CN116086951A - Steel wire detection all-in-one machine and use method - Google Patents
Steel wire detection all-in-one machine and use method Download PDFInfo
- Publication number
- CN116086951A CN116086951A CN202211481470.5A CN202211481470A CN116086951A CN 116086951 A CN116086951 A CN 116086951A CN 202211481470 A CN202211481470 A CN 202211481470A CN 116086951 A CN116086951 A CN 116086951A
- Authority
- CN
- China
- Prior art keywords
- rotating
- rotating component
- clamping assembly
- frame
- traction plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/10—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring diameters
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/26—Investigating twisting or coiling properties
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The application discloses steel wire detects all-in-one and application method, include: the device comprises a frame, a conveying device, a rotating device and a detecting device, wherein the two conveying devices are respectively arranged on two sides of the frame 1, the rotating device and the conveying device are coaxially arranged on the frame, and the detecting device and the conveying device are coaxially arranged; the conveying device is provided with a traction plate, the traction plate is connected with a clamping assembly, the clamping assembly is used for clamping materials, and the conveying device drives the traction plate so that the clamping assembly can clamp the materials to move along a specified direction; the rotating device can drive the clamping assembly to rotate, so that the clamping assembly clamps the material to rotate, and the detecting device detects the twist-off number of the material; the detecting device comprises a diameter measuring instrument which is arranged in the middle of the frame and used for detecting the wire diameter of the material; the steel wire detection integrated machine and the use method thereof can finish breaking force detection, twist-off number detection and wire diameter detection, are multipurpose, improve detection efficiency and are high in automation degree.
Description
Technical Field
The invention relates to the field of diamond wire detection, in particular to a steel wire detection integrated machine and a use method thereof.
Background
At present, each index of several index breaking force, wire diameter, turn-off number of turns of buddha's warrior attendant line inspection all needs a single test equipment, occupation place, space are great, conventional wire diameter detects and adopts outside micrometer, the precision that receives personnel and check out test set influences greatly and measures inaccurately, each index of test all needs the staff to place the appearance line, opening equipment, take off the appearance line, after detecting breaking force, open next equipment, place appearance line again and detect turn-off number of turns etc. repeatedly, take out the appearance line and opening equipment, it is not enough automatic, manual work intensity is big, detection efficiency is low.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provide a steel wire detection integrated machine.
The specific technical scheme is as follows:
the design a steel wire detects all-in-one, include: the device comprises a frame, a conveying device, a rotating device and a detecting device, wherein the two conveying devices are respectively arranged on two sides of the frame, the rotating device and the conveying device are coaxially arranged on the frame, and the detecting device and the conveying device are coaxially arranged;
the conveying device is provided with a traction plate, the traction plate is connected with a clamping assembly, the clamping assembly is used for clamping materials, and the conveying device drives the traction plate so that the clamping assembly clamps the materials to move along a specified direction;
the rotating device can drive the clamping assembly to rotate, so that the clamping assembly clamps the material to rotate, and the detecting device detects the twist-off number of turns of the material;
the detection device comprises a diameter measuring instrument, wherein the diameter measuring instrument is installed in the middle of the frame and used for detecting the wire diameter of the material.
Preferably, the conveying device includes: the two lead screw lifters are respectively arranged at two sides of the frame, and each lead screw lifter comprises a lead screw;
the two traction plates are respectively connected with the lead screws of the two lead screw lifters through threads, and one side of each traction plate is in sliding connection with the guide rail;
and the lead screw drives the traction plate to move along the direction of the guide rail when rotating.
Preferably, the rotating device comprises a first rotating member, a second rotating member and a third rotating member, and the first rotating member and the third rotating member are respectively and oppositely arranged on the two traction plates;
the second rotating component is arranged on the frame and is coaxially arranged with the first rotating component and the third rotating component.
Preferably, the detection device further includes: the device comprises a first tension sensor, a second tension sensor, a circle number detection device and a plurality of limit switches;
the first tension sensor and the second tension sensor are respectively installed at one ends of the first rotating component and the third rotating component, and the turn number detection device is installed on the second rotating component and used for detecting the rotation turn number of the third rotating component.
Preferably, the clamping assembly comprises: the first clamp and the second clamp are respectively and oppositely arranged at one ends of the first tension sensor and the second tension sensor.
Preferably, the second rotating member has a clamping device and a rotating workpiece inside, the clamping device is provided with a through hole, the rotating workpiece is provided with a through hole in the same axial direction as the clamping device, and one end of the clamping device is connected with the rotating workpiece.
Preferably, one end of the frame is connected with a controller.
The application method of the steel wire detection integrated machine is designed: the free ends of the first clamp and the second clamp respectively clamp two ends of a material, and the material passes through the middle of the calliper and the second rotating part;
when the test force value of the first tension sensor reaches the preset force value, the controller sends a signal to the first rotating component, the driving motors of the second rotating component and the third rotating component, the first rotating component, the second rotating component and the third rotating component do synchronous slow-speed rotation, the clamping component drives the materials to rotate synchronously and slowly, and the calliper detects the wire diameter of the materials.
Preferably, after the diameter gauge detects the wire diameter, the first rotating component, the second rotating component and the third rotating component return to the initial positions, the rotation is stopped, the screw rod lifter at one end of the rack drives the traction plate to move, so that the clamping assembly on the traction plate stretches one end of the material until the material is broken, and the traction plate returns to the initial positions.
Preferably, the screw lifter at the other end of the frame drives the traction plate to move, so that the clamping assembly on the traction plate stretches one end of the material, when the test force value of the detection device reaches the preset force value, the screw lifter stops moving, the rotating workpiece in the second rotating part starts rotating until the material is twisted and broken, and the traction plate returns to the initial position.
The technical scheme has the following advantages or beneficial effects:
the invention provides a steel wire detection integrated machine and a use method thereof, wherein a diameter measuring instrument is arranged on a machine frame, the diameter measuring instrument is coaxially arranged with a clamp, the outer diameter detection precision is improved, the clamp and a detection device are coaxially arranged with a rotation device, the rotation device twists materials, the rotation device is arranged on a conveying device, so that the conveying device drives the clamp to clamp the materials to move along a specified direction, the materials are stretched, the machine is multipurpose, the breaking force detection, the number of twisting turns detection and the wire diameter detection are completed, the occupied space is small, the detection efficiency is improved, and the degree of automation is higher.
Drawings
Fig. 1 is a block diagram of a steel wire detection integrated machine according to the present invention;
fig. 2 is a block diagram of a steel wire detection integrated machine according to the present invention;
fig. 3 is a plan view of the steel wire inspection integrated machine according to the present invention;
fig. 4 is a front view of the steel wire inspection integrated machine according to the present invention.
Legend description:
the device comprises a frame 1, a screw lifter 2, a traction plate 3, a guide rail 4, a calliper 5, a controller 6, a second rotating component 11, a screw 21, a first rotating component 31, a third rotating component 32, a first tension sensor 33, a second tension sensor 34, a first clamp 35, a second clamp 36, a limit switch 37 and a circle number detection device 112.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, without conflict, the embodiments of the present invention and features of the embodiments may be combined with each other.
Referring to fig. 1 to 4, a steel wire inspection integrated machine includes: the device comprises a frame 1, a conveying device, a rotating device and a detecting device, wherein the two conveying devices are respectively arranged on two sides of the frame 1, the rotating device and the conveying device are coaxially arranged on the frame 1, and the detecting device and the conveying device are coaxially arranged;
the conveying device is provided with a traction plate 3, the traction plate 3 is connected with a clamping assembly, the clamping assembly is used for clamping materials, and the conveying device drives the traction plate 3 so that the clamping assembly can clamp the materials to move along a specified direction;
the rotating device can drive the clamping assembly to rotate, so that the clamping assembly clamps the material to rotate, and the detecting device detects the twist-off number of the material;
the detection device comprises a diameter measuring instrument 5, wherein the diameter measuring instrument 5 is arranged in the middle of the frame 1 and is used for detecting the wire diameter of a material.
The conveying device comprises: the screw rod lifters 2 and the guide rails 4, the two screw rod lifters 2 are respectively arranged on two sides of the frame 1, and the screw rod lifters 2 comprise screw rods 21;
the two traction plates 3 are respectively connected with the lead screws 21 of the two lead screw lifters 2 through threads, one side of each traction plate 3 is in sliding connection with the guide rail 4, and the two traction plates are used for ensuring that devices connected to the traction plates 3 are kept on the same axis, so that when the clamping assembly clamps materials to do linear motion, the clamping assembly does not deviate;
when the screw rod 21 rotates, the traction plate 3 is driven to move along the direction of the guide rail 4.
The rotating device comprises a first rotating part 31, a second rotating part 11 and a third rotating part 32, wherein the first rotating part 31 and the third rotating part 32 are respectively and oppositely arranged on the two traction plates 3;
the second rotating member 11 is mounted on the frame 1 coaxially with the first rotating member 31 and the third rotating member 32.
The first rotating member 31 and the third rotating member 32 may be selected from a rotary cylinder, and the first rotating member 31, the second rotating member 11 and the third rotating member 32 enable the first clamp 35 and the second clamp 36 to drive the material to do circular motion.
The detection device further includes: a first tension sensor 33, a second tension sensor 34, a lap detection device 112 and a plurality of limit switches 37;
the first tension sensor 33 and the second tension sensor 34 are respectively installed at one ends of the first rotating member 31 and the third rotating member 32, and the turn number detecting device 112 is installed on the second rotating member 11 for detecting the number of rotations of the third rotating member 32.
The clamping assembly includes: a first clamp 35 and a second clamp 36, the first clamp 35 and the second clamp 36 being respectively mounted at one ends of the first tension sensor 33 and the second tension sensor 34 opposite to each other.
The second rotary part 11 is internally provided with a clamping device and a rotary workpiece, the clamping device is provided with a through hole, the rotary workpiece is provided with a through hole which is in the same axial direction as the clamping device, and one end of the clamping device is connected with the rotary workpiece; the rotating workpiece can be a bevel gear meshed transmission structure, an axial through hole is formed in a bevel gear shaft coaxially matched with the clamping device, the clamping device can be a cylindrical clamp, a magnetic element can be fixedly connected to the clamping device, a Hall element can be installed in the number-of-turns detection device 112 and used for detecting the number of turns of the clamping device, and therefore the number of twist-off turns of materials is determined.
One end of the frame 1 is connected with a controller 6.
The application method of the steel wire detection integrated machine comprises the following steps: the free ends of the first clamp 35 and the second clamp 36 respectively clamp two ends of a material, and the material passes through the middle of the calliper 5 and the second rotary part 11;
when the test force value of the first tension sensor 33 reaches the preset force value, the controller 6 sends a signal to the driving motors of the first rotating part 31, the second rotating part 11 and the third rotating part 32, the first rotating part 31, the second rotating part 11 and the third rotating part 32 do synchronous slow-speed rotation, the clamping assembly drives the materials to synchronously rotate at a slow speed, and the calliper 5 detects the wire diameter of the materials to finish the wire diameter test stage.
After the diameter gauge 5 detects the wire diameter, the first rotating part 31, the second rotating part 11 and the third rotating part 32 return to the initial positions, the rotation is stopped, the screw rod lifter 2 at one end of the frame 1 drives the traction plate 3 to move, so that the clamping assembly on the traction plate 3 stretches one end of the material until the material is broken, and the traction plate 3 returns to the initial positions, thereby completing the tensile testing stage.
The lead screw lifter 2 at the other end of the frame 1 drives the traction plate 3 to move, so that the clamping assembly on the traction plate 3 stretches one end of the material, when the testing force value of the detection device reaches a preset force value, the lead screw lifter 2 stops moving, the rotating workpiece in the second rotating part 11 starts rotating until the material is twisted and broken, and the traction plate 3 returns to the initial position, so that the torsion testing stage is completed.
Working principle: referring to fig. 1 to 4, during the wire diameter detection, the second rotary member 11 and the third rotary member 32 perform synchronous slow-speed rotary motion, and the clamping assembly drives the materials to rotate synchronously and slowly; when the breaking force is detected, the rotating device stops rotating, wherein one screw rod lifter 2 drives the traction plate 3 to move, so that the clamping assembly on the traction plate 3 stretches one end of the material until the material is broken; at the time of the detection of the twist-off number, the rotating workpiece of the second rotating member 11 starts to rotate again until the material is twisted and broken.
The foregoing description is only illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, and it will be appreciated by those skilled in the art that equivalent substitutions and obvious variations may be made using the description and illustrations of the present invention, and are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a steel wire detects all-in-one which characterized in that includes: the device comprises a frame (1), a conveying device, a rotating device and a detecting device, wherein the two conveying devices are respectively arranged on two sides of the frame (1), the rotating device and the conveying device are coaxially arranged on the frame (1), and the detecting device and the conveying device are coaxially arranged;
the conveying device is provided with a traction plate (3), the traction plate (3) is connected with a clamping assembly, the clamping assembly is used for clamping materials, and the conveying device drives the traction plate (3) so that the clamping assembly clamps the materials to move along a specified direction;
the rotating device can drive the clamping assembly to rotate, so that the clamping assembly clamps the material to rotate, and the detecting device detects the twist-off number of turns of the material;
the detecting device comprises a diameter measuring instrument (5), wherein the diameter measuring instrument (5) is arranged in the middle of the frame (1) and is used for detecting the wire diameter of the material.
2. The steel wire inspection integrated machine according to claim 1, wherein: the transfer device includes: the guide rail type lifting device comprises a guide screw lifter (2) and guide rails (4), wherein the two guide screw lifters (2) are respectively arranged on two sides of the frame (1), and the guide screw lifter (2) comprises a guide screw (21);
the two traction plates (3) are respectively connected with the lead screws (21) of the two lead screw lifters (2) through threads, and one side of each traction plate (3) is in sliding connection with the guide rail (4);
when the screw rod (21) rotates, the traction plate (3) is driven to move along the direction of the guide rail (4).
3. The steel wire inspection integrated machine according to claim 1, wherein: the rotating device comprises a first rotating component (31), a second rotating component (11) and a third rotating component (32), wherein the first rotating component (31) and the third rotating component (32) are respectively and oppositely arranged on the two traction plates (3);
the second rotating member (11) is mounted on the frame (1) coaxially placed with the first rotating member (31) and the third rotating member (32).
4. A steel wire inspection integrated machine according to claim 3, characterized in that: the detection device further includes: the device comprises a first tension sensor (33), a second tension sensor (34), a circle number detection device (112) and a plurality of limit switches (37);
the first tension sensor (33) and the second tension sensor (34) are respectively installed at one ends of the first rotating component (31) and the third rotating component (32), and the turn number detection device (112) is installed on the second rotating component (11) and used for detecting the rotation turn number of the third rotating component (32).
5. The steel wire inspection integrated machine according to claim 4, wherein: the clamping assembly includes: a first clamp (35) and a second clamp (36), wherein the first clamp (35) and the second clamp (36) are respectively arranged at one ends of the first tension sensor (33) and the second tension sensor (34) in a relative manner.
6. The steel wire inspection integrated machine according to claim 4, wherein: the second rotating part (11) is internally provided with a clamping device and a rotating workpiece, the clamping device is provided with a through hole, the rotating workpiece is provided with a through hole which is in the same axial direction as the clamping device, and one end of the clamping device is connected with the rotating workpiece.
7. The steel wire inspection integrated machine according to claim 1, wherein: one end of the frame (1) is connected with a controller (6).
8. The application method of the steel wire detection integrated machine is characterized by comprising the following steps of: the free ends of the first clamp (35) and the second clamp (36) respectively clamp two ends of a material, and the material passes through the middle of the diameter measuring instrument (5) and the second rotating part (11);
the device is characterized in that a preset force value of a first tension sensor (33) is set through a controller (6), when a test force value of the first tension sensor (33) reaches the preset force value, the controller (6) sends a signal to a first rotating component (31), driving motors of a second rotating component (11) and a third rotating component (32) are arranged on the first rotating component (31), the second rotating component (11) and the third rotating component (32) do synchronous slow-speed rotation, a clamping assembly drives materials to synchronously rotate at a slow speed, and a diameter measuring instrument (5) detects the line diameter of the materials.
9. The method of using the steel wire inspection integrated machine according to claim 8, wherein: after the diameter gauge (5) detects the wire diameter, the first rotating component (31), the second rotating component (11) and the third rotating component (32) return to the initial position, the rotation is stopped, the lead screw lifter (2) at one end of the frame (1) drives the traction plate (3) to move, so that the clamping assembly on the traction plate (3) stretches one end of the material until the material is broken, and the traction plate (3) returns to the initial position.
10. The method of using a steel wire inspection integrated machine according to claim 9, wherein: the screw rod lifter (2) at the other end of the frame (1) drives the traction plate (3) to move, so that the clamping assembly on the traction plate (3) stretches one end of the material, when the test force value of the detection device reaches the preset force value, the screw rod lifter (2) stops moving, a rotating workpiece in the second rotating part (11) starts rotating until the material is twisted and broken, and the traction plate (3) returns to the initial position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211481470.5A CN116086951A (en) | 2022-11-24 | 2022-11-24 | Steel wire detection all-in-one machine and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211481470.5A CN116086951A (en) | 2022-11-24 | 2022-11-24 | Steel wire detection all-in-one machine and use method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116086951A true CN116086951A (en) | 2023-05-09 |
Family
ID=86209076
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211481470.5A Pending CN116086951A (en) | 2022-11-24 | 2022-11-24 | Steel wire detection all-in-one machine and use method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116086951A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116718545A (en) * | 2023-08-08 | 2023-09-08 | 天津鑫凯建业科技有限公司 | Diamond wire saw performance detection device |
-
2022
- 2022-11-24 CN CN202211481470.5A patent/CN116086951A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116718545A (en) * | 2023-08-08 | 2023-09-08 | 天津鑫凯建业科技有限公司 | Diamond wire saw performance detection device |
| CN116718545B (en) * | 2023-08-08 | 2023-11-03 | 天津鑫凯建业科技有限公司 | Diamond wire saw performance detection device |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101788429B (en) | Equipment for testing bending and torsion resisting performances of electrical insulator | |
| CN1869638B (en) | Electronic fabric strength testing instrument | |
| CN116086951A (en) | Steel wire detection all-in-one machine and use method | |
| CN101957286B (en) | Novel material testing machine | |
| CN105092378A (en) | Tensile test device | |
| CN111504809A (en) | Material torsion tensile property test equipment | |
| CN212931866U (en) | Metal wire fatigue performance testing device | |
| CN214408503U (en) | 90-degree cyclic rotation bending endurance testing machine for mechanical stress of cable clamp | |
| CN208872604U (en) | Bar bending experimental rig | |
| CN219935465U (en) | Stretching detection device of glass fiber reinforced plastic | |
| CN208026417U (en) | A kind of automotive gear shifter shift force checking device | |
| CN115628968A (en) | Torsion testing device for superfine metal wire | |
| CN101782362B (en) | Intermittent-rotation automatic measurement mechanism | |
| CN202382671U (en) | Spring turn number measuring device | |
| CN218601022U (en) | Torsion testing device for superfine metal wire | |
| CN102914234A (en) | Gear detecting device | |
| CN209280479U (en) | A kind of pipette tips spool device for testing tensile force of new-energy automobile | |
| CN208109395U (en) | A kind of high-precision spring strength detection device | |
| CN111157360A (en) | Tensile testing device of engineering plastic board | |
| CN201929963U (en) | Two-freedom motion mechanism and sampling device | |
| CN211856185U (en) | Device with counting function of torsion testing machine | |
| CN215574364U (en) | Wire rod swing testing machine for detecting multi-type wire rods | |
| CN220356292U (en) | Mold processing detection device | |
| CN219265935U (en) | Electronic universal testing machine convenient to stretch | |
| CN215065249U (en) | Gear strength detection equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |