CN1843231A - Pulp-making proportioning method in sheet production by rolling method in tobacco processing - Google Patents

Pulp-making proportioning method in sheet production by rolling method in tobacco processing Download PDF

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Publication number
CN1843231A
CN1843231A CN 200610043410 CN200610043410A CN1843231A CN 1843231 A CN1843231 A CN 1843231A CN 200610043410 CN200610043410 CN 200610043410 CN 200610043410 A CN200610043410 A CN 200610043410A CN 1843231 A CN1843231 A CN 1843231A
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liquid material
acousto
value
next step
weight
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CN 200610043410
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CN100421587C (en
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高卫
尹旭梅
吕建国
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China Tobacco Shandong Industrial Co Ltd
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General Tobacco Group Co Ltd
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Abstract

The invention discloses a method for controlling the pulping proportioning for lake preparing with rolling method in tobacco preparing process. It solves problem of large inaccuracy of the liquid material made by worker, and can control the proportioning of slurry automatically. The used machine comprises: a liquid material tank, the lower part is pollution discharge port and discharge port, and the upper part is water inlet; the said water inlet is equipped with inlet valve and effusion meter, the lower part of said tank is equipped with a pressure sensor, the effusion meter and pressure sensor are connected with controlling device respectively, and the data is sent to upper machine through controlling device to control the proportioning of liquid material.

Description

Rolling process sheet and shreds production line slurrying proportioning control method in the tobacco processing
Technical field
The present invention relates to one grow tobacco processing in rolling process sheet and shreds production line slurrying proportioning control method.
Background technology
At present in the tobacco processing industry, the liquid material of rolling process slice production line be configured to human configuration, the shortcoming that human configuration exists is: 1, Pei Liao proportional precision can't guarantee, human error is big; 2, Pei Liao mixing time can't be consistent, causes the feed liquid quality of slurrying to be consistent; 3, Pei Zhi time and weight all are artificial ticketings, and the batching data do not have objectivity.
Summary of the invention
Purpose of the present invention be exactly for the liquid material that solves present rolling process slice production line be that human configuration causes error bigger, the problem that the feed liquid quality can not be consistent, a kind of proportioning with energy nonstick system of control slurry is provided, keep the feed liquid quality conformance, can effectively eliminate and think rolling process sheet and shreds production line slurrying proportioning control method in the tobacco processing of error.
For achieving the above object, the present invention has adopted following technical scheme:
One grow tobacco processing in rolling process sheet and shreds production line slurrying proportioning control method, it adopts the overall process of PLC programme-control liquid material preparation, utilize flowmeter, pressure transmitter that signal is converted to after the data by the touch panel monitor system real data, and by Ethernet corresponding data is sent to host computer and carries out data record and data analysis.
Described liquid material preparation is divided into three phases:
(1) liquid material preparation:
A. batching starts, and presses the slurrying start button on touch-screen; The water route pneumatic ball valve is opened, the metering of flow of inlet water meter, and procedure auto-control, cumulative amount compares in real time with setting value;
When b. inflow reaches predetermined weight, stop into water, procedure auto-control is treated to write down the pressure transmitter value and calculate corresponding weight behind the level stability, and is entered next step automatically behind the acousto-optic hint;
C. the wood pulp that manually adds predetermined weight, fiducial value mode by water gravimetric value+wood pulp weight proportion value=wood pulp recruitment is compared by pressure transmitter measurement detected value and setting value, after increasing setting, carry out next step, and enter next step automatically behind the acousto-optic hint;
D. start stirring motor and run up the stipulated time, the rising of stirring motor frequency, program is operation and timing automatically, arrives the setting-up time rear motor and stops, and enter next step automatically after the acousto-optic lifting;
E. the removal of impurities essence that manually adds predetermined weight is treated to write down pressure transmitter weight behind the level stability, and after the increase setting value, acousto-optic hint essence recruitment is enough, carries out next step automatically;
F. the water that adds the predetermined weight value, procedure auto-control, water intaking valve is opened, and the aggregate-value of recording flowmeter carries out next step automatically after aggregate-value increases predetermined weight;
G. pulper runs up in setting-up time, procedure auto-control, and the stirring motor operation, and behind the time-delay certain hour, stirring motor stops also entering next step automatically after the acousto-optic lifting;
H. manually add and set weight thin slice glue, treat level stability after, record pressure transmitter weight, increase setting weight after the acousto-optic hint recruitment enough, carry out next step automatically;
I. pulper runs up in setting-up time, procedure auto-control, and stirring motor moves in setting-up time;
J. the control system prompting allows to carry the liquid material to show on touch-screen and has acousto-optic hint proportioning process to finish;
(2) conveying of liquid material:
After treating that the liquid material prepares by technological requirement, storage case according to liquid material in the liquid tank determines whether to carry the liquid material, if carry the liquid material, when in pressure transmitter detects jar, material being arranged, press and carry button on the touch-screen, discharging pneumatic ball valve on the liquid material conveying tube road is opened automatically, and the pulper of low-speed running and dnockout pump start simultaneously;
(3) beater cleans:
Treat that the conveying of liquid material finishes, when not having material in pressure transmitter detects jar, press touch-screen cleaning button, pneumatic ball valve is opened automatically, pulper low-speed running, the consumption of flowmeter metering rinse water; When reaching setting weight, pneumatic ball valve is closed automatically, and pulper is out of service, and blowoff valve is opened; Time-delay is after 1 minute when liquid level drops to " 0 " kg, and blowoff valve closes valve and acousto-optic hint is arranged.
The present invention increases the switch board of a band touch-screen in thin slice liquid material is prepared, adopt the overall process of PLC programme-control liquid material preparation, utilizes flowmeter, and components and parts such as pressure transmitter pass through TP27 touch panel monitor system real data after signal is converted to data.But utilize TP27 touch-screen intuitive operation, and by Ethernet corresponding data is sent to host computer and carries out data record and data analysis.
Beneficial effect of the present invention is: can prepare the liquid material comparatively accurately, can improve the distributing precision of thin slice liquid material by this control system, eliminate the error that artificial batching produces; This control system has the EPA communication function, can realize the real-time collection of control data, realizes the trackability of product quality; This system has feed liquid and stablizes control program, eliminates the error in dipping that the fluctuation of feed liquid produces and the misoperation of generation.
The specific embodiment
The invention will be further described below in conjunction with embodiment.
Embodiment one:
Adopt the overall process of PLC programme-control liquid material preparation, utilize flowmeter, pressure transmitter that signal is converted to after the data by the touch panel monitor system real data, and by Ethernet corresponding data is sent to host computer and carries out data record and data analysis.Liquid material process for preparation is:
(1) preparation of liquid material: technological process is controlled to be:
A. batching starts, and presses the slurrying start button on touch-screen; The water route pneumatic ball valve is opened, the metering of flow of inlet water meter, and procedure auto-control, cumulative amount compares in real time with setting value;
When b. inflow reaches 290kg, stop into water, procedure auto-control is treated to write down the pressure transmitter value and calculate corresponding weight behind the level stability, and is entered next step automatically behind the acousto-optic hint;
C. manually add wood pulp 22.5kg, the fiducial value of gravimetric value+wood pulp weight proportion value=wood pulp slurry recruitment; Pressure transmitter measurement detected value and setting value compare, and carry out next step after increasing 22.5kg, and enter next step automatically behind the acousto-optic hint;
D. start stirring motor and ran up 5 minutes, the stirring motor frequency rises to 5HXZ, and program is operation and timing automatically, arrives the setting-up time rear motor and stops, and enter next step automatically after the acousto-optic lifting;
E. manually add removal of impurities essence 3.75kg, treat to write down pressure transmitter weight behind the level stability, behind the increase 3.75kg, acousto-optic hint essence recruitment is enough, carries out next step automatically;
F. add water 10kg, procedure auto-control, water intaking valve is opened, and the aggregate-value of recording flowmeter carries out next step automatically after aggregate-value increases 10kg;
G. pulper ran up 40 minutes, procedure auto-control, and stirring motor moves with 45HZ, delays time after 40 minutes, and stirring motor stops also entering next step automatically after the acousto-optic lifting;
H. manually add thin slice glue 300kg, treat level stability after, record pressure transmitter weight, increase 300kg after the acousto-optic hint recruitment enough, carry out next step automatically;
I. pulper ran up 20 minutes, procedure auto-control, and stirring motor was with 45HZ operation 20 minutes;
J. control system prompting allows to carry the liquid material, shows on touch-screen and has acousto-optic hint proportioning process to finish;
(2) conveying of liquid material:
After treating that the liquid material prepares by technological requirement, storage case according to liquid material in the liquid tank determines whether to carry the liquid material, if carry the liquid material, when in pressure transmitter detects jar, material being arranged, press and carry button on the touch-screen, discharging pneumatic ball valve on the liquid material conveying tube road is opened automatically, and the pulper of low-speed running 20Hz and dnockout pump start simultaneously;
(3) beater cleans:
Treat that the conveying of liquid material finishes, when not having material in pressure transmitter detects jar, press touch-screen cleaning button, pneumatic ball valve is opened automatically, pulper low-speed running 20Hz, the consumption of flowmeter metering rinse water; When reaching 50kg, pneumatic ball valve is closed automatically, and pulper is out of service, and blowoff valve is opened; Time-delay is after 1 minute when liquid level drops to " 0 " kg, and blowoff valve closes valve and acousto-optic hint is arranged.

Claims (5)

1, one grow tobacco processing in rolling process sheet and shreds production line slurrying proportioning control method, it is characterized in that: it adopts the overall process of PLC programme-control liquid material preparation, utilize flowmeter, pressure transmitter that signal is converted to after the data by the touch panel monitor system real data, and by Ethernet corresponding data is sent to host computer and carries out data record and data analysis.
2, rolling process sheet and shreds production line slurrying proportioning control method in the tobacco processing according to claim 1, it is characterized in that: described liquid material preparation is divided into three phases, i.e. and liquid material preparation, liquid material are carried, beater cleans.
3, rolling process sheet and shreds production line slurrying proportioning control method in the tobacco processing according to claim 2, it is characterized in that: described liquid material process for preparation is:
A. batching starts, and presses the slurrying start button on touch-screen; The water route pneumatic ball valve is opened, the metering of flow of inlet water meter, and procedure auto-control, cumulative amount compares in real time with setting value;
When b. inflow reaches predetermined weight, stop into water, procedure auto-control is treated to write down the pressure transmitter value and calculate corresponding weight behind the level stability, and is entered next step automatically behind the acousto-optic hint;
C. the wood pulp that manually adds predetermined weight, fiducial value mode by water gravimetric value+wood pulp weight proportion value=wood pulp recruitment is compared by pressure transmitter measurement detected value and setting value, after increasing setting, carry out next step, and enter next step automatically behind the acousto-optic hint;
D. start stirring motor and run up the stipulated time, the rising of stirring motor frequency, program is operation and timing automatically, arrives the setting-up time rear motor and stops, and enter next step automatically after the acousto-optic lifting;
E. the removal of impurities essence that manually adds predetermined weight is treated to write down pressure transmitter weight behind the level stability, and after the increase setting value, acousto-optic hint essence recruitment is enough, carries out next step automatically;
F. the water that adds the predetermined weight value, procedure auto-control, water intaking valve is opened, and the aggregate-value of recording flowmeter carries out next step automatically after aggregate-value increases predetermined weight;
G. pulper runs up in setting-up time, procedure auto-control, and the stirring motor operation, and behind the time-delay certain hour, stirring motor stops also entering next step automatically after the acousto-optic lifting;
H. manually add and set weight thin slice glue, treat level stability after, record pressure transmitter weight, increase setting weight after the acousto-optic hint recruitment enough, carry out next step automatically;
I. pulper runs up in setting-up time, procedure auto-control, and stirring motor moves in setting-up time;
J. the control system prompting allows to carry the liquid material to show on touch-screen and has acousto-optic hint proportioning process to finish.
4, rolling process sheet and shreds production line slurrying proportioning control method in the tobacco processing according to claim 2, it is characterized in that: the conveying of described liquid material is: after treating that the liquid material prepares by technological requirement, storage case according to liquid material in the liquid tank determines whether to carry the liquid material, if carry the liquid material, when in pressure transmitter detects jar, material being arranged, press and carry button on the touch-screen, the discharging pneumatic ball valve on the liquid material conveying tube road is opened automatically, and the pulper of low-speed running and dnockout pump start simultaneously.
5, rolling process sheet and shreds production line slurrying proportioning control method in the tobacco processing according to claim 2, it is characterized in that: described beater cleans and is: treat that the conveying of liquid material finishes, when in pressure transmitter detects jar, not having material, press touch-screen and clean button, pneumatic ball valve is opened automatically, the pulper low-speed running, the consumption of flowmeter metering rinse water; When reaching setting weight, pneumatic ball valve is closed automatically, and pulper is out of service, and blowoff valve is opened; Time-delay is after 1 minute when liquid level drops to " 0 " kg, and blowoff valve closes valve and acousto-optic hint is arranged.
CNB200610043410XA 2006-03-31 2006-03-31 Pulp-making proportioning method in sheet production by rolling method in tobacco processing Active CN100421587C (en)

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CNB200610043410XA CN100421587C (en) 2006-03-31 2006-03-31 Pulp-making proportioning method in sheet production by rolling method in tobacco processing

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Application Number Priority Date Filing Date Title
CNB200610043410XA CN100421587C (en) 2006-03-31 2006-03-31 Pulp-making proportioning method in sheet production by rolling method in tobacco processing

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103734893B (en) * 2013-12-13 2015-11-18 云南中烟再造烟叶有限责任公司 A kind of tobacco sheet low-concentration slurrying control system and control method
CN114460891A (en) * 2021-12-17 2022-05-10 宁波柯力传感科技股份有限公司 Dual-system control method and system applied to papermaking pulping batching

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1206090C (en) * 2003-08-18 2005-06-15 太原理工大学 Continuous automatic feed proportioning machine and its application

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103734893B (en) * 2013-12-13 2015-11-18 云南中烟再造烟叶有限责任公司 A kind of tobacco sheet low-concentration slurrying control system and control method
CN114460891A (en) * 2021-12-17 2022-05-10 宁波柯力传感科技股份有限公司 Dual-system control method and system applied to papermaking pulping batching

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Owner name: SHANDONG ZHONGYAN INDUSTRY CO., LTD.

Free format text: FORMER OWNER: JIANGJUN TOBACCO GROUP CO. LTD.

Effective date: 20070706

C41 Transfer of patent application or patent right or utility model
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Effective date of registration: 20070706

Address after: 250100 Shandong city of Ji'nan Province East Ring Road No. 431

Applicant after: China Tobacco Shandong Industrial Corporation

Address before: Licheng District 250100 Shandong city of Ji'nan Province General Road No. 80

Applicant before: Jiangjun Tobacco Group Co., Ltd.

C14 Grant of patent or utility model
GR01 Patent grant