CN1845135A - Batch tracking system for electronic product element and material - Google Patents
Batch tracking system for electronic product element and material Download PDFInfo
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- CN1845135A CN1845135A CNA2006100265101A CN200610026510A CN1845135A CN 1845135 A CN1845135 A CN 1845135A CN A2006100265101 A CNA2006100265101 A CN A2006100265101A CN 200610026510 A CN200610026510 A CN 200610026510A CN 1845135 A CN1845135 A CN 1845135A
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Abstract
When the electric product has problem in the market or producing process, the batch number of bad element material should be defined advanced, to shorten the treating time and reduce the producing loss; and relative area of element material should be defined advanced in the producing process to improve the producing efficiency. In said invention, all element material can uses 1-dimension bar code, 2-dimension bar code, and IC symbol when the material are fed to the factory; and since the producing process has the moving target information, the producing serial number, and the product number, batch number, moving target and producing number of all element material, the produce number and batch number of bad element can be used as search condition, to find the products with said element advanced, to do treatment; and instantly recycling bad element from the producing process.
Description
Technical field
The present invention relates to a kind of computerized information tracing system, the batch tracking system of particularly a kind of electronic product element and material.
Background technology
In the production of electronic product, for element, the material of making electronic product, technology in the past reads in element, is attached to element, material product number, lot number, quantity in the bar code on element, the material when material is gone into goods by apparatus for reading of bar code, records these database of information of management; And use this bar code by erecting device, and during components set and element read element batch number when replenishing, record in the database, manage, inquire about the situation of these elements, material with this.
There is following point in the above-mentioned technology in the past:
1. owing to not having the element of writing circuit plate and installation thereof, the lot number of material, in process of production
In case when bad problem takes place for element, material, need the plenty of time to ascertain the reason and search this bad element, material coverage aborning then, can't find out the loss great amount of cost sometimes.
2. owing to when not having writing circuit plate series number and serial number, the product on the market that bad problem takes place, need a large amount of time ascertain the reason and searches this bad element, material coverage aborning then, can't find out the loss great amount of cost sometimes.
Since production process separately, each element, material will be moved to different positions aborning, when wanting to search element, the material of specific lot number in the production scene, owing to there is not the data recording of these moving targets, spend a large amount of time, sometimes can't find the loss great amount of cost.
Summary of the invention
The objective of the invention is provides a kind of electronic product in order to solve the problem in the above-mentioned conventional art
The batch tracking system of element and material, when bad problem can take place in it in the manufacture process of electronic product or on market, in time find out the situations such as batch, coverage of problematic element and material, handle, solve quality problems rapidly, reduce the quality loss cost; When being badly in need of finding element, the material of specific lot number in addition in process of production, can clear and definite immediately position, raise the efficiency.
The batch tracking system of electronic product element of the present invention and material to achieve the above object, the concrete technical scheme of being taked is:
The batch tracking system of electronic product element and material uses bar code or IC reads, register system writes down, read every information.
The database of the batch tracking system of electronic product element and material is divided into four modules: the bulk information module of element and material, shelf location and moving target information module, circuit board information module, product turnout information module.
Element, when material is gone into goods, read identification symbol, the lot number of all elements, material, the information of quantity, element, material product number, lot number, quantity are recorded into the bulk information module of element and material;
The information of the shelf location of read element material, read operation from shelf to the moving target of installing, assembling, element, when rack material is return, read identification symbol, lot number, the information of input quantity is recorded into shelf location and moving target information module with identification symbol, lot number, quantity, shelf location, the moving target of element, material;
Read the information of circuit board series number, machine name, machine name in process of production, circuit board series number, machine name, machine name, component structure, inspection data, time keeping are gone into the circuit board information module;
With circuit board series number, machine name, component products number and lot number thereof, machine name, be recorded into the bulk information module of element and material;
Read identification symbol, lot number, the name of station of material, the information of circuit board series number, with material product number, lot number, name of station, circuit board series number, check that data, time keeping go into the circuit board information module;
Read the information of circuit board series number, identification symbol, serial number, with circuit board series number, identification symbol, serial number, go out ETCD estimated time of commencing discharging, be recorded into the product turnout information module;
These information that write down in the database according to the batch tracking system of electronic product element and material are the information that search condition can be calculated specific element and material charge number with the identification symbol of identification symbol, serial number, element and material; Element and material product number and lot number can be calculated identification symbol, serial number as search condition or the information of position in factory.
The batch tracking system of electronic product element of the present invention and material has significant benefit:
Since the present invention can be by element and material identification symbol, lot number, circuit board series number,
Moving target, serial number, identification symbol are specified the element of the bad problem of generation and the lot number of material, therefore can specify the number that manufactures a product, the identification symbol of this element and material in advance, save the plenty of time, avoid cost allowance.
2. can correctly grasp the coverage of the bad problem that takes place on the market by the present invention, and can reduce and handle required time and the cost of bad problem.
3. when wanting to find out the lot number of specially appointed element, material in production process, can clear and definite immediately position, help to enhance productivity.
Description of drawings
Fig. 1 is a system of the present invention detailed structure view;
Fig. 2 is the bar code contents table of each element, material manufacturer;
Fig. 3 element, material manufacturer initial product directory;
The process flow diagram that Fig. 4 element, rack material are handled;
Fig. 5 installs the process flow diagram that the assembling moving target is handled;
Fig. 6 element, rack material return the process flow diagram of but handling;
The process flow diagram of the treatment for correcting of Fig. 7 components set;
The process flow diagram of the treatment for correcting that Fig. 8 element replenishes;
The process flow diagram of the additional processing of Fig. 9 material;
Figure 10 has installed the synoptic diagram of the A element of H machine;
The tables of data that the components set of Figure 11 H machine is proofreaied and correct;
The tables of data that the A element of Figure 12 H machine replenishes;
The production quantity of Figure 13 H machine: the ad hoc approach of the lot number (the additional material volume of the time of TZ) of the element that Yn platform order is installed;
The process flow diagram that the correlation computations that Figure 14 production quantity and element replenish is handled.
Embodiment
Following basis is gone into the manufacturing example of goods to installation, assembling, inspection, shipment, accompanying drawings from element, material.
The present invention adopts embodiment, and the invention will be further elaborated, but the present invention is not limited.
Fig. 1 is the detailed structure view of the element material batch tracking system in the execution example 1 of the present invention.
201 element material acceptance division is in the drawings implemented the receiving check of element material, and the device of the bar code by reading good element material reads.Calculate the element material manufacturer of the 1st section element material identification symbol of the bar code from the bar code contents table of the different elements material manufacturer of Fig. 2 to the element material manufacturer initial product directory of Fig. 3, the lot number of clear and definite Fig. 2, the position of quantity, subsidiary to its go into ETCD estimated time of commencing discharging, operator's name, record element material bulk information module.When the not subsidiary bar code of the identification symbol of element, material, lot number, quantity, IC symbol, use the label issuing machine to give; When circuit board does not have series number in addition, give bar code or IC symbol.With the circuit board series number, go into ETCD estimated time of commencing discharging, operator's name record to the circuit board information module.
Element material shelf portion 202 is shown in the element material shelf treatment scheme of Fig. 4: the first step: the bar code of read element material; Second step: read operation person's name bar code; The 3rd step: read the shelf location code of taking in; The 4th step: element material identification symbol, shelf location, entry time, operator's name record arrival chord position are put the moving target information module, element material is pressed shelf number placement.
In addition shown in the installation assembling moving target processing flow chart of Fig. 5: the first step:, carry out the outbound of element material and entrust by the outbound subpoena; Second step: by the clear and definite shelf location of input element material product number; The 3rd step: the bar code of read element material; The 4th step read operation person's name bar code; The 5th step: the moving target of input element material; The 6th step: element material identification symbol, moving target, outbound time, operator's name record arrival chord position are put the moving target information module, carry out the outbound of element material.
Shown in the process flow diagram that the shelf of the element material of Fig. 6 are return processing: the first step: use the shelf of element material to move subpoena; Second step: the bar code of read element material, input quantity; The 3rd step: read and take in operator's name bar code; The 4th step: the bar code of the shelf location of read element material; The 5th step: with element material identification symbol, lot number, quantity, shelf location, return the time, operator's name record arrival chord position is put the moving target information module, and element material press shelf location placement.
In 203 the installation procedure, shown in the process flow diagram that the components set of Fig. 7 is proofreaied and correct: the first step: read different machine element formation tables (CSV data) by computer; Second step: the element formation table of different machines is sent to the bar code terminal from computer; The 3rd step: the operator is by bar code terminal read machine name; The 4th step: the bar code that reads the machine name of making indicating gauge by the bar code terminal; The 5th step: read the bar code of the element that begins to set for No. 1 from the lift-launch number of install machinery, proofread and correct whether meet the element of logining in the terminal; The 6th step: proofread and correct, if incorrect, if then warning, and went to for the 5th step is correctly then went to for the 7th step; The 7th step: through delivery unit machine name, element correction result, component products number, lot number, operator's name, setting deadline data are sent to computer from terminal; The 8th step: with the machine name of components set timing, component products number, lot number, setting deadline, operator's name record to circuit board information.
Element as Fig. 8 replenishes shown in the correcting process figure: the first step: the bar code that reads machine name, machine name by the bar code terminal; Second step: the bar code that reads, writes down the operator of addition item by the bar code terminal; The 3rd step: roll up by the material that bar code terminal read element is used up; The 4th step: the bar code that reads, proofreaies and correct the material volume of confirming the element filling by the bar code terminal; The 5th step: use up material volume and the bar code read element identification symbol, the lot number that replenish the material volume by element, proofread and correct, confirm; If incorrect, then give a warning, by just expecting volume, went to for the 4th step, if correct, then went to for the 6th step; The 6th step: judge to produce whether finish,, go to the first step,, then went to for the 7th step if finish if do not finish; The 7th step: portion's product are replenished correction data be sent to computer from the bar code terminal; The 8th step: the component products number that component products number, lot number and the element that machine name, machine name, element are used up replenishes, lot number, element replacement time, operator's name record are to the circuit board information module.Before fitting machine, read the circuit board series number before the mounting circuit boards, component products number, the lot number of component products number, lot number and the element replacement time of subsidiary above-mentioned setting deadline, calculate component products number, the lot number installed in the circuit board series number, these data recording are arrived the circuit board information module.
Read the circuit board series number, the data of inspection data, time and the repair data of subsidiary soldering paste testing fixture, installation check device, appearance inspection device, time, operator's name sign in to circuit board information.
204 assembling is checked in the operation, reads initial name of station, material product number, lot number, operator's name, the circuit board series number of subsidiary lift-launch material and name of station, material product number, lot number, use start time, records the circuit board information module.
Material as Fig. 9 replenishes shown in the processing flow chart: the first step: read the assembly platform name; Second step: the material product number, the lot number that read the sky material; The 3rd step: the material product number, the lot number that read supplementary material; The 4th step: operator's bar code reads; The 5th step: set supplementary material.Make circuit board series number and name of station, empty material product number and lot number, additional material product number and lot number, the material of material and lift-launch change time, operator's name, record the circuit board information module.And, record the circuit board information module with circuit board series number, measurement inspection data, characteristic check data.
Read in 205 the final assembling shipment operation, additional circuits plate series number and identification symbol, serial number, with circuit board series number and identification symbol, serial number, go out ETCD estimated time of commencing discharging, operator's name record to the product turnout information module.
In the above-mentioned execution example, element material identification symbol, lot number, quantity, circuit board series number, shelf location, machine name, machine name, arrangements of components, name of station, identification symbol, serial number, operator's name then are more suitable for as using 1 dimension bar code, 2 dimension bar codes, IC symbol.Can specify the product that has used bad element material ahead of time by the present invention.This method all can be used all element materials.
This embodiment 2 is the investment amount of the whole element material batch tracking system of control, implements the method for batch tracking by easy method.
When the element material acceptance division does not have additional circuits plate series number, then check operation, finally assemble the shipment operation and can't read the circuit board series number in element material shelf portion, installation procedure, assembling.Combine with element material identification symbol, lot number by production quantity and time.
Figure 10 is the synoptic diagram that the A element of H machine has been installed; Figure 11 is the tables of data that the components set of H machine is proofreaied and correct; Figure 12 is the tables of data that the A element of H machine replenishes;
Figure 13 is the production quantity of H machine: the ad hoc approach of the lot number (the additional material volume of TZ time) of the element of installing for the Yn platform:
Tn: time, the To of Yn platform for producing: components set is proofreaied and correct deadline, TL: machine stand-by time (s) during production＜be 0 when failing to understand
TF: be 0 when element is proofreaied and correct machine stand-by time (s) when being accomplished to production of machinery and beginning＜not clear 〉, the rhythm of production (s/ platform) of X:H machine
The unit of Yn * X is (s), therefore must computing time, and the time that the TZ:A element replenished (number corresponding) with the particular series of element,
TL, TF, X, Yn; Whole integers, Tn, To, TZ; Time, then
·Tn＝T
o+Yn×X+T
L+T
F
∴Tz＜Tn＜T
z+1
By above-mentioned formula to production quantity: the specific lot number of the A element that the Yn platform uses is clearly for having replenished the element of Tz time.
Figure 14 is the process flow diagram that the additional correlation computations of production quantity and element is handled:
The first step: the correlation computations that production quantity and element are replenished must be specified and be wanted to calculate the related elements that production quantity and element replenish: be made as A, then:
Second step: production quantity: Yn, production of machinery rhythm: X, TL and TF are not 0 o'clock, input value;
The 3rd step: calculate Tn=T
o+ Yn * X+T
L+ T
F
The 4th step: calculate Tz＜Tn＜T
Z+1
The 5th step: production quantity: the specific lot number (having carried out the element that element replenishes in the Tz time) of the A element that Yn is used is clear and definite;
The 6th step: search and whether do not comprise other elements,, then get back to the first step, if do not comprise, then to the 7th step if comprise
The 7th step: finish.
Assembling checks in the operation that combined circuit plate production quantity, production start time, material charge number record the circuit board information module.When material replenished, board production quantity, the material charge number of bond material prolongation, this moment recorded the circuit board information module.
Combined circuit plate production quantity and identification symbol, serial number, time record the product turnout information module in the final assembling shipment operation.Product on the market takes place to calculate specific board production quantity by serial number, and can search for the lot number of the particular element material product number of use when bad, calculates bad coverage.
Claims (7)
1. the batch tracking system of electronic product element and material, it uses bar code to write down, read every information, and it is characterized in that: the database of the batch tracking system of electronic product element and material is divided into four modules: the bulk information module of element and material, shelf location and moving target information module, circuit board information module, product turnout information module;
Element, when material is gone into goods, read identification symbol, the lot number of all elements, material, the information of quantity, element, material product number, lot number, quantity are recorded into the bulk information module of element and material;
The information of the shelf location of read element material, read operation from shelf to the moving target of installing, assembling, element, when rack material is return, read identification symbol, lot number, the information of input quantity is recorded into shelf location and moving target information module with identification symbol, lot number, quantity, shelf location, the moving target of element, material;
Read the information of circuit board series number, machine name, machine name in process of production, circuit board series number, machine name, machine name, component structure, inspection data, time keeping are gone into the circuit board information module;
With circuit board series number, machine name, component products number and lot number thereof, machine name, be recorded into the bulk information module of element and material;
Read identification symbol, lot number, the name of station of material, the information of circuit board series number, with material product number, lot number, name of station, circuit board series number, check that data, time keeping go into the circuit board information module;
Read the information of circuit board series number, identification symbol, serial number, with circuit board series number, identification symbol, serial number, go out ETCD estimated time of commencing discharging, be recorded into the product turnout information module;
The information that writes down in the database according to the batch tracking system of electronic product element and material is the information that search condition can be calculated specific element and material charge number with the identification symbol of identification symbol, serial number, element and material; Element and material product number and lot number can be calculated identification symbol, serial number as search condition or the information of position in factory.
2. the batch tracking system of a kind of electronic product element according to claim 1 and material, it is characterized in that described bar code use 1 dimension bar code or 2 dimension bar codes or IC symbol read element identification symbol, material product number, lot number, quantity, shelf location, moving target, circuit board series number, machine name, machine name, name of station, identification symbol, serial number information.
3. the batch tracking system of a kind of electronic product element according to claim 1 and material, it is characterized in that: certain element, material are used up, there is the place for it, the moving target of shelf location, installation procedure, the moving target of assembling procedure, because subsidiary name of station, as search condition, can extract element material identification symbol and lot number out its position.
4. the batch tracking system of a kind of electronic product element according to claim 1 and material, it is characterized in that: read element identification symbol, lot number, circuit board series number in installation procedure, as the circuit board information registration, the circuit board of installation is additional circuits plate series number and serial number behind assembling procedure, records the product turnout information module.
5. the batch tracking system of a kind of electronic product element according to claim 1 and material, it is characterized in that: after machine switches, during at the beginning to the machine setting member or during addition item, the information of read element identification symbol and lot number and the information that reads the circuit board series number, with component products number, lot number, circuit board series number, record the circuit board information module.
6. the batch tracking system of a kind of electronic product element according to claim 1 and material, it is characterized in that: inspection data, the repair data of soldering paste testing fixture in the subsidiary installation procedure, inspection data, the repair data of installation check device before refluxing, the inspection data of the appearance inspection device after the backflow, repair data, and the inspection data, repair data of the measuring appliance in the assembling procedure are extracted bad component products number and lot number out as series number is installed.
7. the batch tracking system of a kind of electronic product element according to claim 1 and material, it is characterized in that: when element material is gone into goods, extract manufacturer's name of element material out by the primary number of identification symbol, automatically specify the lot number of bar code and the position of quantity, record the element material information module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100265101A CN1845135A (en) | 2006-05-12 | 2006-05-12 | Batch tracking system for electronic product element and material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2006100265101A CN1845135A (en) | 2006-05-12 | 2006-05-12 | Batch tracking system for electronic product element and material |
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| CN1845135A true CN1845135A (en) | 2006-10-11 |
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| CNA2006100265101A Pending CN1845135A (en) | 2006-05-12 | 2006-05-12 | Batch tracking system for electronic product element and material |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101621893B (en) * | 2008-07-02 | 2011-04-13 | 欣兴电子股份有限公司 | Process and equipment thereof for manufacturing imprint dividing board of defective subboard of circuit board |
| CN102236058A (en) * | 2010-04-27 | 2011-11-09 | 佛山市顺德区顺达电脑厂有限公司 | Method for analyzing data of electrical test result of mainboard |
| CN105761021A (en) * | 2016-03-14 | 2016-07-13 | 张家港协鑫集成科技有限公司 | Cell slice tracking information generating method and system, and tracking method and system |
| CN111695774A (en) * | 2020-05-09 | 2020-09-22 | 江苏科瑞恩自动化科技有限公司 | Real-name system authentication system and method |
-
2006
- 2006-05-12 CN CNA2006100265101A patent/CN1845135A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101621893B (en) * | 2008-07-02 | 2011-04-13 | 欣兴电子股份有限公司 | Process and equipment thereof for manufacturing imprint dividing board of defective subboard of circuit board |
| CN102236058A (en) * | 2010-04-27 | 2011-11-09 | 佛山市顺德区顺达电脑厂有限公司 | Method for analyzing data of electrical test result of mainboard |
| CN105761021A (en) * | 2016-03-14 | 2016-07-13 | 张家港协鑫集成科技有限公司 | Cell slice tracking information generating method and system, and tracking method and system |
| CN111695774A (en) * | 2020-05-09 | 2020-09-22 | 江苏科瑞恩自动化科技有限公司 | Real-name system authentication system and method |
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Open date: 20061011 |