CN1868843A - Air-flow conveying device for both powder and granular material - Google Patents
Air-flow conveying device for both powder and granular material Download PDFInfo
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- CN1868843A CN1868843A CN 200510026272 CN200510026272A CN1868843A CN 1868843 A CN1868843 A CN 1868843A CN 200510026272 CN200510026272 CN 200510026272 CN 200510026272 A CN200510026272 A CN 200510026272A CN 1868843 A CN1868843 A CN 1868843A
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Abstract
An airflow delivering mechanism able to deliver both powder and particles is composed of air compressor, air management system, the upstream and downstream cabins of powder, the first and the second rotation valves, the first commutate valve, the first and the second filters, more than one upstream cabins of particles, elutriator, cyclone separator, a multi-channel commutate valve for switching between upstream cabins of powder and particles, etc.
Description
Technical field
The present invention relates to a kind of pneumatic conveyer, relate in particular to a kind of solid powder in the industries such as petrochemical complex, metallurgy, food, medicine or pneumatic conveyer of pellet of being applicable to.
Background technology
Solid material is according to size distribution, and particle diameter is called powder less than the particle assembly of 0.05～0.1mm, and particle diameter is called pellet greater than the particle assembly of 1mm, and the particle assembly between 0.1～1mm is specifically divided according to its physical property and purposes.
At present, general pneumatic conveyer is only applicable to the conveying of solid grain or powder, and the convey materials kind is single, particle size range is narrow, commonality and alerting ability are relatively poor.
As seen from Figure 1: the pellet pneumatic conveyer is: pellet enters delivery duct 1007 by upstream feed bin 1001 through feeder 1002 (as rotovalve), is delivered to downstream feed bin 1004 by compressed air gas source 1003; Usually adopt elutriator 1005 and cyclone 1006 and filter 1008 to remove the dust that produces in the course of conveying, elutriator 1005 dust-collecting airs are provided by centrifugal blower 1009.
As seen from Figure 2: the powder pneumatic conveyer is: powder enters delivery duct 2003 by upstream feed bin 2001 through feeder 2002 (as rotovalve, transmission jar), be delivered to downstream feed bin 2005 by compressed inert source of the gas 2004 (being generally nitrogen), also comprise the filter 2006 of dust-filtering on the feed bin of downstream.
Because the difference of pumped (conveying) medium and material characteristic, make powder and pellet feedway in all differences to some extent of aspect such as the air-tightness requirement of compressor type selecting, valve (as rotovalve, change-over valve, butterfly valve etc.), dedusting method, requirement of explosion proof.
In said apparatus, pellet is carried maximum transmission capacity 100t/hr, and maximum delivery is apart from 800m; Powder is carried maximum transmission capacity 80t/hr, and maximum delivery is apart from 1200m.But these devices all are at a certain material (pellet or powder) design-calculated, when bigger change or fluctuation take place the character of material, just can't carry, and this also is one of reason of system's plugging.
Summary of the invention
The technical issues that need to address of the present invention have provided a kind of pneumatic conveyer of taking into account powder and pellet, are intended to solve above-mentioned defective.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions:
The present invention includes provides the compressor of carrying with pressure gas, be used to provide the gas management system of gas flow control, maintenance stability of flow, powder upstream feed bin, the downstream feed bin, blower fan, second rotovalve, the 11st change-over valve and first filter that links to each other with powder upstream feed bin, second filter that links to each other with the downstream feed bin; Also comprise: at least more than one pellet upstream feed bin, elutriator, cyclone, first rotovalve, one is used to switch the multiple directional control valve that material enters powder upstream feed bin or pellet upstream feed bin, the 5th change-over valve, the 6th change-over valve, the 12nd change-over valve, the 13rd change-over valve, the 14th change-over valve, the 15th change-over valve, the 16th change-over valve; When material enters pellet upstream feed bin, described elutriator links to each other with first delivery duct, this moment, the 5th change-over valve switched to elutriator, compressor supply pressurized air, pellet enters first delivery duct through first rotovalve, after the elutriator dedusting, return the upstream feed bin, pressurized air is through the first filter exhaust to atmosphere, after once eluriating the delivery cycle end, enter first delivery duct through the pellet of eluriating once more through first rotovalve, be transported to the downstream feed bin, the second filter exhaust to atmosphere of pressurized air on the feed bin of downstream; When material enters powder upstream feed bin, compressor the supply of nitrogen, powder enters second delivery duct through second rotovalve, return the upstream feed bin or be transported to the downstream feed bin, nitrogen returns compressor inlet and recycles after first filter on the feed bin of upstream or second filter on the feed bin of downstream and pot strainer filtration, the nitrogen source of the gas is provided by nitrogen preparation system 14;
Compared with prior art, the invention has the beneficial effects as follows: powder and pellet are carried comprehensively in a covering device, make the scope of convey materials increase greatly, the average particle size distribution scope of material can reach 5～6000 μ m, has comprised all solids material that is fit to carry out gas delivery at present substantially.
Description of drawings
Fig. 1 is a pellet pneumatic conveyer structural representation in the prior art;
Fig. 2 is a powder pneumatic conveyer structural representation in the prior art;
Fig. 3 is a structural representation of the present invention;
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is described in further detail:
As seen from Figure 3: the present invention includes provides the compressor of carrying with pressure gas 1, be used to provide the gas management system 2 of gas flow control, maintenance stability of flow, powder upstream feed bin 3, downstream feed bin 5, blower fan 17, second rotovalve the 13, the 11st change-over valve 1811 and first filter 8 that links to each other with powder upstream feed bin 3, second filter 12 that links to each other with the downstream feed bin; Also comprise: at least more than one pellet upstream feed bin (40,41,42), elutriator 6, cyclone 7, the first rotovalves 11, one is used to switch the multiple directional control valve 9 that material enters powder upstream feed bin 3 or pellet upstream feed bin (40,41,42), the 5th change-over valve 1805, the 6 change-over valves 1806, the 12 change-over valves 1812, the 13rd change-over valve 1813, the 14th change-over valve 1814, the 15 change-over valves 1815, the 16 change-over valves 1816; When material enters pellet upstream feed bin (40,41,42) time, described elutriator 6 links to each other with first delivery duct 10, this moment, the 5th change-over valve 1805 switched to elutriator 6, compressor 1 supply pressurized air, pellet enters first delivery duct 10 through first rotovalve 11, after elutriator 6 dedustings, return upstream feed bin (40,41,42), pressurized air is through first filter, 8 exhaust to atmospheres, after once eluriating the delivery cycle end, enter first delivery duct 10 through the pellet of eluriating once more through first rotovalve 11, be transported to downstream feed bin 5, second filter 12 exhaust to atmospheres of pressurized air on downstream feed bin 5; When material enters powder upstream feed bin 3, compressor 1 the supply of nitrogen, powder enters second delivery duct 20 through second rotovalve 13, return upstream feed bin 3 or be transported to downstream feed bin 5, nitrogen is through first filter 8 on the upstream feed bin 3 or second filter 12 and the pot strainer (19A on the downstream feed bin 5,19B) return compressor inlet after the filtration and recycle, the nitrogen source of the gas is provided by nitrogen preparation system 14;
Described at least more than one pellet upstream feed bin can be 3 pellet upstream feed bins, is respectively the upstream feed bin of wall tubular type 40, cone-stack type 41, multitube 42;
Between described 3 the pellet upstream feed bins (40,41,42) and first rotovalve 11, can settle a mass flowmeter 15; Between the described powder upstream feed bin 3 and second rotovalve 13, can settle a weightless scale 16;
Described first delivery duct 10 can also comprise: the 1st change-over valve 1801, the 2 change-over valves 1802, the 3 change-over valves 1803, the 4 change-over valves 1804 are divided into the 101st delivery duct 101, the 102 delivery ducts 102, the 103 delivery ducts 103 according to the pellet conveying; Described second delivery duct 20 can also comprise: the 7th change-over valve 1807, the 8 change-over valves 1808, the 9 change-over valves 1809, the 10 change-over valves 1810 are divided into the 201st delivery duct 201, the 202 delivery ducts 202, the 203 delivery ducts 203 according to the powder conveying;
In the present invention, loose unpacked material can be delivered to upstream feed bin (40,41,42,3) by tank car 21, and bagged material can be delivered to upstream feed bin (40,41,42,3) by the station 22 of unpacking;
In the present invention, in one group of change-over valve in (1801-1816) except the 12-16 change-over valve is the material change-over valve, all the other all are the pipeline change-over valves.
In the present invention, compressor: oil free screw compressor, provide and carry with pressure gas (air or nitrogen), the maximum delivery pressure of compressor is 3.5barg, maximum gas flow is 4000Nm
3/ hr; Gas management system: gas flow control is provided, keeps the stable of flow; Blower fan 81: roots blower provides elutriator dedusting air quantity, maximum flow 12000Nm
3/ hr; Mass flowmeter: the pellet flow is carried out on-line measurement; Weightless scale: powder flow is carried out on-line measurement; Rotovalve: the feeding device of powder and pellet, the control delivery rate plays the gas lock effect simultaneously; Elutriator: dusting equipment, can will come with separate particles attached to dust on the particle or floccus; Change-over valve: switch mass transport and flow to; Cyclone: dusting equipment, can separate dust with delivering gas; Mixing silo (upstream feed bin): granular mixing comprises adherent tubular type, cone-stack type, multitube, and fluidized bed type is adopted in the powder blending, can carry out homogenizing to pellet and powder, makes the material performance of different batches material be consistent, and product performance index is stable; Filter: sack cleaner, dust-filtering.
The present invention not only can conveying powdered, granular and fiberous material (as polyethylene, polypropylene, polyvinyl chloride, PTA and polyester slice, ground phosphate rock, coal dust, cement, carbon black, cereal, cotton etc.), also can carry little lump material (as coal, rock etc.), for the relatively poor material of flowing power, design has the air-cushion type flow-aiding device, impact by continuous or air pulse, can effectively improve the flow property of material; The present invention carries (pressure rating 0.3MPa, gas flow 0～8000Nm mutually with high densification
3/ h) as design basis, being fit to the requirement of various gas delivery forms, its commonality, alerting ability and applicability are that other conventional flow delivery systems is not available.
The present invention adopts two oil free screw compressors in parallel that pressure gas is provided.In view of the maximum delivery pressure 0.35MPa of present single-stage compressor, carry its design pressure of rotovalve that is adopted continuously all about 0.3MPa, carry in conjunction with the equal use device low-pressure tail gas of most of process unitss, so delivery pressure of the present invention is considered by high-pressure delivery 0.3MPa, low-pressure delivery 0.15MPa.Because the dust explosion protection requirement that powder is carried adopts unreactable gas (nitrogen) as pumped (conveying) medium, pellet then adopts pressurized air as pumped (conveying) medium.In order to reduce nitrogen consumption, save experimentation cost, to carry for powder and adopt closed loop, nitrogen circulation is used.
Diameter of conveying pipe of the present invention is by 6 " and 10 " two specification series classify, the former is mainly used in powder and carries test, takes into account pellet simultaneously and carries test, considers the consumption that reduces nitrogen as far as possible, the present invention adopts diameter of conveying pipe 4 "-5 "-6 " carry out reducing, maximum transmission capacity 50t/hr; The latter is used for the test that pellet is carried, owing to adopt compressed air delivery, be subjected to equipment investment, at present the maximum feed ability of rotary feeder and caliber reach 12 " time bring vibration problems restriction, adopt diameter of conveying pipe 8 "-9 "-10 " carry out reducing, maximum transmission capacity 100t/hr.Both all can carry the distance of 100m, 250m and 500m, adopt change-over valve to switch conveying loop.
The present invention is equipped with 4 Storage Silo, and wherein 3 are used for pellet, and 1 is used for powder, controls switching between each feed bin by 1 multiple directional control valve.The present invention is equipped with each 1 of mass flowmeter and weightless scale, respectively feed flow is carried out on-line metering.
When pellet was carried, pellet was sent into delivery duct from specifying feed bin through middle hopper, pellet rotary feeder, by compressed air delivery, returned the appointment feed bin through specifying conveying loop; Also can be earlier go out and return the appointment feed bin again behind the dust that produces in the course of conveying through elutriator.Pressurized air is exhaust to atmosphere after the sack cleaner dedusting.
When powder is carried, at first carry out the conveying loop nitrogen purging, the oxygen content in the loop is reduced to below 5%, powder is sent into delivery duct from Storage Silo through middle hopper, powder rotary feeder then, carry by compressed nitrogen, return Storage Silo through specifying conveying loop; Nitrogen returns the suction port of compressor and recycles after sack cleaner and pot strainer filtration.
Claims (5)
1. pneumatic conveyer of taking into account powder and pellet, comprise the compressor of carrying with pressure gas (1) is provided, be used to provide the gas management system (2) of gas flow control, maintenance stability of flow, powder upstream feed bin (3), downstream feed bin (5), blower fan (17), second rotovalve (13), the 11st change-over valve (1811) and first filter (8) that links to each other with powder upstream feed bin (3), second filter (12) that links to each other with the downstream feed bin; It is characterized in that also comprising: at least more than one pellet upstream feed bin (40,41,42), elutriator (6), cyclone (7), first rotovalve (11), one is used to switch the multiple directional control valve (9) that material enters powder upstream feed bin (3) or pellet upstream feed bin (40,41,42), the 5th change-over valve (1805), the 6th change-over valve (1806), the 12nd change-over valve (1812), the 13rd change-over valve (1813), the 14th change-over valve (1814), the 15th change-over valve (1815), the 16th change-over valve (1816); When material enters pellet upstream feed bin (40,41,42) time, described elutriator (6) links to each other with first delivery duct (10), the 5th change-over valve this moment (1805) switches to elutriator (6), compressor (1) supply pressurized air, pellet enters first delivery duct (10) through first rotovalve (11), after elutriator (6) dedusting, return upstream feed bin (40,41,42), pressurized air is through first filter (8) exhaust to atmosphere, after once eluriating the delivery cycle end, enter first delivery duct (10) through the pellet of eluriating once more through first rotovalve (11), be transported to downstream feed bin (5), second filter (12) exhaust to atmosphere of pressurized air on downstream feed bin (5); When material enters powder upstream feed bin (3), compressor (1) the supply of nitrogen, powder enters second delivery duct (20) through second rotovalve (13), return upstream feed bin (3) or be transported to downstream feed bin (5), nitrogen is through first filter (8) on the upstream feed bin (3) or second filter (12) and the pot strainer (19A on the downstream feed bin (5), 19B) return compressor inlet after the filtration and recycle, the nitrogen source of the gas is provided by nitrogen preparation system (14).
2. the pneumatic conveyer of taking into account powder and pellet according to claim 1, it is characterized in that: described at least more than one pellet upstream feed bin can be 3 pellet upstream feed bins, is respectively the upstream feed bin of wall tubular type (40), cone-stack type (41), multitube (42).
3. the pneumatic conveyer of taking into account powder and pellet according to claim 2 is characterized in that: can settle a mass flowmeter (15) between described 3 pellet upstream feed bins (40,41,42) and first rotovalve (11); Between described powder upstream feed bin (3) and second rotovalve (13), can settle a weightless scale (16).
4. according to claim 2 or the 3 described pneumatic conveyers of taking into account powder and pellet, it is characterized in that: described first delivery duct (10) can also comprise: the 1st change-over valve (1801), the 2nd change-over valve (1802), the 3rd change-over valve (1803), the 4th change-over valve (1804), be divided into the 101st delivery duct (101), the 102nd delivery duct (102), the 103rd delivery duct (103) according to the pellet conveying; Described second delivery duct (20) can also comprise: the 7th change-over valve (1807), the 8th change-over valve (1808), the 9th change-over valve (1809), the 10th change-over valve (1810), be divided into the 201st delivery duct (201) according to the powder conveying, the 202nd delivery duct (202), the 203rd delivery duct (203).
5. according to claim 1 or the 2 or 3 described pneumatic conveyers of taking into account powder and pellet, it is characterized in that: loose unpacked material can be delivered to upstream feed bin (40,41,42,3) by tank car (21), and bagged material can be delivered to upstream feed bin (40,41,42,3) by the station of unpacking (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200510026272XA CN100567104C (en) | 2005-05-27 | 2005-05-27 | Take into account the pneumatic conveyer of powder and pellet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB200510026272XA CN100567104C (en) | 2005-05-27 | 2005-05-27 | Take into account the pneumatic conveyer of powder and pellet |
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| Publication Number | Publication Date |
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| CN1868843A true CN1868843A (en) | 2006-11-29 |
| CN100567104C CN100567104C (en) | 2009-12-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB200510026272XA Expired - Fee Related CN100567104C (en) | 2005-05-27 | 2005-05-27 | Take into account the pneumatic conveyer of powder and pellet |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102589934A (en) * | 2011-11-01 | 2012-07-18 | 江苏江山制药有限公司 | Oxygen concentration measurement sampling flow compensation device of air flow conveying system |
| CN104210850A (en) * | 2013-06-04 | 2014-12-17 | 宁夏嘉翔自控技术有限公司 | Low-density fragile particle material pneumatic conveying system |
| CN105567335A (en) * | 2014-10-13 | 2016-05-11 | 彭万旺 | Pressurization treating method for coal dust |
| CN107055099A (en) * | 2017-01-24 | 2017-08-18 | 上海博隆粉体工程有限公司 | A kind of urea granules two-phase transportation method and system |
| CN109442052A (en) * | 2018-12-02 | 2019-03-08 | 新乡市高服机械股份有限公司 | A kind of silo roof switching valve |
| CN110027134A (en) * | 2019-04-10 | 2019-07-19 | 中国寰球工程有限公司 | Polyolefine powder multifunctional comprehensive processing system and method |
| CN110449410A (en) * | 2019-08-22 | 2019-11-15 | 江苏海阳锦纶新材料有限公司 | A kind of elutriation dust-extraction unit |
| CN111620126A (en) * | 2020-05-28 | 2020-09-04 | 北京羿腾时代科技有限公司 | Powder feeding equipment with anti-hardening function |
| CN111908179A (en) * | 2020-09-17 | 2020-11-10 | 上海博隆粉体工程有限公司 | Automatic container loading system |
| CN112752621A (en) * | 2018-10-01 | 2021-05-04 | 赫利俄斯塑料技术设备制造有限公司 | Device and method for removing dust from bulk material |
| CN113697223A (en) * | 2021-09-13 | 2021-11-26 | 湖南三友环保科技有限公司 | Automatic change material and dismantle with ton bag bale breaker |
| CN116946721A (en) * | 2023-09-06 | 2023-10-27 | 中国神华煤制油化工有限公司 | Powder conveying and storing system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5582275A (en) * | 1994-05-25 | 1996-12-10 | Orscheln Co. | Magnetic latch mechanism and method particularly for trailer brakes |
-
2005
- 2005-05-27 CN CNB200510026272XA patent/CN100567104C/en not_active Expired - Fee Related
Cited By (16)
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|---|---|---|---|---|
| CN102589934A (en) * | 2011-11-01 | 2012-07-18 | 江苏江山制药有限公司 | Oxygen concentration measurement sampling flow compensation device of air flow conveying system |
| CN104210850A (en) * | 2013-06-04 | 2014-12-17 | 宁夏嘉翔自控技术有限公司 | Low-density fragile particle material pneumatic conveying system |
| CN105567335A (en) * | 2014-10-13 | 2016-05-11 | 彭万旺 | Pressurization treating method for coal dust |
| CN105567335B (en) * | 2014-10-13 | 2018-06-29 | 彭万旺 | A kind of coal dust pressure treatment method |
| CN107055099A (en) * | 2017-01-24 | 2017-08-18 | 上海博隆粉体工程有限公司 | A kind of urea granules two-phase transportation method and system |
| US11925959B2 (en) | 2018-10-01 | 2024-03-12 | HELIOS Gerätebau für Kunststofftechnik GmbH | Apparatus and method for de-dusting bulk materials |
| CN112752621A (en) * | 2018-10-01 | 2021-05-04 | 赫利俄斯塑料技术设备制造有限公司 | Device and method for removing dust from bulk material |
| CN109442052A (en) * | 2018-12-02 | 2019-03-08 | 新乡市高服机械股份有限公司 | A kind of silo roof switching valve |
| CN109442052B (en) * | 2018-12-02 | 2024-04-02 | 新乡市高服机械股份有限公司 | Cabin roof steering valve |
| CN110027134A (en) * | 2019-04-10 | 2019-07-19 | 中国寰球工程有限公司 | Polyolefine powder multifunctional comprehensive processing system and method |
| CN110027134B (en) * | 2019-04-10 | 2024-05-10 | 中国寰球工程有限公司 | Multifunctional comprehensive treatment system and method for polyolefin powder |
| CN110449410A (en) * | 2019-08-22 | 2019-11-15 | 江苏海阳锦纶新材料有限公司 | A kind of elutriation dust-extraction unit |
| CN111620126A (en) * | 2020-05-28 | 2020-09-04 | 北京羿腾时代科技有限公司 | Powder feeding equipment with anti-hardening function |
| CN111908179A (en) * | 2020-09-17 | 2020-11-10 | 上海博隆粉体工程有限公司 | Automatic container loading system |
| CN113697223A (en) * | 2021-09-13 | 2021-11-26 | 湖南三友环保科技有限公司 | Automatic change material and dismantle with ton bag bale breaker |
| CN116946721A (en) * | 2023-09-06 | 2023-10-27 | 中国神华煤制油化工有限公司 | Powder conveying and storing system |
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