CN1869638A - Electronic fabric strength testing instrument - Google Patents

Electronic fabric strength testing instrument Download PDF

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Publication number
CN1869638A
CN1869638A CN 200610085935 CN200610085935A CN1869638A CN 1869638 A CN1869638 A CN 1869638A CN 200610085935 CN200610085935 CN 200610085935 CN 200610085935 A CN200610085935 A CN 200610085935A CN 1869638 A CN1869638 A CN 1869638A
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cross beam
clamp
moved cross
entablature
screw mandrel
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CN 200610085935
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Chinese (zh)
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CN1869638B (en
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周建青
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Abstract

The invention relates to a textile detector, especially an electronic textile intensity tester, having bracket, two screw rods, base, inverter, three-phase asynchronous machine, driving mechanism, control device, display device and computer installed with upgradable intensity detection control software, where the bracket has top beam and active beam, the active beam is connected with the screw rods, the driving mechanism is fixed with the screw rods, force sensor and textile holder are arranged between the top beam and active beam, the top beam is equipped with top and bottom limit switches, and code disc and position counter for measuring number of turns of screw rods, and the top and bottom limit switches, sensor, inverter and display device are connected with the control device, and the computer is connected with the control device, too. And it improves detection accuracy, as compared with the existing testers.

Description

Electronic fabric strength testing instrument
Technical field
The present invention relates to textile lab instrument, especially a kind of electronic fabric strength testing instrument.
Background technology
The brute force value of textile is to weigh the important physical index of quality of textile products, textile power value index is of a great variety, and commonly used has: be used for finished product test fabric tension ultimate strength, bursting strength, tear brute force, separation strength, seam strength, tearing brute force, tensile elasticity power and antiskid and move brute force etc.These power value indexs are because its definition has nothing in common with each other, and anchor clamps, draw speed, drawing process, the power value of testing tool read a little different requirements.
The tension failure brute force of fabric is meant certain-length (100mm normally, 200mm), the fabric of certain width, one end is clipped in to be decided in the chuck, the other end is clipped in the moving chuck, moving chuck stretches with certain speed (normally 100mm/min), until breaking, the maximum, force value that records in this process is the tension failure brute force of fabric, also should record the elongation and the stretching time of fabric when breaking simultaneously.
The tearing brute force of fabric is meant the fabric of certain-length (normally 200mm), certain width, cut off along its length flatly in the centre of Width, respectively both wings are clipped in and decide in chuck and the moving chuck, moving chuck stretches until end with certain speed (normally 100mm/min), the power value that writes down in this process normally waveform changes, with the mean value of each power value peak value as tearing brute force.
Tensile elasticity power has two kinds of balancing methods usually, the one, the elongation during certain tensile force, be meant certain-length (normally 100mm), fabric one end of certain width is clipped in to be decided in the chuck, and the other end is clipped in the moving chuck, and moving chuck is with certain speed (50mm/min normally, 100mm/min) stretch, record elongation when being stretched to the certain force value, certain intervals after this stretch off and in the time so that the power of tracking value writes down once elongation again after arriving interval time.The 2nd, the tensile force during certain elongation is meant that fabric one end of certain-length (normally 100mm), certain width is clipped in to be decided in the chuck, the other end is clipped in the moving chuck, moving chuck is with certain speed (50mm/min normally, 100mm/min) stretch, parked certain intervals writes down the power value after the time when being stretched to certain elongation, tries to achieve elastic restoration ratio through calculating then.
Also have in addition fabric separation strength, bursting strength, tear brute force, seam strength and antiskid and move brute force etc., its test process of different force value tests also has nothing in common with each other.
Before the present invention makes, the instrument performance of a great variety that is used for the textile strength test differs, most of instrument can only record single force value index, as: strength tester can only record the ultimate strength elongation at break of yarn, the separation strength tester can only record the separation strength of compound fabric, the fabric elasticity instrument can only record the elastic restoration ratio of fabric, has only indivedual instruments can record two to three kinds of indexs of fabric.The draw speed that different force value tests requires has nothing in common with each other, textile strength test instrument is had relatively high expectations to stretching or jacking speed, stretch or the precision of the power value index that jacking speed has fluctuation directly to have influence on to record, and existing these instruments are because motor speed has fluctuation, so its stretching or jacking speed also have fluctuation.
Summary of the invention
Can only record single force value index or two to three kinds of power value indexs in order to overcome existing textile strength test instrument, because of stretching or the fluctuation of jacking speed causes recording the coarse deficiency of power value index, the invention provides a kind of electronic fabric strength testing instrument, this electronic fabric strength testing instrument can not only be surveyed multiple power value index, and the power value index that records is accurate.
The technical solution adopted for the present invention to solve the technical problems is: a kind of electronic fabric strength testing instrument, has support, base and the computing machine that scalable powerful detection Control Software is housed, support has entablature, moved cross beam and base plate, base plate is fixedlyed connected with base, two rhizoid bars are housed between entablature and base plate, moved cross beam is connected with screw mandrel, be provided with motor in the base, gear train and control device, display device is housed on the base, gear train is fixedlyed connected with screw mandrel, be fixed with force transducer and fabric clamper between entablature and moved cross beam, force transducer is contained on the entablature, also be provided with frequency converter and control circuit board in the base, described motor is a threephase asynchronous machine, between entablature and base plate gag lever post is housed, upper limit position block is housed above moved cross beam on the gag lever post, lower position block is housed below moved cross beam, be fixed with the bound bit switch on the entablature on gag lever post top, the measurement screw mandrel be housed on the entablature of an other rhizoid masthead end turn over the code-disc of the number of turns and the counter of position.Counter, bound bit switch, force transducer, frequency converter and display device link to each other with control device respectively, and computing machine links to each other with control device.When needing to detect the power value of fabric, at first start computing machine, the power value pointer type that the type of the fabric that need detect at the computer operation interface setting and needing detects powerfully detects the self check of Control Software control instrument, standard zero setting, configures each parameter (comprising moved cross beam location and translational speed, binding mode and measurement form etc.).According to the parameter value of setting, control device control threephase asynchronous machine drives screw mandrel according to speed of setting and operational mode etc. through gear train and rotates, moved cross beam is moved up and down at vertical direction, the data of control device pick-up transducers and code-disc and location counter are defeated by computing machine, machine is given control device with power value index and length growth rate numerical value after handling as calculated, by control device numerical value is defeated by display device and shows that power value index that records simultaneously and length growth rate numerical value are in the computer operation interface display.When the user need increase new power value index, can realize by the powerful Control Software that detects of upgrading.
For improving transmission accuracy, guarantee that two rhizoid bars rotate synchronously, moved cross beam two ends synchronization lifting, it is stuck to avoid causing moved cross beam to tilt because of the screw mandrel rotating speed is inconsistent, described gear train comprises reductor, screw mandrel synchronizing wheel, reductor synchronizing wheel and expansion tightening wheel, reductor links to each other with stepper motor, and the screw mandrel synchronizing wheel is contained in the screw mandrel lower end, and the reductor synchronizing wheel is contained on the speed reducer output shaft, the screw mandrel synchronizing wheel links to each other by being with synchronously with the reductor synchronizing wheel, and expansion tightening wheel is pressed on synchronously and is with.
When the tension failure brute force that detects fabric, tear brute force, separation strength, seam strength, tearing brute force, tensile elasticity power and antiskid when moving brute force, described fabric clamper is last clamp and following clamp, last clamp is fixedlyed connected with force transducer, and following clamp is fixed on the moved cross beam.
When detecting the bursting strength of fabric, described fabric clamper comprises push rod and bursting sample holder, and push rod is fixedlyed connected with force transducer, and bursting sample holder is fixed on the moved cross beam.
When the antiskid that detects fabric moved brute force, described fabric clamper was last slippage clamp and following slippage clamp, and last slippage clamp is fixedlyed connected with force transducer, and following slippage clamp is fixed on the moved cross beam.
The invention has the beneficial effects as follows that electronic fabric strength testing instrument of the present invention has following advantage:
1. the brute force at computing machine detects under the Control Software control, by changing the fabric clamper, can detect fabric tension failure brute force, bursting strength, tear brute force, separation strength, seam strength, tearing brute force, tensile elasticity power and antiskid and move multiple power value indexs such as brute force, when the user need increase new power value index, can realize by the powerful Control Software that detects of upgrading.
2. adopt frequency converter to drive threephase asynchronous machine, the motor speed that makes is stable, thereby stretches or the jacking velocity-stabilization, and the various power value indexs that record are accurate.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the structural representation of electronic fabric strength testing instrument of the present invention.
Fig. 2 is the structural representation of the gear train among the present invention.
Fig. 3 is the structural representation of the fabric clamper used when detecting the bursting strength value among the present invention.
Fig. 4 is the vertical view of the bursting sample holder among the present invention.
Fig. 5 is the structural representation that detects the fabric clamper of using when antiskid moves the brute force value among the present invention.
Fig. 6 is the A-A cut-open view of Fig. 5.
1. bases among the figure, 2. entablature, 3. moved cross beam, 4. base plate, 5. screw mandrel, 6. control device, 7. display device, 8. force transducer, 9. computing machine, 10. frequency converter, 11. threephase asynchronous machines, 12. gag lever posts, 13. upper limit position block, 14. lower position blocks, 15. bound bit switches, 16. code-disc and location counter, 17. reductors, 18. screw mandrel synchronizing wheels, 19. the reductor synchronizing wheel, 20. expansion tightening wheels, 21. are with synchronously, 22. last clamp, 23. times clamps, 24. push rods, 25. bursting sample holder, 26. last slippage clamp, 27. times slippage clamps, 28. samples.
Embodiment
Electronic fabric strength testing instrument of the present invention shown in Fig. 1~6, has support, base 1 and the scalable powerful computing machine 9 that detects Control Software, support has entablature 2, moved cross beam 3 and base plate 4, base plate 4 is fixedlyed connected with base 1,1 of entablature 2 and base are equipped with gag lever post 12 and two rhizoid bars 5, moved cross beam 3 is connected with screw mandrel 5, be provided with frequency converter 10 in the base 1, threephase asynchronous machine 11, gear train and control device 6, display device 7 is housed on the base 1, gear train as shown in Figure 2, comprise reductor 17, screw mandrel synchronizing wheel 18, reductor synchronizing wheel 19 and expansion tightening wheel 20, reductor 17 links to each other with threephase asynchronous machine 11, screw mandrel synchronizing wheel 18 is contained in screw mandrel 5 lower ends, reductor synchronizing wheel 19 is contained on reductor 17 output shafts, screw mandrel synchronizing wheel 18 and reductor synchronizing wheel 19 are by being with 21 to link to each other synchronously, expansion tightening wheel 20 is pressed on to be with on 21 synchronously, 3 of entablature 2 and moved cross beams are fixed with force transducer 8 and fabric clamper, force transducer 8 is contained on the entablature 2, upper limit position block 13 is housed above moved cross beam 3 on the gag lever post 12, lower position block 14 is housed below moved cross beam 3, be fixed with bound bit switch 15 on the entablature 2 on gag lever post 12 tops, wherein be equipped with on the entablature 2 on a rhizoid bar 5 tops and measure code-disc and the location counter 16 that screw mandrel 5 turns over the number of turns, bound bit switch 15, force transducer 8, frequency converter 10 links to each other with control device 6 respectively with display device 7, and computing machine 9 links to each other with control device 6.
When the tension failure brute force that detects fabric, when tearing the powerful index of brute force, separation strength, seam strength, tearing brute force and tensile elasticity power, adopt fabric clamper as shown in fig. 1, the fabric clamper is last clamp 22 and following clamp 23, last clamp 22 is fixedlyed connected with force transducer 8, following clamp 23 is fixed on the moved cross beam 3, and last clamp 22 and following clamp 23 clamp the two ends of sample 28 respectively.
When detecting the bursting strength index of fabric, adopt fabric clamper as shown in Figure 3 and Figure 4, the fabric clamper is for comprising push rod 24 and bursting sample holder 25, push rod 24 is fixedlyed connected with force transducer 8, bursting sample holder 25 fixed mandrils are fixed on the moved cross beam 3, and sample 28 is fixed in the bursting sample holder 25.
When the antiskid that detects fabric moves powerful index, adopt fabric clamper as shown in Figure 5 and Figure 6, the fabric clamper is last slippage clamp 26 and following slippage clamp 27, last slippage clamp 26 is fixedlyed connected with force transducer 8, following slippage clamp 27 is fixed on the moved cross beam 3, and last slippage clamp 26 and following slippage clamp 27 clamp the center section at sample 28 two ends respectively.

Claims (5)

1. electronic fabric strength testing instrument, have support and base (1), support has entablature (2), moved cross beam (3) and base plate (4), base plate (4) is fixedlyed connected with base (1), two rhizoid bars (5) are housed between entablature (2) and base (1), moved cross beam (3) is connected with screw mandrel (5), base is provided with motor in (1), gear train and control device (6), display device (7) is housed on the base (1), gear train is fixedlyed connected with screw mandrel (5), be fixed with force transducer (8) and fabric clamper between entablature (2) and moved cross beam (3), force transducer (8) is contained on the entablature (2), it is characterized in that: also have the scalable powerful computing machine (9) that detects Control Software is housed, also be provided with frequency converter (10) in the base (1), described motor is threephase asynchronous machine (11), between entablature (2) and base (1) gag lever post (12) is housed, gag lever post (12) is gone up in moved cross beam (3) top upper limit position block (13) is housed, in moved cross beam (3) below lower position block (14) is housed, be fixed with bound bit switch (15) on the entablature (2) on gag lever post (12) top, wherein be equipped with on the entablature (2) on rhizoid bar (a 5) top and measure code-disc and the location counter (16) that screw mandrel (5) turns over the number of turns, bound bit switch (15), force transducer (8), frequency converter (10) links to each other with control device (6) respectively with display device (7), and computing machine (9) links to each other with control device (6).
2. electronic fabric strength testing instrument according to claim 1, it is characterized in that: described gear train comprises reductor (17), screw mandrel synchronizing wheel (18), reductor synchronizing wheel (19) and expansion tightening wheel (20), reductor (17) links to each other with threephase asynchronous machine (11), screw mandrel synchronizing wheel (18) is contained in screw mandrel (5) lower end, reductor synchronizing wheel (19) is contained on reductor (17) output shaft, screw mandrel synchronizing wheel (18) links to each other by being with (21) synchronously with reductor synchronizing wheel (19), and expansion tightening wheel (20) is pressed on the synchronous band (21).
3. electronic fabric strength testing instrument according to claim 1, it is characterized in that: described fabric clamper is last clamp (22) and following clamp (23), last clamp (22) is fixedlyed connected with force transducer (8), and following clamp (23) is fixed on the moved cross beam (3).
4. electronic fabric strength testing instrument according to claim 1, it is characterized in that: described fabric clamper comprises push rod (24) and bursting sample holder (25), and push rod (24) is fixedlyed connected with force transducer (8), bursting sample holder (25) is fixed on the moved cross beam (3).
5. electronic fabric strength testing instrument according to claim 1, it is characterized in that: described fabric clamper is last slippage clamp (26) and following slippage clamp (27), last slippage clamp (26) is fixedlyed connected with force transducer (8), and following slippage clamp (27) is fixed on the moved cross beam (3).
CN200610085935A 2006-06-09 2006-06-09 Electronic fabric strength testing instrument Expired - Fee Related CN1869638B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN200610085935A CN1869638B (en) 2006-06-09 2006-06-09 Electronic fabric strength testing instrument

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CN1869638B CN1869638B (en) 2010-05-12

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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101694444B (en) * 2009-10-22 2011-05-25 国际竹藤网络中心 Mechanical property test method for fabric and textile structural composite materials
CN101694443B (en) * 2009-10-22 2011-05-25 国际竹藤网络中心 Three-dimensional mechanical property tester for fabric and textile structural composite materials
CN102507324A (en) * 2011-11-16 2012-06-20 苏州大学 Textile variable-speed stretching performance tester
CN103018273A (en) * 2013-01-04 2013-04-03 上海新纤仪器有限公司 Device and method for testing hot-shrinkage rate of chemical fiber filaments
CN103048194A (en) * 2012-12-14 2013-04-17 芜湖富春纺织有限公司 Yarn strength detection device and method thereof
CN103862347A (en) * 2014-03-19 2014-06-18 安徽振兴拉丝模有限公司 Mechanical automatic grinding and polishing machine
CN103955162A (en) * 2014-04-28 2014-07-30 东华大学 Fabric strength detection controller, system and method
CN104111220A (en) * 2013-03-12 2014-10-22 福建省纤维检验局 Instrument for automatically testing thickness and compression recovery performance of textile product
CN104677737A (en) * 2013-11-26 2015-06-03 珠海格力电器股份有限公司 Labor protection glove quality detection apparatus
CN105486591A (en) * 2015-12-31 2016-04-13 华测检测认证集团股份有限公司 Textile seam strength testing device
CN105486633A (en) * 2015-12-31 2016-04-13 华测检测认证集团股份有限公司 Textile seam strength testing system
CN107345955A (en) * 2017-07-07 2017-11-14 南通职业大学 A kind of method for studying seam strength Factors Affecting Parameters
CN109323922A (en) * 2018-10-15 2019-02-12 浙江染化宝检测服务有限公司 A kind of multifunctional fabric strength detection device
CN109342188A (en) * 2018-10-08 2019-02-15 浙江染化宝检测服务有限公司 A kind of small fabric tearing strength detector
CN109870348A (en) * 2019-01-11 2019-06-11 安徽省冠盛纺织科技有限公司 A kind of device and method of test fabric form recovery
CN110455641A (en) * 2019-09-17 2019-11-15 青岛科技大学 Fabric strain tester in a kind of supercritical carbon dioxide
CN114518209A (en) * 2020-11-20 2022-05-20 创标(北京)检测技术服务有限公司 Three-dimensional elasticity testing method for elastic fabric

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FR2654833B1 (en) * 1989-11-17 1992-01-31 Ferrari Sa Tissage Enduction S DEVICE FOR MEASURING THE MECHANICAL PROPERTIES OF A PARTICULARLY TEXTILE SAMPLE.
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CN2926290Y (en) * 2006-06-09 2007-07-25 周建青 Electronic fabric intensifier

Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101694443B (en) * 2009-10-22 2011-05-25 国际竹藤网络中心 Three-dimensional mechanical property tester for fabric and textile structural composite materials
CN101694444B (en) * 2009-10-22 2011-05-25 国际竹藤网络中心 Mechanical property test method for fabric and textile structural composite materials
CN102507324A (en) * 2011-11-16 2012-06-20 苏州大学 Textile variable-speed stretching performance tester
CN102507324B (en) * 2011-11-16 2014-02-26 苏州大学 Textile variable-speed stretching performance tester
CN103048194B (en) * 2012-12-14 2016-06-29 芜湖富春染织有限公司 Spin powerful detecting device and using method thereof
CN103048194A (en) * 2012-12-14 2013-04-17 芜湖富春纺织有限公司 Yarn strength detection device and method thereof
CN103018273A (en) * 2013-01-04 2013-04-03 上海新纤仪器有限公司 Device and method for testing hot-shrinkage rate of chemical fiber filaments
CN104111220A (en) * 2013-03-12 2014-10-22 福建省纤维检验局 Instrument for automatically testing thickness and compression recovery performance of textile product
CN104677737A (en) * 2013-11-26 2015-06-03 珠海格力电器股份有限公司 Labor protection glove quality detection apparatus
CN103862347A (en) * 2014-03-19 2014-06-18 安徽振兴拉丝模有限公司 Mechanical automatic grinding and polishing machine
CN103955162A (en) * 2014-04-28 2014-07-30 东华大学 Fabric strength detection controller, system and method
CN103955162B (en) * 2014-04-28 2016-10-12 东华大学 A kind of fabric strength detection controller, system and detection method
CN105486591A (en) * 2015-12-31 2016-04-13 华测检测认证集团股份有限公司 Textile seam strength testing device
CN105486633A (en) * 2015-12-31 2016-04-13 华测检测认证集团股份有限公司 Textile seam strength testing system
CN107345955A (en) * 2017-07-07 2017-11-14 南通职业大学 A kind of method for studying seam strength Factors Affecting Parameters
CN109342188A (en) * 2018-10-08 2019-02-15 浙江染化宝检测服务有限公司 A kind of small fabric tearing strength detector
CN109323922A (en) * 2018-10-15 2019-02-12 浙江染化宝检测服务有限公司 A kind of multifunctional fabric strength detection device
CN109870348A (en) * 2019-01-11 2019-06-11 安徽省冠盛纺织科技有限公司 A kind of device and method of test fabric form recovery
CN110455641A (en) * 2019-09-17 2019-11-15 青岛科技大学 Fabric strain tester in a kind of supercritical carbon dioxide
CN114518209A (en) * 2020-11-20 2022-05-20 创标(北京)检测技术服务有限公司 Three-dimensional elasticity testing method for elastic fabric

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