotton stalk bark or lignin removing are totally obtained the pencil long fiber.
(3) come unstuck: come unstuck and adopt 20~60 ℃ of alkaline emerge in worm water that are added with surfactant, 12 hours to 48 hours time; Purpose is that the pectin composition in the pencil long fiber is deviate from, and alkali can adopt NaOH, and concentration is 3~12g/L, and surfactant can adopt various anion, CATION or non-ionic surface active agent commonly used.
(4) health: adopt the method for emulsion humidification health, improve the regain of fiber, increase the intensity and the pliability of fiber.
(5) cut off: as required with the pencil long fiber by hand or cutting mechanics the pencil long fiber is cut into the pencil staple fibre of the length that needs.
(6) tanning: tanning adopts the tanning agent that contains surfactant, vegetable oil, mineral oil, water to handle, surfactant can adopt various anion, CATION or non-ionic surface active agent commonly used, preferably adopt the surfactant of number of different types, to strengthen the tanning effect.
(7) beat fibre: utilize opener commonly used in the prior art with the bundle fiber shredding.
(8) combing: the pencil staple fibre after utilizing carding machine to shredding is through repeatedly being separated into the cotton stalk bark fibre that is fit to spinning after the combing.
(9) oven dry: cotton stalk bark fibre is dried.
(10) branch mailbox classification: cotton stalk bark fibre is divided into different brackets by the air current classifying case.
(11) be mixed: be mixed with ratio cotton stalk bark fibre and other textile fabric after with classification as required, to reach cotton stalk bark fibre and even, the cross one another purpose of other textile fabric.
(12) blowing: the blended fiber that will be mixed is by the further removal of impurities of traditional blowing process, evenly be mixed, then rolling.
(13) combing slivering: make the cotton stalk bark fibre or the blend fibre slivering of rolling by traditional combing.
(14) drafting:, make it become the qualified sliver that enters spinning equipment by traditional drafting (5-8 drafting continuously).
(15) spinning: according to the different size of cotton stalk bark fibre and different requirements, can select for use technologies such as traditional ring spinning, rotor spinning, friction spun yarn to carry out respectively, obtain fiber yarn of cotton stalk bark at last to yarn.
Embodiment 1
The processing of cotton stalk bark fibre
Get dried medium staple cotton cotton stalk, by hand cotton stalk bark is separated with cotton stalk, should avoid the wooden fibrage of the hard in the cotton stalk is brought into as far as possible, then cotton stalk bark being put into sulfuric acid concentration is that 10g/L, temperature are 60 ℃ pond, soak and pull out after 12 hours, the washing powder that to put into naoh concentration be 12g/L, be added with 1% weight portion, temperature is in 60 ℃ the pond, soak and dry after pulling out after 12 hours, put into humidifying bin and evenly spray behind the emulsion with all cloth covering healths 18 hours; Cotton stalk bark fibre after the health processing is cut into about 50mm, put into the tanning agent that contains thunder rice group A, JFC, peanut oil, machine oil and water and carry out tanning, tanned cotton stalk bark fibre carries out shredding with opener and beats fibre, put into carding machine and carry out combing 3~5 times, be separated into the cotton stalk bark fibre of different size after collecting the fiber after the combing and putting into drying in oven by the air current classifying case.
Embodiment 2
The processing of fiber yarn of cotton stalk bark
Be mixed: 20~40mm that embodiment 1 is processed, 1.0D 100% cotton stalk bark fibre of~2.0D level, evenly sprinkling is added with the 2% palmitic aqueous solution, and evenly mixes 0.8% talcum powder, with the continuous shredding twice of traditional opener, at stuffy place airtight 20 hours.
Blowing: the cotton stalk bark fibre that will be mixed is mixed evenly, then rolling through traditional further removal of impurities of blowing process.
Combing slivering:, make the cotton stalk bark fibre slivering of rolling by traditional carding process.
Drafting:, make it become the qualified sliver that enters Weaving device with continuous 5 draftings of traditional drawing frame.
Spinning: decide spinning equipment twisting spun yarn with traditional ring.
Embodiment 3
The production of cotton stalk bark fibre blended yarn
Be mixed: the cotton stalk bark fibre that embodiment 1 is processed evenly mixes 0.5% talcum powder by 70% and 30% cotton fiber (38mm, 1.5D), with the continuous shredding twice of traditional opener, and at stuffy place airtight 24 hours.
All the other operation blowings, combing slivering, drafting, spinning are identical with embodiment 2.
Embodiment 4
The production of cotton stalk bark fibre blended yarn
Be mixed: the cotton stalk bark fibre that processes among the embodiment 1 can be spun ramee (38mm, 08D~1.5D) be mixed by 50% and 50%, evenly spray and be added with the 1% palmitic aqueous solution, and evenly mix 0.5% talcum powder, with the continuous shredding twice of traditional opener, at stuffy place airtight 24 hours.
All the other operation blowings, combing slivering, drafting, identical with embodiment 2.
Spinning: with traditional rotor spinning equipment twisting spun yarn.
Claims (4)
1. fiber yarn of cotton stalk bark, it is characterized in that: this yarn is made up of other textile fabric (2) of 1~100% weight portion cotton stalk bark fibre (1) and 0~99% weight portion, and the vertical arrangement of quantity one-tenth according to the above ratio of cotton stalk bark fibre (1), textile fabric (2) is also interlaced, the also mutual cross lay of the vertical arrangement of one-tenth lumps together the formation yarn.
2. fiber yarn of cotton stalk bark according to claim 1 is characterized in that: the length of cotton stalk bark fibre (1) is 5~65mm, fineness 0.3D~2.5D.
3. fiber yarn of cotton stalk bark according to claim 1 and 2 is characterized in that: textile fabric is meant at least a in the artificial fibres such as chemical fibre such as natural fabric such as cotton, fiber crops, silk, bamboo, Cashmere and Woolens, camel's hair camel hair, the rabbit suede rabbit hair, dog suede dog hair, Down and Feather, Animal Skin fiber or terylene, acrylic fibers, spandex, polyamide fibre, polypropylene fibre, polyethylene and viscose glue, day silk, soybean, milk, crust fat.
4. the processing method of the arbitrary described fiber yarn of cotton stalk bark of claim 1 to 3, it is characterized in that comprising following processing step: peeling, remove the gred, come unstuck, health, cut-out, tanning, play fibre, combing, oven dry, branch mailbox classification, be mixed, blowing, combing slivering, drafting, spinning, wherein 20~60 ℃ acid emerge in worm water, 12 hours to 48 hours time are adopted in slagging-off; Come unstuck and adopt 20~60 ℃ of alkaline emerge in worm water that are added with surfactant, 12 hours to 48 hours time; Tanning adopts the tanning agent that contains surfactant, vegetable oil, mineral oil, water to handle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 200510034200 CN1687502A (en) | 2005-04-19 | 2005-04-19 | Fiber yarn of cotton stalk bark and fabricating method |
Applications Claiming Priority (1)
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CN 200510034200 CN1687502A (en) | 2005-04-19 | 2005-04-19 | Fiber yarn of cotton stalk bark and fabricating method |
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CN1687502A true CN1687502A (en) | 2005-10-26 |
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CN 200510034200 Pending CN1687502A (en) | 2005-04-19 | 2005-04-19 | Fiber yarn of cotton stalk bark and fabricating method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100379903C (en) * | 2006-07-19 | 2008-04-09 | 天维纺织科技(深圳)有限公司 | Cotton stalk crude fiber and its producing process |
CN101200810B (en) * | 2007-11-23 | 2010-05-19 | 刘俊巧 | Method for manufacturing viscose fiber by using cotton stalk bark |
CN102677319A (en) * | 2012-05-29 | 2012-09-19 | 蔡紫林 | Textile fabric |
-
2005
- 2005-04-19 CN CN 200510034200 patent/CN1687502A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100379903C (en) * | 2006-07-19 | 2008-04-09 | 天维纺织科技(深圳)有限公司 | Cotton stalk crude fiber and its producing process |
CN101200810B (en) * | 2007-11-23 | 2010-05-19 | 刘俊巧 | Method for manufacturing viscose fiber by using cotton stalk bark |
CN102677319A (en) * | 2012-05-29 | 2012-09-19 | 蔡紫林 | Textile fabric |
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Legal Events
Date | Code | Title | Description |
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C06 | Publication | ||
PB01 | Publication | ||
C41 | Transfer of patent application or patent right or utility model | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20051028 Address after: 518000, Shenzhen, Luohu District Spring Road, Gao Jia building, two floor, Room 201 Applicant after: Tianwei Textile Technology (Shenzhen) Co., Ltd. Address before: Guangdong city of Guangzhou province Tianhe District Ascot Garden (Zhongshan Road No. 190) Yin Chun Xuan B1001 Applicant before: Liu Lei Co-applicant before: Jin Shiyong |
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C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C12 | Rejection of a patent application after its publication | ||
RJ01 | Rejection of invention patent application after publication |
Open date: 20051026 |