CN1887754A - Optical product forming device - Google Patents

Optical product forming device Download PDF

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Publication number
CN1887754A
CN1887754A CNA2005101370878A CN200510137087A CN1887754A CN 1887754 A CN1887754 A CN 1887754A CN A2005101370878 A CNA2005101370878 A CN A2005101370878A CN 200510137087 A CN200510137087 A CN 200510137087A CN 1887754 A CN1887754 A CN 1887754A
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CN
China
Prior art keywords
mentioned
station
shaping die
shaping
base station
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Pending
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CNA2005101370878A
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Chinese (zh)
Inventor
武内保宪
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TAKEUCHI WORKS Ltd
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TAKEUCHI WORKS Ltd
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Publication date
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Publication of CN1887754A publication Critical patent/CN1887754A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/02Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing in machines with rotary tables
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/06Construction of plunger or mould
    • C03B11/08Construction of plunger or mould for making solid articles, e.g. lenses
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B11/00Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
    • C03B11/12Cooling, heating, or insulating the plunger, the mould, or the glass-pressing machine; cooling or heating of the glass in the mould
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2215/00Press-moulding glass
    • C03B2215/66Means for providing special atmospheres, e.g. reduced pressure, inert gas, reducing gas, clean room
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B2215/00Press-moulding glass
    • C03B2215/80Simultaneous pressing of multiple products; Multiple parallel moulds
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00Simple or compound lenses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention provides an apparatus for molding an optical product which can keep the accuracy of products good while enabling mass production. There are provided molding units 6 wherein each has a pair of upper and lower molds 8 and a bell jar 9 that constitutes a processing chamber 90 by surrounding the molds 8 air-tightly. The optical product is molded by subjecting an object to be molded that is removably supported between the molds 8 to a plurality of processes containing heating, pressing and cooling. There are provided with a processing base 4 in which processing stations 4a, 4c that each performs one or plurality of the processes are allocated at a given interval along the circumference direction, and with a turn table 5 which supports a plurality of the molding units 6 corresponding to the number of the processing stations at a given interval along the circumference direction and conveys each molding units 6 to the adjoining processing station one after another by turning intermittently. In the molding unit 6 a heater part for heating the object to be molded is built-in respectively.

Description

Optical product forming device
Technical field
The present invention relates to a kind of usefulness optical product forming device of optical goods such as paired shaping die stamped glass lens, glass substrate or optical element up and down.
Background technology
In recent years, shaping objects such as nitre material are clamped in the manufacturing of the accurate lens of glass with upper die and lower die, and the precision glass modulus method of press molding is day by day in vogue in high temperature, non-oxygenated environment, has replaced polishing.As the optical product forming device of making above-mentioned optical goods, for example in patent documentation 1 (Japanese Patent open communique spy open 2001-226128 number), a kind of device has been proposed, comprising paired shaping die up and down, the cylinder-like part of sealed state will be surrounded as around this shaping die, further surround the urceolus of this cylinder-like part in the outside of this cylinder-like part, with the heating unit that constitutes by infrared(ray)lamp on the inner peripheral surface that is installed in this urceolus, on paired shaping die, supply with in the shaping object such as nitre material, the inside that makes cylinder-like part is non-oxygenated environments such as nitrogen environment, with above-mentioned heating unit heating shaping die and shaping object to the temperature of glass deformation, with suitable pressure punching press, the inner surface configuration of shaping die copied to make the precision optics goods on the shaping object.
Such patent documentation 1 described optical product forming device, because behind punching press glass, for not making glass deformation, keep load on the shaping die with the annealing temperature of shaping die to glass transition temp, after this remove load again, an air cooling is the back die sinking but, and forming period is long, and this forming period is carried out at a place, has that production efficiency is low, optical goods can't mass-produced problem.
Therefore, another kind of device has also been proposed, wherein dispose a plurality of shaping dies up and down according to each number of handling such as heating, punching press, cooling, forming along circumferential direction in the watertight chest of treatment chamber, transfer successively and stop this shaping die and the shaping object is imposed each handle, thereby produce optical goods (patent documentation 2, special fair 7-29779 number of Japanese patent gazette) continuously.Particularly, these patent documentation 2 described devices, its structure is in watertight chest, with gate open when shaping die moves is the interval, along the circumferential direction dispose treatment chambers such as heating chamber, punching press chamber, cooling room successively, the shaping die of corresponding chambers number is set simultaneously, above-mentioned shaping die passes the otch that is provided with on the diapire of the casing that constitutes above-mentioned treatment chamber and is supported on the rotating disk that is equipped on the casing below, by making this rotating disk rotate off and on, under halted state, carry out each and handle, thereby produce optical goods continuously.
Yet, above-mentioned patent documentation 2 described devices, manage throughout in the chamber shaping object imposed particular procedure after, when shifting to next processing, the gate that separates chambers is open, rotate above-mentioned rotating disk mobile shaping die in casing, it is transferred in abutting connection with treatment chamber, but because rapid variation has taken place in the envrionment temperature of the mobile shaping die of this treatment chamber.That is, chambers keeps specific temperature respectively, if shaping die is transferred in abutting connection with treatment chamber from a treatment chamber, then along with the variation of handling indoor environment temperature, rapid variation can take place the temperature that acts on shaping die and the shaping object.Particularly, when the punching press chamber was transferred to annealing chamber, owing to be to be transferred to the annealing chamber that compares low temperature environment with this punching press chamber from the punching press chamber that keeps the relatively-high temperature environment, said temperature changes remarkable performance.Rapid like this temperature variation might be brought detrimentally affect to the optical goods of manufacturing, reduces goods precision such as form accuracy.
The present invention in view of the above problems, but purpose is to provide a kind of both mass production, can keep the optical product forming device of goods precision again well.
Summary of the invention
Optical product forming device involved in the present invention, it is characterized in that, have paired shaping die up and down and this shaping die is surrounded as the forming unit that treatment chamber that sealed state constitutes treatment chamber constitutes container being provided with, the shaping object that is supported on above-mentioned shaping die imposed comprise heating, punching press, the multistep of cooling process is handled in the optical product forming device that forms optical goods, comprise that implementing the one to multiple step handles in the above-mentioned processing treatment station along the circumferential direction sets processing base station on it by specific interval, along the circumferential direction press a plurality of above-mentioned forming unit that above-mentioned specific interval supports the number setting of also rotating the above-mentioned treatment station of foundation off and on passing through, with each forming unit conveyance rotation carrying device of the above-mentioned treatment station of adjacency extremely successively, be provided with the heating unit that heats the shaping object respectively in the above-mentioned forming unit.
According to the present invention, above-mentioned rotation carrying device imposes each at this treatment station respectively to the shaping object in each forming unit and handles successively with a plurality of forming unit conveyances each treatment station to above-mentioned processing base station.After this is handled, by rotating the rotation of carrying device,, impose the processing different respectively again with the processing before the conveyance with each forming unit conveyance next treatment station to adjacency.By carrying out above-mentioned steps successively, the shaping object acquisition optical goods that can be shaped.Promptly, because to respectively handling that the shaping object is done, manage parallel carrying out in the forming unit at station everywhither in conveyance, handle successively by rotating a plurality of forming units of carrying device conveyance at one stroke simultaneously, the rotation carrying device rotates off and at every turn and just produces optical goods continuously, compare with in single forming unit, implementing each situation about handling successively, can enhance productivity.And, rotate carrying device in the whole forming unit of conveyance, owing to be provided with heating unit in each forming unit, envrionment temperature continually varying that can be in making treatment chamber simultaneously, suppress rapid temperature variation, produce the optical goods of goods precision excellence thus.
At this moment, above-mentioned processing base station comparatively it is desirable to, its treatment station comprises the taking-up station that the shaping object is arranged to the arrangement station in the above-mentioned shaping die and above-mentioned optical goods are taken out from shaping die, above-mentioned arrangement station and taking-up stand in to be configured on the same position of above-mentioned processing base station circumferential direction settle takes out station (technical scheme 2).
That is,, be arranged at the different positions place, adopt said structure, can in narrow and small zone, set each treatment station, realize handling the miniaturization of abutment structure though settle the station and take out the adjacency in a circumferential direction of standing also.
In addition, the either party is the container body of opening and the structure of sealing the lid of this peristome though above-mentioned treatment chamber formation container also can adopt up and down, but comparatively it is desirable to paired up and down capacitance divider is made of, above-mentioned processing base station comparatively it is desirable to settle place, taking-up station to make expose above-mentioned shaping die (technical scheme 3) above-mentioned up and down capacitance divider the separation up and down at it.In addition, each not only can be that five equilibrium is cut apart to capacitance divider up and down, and also five equilibrium is not cut apart.
Adopt such structure, expose shaping die, can carry out arrangement (supply), the taking-up operation of shaping object from the side, improve transaction capabilities by making above-mentioned up and down capacitance divider the separation up and down.
At this moment, above-mentioned processing base station comparatively it is desirable to, take out to have in the station in above-mentioned arrangement and make above-mentionedly up and down to capacitance divider isolating container opening and closing device up and down, this container opening and closing device only makes up and down the upside in the capacitance divider capacitance divider lifting moving (technical scheme 4).
That is, the forming process of optical goods is most in the majority to carry out in non-oxygenated environments such as nitrogen environment or vacuum environment, and only is positioned at need make up and down when settle taking out the station at forming unit and is separated into many up and down to capacitance divider.Therefore, adopt aforesaid structure, can utilize gravity make upside to capacitance divider and downside to the capacitance divider butt, keep the state that closes that treatment chamber constitutes container, can the less work amount carry out the switching that treatment chamber constitutes container.
The said vesse opening and closing device, particularly comparatively it is desirable to, comprise the container cylinder that direction up and down is flexible, and under the state of this container, be connected this container separably with cylinder and above-mentioned upside container usefulness connection section (technical scheme 5) capacitance divider with the cylinder elongation.
Adopt such structure, realize the said vesse opening and closing device by simple structure.
In addition, comparatively it is desirable in the present invention, above-mentioned processing base station has the mould opening and closing device that opens and closes above-mentioned shaping die, the downside shaping die lifting moving (technical scheme 6) about this mould opening and closing device only makes in the shaping die.
That is, in the forming process of optical goods, it is many only needing closed shaping die up and down when punching press is handled.Therefore, adopt aforesaid structure, can utilize gravity to keep the state of opening of shaping die, can the less work amount form the switching of mould.
Above-mentioned mould opening and closing device particularly comparatively it is desirable to, and comprises the flexible mould cylinder of direction up and down, with the mould connection section (technical scheme 7) that is connected this mould usefulness cylinder and above-mentioned downside shaping die under the state that shrinks with cylinder at this mould separably.
Adopt such structure, realize above-mentioned mould opening and closing device by simple structure.
In addition, above-mentioned mould opening and closing device comparatively it is desirable to, and in the above-mentioned shaping die of punching press, the second half section during this punching press increases load (technical scheme 8) during specific punching press.
Adopt such structure, the second half section during punching press increases the residual strain that stamping press can be removed the optical goods of press molding effectively.
Herein, as long as above-mentioned heating unit is for heating the device of shaping object, there is no particular restriction for its specific configuration, for example also can be configured in treatment chamber and constitute on the inner peripheral surface of container, and this heating unit comparatively it is desirable to be equipped on the inside (technical scheme 9) of above-mentioned shaping die.
Adopt such structure, can improve heat transfer efficiency, heat the shaping object relatively apace.
In addition, above-mentioned processing base station comparatively it is desirable to, its treatment station comprises to implement at least and carries out the stamping station that the punching press of punching press is handled to be supported on shaping object in this shaping die by closed its shaping die, in this stamping station with above-mentioned rotation carrying device butt ground be provided with suppress this rotation carrying device follow the punching press processing and topple over topple over suppressing portion (technical scheme 10).
That is,, supporting the effect that the rotation carrying device that supports this shaping die when treatment chamber constitutes container also is subjected to above-mentioned load because at the stamping station place that handles base station, punching press is handled the load that produces and acted on shaping die.Based on the load that acts on this rotation carrying device, rotate carrying device and in a single day topple over, certainly will impact goods precision such as form accuracies.Therefore, adopt aforesaid structure, available inclination suppressing portion suppresses to rotate carrying device effectively and follows punching press to handle and toppling over of taking place, and can produce high-precision goods effectively thus.
And treatment chamber constitutes the fluids such as nitrogen of often supplying with water coolant in the container or being used to make non-oxygenated environment.When such fluid was supplied with in the outside of rotating carrying device, because forming unit rotates under the effect of rotating carrying device, how disposing this fluid supply line became problem by fluid supply lines such as pipes.
In this device, comparatively it is desirable to also comprise the internal feed fluidic fluid supply line that constitutes container from the lateral treatment chamber of above-mentioned rotation carrying device, in this fluid supply line, between above-mentioned processing base station and rotation carrying device, when being provided with the circulation flow path of fluid flow along the turning direction of this rotation carrying device, be provided with the rotation that the relative position of the introducing port of the above-mentioned circulation flow path of rotation of following above-mentioned rotation carrying device and export mouth changes and allow connection section (technical scheme 11), particularly comparatively it is desirable to, above-mentioned rotation allows connection section, comprise the internal diameter parts that are installed on above-mentioned processing base station regularly, with together rotate with above-mentioned rotation carrying device, the external diameter parts that can rotate relative to above-mentioned internal diameter parts, be provided with the circulation groove of above-mentioned fluid flow along circumferential direction in one of them side of bearing surface of above-mentioned internal diameter parts and external diameter parts, when constituting circulation flow path by this circulation groove and opposite side bearing surface, on above-mentioned internal diameter parts, form the introducing port of this circulation flow path, and on above-mentioned external diameter parts, form the export mouth (technical scheme 12) of this circulation flow path.
Adopt such structure, though owing to rotate the rotation of carrying device, the external diameter parts rotate relative to the internal diameter parts, but because the introducing port of circulation flow path changes its relative position along the circulation flow path that along the circumferential direction forms, the distortion of fluid supply line etc. can not take place, suitably the fluid supply-pipe.
In addition, comparatively it is desirable in the present invention, above-mentioned processing base station has the gas exhausting device of the gas in the treatment chamber of the above-mentioned forming unit of discharging institute's conveyance, this gas exhausting device switches to vacuum in treatment chamber or is close to the environment (technical scheme 13) of vacuum before above-mentioned shaping object being imposed punching press and handling.
That is, in the present invention since by rotate carrying device with whole forming unit conveyance to treatment station, can keep the stopping property in the treatment chamber conscientiously, discharge gas in the treatment chamber by gas exhausting device, but gas clean-up.In such vacuum or be close to and implement punching press under the environment of vacuum and handle, the generation of bubble in the object that can effectively prevent to be shaped.
For example, comparatively it is desirable in the present invention, be provided with as its treatment station in the above-mentioned processing base station, when constituting the switching processing of container, under the state that closes of treatment chamber formation container, implements the above-mentioned treatment chamber of execution the 1st station that the shaping object is placed in the arrangement processing of above-mentioned shaping die at least, at least implement the 2nd station of the heat treated that the shaping object that is supported on above-mentioned shaping die is heated, at least implement closed above-mentioned shaping die carries out the punching press processing of punching press to the shaping object that is supported on this shaping die the 3rd station, at least implement the 4th station of the shaping object after this punching press being carried out the refrigerative cooling process, in the 1st station, set in the container opening and closing device that opens and closes above-mentioned treatment chamber formation container, in the 3rd station, set the mould opening and closing device (technical scheme 14) that opens and closes above-mentioned shaping die.
Adopt such structure, by the 1st~the 4th each station, can obtain shaping object when returning the 1st station once more, i.e. optical goods through punching press by rotation carrying device conveyance forming unit successively.And, can implement the device of various processing according to each decentralized configuration of standing, also can improve the degree of freedom that disposes on the base station handling.
Adopt optical product forming device involved in the present invention, by rotate carrying device with whole forming unit conveyance to treatment station, can manage the station throughout and carry out respectively handling simultaneously each forming unit, can produce optical goods continuously with each rotation of rotating carrying device, compare with in single forming unit, implementing each situation about handling successively, the advantage that can enhance productivity is arranged.And, can suppress rapid temperature variation at the envrionment temperature continually varying in making treatment chamber formation container simultaneously, can make the optical goods of goods precision excellence thus.
Description of drawings
Fig. 1 is the sectional view that an embodiment of optical product forming device involved in the present invention represented in summary.
Fig. 2 is the II-II line sectional view of Fig. 1.
Fig. 3 amplifies the unitary sectional view of expression shaping.
Fig. 4 is the sectional view that amplifies expression shaping die (upside shaping die).
Fig. 5 (a) is the sectional view that amplifies the expression decompressor, and Fig. 5 (b) is the vertical view of connection mechanism.
Fig. 6 (a) is the sectional view that amplifies expression container opening and closing device, and Fig. 6 (b) is the stereographic map that amplifies the connection state of expression connection mechanism.
Fig. 7 amplifies the side-view that the expression rotating disk is toppled over anti-locking apparatus.
Fig. 8 is the sectional view that amplifies the expression fluid distributing apparatus.
Fig. 9 is the synoptic diagram that the processing in base station the 1st station is handled in expression.
Figure 10 is the synoptic diagram that the processing in base station the 2nd station is handled in expression.
Figure 11 is the synoptic diagram that the processing in base station the 3rd station is handled in expression.
Figure 12 is the synoptic diagram that the processing in base station the 4th station is handled in expression.
Figure 13 is the sequential chart of the optical goods forming process of this device of expression.
Embodiment
Below, an embodiment to optical product forming device of the present invention is illustrated with reference to accompanying drawing.Fig. 1 is the sectional view of all sketch chart of the related optical product forming device of expression present embodiment, and Fig. 2 is the II-II line sectional view of Fig. 1.Though this building mortion is the building mortion of the accurate lens of glass such as glass fly's-eye lens, building mortion of the present invention also is applicable to the shaping of other optical goods beyond the accurate lens of this glass.
Optical product forming device 3, be at shaping objects such as shaping die 8 upper support nitre materials, to this shaping object, under nitrogen environment or vacuum environment (example of non-oxygenated environment), each that implement preheating, heating, punching press, annealing, cooling process successively handled, and formed the device of optical goods such as glass precision lens by the shaping object.Promptly, this optical product forming device 3, comprise and handle base station 4, be supported in the rotating disk 5 of this processing base station 4 free to rotately, with uniformly-spaced be supported on this rotating disk 5 along specific circumference C (become in the present embodiment 90 degree), and comprise paired shaping die 8 up and down and accommodate a plurality of forming units 6 of the vacuum bell jar 9 of this shaping die 8, by rotate off and on rotating disk 5 with forming unit 6 conveyance successively to handling on the base station 4 a plurality of station 4a~4d that are provided with, in the 4a~4d of this station, the shaping object is imposed various processing formation optical goods.Therefore, in this building mortion 3, the shaping object is supported on the shaping die 8 in specific station 4a, and rotating disk 5 rotates once all above-mentioned shaping objects and be subjected to various processing in each station 4a~4d, and optical goods are shaped when returning original station 4a.
In addition, in the present embodiment, the 1st~the 4th four station 4a~4d along circumference C with the at interval same compartment of terrain of the support of forming unit 6, promptly uniformly-spaced be configured on the processing base station 4 with (becoming 90 degree in the present embodiment).The 1st station 4a (settle and take out station 4a), open and close vacuum bell jar, when being supported on shaping die 8, the shaping object also can from shaping die 8, take out the optical goods that have been shaped through a revolution of rotating disk 5, at the 2nd station 4b (preheating station 4a), the shaping object is carried out preheating with each forming unit 6 built-in aftermentioned well heater 83a, 83b.In addition, at the 3rd station 4c (adding hot stamping annealing station 4c), under nitrogen environment, further will be heated to more than the point of inversion temperature through the shaping object of preheating station 4b heating with well heater 83a, 83b, thereafter, with shaping die 8 press moldings up and down, keep-uping pressure on one side is annealed to the shaping object and can stablizes below the point of inversion temperature of maintenance shape.And then at the 4th station 4d (cooling stations 4d), formation will be cooled to the following further refrigerative cooling stations of shaping object of point of inversion temperature.Handle to load on the base station 4 and be used to implement all devices of various processing of 4a~4d of respectively standing.
This handles base station 4, as shown in Figures 1 and 2, the diapire platform 41 that comprises the essentially rectangular shape, the sky borehole wall 42 that above this diapire platform 41, separates the essentially rectangular shape that is provided with, setting is arranged on four jiaos of pillars 43 that support day borehole wall 42 of diapire platform 41, with the center that is arranged at above-mentioned circumference C be the substantial middle position supporting strut 43 of diapire platform 41 and the principal post 44 of day borehole wall 42, be that the center is loaded and to be comprised rotating disk 5 in interior various devices etc. with this principal post 44, be provided with the control part 100 of action etc. of above-mentioned each device of control.
Particularly, be between the diapire platform 41 of handling base station 4 and day borehole wall 42, to be equipped with rotating disk 5.This rotating disk 5 rotates around principal post 44 under the effect of the device of rotation driving 11 that is equipped on diapire platform 41 central parts off and on, and forming unit 6 conveyances that will be supported in this rotating disk 5 thus are to the station 4a~4d of adjacency successively, in that this station 4a~the 4d place stops specified time.This rotating disk 5 as shown in Figure 2, comprises with principal post 44 being that the center becomes the discoid lower rotary table main body 51,52 that goes up, be connected this on the many axles 53 of lower rotary table main body 51,52.
Downside rotating disk main body 52, as shown in Figure 1, the outstanding downwards formation center wheel hub 54 identical with its rotation axis links to each other with the output gear (no detailed icon) of device of rotation driving 11 by the lower end that makes this wheel hub 54, and the motivating force of device of rotation driving 11 is conveyed to rotating disk 5.On the other hand, upside rotating disk main body 51 is subjected to the rotating drive power by the downside rotating disk main body 52 of axle 53 reception and registration, together rotates with downside rotating disk main body 52.At the upper face center position of this upside rotating disk main body 51, be that many ramuscule posts 55 that the center erect to be provided with by appropriate intervals on circumference are supporting platform 56 is set with principal post 44.Be provided with at this and setting the fluid distributing apparatus 12 of water coolant, nitrogen etc. being distributed to each forming unit 6 on platform 56.This fluid distributing apparatus 12, in the present embodiment, to each forming unit 6 distribute cooling vacuum bell jars 9 water coolant, be used to make the nitrogen of the nitrogen environment in the aftermentioned treatment chamber 90 of forming unit 6, have concurrently simultaneously of the effect of above-mentioned each fluid from the rotation permission portion of rotating disk 5 sides of handling the rotation of base station 4 sides guiding.The concrete structure of relevant this fluid distributing apparatus 12 repeats after a while.
Axle 53 is overlooked along circumference C and is equipped with 4 at interval with 90 degree as shown in Figure 2.On this circumference C between the axle 53, forming unit 6 cylindraceous sets to its central shaft and is positioned at form on the circumference C.Therefore, this rotating disk 5 is linked to be shape unit 6 and rotates conveyance shaping object together.
The sectional view of forming unit 6 when amplifying observation with Fig. 1 different directions as shown in Figure 3.Forming unit 6, as mentioned above, comprise the paired shaping die 8 up and down of supporting shaping object and will be somebody's turn to do up and down that shaping die 8 is surrounded as the vacuum bell jar 9 that sealed state constitutes treatment chamber 90, under interior multiple arrangement effect, manage throughout in the chamber 90 successively and handle comprising the various devices that set on the processing base station 4.
Shaping die 8 is made of the upside shaping die 8a and the downside shaping die 8b of subtend configuration, and closed above-mentioned mould 8a and 8b promptly form the cavity space of corresponding optical goods shape in inside.That is, the shaping object is supported on this shaping die 8, handles the shape that forms optical goods through punching press.
This upside shaping die 8a and downside shaping die 8b are provided with mould main body 81a, 81b, bearing 82a, 82b, well heater 83a, 83b (example that is equivalent to heating unit) and connection section 84a, 84b successively in the opposite face side respectively.Mould main body 81a, 81b are the parts that forms above-mentioned cavity space, can be installed on bearing 82a, the 82b with freely loading and unloading.Therefore, can form difform optical goods by this mould main body 81a, 81b are replaced with different mould main bodys.In addition, herein, though form two cavity spaces among this mould main body 81a, the 81b, the number of this cavity space is not restricted especially, single also can, also can more than 3.
Well heater 83a, 83b are the devices that is used for the shaping object that heated mould main body 81a, 81b supported, and via bearing 82a, 82b and mould main body 81a, 81b this shaping object are heated.That is, the heating unit ( well heater 83a, 83b) of heating shaping object is equipped on shaping die 8 inside of each forming unit 6.
This well heater 83a, 83b bury heater wire underground and form in metal blocks such as stainless steel, above-mentioned mould main body 81a, 81b roughly can be heated to more than the point of inversion of shaping object equably.Built-in temperature sensor among this well heater 83a, the 83b (not having diagram) can be to control part 100 this well heater of the output 83a that handle base station 4, the temperature of 83b.The performance of heater wire and at the intravital configuration path of piece is suitably selected according to the molding conditions such as point of inversion of shaping object.Though there is not diagram herein, many heater wires approximate center in block intersects, and overlooks roughly to be radial configuration.
In addition, handling base station 4 sides supplies with the power supply of well heater 83a, 83b, pass on to the signal of the control part 100 of handling base station 4 from the temperature sensor of well heater 83a, 83b, though omitted diagram, all by allowing electric connection part (not having diagram) to carry out by the brush type contact terminal that together rotates with rotating disk 5 with to should brush type contact terminal being located at the rotation that the slip ring (slip ring) on the principal post 44 of handling base station 4 constitutes.Because this slip-ring device is well-known device, omits its detailed description herein.
The relative rotating disk 5 of connection section 84a, 84b supports the position, top of the shaping die 8 that is made of above-mentioned mould main body 81a, 81b etc.The connection section 84a of upside shaping die 8a, the top wall portion of perforation vacuum bell jar 9, the flange part 841 through its upper end is installed on the lower surface of upside rotating disk main body 51 regularly.On the other hand, the connection section 84b of downside shaping die 8b connects downside rotating disk main body 52 downsides to this rotating disk main body 52 and stretches out, and can move relative to these downside rotating disk main body 52 oscilaltions.
That is, this shaping die 8, making its upside shaping die 8a is fixed mould, on the other hand, downside shaping die 8b is mobile mould, moves on direction so that downside shaping die 8b can connect relative to upside shaping die 8a, thereby realizes opening and closing.In addition, between the top wall portion of the side face of each connection section 84a, 84b and vacuum bell jar 9 and the downside rotating disk main body 52, set one or more O RunddichtringO etc. and seal, guarantee stopping property in the treatment chamber 90 with this.
Above-mentioned connection section 84a, 84b, as shown in Figure 3, when forming hollow form, end or bottom import to its internal space from it 1 root (in the present embodiment being 3) nitrogen supply-pipe 121 at the most.By the nitrogen that above-mentioned nitrogen supply-pipe 121a~121c imports, each 3 kinds of highly different communicating apertures 85~87 that form on shaping die 8 feed to (with reference to Fig. 4) in the treatment chamber 90.
Promptly, as shown in Figure 4, nitrogen by the 1st nitrogen supply-pipe 121a importing, supply with through the 1st communicating aperture 85 that on the side face of each connection section 84a, 84b, is provided with the state that is communicated with treatment chamber 90, the nitrogen that is imported by the 2nd nitrogen supply-pipe 121b is supplied with through the 2nd communicating aperture of being located between well heater 83a, 83b and connection section 84a, the 84b 86 simultaneously.In addition, by the nitrogen that the 3rd nitrogen supply-pipe 121c imports, supply with through the 3rd communicating aperture of being located between seat part 82a, 82b and well heater 83a, the 83b 87.Therefore, the position of above-mentioned communicating aperture 85~87 relation is, treatment chamber 90 its above-below directions outsides set the 1st communicating aperture 85, and the above-below direction inboard disposes the 2nd, the 3rd communicating aperture 86,87 successively.
The nitrogen amount that each supply-pipe 121a~121c supplies with can be adjusted individually with control valve etc., in the present embodiment, the 1st nitrogen supply-pipe 121a gas supplied amount V1 is set at the 2nd and the 3rd nitrogen supply- pipe 121b, 121c gas supplied amount V2, V3 (V2=V3) about 1.5 times.The configuration paths of this nitrogen supply-pipe 121 etc. are specifically described with fluid distributing apparatus 12 after a while.
In addition, the bottom of connection section 84b among the downside shaping die 8b is provided with the downward open circular cone shape in bottom and fastens protuberance 88.This fastens protuberance 88, with the upper surface butt of the lifter plate 132 of the decompressor 13 that downside shaping die 8b oscilaltion is moved in, be interlocked with the fastening piece 134b of the aftermentioned connection mechanism 134 of decompressor 13.
Below the downside shaping die 8b of the forming unit 6 of conveyance to the 3 station 4c, handle the upper surface of the diapire platform 41 of base station 4, set the decompressor 13 that this downside shaping die 8b oscilaltion is moved.Fig. 5 (a) is the part sectioned view that amplifies the expression decompressor.
That is, decompressor 13 (example that is equivalent to the mould opening and closing device) as shown in Figure 2, is disposed at the 4c place, the 3rd station that handles base station 4.This decompressor 13, as shown in Figure 5, the base station 130 that comprises the essentially rectangular shape, the substantial middle position that setting is arranged at this base station 130 up and down the flexible mould of direction with cylinder 131, be installed on this mould with position, the cylinder 131 top lifter plate that oscilaltion is moved under the effect of this cylinder 131 132, setting is arranged on four jiaos of guide members 133 that guide these plate 132 lifting moving of above-mentioned base station 130, with be equipped on lifter plate 132 on when mould is in specific contraction schedule with cylinder 131, be connected the fastening protuberance 88 of downside shaping die 8b and mould connection mechanism 134 (being equivalent to the example of mould) separably with connection section with cylinder 131, mould is flexible up and down with cylinder 131, and the downside shaping die 8b oscilaltion of the forming unit 6 of conveyance to the 3 station 4c is moved to open and close shaping die 8.This decompressor 13 is subject to processing the control of the control part 100 of base station 4, and its stamping press can be in 2 intersegmental switchings.That is, in the latter stage during the punching press of closed shaping die 8 drawing objects, can increase stamping press and reduce the distortion that the shaping object produces.
In addition, among Fig. 5 (a), being expressed as 135 parts is position transducers, and the signal of this position transducer 135 is exported to the control part 100 of handling base station 4, carries out the various controls to the stamping press of decompressor 13 etc.
Mould is the hydraulic cylinders that are made of piston 131a, piston rod 131b, cylinder main body 131c etc. with cylinder 131.This mould is with cylinder 131, stretches down in the driving of driving part (not having diagram) that is made of pump etc. and the hydrostatic control portion (not having diagram) that is made of hydraulic circuit and control valve etc.
Lifter plate 132 is the essentially rectangular shape, and the fastening protuberance 88 of the corresponding above-mentioned downside shaping die 8b of central part is formed with this fastening protuberance 88 insertable insertion section 132a.Guide member 133 is guiding lifter plates 132, prevents from that lifter plate 132 from toppling over to make its device of lifting moving reposefully, and the guide shaft that the upper end is installed on the lifter plate 132 when being arranged on the guide on the base station 130 and being inserted this guide by setting herein constitutes.In addition, the concrete structure of this guide member 133 is not limited thereto, and for example also can be made of the fastening pin that guides in slide rail parts and these slide rail parts etc.
Connection mechanism 134, be to rise with cylinder 131 at mould, when the fastening protuberance 88 of downside shaping die 8b inserts the insertion section 132a of lifter plates 132, fasten the mechanism that mould is connected separably with cylinder 131 and downside shaping die 8b with this fastening protuberance 88 that is in the insertion state.Particularly, connection mechanism 134 is shown in Fig. 5 (b), comprise that there is the paired fastening piece 134b in the left and right sides of semicircle shape recess 134a at the position, top, the phase mutual connection from direction on drive the driving cylinder 134c of this fastening piece 134b, guide rail 134d with guiding fastening piece 134b, drive cylinder 134 and drive fastening piece 134b, will fasten protuberance 88 and sandwich among each vertical recess 134a, be thus connected mould cylinder 131 and downside shaping die 8b to close mutually direction.The fastening protuberance 88 that inserts among the 132a of insertion section sandwiches among the fastening piece 134b, so that its underpart is in the edge portion of recess 134a that coniform downward open part is fastened on this fastening piece 134b.
In addition, the connection mechanism 134 of this decompressor 13, be the mechanism that with cylinder 131 and downside shaping die 8b the shaping die 8 of closed state is opened conscientiously by locked die, when downside shaping die 8b separates with the upside shaping die effectively because of its action of gravity, can omit.In addition, in the present embodiment, fastening piece 134b is guided along the guide groove of being located at lifter plate 132 upper surfaces.
This connection mechanism 134 is also by control part 100 its drivings of control of handling base station 4.This control part 100 carries out specially the hydrostatic control of the driving cylinder 134c that is made of hydraulic cylinder.The action of the connection mechanism 134 under these control part 100 controls remakes summary description after a while.
Below, get back to Fig. 3, the vacuum bell jar 9 of forming unit 6 is described.Vacuum bell jar 9 is that shaping die 8 is surrounded as the device that sealed state constitutes treatment chamber 90 as mentioned above, and section is roughly circle (with reference to Fig. 2) in the present embodiment.This vacuum bell jar 9 is made of capacitance divider 9b capacitance divider 9a and downside the upside of subtend configuration, above-mentioned capacitance divider 9a, 9b is connected by sealing materials such as O RunddichtringOs, constitutes treatment chamber 90 in inside.
Downside becomes cylindric to capacitance divider 9b, is fixedly mounted in the upper surface of downside rotating disk main body 52 to the outstanding joint flange 99 that is provided with of circumferential direction foreign side by its bottom.Thus, downside constitutes the container of opening upward to capacitance divider 9b with the upper surface of downside rotating disk 52.This downside is designed to its upper end and is in than the lower position, upper end of opening the downside shaping die 8b under the state the height of capacitance divider 9b.Design the height of downside by the height according to downside shaping die 8b like this, can make the shaping object be easy to be bearing on the downside shaping die 8b capacitance divider 9b.
On the other hand, upside becomes the container-like of lower opening to capacitance divider 9a, is supported in movably on the suspension bracket 9c of upside rotating disk main body 51 but hang in oscilaltion.Therefore, but this upside capacitance divider 9a is supported on the upside rotating disk main body 51 movably through suspension bracket 9c oscilaltion, follow this lifting moving to open and close vacuum bell jar 9.
This suspension bracket 9c roughly becomes a shape, has direction paired arm 91 that extends and the interconnective tabular arm connection section 92 in upper end that makes this arm 91 up and down.The bottom of each arm 91 is bonded on the sky borehole wall of above-mentioned upside to capacitance divider 9a.This arm 91 connects upside rotating disk main body 51 respectively and stretches out upward, and the upper end is connected by arm connection section 92.
And between the communicating pores of the side face of this arm 91 and upside rotating disk main body 51, set and erect the guide 57 that is arranged at this rotating disk main body 51, arm 91 can be slided reposefully.In the present embodiment, the upper limit of these arm 91 strokes is designed to make upside that the lower end of capacitance divider 9a is in the higher position of well heater 83a than upside shaping die 8a, and shaping die 8 can expose to the side when making vacuum bell jar 9 be in open state.
Arm connection section 92 is provided with outstanding upward fastening protuberance 93 at the substantial middle position of its closure.This fastening protuberance 93 is by fastening with the fastening of aftermentioned container opening and closing device 14 fork 144a, the part that upside is linked to each other through this suspension bracket 9c to capacitance divider 9a with container opening and closing device 14.Particularly, the upper end that fastens protuberance 93 is to the outstanding top bulge 93a of formation of circumferential direction foreign side, above-mentioned fastening fork 144a is fastened on the lower surface of this top bulge 93a (with reference to Fig. 6 (a)), connects upside to capacitance divider 9a and container opening and closing device 14 with this.
Fig. 6 (a) is the part sectioned view that amplifies expression container opening and closing device.In this Fig. 6, upside represents with solid line that to the suspension bracket position that capacitance divider is in when closing state the suspension bracket position when upside is in out state to capacitance divider is represented with two dot chain line.
Container opening and closing device 14 when being equipped on the 1st station 4a that handles base station 4, also is equipped on 4c place, the 3rd station as shown in Figure 1 in the present embodiment.At 4c place, the 3rd station container opening and closing device 14 also being set like this, is for when punching press has problems, and can open vacuum bell jar 9 and expose shaping die 8 and confirmed that the device 14 of the 3rd station 4c can suitably omit.
Particularly, this container opening and closing device 14 is shown in Fig. 6 (a), comprise container with cylinder 141, lifter plate 142, guide member 143 and connection mechanism 144 (be equivalent to container with an example of connection section), the upside of the forming unit 6 of conveyance to the 1 station 4a moves to open and close vacuum bell jar 9 by suspension bracket 9c oscilaltion capacitance divider 9a.
Container by direction is flexible up and down, moves lifter plate 142 oscilaltions with cylinder 141.That is, this container is positioned at the top of the fastening protuberance 93 of above-mentioned suspension bracket 9c with cylinder 141, sets with the state of axis along the upper surface vertical direction of the sky borehole wall 42 of handling base station 4, connect this day the borehole wall 42 direction is flexible up and down.That is, this container sets with the posture of top towards the below of cylinder 141 by piston rod.Particularly, same with cylinder 131 though container does not have diagram with cylinder 141 with mould, be the hydraulic cylinder that constitutes by piston, piston rod, cylinder main body etc., flexible under the driving of driving part, hydrostatic control portion.
Lifter plate 142 and the lower surface engages of container with cylinder 141 follow the flexible oscilaltion of this cylinder 141 to move.Elongated rectangular-shaped of 142 one-tenth of this lifter plates, the upper surface of its length direction two end portions engages with the lower end of guide member 143.This guide member 143 is parts that the lifting moving of lifter plate 142 is steadily carried out, and is arranged at the guide 143a of day borehole wall 42 and the slide bar 143b that slides up and down along this guide 143a constitutes by setting.This slide bar 143b is disposed at the diagonal position of lifter plate 142 upper surfaces respectively, with the posture of stable elevation plate 142.
On the lower surface of this lifter plate 142, be installed with and connect this container opening and closing device 14 and the connection mechanism 144 of upside capacitance divider 9a.This connection mechanism 144, be to descend with cylinder at container, during the upper surface butt of the fastening protuberance 93 of the lower surface of lifter plate 142 and suspension bracket 9c, move the mechanism that container is connected capacitance divider 9a separably with cylinder 141 and upside downwards with fastening protuberance 93 under this butt state restriction suspension bracket 9c that is interlocked.Particularly, connection mechanism 144 is shown in Fig. 6 (a) and Fig. 6 (b), comprise that the position, top is divided into two strands fastening fork 144a, make this fastening fork 144a at the driving cylinder 144b that fastens protuberance 93 sides advance and retreat, fasten the guide rail (not having diagram) of pitching 144a with guiding, fasten fork 144a and driven cylinder 144b and drive to fastening protuberance 93 thrusters, vertical two bursts of parts fasten the top bulge 93a that fastens protuberance 93 from the below, and restriction fastens protuberance 93 relatively moving downwards.
The container opening and closing device 14 that comprises this connection mechanism 144 is undertaken it by the control part 100 of handling base station 4 and drives control.The action of the device under these control part 100 controls remakes summary description after a while.
Get back to Fig. 3, the upside of vacuum bell jar 9 is to being formed with the water jacket (water jacket) 94 that surrounds its side face among the capacitance divider 9a, effectively the envrionment temperature in the cooling process chamber 90.In the present embodiment, this water jacket 94 is formed at from upside the bottom of capacitance divider 9a is omited near the top to the short transverse central part.In addition, this water jacket also can be arranged at downside to capacitance divider 9b place certainly.
Particularly, water jacket 94 be at the outstanding upside that is arranged to the bottom of capacitance divider 9a and pars intermedia specific position radially between the flange part 95,96 of foreign side, specific gap forms radially being provided with by container inner wall portion 97 and container outer wall portion 98.This water jacket 94, when connecting water coolant supply-pipe 123 at an upper portion thereof with water coolant importing inside, outlet orifice (do not have and the illustrate) discharge that inner water coolant can be provided with through the bottom of container outer wall portion 98.The configuration paths of this water coolant supply-pipe 123 etc. are specifically described with fluid distributing apparatus 12 after a while.
Treatment chamber 90 by the above-mentioned vacuum bell jar 9 that up and down capacitance divider 9a, 9b is constituted, handle the gas exhausting device that is provided with on the base station 4 15 connect with it from, discharge treatment chambers 90 interior gases by this gas exhausting device 15 and make the environment that becomes vacuum environment in the treatment chamber 90 or be close to vacuum.
That is, as shown in Figure 1, the inside of downside rotating disk main body 52 sets the part of vacuum bell jar 9, the side face of capacitance divider 9b is formed with the gas drain passageway 151 of circular shape along downside.This gas drain passageway 151, by a plurality of communicating apertures 152 of the side face of capacitance divider 9b being formed along downside with when treatment chamber 90 is communicated with, in this rotating disk main body 52, pass through lower opening type device connection section 153 and external communications.
Device connection section 153 can connect with the pipe connecting portion 154 of gas exhausting device 15 from, gas exhausting device 15 by join the gas in communicating aperture 152 and gas drain passageway 151 discharge treatment chambers 90 with this device connection section 153.
This gas exhausting device 15 as shown in Figure 2, is equipped on the 1st station 4a and the 4c place, the 3rd station that handle base station 4.Particularly, be between the bottom of the pillar 43 that sets of both sides of each station 4a, 4c, to set up beam part 45, set gas exhausting device 15 at the substantial middle position of these beam part 45 length directions.
Gas exhausting device 15 as shown in Figure 1, have be equipped on the vacuum pump (not having diagram) of handling base station 4 outsides but, connect the structure 155 of disembarking through pipe connecting portion 154 that flezxible couplings such as corrugated tube 156 link to each other with this vacuum pump and the pipe that these pipe connecting portion 154 oscilaltions are supported on the beam part 45 movably, this pipe connect the structure 155 of disembarking make 154 oscilaltions of pipe connecting portion move so that pipe connecting portion 154 with install connection section 153 join from.Thereby this pipe connecting portion 154 and said apparatus connection section 153 stop in forming unit 6 conveyances under the state of the 1st and the 3rd station 4a, 4c, adjust the position and make both relative up and down.
In addition, pipe connecting portion 154 is provided with elastomeric element in the around openings of the side that links to each other with its device connection section 153, with the sealed state that keeps linking to each other with device connection section 153.
Pipe connects structure 155 liftable under the effect of well-known hoisting appliances such as hydraulic cylinder of disembarking and is supporting pipe connecting portion 154 movably, and it specifies omission.Comprise the gas exhausting device 15 that this pipe connects the structure 155 of disembarking, controlled according to the output of position transducer built-in in this device 15 etc. by the control part 100 of handling base station 4.
Herein, as shown in Figure 1, in handling the 3rd station 4c of base station 4, be provided with rotating disk 5 butts ground and suppress that rotating disk 5 is followed the punching press processing of decompressor 13 and the rotating disk of toppling over is toppled over suppressing portion 16 (being equivalent to topple over an example of suppressing portion).That is, shaping die 8 is subjected to decompressor 13 applied pressures in the 3rd station 4c, and the rotating disk 5 that then supports this shaping die 8 has to rise upward corresponding to the part of the 3rd station 4c and presents the danger of toppling over posture.Bring detrimentally affect may for the shape of the optical goods require the shape precision because rotating disk 5 is toppled over like this, handle base station 4 and be provided with rotating disk and topple over restraining device 16 for suppressing being poured over of this rotating disk 5.Fig. 7 be the expression this topple over the side-view of restraining device 16.
Rotating disk is toppled over the lower surface engages of restraining device 16 and the installation portion 165 of the section I word shape that is engaged in the sky borehole wall 42 lower surfaces of handling base station 4, is provided in the radial outside of overlooking to this rotating disk main body 51 with the height corresponding with the upper surface of upside rotating disk main body 51 and departs from the position of some.This rotating disk is toppled over restraining device 16, stops under the state of the 3rd station 4c in forming unit 6 conveyances, is pressed on the upper surface of upside rotating disk main body 51, is supporting the load from the below.
Particularly, rotating disk is toppled over restraining device 16, comprise the base station 160 that engages with installation portion 165, through being located at the advance and retreat cylinder 161 that protuberance 160a is provided with that is provided with of base station 160 outer ends (side end opposite) with rotating disk 5 sides, be located at the wedge shape block 162 at advance and retreat position, cylinder 161 top, with the outstanding guide portion 163 of being located at base station 160 inner ends (ends of rotating disk 5 sides), under the effect of advance and retreat cylinder 161, advance wedge shape block 162, with its lower surface the upper surface of upside rotating disk main body 51 is exerted pressure, to support load from the below.
Base station 160 protuberance 160a is set, its lower surface forms the lower inclined-plane that dips down of rotating disk 5 sides, with tilt some state configuration advance and retreat cylinder 161 of the relative sea line of axis.Support advance and retreat cylinder 161 with inclination attitude like this, advance the aftermentioned piston rod 161b of advance and retreat cylinder 161, can make the upper surface of wedge shape block 162 and upside rotating disk main body 51 join from, both can suppress toppling over of rotating disk 5, can when rotating disk 5 rotates, wedge shape block 162 and upside rotating disk main body 51 be separated again, allow rotating disk 5 rotate reposefully.
Advance and retreat cylinder 161 is the well-known cylinders that are made of cylinder main body 161a, piston (not having diagram), piston rod 161b etc., is hydraulic cylinder.This cylinder 161 of advancing and retreat is configured to piston rod 161b and roughly with on the vertical direction of the pressing direction of decompressor 13 is stretching, and particularly, the support 164 of this advance and retreat cylinder 161 through curving L word shape is installed on the scarp that protuberance 160a is set.The cylinder 161 of will advancing and retreat like this be configured to piston rod 161b roughly with the vertical direction of pressing direction on flexible, can alleviate the load of following punching press to handle to act on the advance and retreat cylinder 161 flexible directions.
In addition, this cylinder 161 of advancing and retreat, be provided with in the rearward end of its piston rod 161b adjust piston rod 161b stroke to regulate propelling adjusting portion 161c with respect to the push-in stroke of cylinder main body 161a.Regulate the push-in stroke of this piston rod 161b, when 162 pairs of upside rotating disks of variable wedge shape block main body 51 is exerted pressure, even along with use, when the lower surface Wear Friction of wedge shape block 162 reduces, also can guarantee butt state by increasing the push-in stroke of piston rod 161b to upside rotating disk main body 51.In addition, on the bearing surface of upside rotating disk main body 51, as shown in Figure 7, be equipped with contact plate 58.
Wedge shape block 162, lower surface its upper surface relatively tilt the upper surface almost parallel of its lower surface and upside rotating disk main body 51.By the lower surface of such formation wedge shape block 162, shown in solid line among Fig. 7, follow the propelling of piston rod 161b, the lower surface of wedge shape block 162 contacts with the upper surface two sides of upside rotating disk main body 51, can suppress toppling over of rotating disk 5 effectively.
In addition, on the two sides of wedge shape block 162, along advance and retreat cylinder 161 axis direction be carved with block guide groove 162a.Insert aftermentioned pilot pin (guide pin) 163b of guide portion 163 among this block guide groove 162a.Thereby the relatively moving in block guide groove 162a of stretching by pilot pin 163b follows advance and retreat cylinder 161 guides wedge shape block 162.This block guide groove 162a sets according to the stroke of advance and retreat cylinder 161, is designed to during initial setting and can moves in than the wider scope of this stroke.
Guide portion 163 comprises paired arm 163a and the outstanding pilot pin 163b that this leads arm 163a opposite face, this wedge shape block 162 of guiding among the block guide groove 162a of pilot pin 163b insertion wedge shape block 162 of being arranged at of leading in the left and right sides of erectting the inner end lower surface that is arranged at base station 160.
In this optical product forming device 3, when importing the nitrogen supply-pipe 121 of supplying with the nitrogen in the filling treatment chamber 90, import the water coolant supply-pipe 123 that the water coolant of supplying with cooling vacuum bell jar 9 is arranged herein.
Nitrogen supply-pipe 121 is provided with several (in the present embodiment being 3), above-mentioned nitrogen supply-pipe 121a~121c such as Fig. 1~shown in Figure 3, connect this day borehole wall 42 from the top of the sky borehole wall 42 of handling base station 4 and link to each other, branch into the supply passageway of each forming unit 6 at these fluid distributing apparatus 12 places with fluid distributing apparatus 12.Each nitrogen supply-pipe 121a~121c is provided with the flow rate regulating valve (not having diagram) of adjusting gas delivery volume in the downstream side of fluid distributing apparatus 12.Above-mentioned nitrogen supply-pipe 121a~121c in the downstream side of fluid distributing apparatus 12, imports in connection section 84a, the 84b of shaping die 8 as mentioned above, links to each other with the communicating aperture 85~87 that is provided with on this shaping die 8.The nitrogen that this nitrogen supply-pipe 121 is supplied with imports in the treatment chamber 90 through communicating aperture 85~87.
On the other hand, water coolant supply-pipe 123 1 ends link to each other with figure apparatus for supplying cool water outward, supply with water coolants to forming unit 6.That is, water coolant supply-pipe 123 is being handled on the base station 4, from its day the borehole wall 42 top connect this day borehole wall 42 and link to each other with fluid distributing apparatus 12, link to each other with the water jacket 94 of a forming unit 6 through this fluid distributing apparatus 12.In addition, water coolant supply-pipe 123 and be connected with the water jacket 94 of this forming unit 6 water jacket 94 of adjacency successively can be supplied with water coolants to each water jacket 94 successively.By the water coolant that this water coolant supply-pipe 123 is supplied with, by the water jacket 94 of each forming unit 6, after this discharge successively from specific relief outlet.Therefore, stop the effect of well heater 83a, 83b of shaping die 8 after, the envrionment temperature in the treatment chamber 90 is descended.
Below, convection cell distribution device 12 describes.Fig. 8 is the sectional view that amplifies expression fluid distributing apparatus 12.Fluid distributing apparatus 12 as mentioned above, is that the center is provided in being provided with on the platform 56 of upside rotating disk main body 51 tops equipment with principal post 44.
Fluid distributing apparatus 12 as shown in Figure 8, comprise the inside and outside paired footpath parts 120,122 that have the identical central axle with principal post 44, the inner peripheral surface of the external diameter parts 122 that together rotate with rotating disk 5 slides on the periphery that is fixedly arranged at the internal diameter parts 120 on the principal post 44.
Internal diameter parts 120, cylindrical shape is fixedly mounted on the principal post 44.Therefore, internal diameter parts 120 together rotate with rotating disk 5 because platform 56 is set, and the upper surface relatively sliding of platform 56 is being set.The upper surface of these internal diameter parts 120, the state that staggers with each comfortable circumferential direction is connected with each nitrogen supply-pipe 121 and water coolant supply-pipe 123.Be formed with the access 120a that links to each other with this each supply-pipe 121,123 for each supply-pipe 121,123 in these internal diameter parts 120, this access 120a is towards the aftermentioned circulation groove 122a opening of external diameter parts 122.Therefore, the opening of the circulation groove 122a side of this access 120a is to aftermentioned circulation flow path 125 and imports fluidic entrance hole 125a.
External diameter parts 122 are the drum of internal diameter parts 120 outer embeddings, are fixedly mounted in to be provided with on the platform 56 and rotate with the rotation of rotating disk 5.The inner peripheral surface of external diameter parts 122 along the circumferential direction forms the inwardly open circulation groove 122a in side of radius vector.The periphery of this circulation groove 122a and external diameter parts 120 (bearing surfaces of external diameter parts 122) together constitutes the circulation flow path 125 of water coolant or nitrogen.Therefore, this circulation flow path 125 becomes circular between internal diameter parts 120 and external diameter parts 122.
Circulation flow path 125 is through being located at the leadout hole 125b of circulation groove 122a bottom surface, each supply-pipe 121,123 that is connected with the downstream side of fluid distributing apparatus 12 is communicated with, number by foundation forming unit 6 is provided with above-mentioned leadout hole 125b, and fluid is able to distribute to each forming unit 6 from circulation flow path 125.
This circulation flow path 125 is crossed over the multistage setting according to the number of the supply-pipe 121,123 that links to each other on short transverse, cross over 5 sections settings in the present embodiment.In addition, the 2nd section circulation flow path 125 is standby circulation flow paths from top to bottom, will not use in the present embodiment.
So form fluid distributing apparatus 12, even external diameter parts 122 rotate relative to internal diameter parts 120, along with the rotation entrance hole 125a of external diameter parts 122 and the relative position of leadout hole 125b change, also always can form the circulation flow path 125 that constitutes by external diameter parts in this 120,122.Promptly, by water coolant or the nitrogen of each supply-pipe 121,123 to fluid distributing apparatus 12 supplies, entrance hole 125a through being located at internal diameter parts 120 imports circulation flow path 125, and thereafter, the leadout hole 125b of the external diameter parts 122 through rotating exports to the supply-pipe 121,123 that links to each other with specific forming unit 6.Therefore, even rotating disk 5 rotates relative to handling base station 4, also do not have problems such as supply-pipe 121,123 distortions, the forming unit 6 that can properly support to rotating disk 5 is supplied with fluid.
The optical goods manufacturing process of the optical product forming device 3 of Gou Chenging with this action and effect of installing 3, is illustrated with Fig. 9~explanatory view shown in Figure 13 and sequential chart shown in Figure 13 in the above-described manner.In addition, above-mentioned action control is carried out by the control part 100 of the processing base station 4 that specially constitutes with CPU and storer etc.In addition, in Figure 13, the part shown in the rod represents, during the gas exhausting device 15 work exhausted airs, or the 1st~the 3rd nitrogen supply-pipe 121a~121c supply with nitrogen during.
This optical product forming device 3, under original state, each forming unit 6 that rotating disk 5 supports is positioned at the 4a that the respectively stands~4d place that handles base station 4.With the forming unit 6 that is positioned at 4a place, the 1st station under this original state is example, and the forming process of optical goods is described.
Connect the power supply of this device 3, then as shown in Figure 9, be configured in the forming unit 6 in the 1st station, receptor opening and closing device 14 only acts on upside capacitance divider 9a is pulled to the top, opens vacuum bell jar 9.
That is, with reference to Fig. 6, at first container drives with cylinder 141, and its piston rod advances downwards from cylinder main body, makes lifter plate 142 become the butt state with the upper surface of the fastening protuberance 93 of suspension bracket 9c.Then, under this butt state, the driving cylinder 144b of connection mechanism 144 drives, and piston rod is released from cylinder main body, and fastening fork 144a is advanced to above-mentioned fastening protuberance 93 thrusters.Along with this fastens the propelling of fork 144a, fasten between the vertical two bursts of parts of fork 144a and insert the pars intermedia (the below part of top bulge 93a) that fastens protuberance 93, fasten protuberance 93 thus and be fastened on downwards the confined state that relatively moves and fasten on the fork 144a.That is, upside links to each other with container opening and closing device 14 through suspension bracket 9c to capacitance divider 9a.
Drive cylinder 144b and shrink from this state, promptly its piston rod is retracted in the cylinder main body, and then up and down among capacitance divider 9a, the 9b, only upside is pulled to the top to capacitance divider 9a, and vacuum bell jar 9 is opened to this side.Under the open state of this vacuum bell jar 9, as shown in Figure 9, can pick out mould main body 81a, the 81b of shaping die 8a, 8b up and down from the side.In addition, this shaping die 8 is at 4a place, the 1st station, and the lower end of its downside shaping die 8b is a free state, thereby this downside shaping die 8b is positioned at lowering position under action of gravity, be in open mode.
In addition, connect power supply, then with the execution of above-mentioned action concurrently, well heater 83a, 83b built-in in the shaping die 8 also switch on, and by this well heater 83a, 83b mould body 81a, 81b are heated to specific initial temperature T0 (for example 200 degree).
The pipe of gas exhausting device 15 connect disembark structure 155 also with the parallel running of above-mentioned action, make that pipe connecting portion 154 is that lowering position rises from starting position, move to and the device connection section 153 embedded drain positions that link to each other that are formed at downside rotating disk main body 52.
After carrying out above-mentioned initial actuating, device 3 is in holding state, by the input of handling the specific input block (not having diagram) that is provided with on the base station 4, the shaping of beginning optical goods.
Particularly, at first supply with the shaping object that constitutes by nitre material etc., the shaping object is bearing on this downside shaping die 8b to the cavity space of the following side form main body 81b of shaping die 8.In addition, rotating disk 5 rotates a week, when forming unit 6 is sent to 4a place, the 1st station once more, because the optical goods that have been shaped are supported among this downside shaping die 8b, from this downside shaping die 8b, take out optical goods, form the above-mentioned supply operation (arrangement operation) of object thereafter again.This taking-up, arrangement operation can be automatically performed by specific device, and be also manually actuated.
As shown in figure 13, begin through the moment t1 behind the specified time, when shown in two dot chain line among Fig. 9, making upside that capacitance divider 9a is descended sealing vacuum bell jar 9, the output of well heater 83a, 83b is risen, further heated mould main body 81a, 81b in shaping.
The sealing of this vacuum bell jar 9, be after the container of said vesse opening and closing device 14 makes upside descend to capacitance divider 9a with cylinder 141 elongations, the piston rod of driving cylinder 144b by making connection mechanism 144 is retracted into, and removes that the fastening that fastens fork 144a and fasten protuberance 93 realizes.In addition, container is set at after removing and fastening the fastening of protuberance 93 with cylinder 141, shrinks and returns the starting position that is positioned at this closed position top, upside to capacitance divider 9a under its action of gravity with downside to capacitance divider 9b butt, vacuum bell jar 9 keeps closing state.
Then, the moment t2 after vacuum bell jar 9 is finished sealing, gas exhausting device 15 begin to discharge the gas in the treatment chamber 90, decompression in the treatment chamber 90.That is, after the vacuum pump effect of gas exhausting device 15, the air in the treatment chamber 90 is sucked into pipe connecting portion 154 through communicating aperture 152, gas drain passageway 151, device connection section 153, and the pressure in the treatment chamber 90 descends.
Then, at moment t3, as shown in Figure 9, the nitrogen supply unit outside scheming is supplied with nitrogen through the 2nd and the 3rd nitrogen supply- pipe 121b, 121c to treatment chamber 90.Thus, treatment chamber 90 is that non-oxygenated environment changes to nitrogen environment.Then, the discharge of gas stops the nitrogen supply (NS) of the 2nd nitrogen supply-pipe 121b among the above-mentioned the 2nd and the 3rd nitrogen supply-pipe 121b, the 121c simultaneously in moment t4 gas exhausting device 15 finishes treatment chamber 90, only continues the nitrogen supply (NS) of the 3rd nitrogen supply-pipe 121c.That is, the 3rd nitrogen supply-pipe 121c is communicated with the 3rd communicating aperture 87, and the 3rd communicating aperture 87 to treatment chamber 90 inner openings, can form non-oxygenated environment effectively around mould main body 81a, 81b on the close position of mould main body 81a, 81b, prevent the oxidation of shaping die 8.In addition, owing to only supply with nitrogen, can suppress to follow this nitrogen to supply with the reduction of treatment chamber 90 envrionment temperatures that take place, thereby use well heater 83a, 83b heated mould main body 81a, 81b effectively by the 3rd nitrogen supply-pipe 121c.
This gas exhausting device 15 finishes gases discharge operations after, the pipe that drives this gas exhausting device 15 connects the structure 155 of disembarking descends pipe connecting portion 154, and pipe connecting portion 154 is returned to the lower side and downside rotating disk main body 52 isolating starting positions.Make pipe connecting portion 154 return starting position like this, can remove the buckling state of gas exhausting device 15 and rotating disk 5, rotating disk 5 is rotated reposefully.
Thereafter, before moment t5, driving device of rotation driving 11, is that rotating disk 5 is rotated at the center with principal post 44, with the 1st station 4a conveyance to the 2 station 4b of forming unit 6 from processing base station 4.At this moment, other forming units 6 that rotating disk 5 is supported also conveyance simultaneously to neighbor station 4a~4d.
Crossing this moment t5, the moment that rotating disk 5 rotates behind 90 degree stops its rotation.Thus, when being positioned at forming unit 6 conveyances to the 2 station 4b that handle 4a place, base station 4 the 1st station, other forming units 6 also conveyance to neighbor station 4a, 4c, 4d place.Above-mentioned forming unit 6 because its shaping die 8 internal heater 83a, 83b, even when rotating with rotating disk 5, also can heat the shaping object, so shaping die 8 can carry out the adjustment of successive temperature.
At the 2nd station 4b, as shown in figure 10, upside maintains on the lowering position capacitance divider 9a gravitate, and vacuum bell jar 9 is kept closed state, and downside shaping die 8b gravitate maintains on the lowering position simultaneously, and shaping die 8 is kept open state.
In the 2nd station 4b place retention period, 8 built-in well heater 83a, 83b heat the shaping object by shaping die at forming unit 6, are heated at least more than the specific preheating temperature T3 (for example 500 degree).The temperature of shaping object, detect indirectly by the temperature that detects shaping die 8 with the built-in temperature sensor of well heater 83a, 83b, control part 100 control heater 83a, 83b maintain this detected temperatures than softening point temperature 724 degree of nitre material and also hang down on the punching press design temperature T1 (for example 700 degree) of certain temperature.Among Figure 13, because the temperature T of shaping object reaches punching press design temperature T1 at moment t6, after this moment t6, control heater 83a, 83b maintain punching press design temperature T1 with the temperature T of shaping object.
Then, by drove device of rotation driving 11 before and after the t6 constantly before moment t7, rotating disk 5 is that the center begins to rotate with principal post 44 once more, with 2nd station 4b conveyance to the 3 station 4cs of forming unit 6 from processing base station 4.In addition, a forming unit 6 is set at equal in the residence time at each 4a~4b place, station.
Crossing this moment t7, the moment that rotating disk 5 rotates behind 90 degree stops its rotation.Thus, the forming unit 6 that is positioned at the 4b place, the 2nd station that handles base station 4 is accepted heating, punching press, each processing of annealed by conveyance to the 3 station 4b at 4c place, the 3rd station.In addition,, also adjust the temperature of shaping object, can critically control the temperature of shaping object thus with well heater 83a, the 83b of shaping die 8 during the 2nd station 4b conveyance to the 3 station 4c.
In addition, the nitrogen that stops the 3rd nitrogen supply-pipe 121c at the moment t7 of rotating disk 5 rotations is supplied with, simultaneously in this rotating disk 5 back (t8 constantly) of stopping, discharge nitrogen manufacturing in the treatment chambers 90 as the vacuum environment of non-oxygenated environment or be close to the environment (constantly between t8~moment t11) of vacuum by gas exhausting device 15.Like this, form because treatment chamber 90 is independent, but when switching to this vacuum environment gas clean-up, prevent the generation of bubble in the optical goods effectively.
The discharge of 15 pairs of gases of this gas exhausting device, identical with the discharge of 15 pairs of gases of the 1st station 4a place gas exhausting device, connect the structure 155 of disembarking by pipe pipe connecting portion 154 is risen, this pipe connecting portion 154 is connected with the device connection section 153 of downside rotating disk main body 52 carries out.In addition, finishing the moment t11 that nitrogen is discharged, driving tube connects the structure 155 of disembarking and makes 154 declines of pipe connecting portion once more, make this pipe connecting portion 154 separate with the device connection section 153 of downside rotating disk main body 52, remove the buckling state of gas exhausting device 15 and rotating disk 5, make the rotating disk 5 ready rotating drive next time of carrying out thus.
Herein, carrying out the above-mentioned nitrogen particular moment t9 of (constantly between t8~moment t11) when discharging, topple over after restraining device 16 stablize the posture of rotating disk 5 by being arranged at the rotating disk of handling base station 4 tops, decompressor 13 seals the shaping die 8 of open states, makes the drawing of shaping object.
That is, with reference to Fig. 7, at first drive the advance and retreat cylinder 161 that rotating disk is toppled over restraining device 16, piston rod 161b releases from its cylinder main body 161a, and wedge shape block 162 is advanced to 51 thrusters of upside rotating disk main body.Because advance and retreat cylinder 161 is configured to its axis and departs from horizontal heeling condition slightly, follow the lower surface of the propelling wedge shape block 162 of piston rod 161b to move, with this upper surface butt to direction near upside rotating disk main body 51 (particularly being contact plate 58) upper surface.Like this, make the lower surface of wedge shape block 162 and the upper surface butt of upside rotating disk main body 51, can topple over the load that restraining device 16 supports from the below, stablize its posture even during decompressor 13 punching presses, also can suppress toppling over of rotating disk 5 by this rotating disk.
After stablizing the posture of rotating disk 5, implement punching press by decompressor 13 and handle.That is, with reference to Fig. 5, the downside shaping die 8 of the forming unit 6 of conveyance to the 3 station 4c becomes the mould relative up and down state of cylinder 131 with decompressor 13.Set out by this state, mould extends with cylinder 131, and promptly piston rod 131b advances upward from cylinder main body 131c, and the fastening protuberance 88 of downside shaping die 8b is inserted in the insertion section 132a of lifter plates 132.Under this insertion state, make a pair of driving cylinder 134c elongation of connection mechanism 134, make each fastening piece 134b to moving near direction, will fasten protuberance 88 and sandwich in the vertical recess 134a, connection mode cylinder 131 and downside shaping die 8b.
Then, set out by this connection state, further launch mode cylinder 131, downside shaping die 8b is given as security upward, as shown in figure 11, by this downside shaping die 8b is given as security to upside shaping die 8a, the shaping object that in (t9~moment t13 constantly) downside shaping die 8b is supported between given period carries out punching press to be handled.In the present embodiment, the stamping press of this decompressor 13 switches in can be during punching press interimly, after moment t10 well heater 83a, 83b failed, detected temperatures arrived the moment t12 behind the yield point temperature T2, and stamping press P switches to the stamping press P2 that initial relatively stamping press P1 increases.Since like this with higher stamping press P2 to carrying out the punching press processing because of being lower than the shaping object that yield point temperature T2 shrinks, can prevent the generation of residual strain, form high-precision optical goods.
Then, before the moment t13 below detected temperatures arrives point of inversion temperature T 3 (for example 530 degree), open shaping die 8.Opening of this shaping die 8 carried out with the contraction of cylinder 131 and the decline of lifter plate 132 by mould.At this moment, because connection mechanism 134 is fastened on the fastening protuberance 88 of downside shaping die 8b, downside shaping die 8b is separated effectively with upside shaping die 8a.After downside shaping die 8b separated with upside shaping die 8a, downside shaping die 8b was bearing in that gravitate descends on the lifter plate 132 of decline.
In the decline process of this downside shaping die 8b, drive the connection mechanism 134 of this decompressor 13, shrink driving cylinder 134c, fastening piece 134b is separated from each other, remove the buckling state of the fastening protuberance 88 of this fastening piece 134b and downside shaping die 8 thus.Therefore, when downside shaping die 8b descended the minimum lowering position of arrival with it, downside shaping die 8b stopped, and remained on mould and continued to descend with the lifter plate on the cylinder 131 132.This mould also stops after returning the starting position of contraction with cylinder 131, removes the buckling state of decompressor 13 and rotating disk 5 thus.
In addition, with this shaping die 8 start work concurrently, the wedge shape block 162 that rotating disk is toppled over restraining device 16 is also retreated by the contraction of its advance and retreat cylinder 161, produces the gap between the upper surface of the lower surface of wedge shape block 162 and upside rotating disk main body 51.Thereby, remove the buckling state that rotating disk 5 and rotating disk are toppled over restraining device 16, rotating disk 5 can be rotated reposefully.
On the other hand, the particular moment t10 that begins during punching press as mentioned above, when stopping well heater 83a, 83b effect, supplies with nitrogen by the 1st and the 3rd nitrogen supply- pipe 121a, 121c in treatment chamber 90, thereby cooling forming mould 8 is the annealing of shaping object.
The mould of decompressor 13 returns starting position with cylinder 131, and then device of rotation driving 11 drives once more, and rotating disk 5 is that 90 degree are rotated at the center with principal post 44, with 3rd station 4c conveyance to the 4 station 4ds of forming unit 6 from processing base station 4.
Moment t13 in these rotating disk 5 rotational action except that the nitrogen of the 1st and the 3rd nitrogen supply- pipe 121a, 121c is supplied with, supplies with nitrogen by the 2nd nitrogen supply-pipe 121b, thus cooling forming mould 8 and even shaping object (optical goods) again in treatment chamber 90.The nitrogen of the 1st~the 3rd nitrogen supply-pipe 121a~121c is supplied with, and proceeds during forming unit 6 is positioned at the 4th station 4d at least, in the present embodiment, continues to forming unit 6 from the 4th station 4d moment t14 in the middle of the 1st station 4a conveyance.
Then, the particular moment before moment t14, device of rotation driving 11 drives once more, and rotating disk 5 is that 90 degree are rotated at the center with principal post 44, with 4th station 4d conveyance to the 1 station 4a of forming unit 6 from processing base station 4.
Forming unit 6 is when 4a place, the 1st station makes well heater 83a, 83b work keep initial temperature T0, by container opening and closing device 14 open vacuum bell jars 9.Then, from downside shaping die 8b, take out optical goods (molding of shaping object), in this downside shaping die 8b, settle shaping objects such as nitre material, between the 1st~the 4th station 4a~4d that handles base station 4, rotate conveyance forming unit 6 successively off and on once more, thereby make optical goods continuously.
Therefore, adopt this optical product forming device 3, forming unit 6 rotates conveyance to the 4 station 4a and returns the 1st station 4a once more from the 1st station 4a that handles base station 4 successively, makes optical goods thus.The forming process of these optical goods begins during conveyance to the 1 station 4a respectively successively at a plurality of forming units 6 that are supported on by specific interval on the rotating disk 5.Owing to be disposed at the forming unit 6 of the 4a~4d that respectively stands, be subjected to the processing of the 4a~4d that respectively stands simultaneously, and after each station 4a~4d implements specific processing, implement next processing by rotating disk 5 conveyances simultaneously to neighbor station 4a~4d, forming unit 6 returns the 1st station 4a that handles base station 4 at every turn, all the optical goods that can obtain to be shaped are made optical goods thus serially and are improved its manufacturing efficient.
And, because in the forming process of optical goods, rotating disk 5 is linked to be shape unit 6 conveyance shaping object together, and well heater 83a, 83b are set for the shaping die 8 of each forming unit 6 respectively, can make its continually varying simultaneously in the envrionment temperature in the stabilizing treatment chamber 90, at each conveyance shaping object between 4a~4d of standing, suppress the rapid variation of envrionment temperature with the state in the treatment chamber 90 that is contained in this temperature-stable thus, form the optical goods of goods precision excellence.
In addition, handle in the present embodiment base station 4 be provided with make vacuum bell jar 9 up and down to capacitance divider 9a, thereby 9b separates the container opening and closing device 14 that opens and closes up and down, because this container opening and closing device 14 only makes up and down to capacitance divider 9a, upside among the 9b is to capacitance divider 9a lifting moving, can utilize upside the gravity of capacitance divider 9a to be kept the closed state of vacuum bell jar 9, and, vacuum bell jar 9 is only open between the given period of the 1st station 4a in the present embodiment, compare with making the downside situation that oscilaltion is moved to capacitance divider 9b, can the less work amount carry out the on-off action of vacuum bell jar 9.
And, in the present embodiment, handle base station 4 and be provided with the decompressor 13 that opens and closes shaping die 8, because the downside shaping die 8b lifting moving about this decompressor 13 only makes among shaping die 8a, the 8b, in the operation of forming process except that stamping procedure, can utilize the gravity of downside shaping die 8b to keep the state of opening of shaping die 8, and, vacuum bell jar 9 is only open between the given period of the 1st station 4a in the present embodiment, compare with the situation that upside shaping die 8a oscilaltion is moved, can the less work amount form the on-off action of mould 8.
In addition, more than Shuo Ming optical product forming device 3 is embodiment of the device that the present invention relates to, and the concrete structure of device etc. can be done suitable variation in the scope that does not depart from intention of the present invention, variant embodiment below is described.
(1) though in the above-described embodiments, handles base station 4 the 1st~the 4th station 4a~4d is set, also can increase the number at station.In addition, though in the above-described embodiments, at 4a place, the 1st station, from shaping die 8, take out optical goods, and, also can increase the number at station, the operation of in the difference station, carrying out from shaping die 8, taking out optical goods and supplying with the shaping objects to shaping die 8 to shaping die 8 supply shaping objects.
But employing the foregoing description can set each treatment station in narrow and small zone, and is comparatively favourable on this aspect of miniaturization of realizing the processing abutment structure.
(2) though in the above-described embodiments, forming unit 6 is supported in and comprises the discoid rotating disk 5 of going up lower rotary table main body 51,52, the concrete structure that rotates delivery unit is not particularly limited in this, for example, also can be supported on principal post 44 be that the center is on the up and down paired support arm of radial extension to forming unit 6.
(3) though in the above-described embodiments, vacuum bell jar 9 is by up and down capacitance divider 9a, 9b being constituted, to the open vacuum bell jar 9 of capacitance divider 9a, 9b shaping die 8 is exposed by separating up and down, but the pattern of cutting apart of this vacuum bell jar 9 is not particularly limited in this, for example, vacuum bell jar also can be made of the tabular lid of container portions with the peristome of this container portions of sealing.But adopt the structure of the foregoing description, can make up and down capacitance divider 9a, 9b being separated up and down and expose shaping die, thus, can supply with the shaping object from the side of vacuum bell jar 9, take out optical goods, improve transaction capabilities.
In addition, though in the above-described embodiments, this is fixedly mounted on the rotating disk 5 capacitance divider 9b the downside among capacitance divider 9a, the 9b up and down, oscilaltion is installed on the rotating disk 5 movably to capacitance divider 9a but have only upside, also can be installed as to have only downside that capacitance divider 9b liftable is moved or up and down capacitance divider 9a, 9b all can.
(4) though in the above-described embodiments, among the 8a of shaping die up and down, the 8b of shaping die 8, upside shaping die 8a is fixedly mounted on the rotating disk 5, but have only downside shaping die 8b oscilaltion to be installed in movably on the rotating disk 5, also can be installed as and have only upside shaping die 8a liftable to move or shaping die 8a, 8b all can up and down.
(5) though in the above-described embodiments, the heating unit of heating shaping object is built in the shaping die 8 as well heater 83a, 83b, this heating unit also can be the parts that are arranged with the shaping die branch, for example, also can serve as reasons and be provided in the heating unit that infrared(ray)lamp on vacuum bell jar 9 internal surfaces etc. constitutes.Like this heating unit ( well heater 83a, 83b) is built in the shaping die 8, can improves heat transfer efficiency mould main body 81a, 81b, heat relatively apace on this aspect of shaping object comparatively favourable.

Claims (14)

1. optical product forming device is characterized in that:
Have paired shaping die up and down and this shaping die is surrounded as the forming unit that treatment chamber that sealed state constitutes treatment chamber constitutes container being provided with, the shaping object that is supported on above-mentioned shaping die is imposed the multistep that comprises heating, punching press, cooling process to be handled in the optical product forming device that forms optical goods
Comprise that implementing the one to multiple step handles in the above-mentioned processing treatment station along the circumferential direction sets processing base station on it by specific interval, along the circumferential direction press a plurality of above-mentioned forming unit that above-mentioned specific interval supports the number setting of also rotating the above-mentioned treatment station of foundation off and on passing through, with each forming unit conveyance rotation carrying device of the above-mentioned treatment station of adjacency extremely successively, be provided with the heating unit that heats the shaping object respectively in the above-mentioned forming unit.
2. optical product forming device according to claim 1 is characterized in that:
Above-mentioned processing base station, its treatment station comprises the taking-up station that the shaping object is arranged to the arrangement station in the above-mentioned shaping die and above-mentioned optical goods are taken out from shaping die, above-mentioned arrangement station and taking-up stand in to be configured on the same position of above-mentioned processing base station circumferential direction settle takes out the station.
3. optical product forming device according to claim 2 is characterized in that:
Above-mentioned treatment chamber constitutes container and paired up and down capacitance divider is made of, and above-mentioned processing base station can settle place, taking-up station to make expose above-mentioned shaping die above-mentioned up and down capacitance divider the separation up and down at it.
4. optical product forming device according to claim 3 is characterized in that:
Above-mentioned processing base station takes out to have in the station in above-mentioned arrangement and makes above-mentionedly up and down to capacitance divider isolating container opening and closing device up and down, and this container opening and closing device only makes up and down the upside in the capacitance divider the capacitance divider lifting moving.
5. optical product forming device according to claim 4 is characterized in that:
The said vesse opening and closing device comprises, the flexible container cylinder of direction up and down and is connected this container separably with cylinder and the above-mentioned upside container connection section to capacitance divider under the state that extends with cylinder at this container.
6. optical product forming device according to claim 3 is characterized in that:
Above-mentioned processing base station has the mould opening and closing device that opens and closes above-mentioned shaping die, the downside shaping die lifting moving about this mould opening and closing device only makes in the shaping die.
7. optical product forming device according to claim 6 is characterized in that:
Above-mentioned mould opening and closing device comprises, the flexible mould cylinder of direction up and down and is connected the mould connection section of this mould with cylinder and above-mentioned downside shaping die separably under the state of this mould with the cylinder contraction.
8. according to claim 6 or 7 described optical product forming devices, it is characterized in that:
In the above-mentioned shaping die of punching press, the second half section during this punching press increases load to above-mentioned mould opening and closing device during specific punching press.
9. optical product forming device according to claim 1 is characterized in that:
Above-mentioned heating unit is equipped on the inside of above-mentioned shaping die.
10. optical product forming device according to claim 1 is characterized in that:
Above-mentioned processing base station, its treatment station comprises to implement at least and carries out the stamping station that the punching press of punching press is handled to be supported on shaping object in this shaping die by closed its shaping die, in this stamping station with above-mentioned rotation carrying device butt ground be provided with suppress this rotation carrying device follow the punching press processing and topple over topple over suppressing portion.
11. optical product forming device according to claim 1 is characterized in that:
Also comprise the internal feed fluidic fluid supply line that constitutes container from the lateral treatment chamber of above-mentioned rotation carrying device, in this fluid supply line, between above-mentioned processing base station and rotation carrying device, when being provided with the circulation flow path of fluid flow, being provided with the rotation that the relative position of the introducing port of the above-mentioned circulation flow path of rotation of following above-mentioned rotation carrying device and export mouth changes and allowing connection section along the turning direction of this rotation carrying device.
12. optical product forming device according to claim 11 is characterized in that:
Above-mentioned rotation allows connection section, comprise the internal diameter parts that are installed on above-mentioned processing base station regularly, with the external diameter parts that together rotate with above-mentioned rotation carrying device, can rotate relative to above-mentioned internal diameter parts, be provided with the circulation groove of above-mentioned fluid flow along circumferential direction in one of them side of bearing surface of above-mentioned internal diameter parts and external diameter parts, when constituting circulation flow path by this circulation groove and opposite side bearing surface, on above-mentioned internal diameter parts, form the introducing port of this circulation flow path, and on above-mentioned external diameter parts, form the export mouth of this circulation flow path.
13. optical product forming device according to claim 1 is characterized in that:
Above-mentioned processing base station has the gas exhausting device of the gas in the treatment chamber of the above-mentioned forming unit of discharging institute's conveyance, and this gas exhausting device switches to vacuum in treatment chamber or is close to the environment of vacuum before above-mentioned shaping object being imposed punching press and handling.
14. optical product forming device according to claim 2 is characterized in that:
Be provided with as its treating stations in the above-mentioned processing base station; When consisting of the switching processing of container, under the state that closes of process chamber formation container, implements at least the above-mentioned process chamber of execution the 1st station that the shaping object is placed in the arrangement processing of above-mentioned finishing die; At least implement the 2nd station of the heat treated that the shaping object that is supported on above-mentioned finishing die is heated; At least implement closed above-mentioned finishing die carries out the punching press processing of punching press to the shaping object that is supported on this finishing die the 3rd station; At least implement the 4th station of the cooling processing that the shaping object after this punching press is cooled off
In the 1st station, set in the container opening and closing device that opens and closes above-mentioned treatment chamber formation container, in the 3rd station, set the mould opening and closing device that opens and closes above-mentioned shaping die.
CNA2005101370878A 2005-06-28 2005-12-22 Optical product forming device Pending CN1887754A (en)

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CN102795759B (en) * 2012-08-30 2015-07-08 刘继成 Double-station press machine for glasswork production
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CN104176911A (en) * 2014-08-22 2014-12-03 西南科技大学 Efficient non-isothermal compression molding device and method of ultra-precision glass lens
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Open date: 20070103