CN1824523A - Production method of transfer printing film for rubber product and its product - Google Patents
Production method of transfer printing film for rubber product and its product Download PDFInfo
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- CN1824523A CN1824523A CN 200510095925 CN200510095925A CN1824523A CN 1824523 A CN1824523 A CN 1824523A CN 200510095925 CN200510095925 CN 200510095925 CN 200510095925 A CN200510095925 A CN 200510095925A CN 1824523 A CN1824523 A CN 1824523A
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Abstract
The present invention discloses a production method of transfer printing film for various rubber products. Said production method is characterized by using release film as printing carrier film, using rubber resin system gravure printing ink and adopting gravure printing mode to obtain the invented transfer printing film formed from release film layer and pattern printing ink layer. Said invention also provides the concrete application method of said transfer printing film.
Description
Technical field
The present invention relates to a kind of production method and goods thereof of transfer film, in particular, relate to a kind of production method of transfer printing film of rubbers such as rubber rain shoes, rubber tyre, V-belt, balloon and product that makes by this production method thereof of being suitable for, be applied to the transfer printing applique field of rubber article.
Background technology
Be meant the transfer film that is used for rubber that adopts screen printing mode to manufacture with the most approaching prior art of the present invention, by " shifting after cure earlier " with the printing word on the transfer film or pattern transfer on rubber article such as rubber rain shoes, rubber tyre, V-belt, balloon.
So-called " shifting after cure earlier "; promptly when carrying out the picture and text transfer printing; because rubber is its surface be clamminess very much (need be coated with some solvents sometimes to increase its viscosity on rubber article) before the sulfuration as yet; can under normal temperature state and pressure effect, transfer film be sticked on the rubber article like this; then place a little while; take carrier substrate plastic paper (release film) then off; the stamp picture and text that print on the transfer film just can completely be transferred on the rubber article (for rubber rain shoes; the stamp picture and text are transferred to earlier on the rubber skin; make rubber rain shoes then); the rubber that again surface has been transferred the stamp picture and text immerses 1～2 time in second and taking-up rapidly in the protection gloss oil; last under 130～160 ℃ condition high temperature vulcanized 30～60 minutes, the stamp picture and text that are transferred on the rubber article just can be combined as a whole firmly with rubber article.
The production method of transfer printing film that adopts the prior art manufacturing to be used for rubber at present is:
(a) make a mantle fiber wire mark version earlier according to client's stamp picture and text contribution;
(b) first forme that will overlap forme is installed on the serigraphy machine, with release film as the printing carrier material, release is printing surface, uses rubber resin system silk-screen ink to stamp first color, is put into to dry under the natural conditions on the clothes hanger or dry to print China ink;
(c) first color printing finishes, and unloads first forme and then installs second forme, and second color of chromatography on first color is put into and continues dry seal China ink on the clothes hanger then;
(d), need to continue to repeat " unload the lastblock forme---next piece forme is installed---the next color of chromatography---dry seal China ink " series operation when stamp picture and text during more than 3 colors.For example, the stamp picture and text have 9 colors, then need to install No. 9 formes, printing or chromatographys 9 times, dry seal China ink 9 times on the serigraphy machine, just can obtain to stamp the transfer film finished product of complete stamp picture and text ink lay.
Prior art is a screen printing mode, owing to used rubber resin system silk-screen ink, so the stamp picture and text ink lay elasticity and the ductility that are imprinted on the release film are all good, it is slow that but the characteristic of silk-screen ink itself is printed rate of drying exactly, if be 9 colors, then need dry 9 times, so its speed of production and production efficiency all can be very not high; Used release film was piecemeal film when next printed, and needed will roll up the sheet film that film is die-cut to corresponding size in advance, and this has increased production cost; Again it, in screen printing process, every release film needs manual putting on the printing machine, manual again the taking-up from printing machine put dry seal China ink on the cool frame after printing or color of chromatography, so quality of item mainly relies on workman's qualification.
In a word, adopt screen printing mode to manufacture the transfer film that is used for rubber, though technology is the simplest, stamp picture and text ink lay elasticity might as well, required cost of equipment is also few, it mainly relies on, and manually-operated, print speed printing speed are slow, the goods poor stability, repeated labor is many, production efficiency is low and valuable product.
Summary of the invention
The purpose of this invention is to provide a kind of production method that is used for the transfer film of rubber, the product that adopts this production method to make can adopt the method for " shifting after cure earlier " that the stamp picture and text ink lay on the transfer film is transferred on the rubber article such as rubber rain shoes, rubber tyre, V-belt, balloon equally.Adopt this production method, automaticity is very high, process velocity is fast, repeated labor is few, production efficiency improves greatly, product property stable and production cost has competitive advantage.
Another object of the present invention provides a kind of product that adopts production method of the present invention to make.
For achieving the above object, the production method of transfer printing film that is used for rubber provided by the invention in turn includes the following steps:
(1) makes a cover gravure printing roller earlier according to client's stamp picture and text contribution;
(2) will overlap gravure printing roller and all be installed to each corresponding printing station on the intaglio press successively, rubber resin system base gravure ink is poured in the corresponding disc successively, allow release film pass each corresponding printing station on the printing machine, until the rolling position, release is printing surface;
(3) start printing machine, allow release film with certain speed running, debugging finishes, and allows film print or chromatography by each corresponding printing station successively, arrives the rolling position, just can obtain to stamp the transfer film finished product of complete stamp picture and text ink lay.
Above-mentioned steps is put it briefly, and as the printing film carrier, uses rubber resin system base gravure ink with release film, adopts the intaglio printing mode to manufacture the transfer film that is used for rubber.
Above-mentioned production method before stamping first color, can be coated with or stamp the primary coat that one deck can improve the suitable property of release film printing earlier on release film.
Above-mentioned production method, release film described in step (2) and (3), form by plastic-based film (biaxially oriented polyester film or bidirectional stretching polypropylene film), release coating, and release coating and plastic-based film combine firmly, in transfer process, still can stick on the plastic-based film, can not transfer on the stamp picture and text ink lay, promptly can not cause stamp picture and text ink lay surface to be stained with release coating and to influence the bonding fastness of glue that rubber (as rubber rain shoes) is taken interface.
Above-mentioned production method, rubber resin system base gravure ink described in step (2) and (3), it is the material that its adhering resin system is mainly rubber resin or contains rubber resin, therefore stamp picture and text ink lay good springiness, elongation are long, being transferred to rubber article especially can withstand 0.5～2.0 times of elasticity extension and seminess can not occur in rubber rain shoes underwall vicinity, can be combined as a whole flawless, crack performance after high temperature vulcanized with rubber article firmly.
Above-mentioned production method, described rubber resin are natural rubber, perhaps are general purpose synthetic rubber, perhaps are the modifier of these rubber, perhaps contain the mixture of these rubber.
Above-mentioned production method, described stamp picture and text ink film thickness in the step (3) is 3～20 microns, make stamp picture and text ink lay abundant, especially adapt to 0.5～2.0 times of elasticity extension on the rubber article and seminess can not occur in rubber rain shoes underwall vicinity so that be transferred to.
The present invention also provides a kind of transfer film that is used for rubber that is made by production method of the present invention, this transfer film is made up of release thin layer 1 and stamp picture and text ink lay 2, method is transferred to the stamp picture and text ink lay on this transfer film on the rubber article such as rubber rain shoes, rubber tyre, V-belt, balloon " to shift after cure earlier " by employing, thereby is applied to the transfer printing applique field of rubber article.
Above-mentioned transfer film between release thin layer and stamp picture and text ink lay, also can have one deck can improve the primary coat of the suitable property of release film printing.
Above-mentioned transfer film, described release film is made up of plastic-based film and release coating, release coating and plastic-based film combine firmly, in transfer process, still can stick on the plastic-based film, can not transfer on the decalcomania ink lay, promptly can not cause stamp picture and text ink lay surface to be stained with release coating and to influence the bonding fastness of glue that rubber (as rubber rain shoes) is taken interface.
Above-mentioned transfer film, described stamp picture and text ink lay is an intaglio plate rubber resin system printing ink, therefore good springiness, elongation are long, being transferred to rubber article especially can withstand 0.5～2.0 times of elasticity extension and seminess can not occur in rubber rain shoes underwall vicinity, can be combined as a whole flawless, crack performance after high temperature vulcanized with rubber article firmly.
Above-mentioned transfer film, the rubber resin in the described ink system are natural rubber, perhaps are general purpose synthetic rubber, perhaps are the modifier of these rubber, perhaps contain the mixture of these rubber.
Above-mentioned transfer film, described stamp picture and text ink film thickness is 3～20 microns, make stamp picture and text ink lay abundant, especially adapt to 0.5～2.0 times of elasticity extension and seminess can not occur in rubber rain shoes underwall vicinity so that be transferred to rubber article.
Production method of the present invention, owing to adopt the intaglio printing mode, so release film need not rely on manual feeding one by one but carry out automatic friction feeding by machine run, the goods that contain the stamp picture and text of a plurality of colors simultaneously only need to walk the film printing on intaglio press and just can obtain for one time, avoided the multipass operation of screen printing mode just can achieve the goal, so print speed printing speed and production efficiency all improve greatly.
Therefore, the inventive method and goods thereof promptly with release film as the printing film carrier, use rubber resin system base gravure ink, adopting the intaglio printing mode to manufacture forms, its advantage be that automaticity is big, process velocity is fast, production efficiency is high, product property is stable and Costco Wholesale low etc., having overcome prior art is the defective of screen printing mode.
Description of drawings
Fig. 1 is a kind of structural representation that is used for the transfer film of rubber of the present invention
The specific embodiment:
The invention will be further described below in conjunction with drawings and Examples.
Embodiment
As shown in Figure 1, this transfer film is made up of release thin layer 1 and stamp picture and text ink lay 2, is rubber article such as rubber rain shoes, rubber tyre, V-belt, balloon corresponding to transfer printing body.Its production method is: 1) in advance please be professional gravure plating company according to client's stamp picture and text contribution system one cover gravure printing roller; 2) will overlap gravure printing roller is installed on the printing station corresponding on the intaglio printing machine, intaglio plate rubber resin system printing ink is poured in the corresponding printing station disc, allow release film pass each corresponding printing station on the printing machine, until the rolling position, release is printing surface; (3) start printing machine, allow release film with certain speed running, debugging finishes, allow film print or chromatography by each corresponding printing station successively, arrive the rolling position, just can obtain to stamp the transfer film finished product of complete stamp picture and text ink lay, just the transfer film that is used for rubber that makes by the inventive method.
Described gravure printing roller is preferably made a plate according to transfer printing version technology, and to make gravure printing roller reticulate pattern acupoint depth be 50～100 microns, so that make stamp picture and text ink lay abundant evenly, reaches even extension effect like this when stamp picture and text ink lay elasticity extends.
Each printing station oven temperature of described printing machine is preferably disposed on 60～80 ℃, and is fully dry to guarantee stamp picture and text ink lay surface.Described print speed printing speed is preferably 60～130 meters/minute, and is too slow and stamp picture and text printing ink occurs and sting the too fast and stamp picture and text ink lay surface of look phenomenon and speed bone dry not as yet to avoid speed.
Described stamp picture and text ink film thickness is 3～20 microns, makes stamp picture and text ink lay abundant as far as possible, especially adapts to 0.5～2.0 times of elasticity extension in rubber rain shoes underwall vicinity and seminess can not occur so that be transferred to rubber article.
This transfer film is carried out the transfer printing test respectively on rubber article such as rubber rain shoes, rubber tyre, V-belt, balloon, adopt " shifting after cure earlier " way, the result shows that goods of the present invention can be fit to the transfer printing applique of these rubber article, its stamp picture and text ink lay and rubber article combine firmly, have stood 1.5 times of elasticity extensions in rubber rain shoes underwall vicinity and have not found seminess.
Be the release film 1 of the foregoing description and the specification requirement reference of decalcomania ink lay 2 below:
Release film 1
Be made up of plastic-based film and release coating, plastic-based film is biaxially oriented polyester film or bidirectional stretching polypropylene film, and one side needs sided corona treatment at least; Release coating is the two component silicone oil coatings that are used to make release film.
With two component silicone oil desired proportions allotments, utilize the coating of intaglio plate coating machine full version coating 0.5～2.5 micron thickness on plastic-based film sided corona treatment face, just can obtain in transfer process release coating still firmly attached to the release film 1 on the plastic-based film through curing reaction.
Stamp picture and text ink lay 2
Adopt rubber resin system base gravure ink, diluent during use (being generally benzene kind solvent) addition is 0.5～3.0 times, viscosity is adjusted in 20～200 seconds scopes (Cai 3# cup mensuration), in version roller reticulate pattern cave, can transfers to smoothly on the printing film to good with printing ink.
When printing on intaglio press, the oven temperature setting range is 50～100 ℃; Print speed printing speed is not lower than 60 meters/minute, otherwise occurs easily stinging the look phenomenon, but too not fast yet, otherwise is imprinted on the ink pellet surface bone dry and cause anti-sticking phenomenon easily not as yet on the film, and the advisory speed scope is 60～130 meters/minute.
These stamp picture and text ink lay 2 key characteristics are that good springiness, elongation are long, being transferred to rubber article especially can withstand 0.5～2.0 times of elasticity extension and seminess can not occur in rubber rain shoes underwall vicinity, and can be combined as a whole firmly with rubber article after high temperature vulcanized, promptly this base gravure ink adhering resin material of being mainly rubber resin or containing rubber resin just can satisfy good springiness, the long requirement of elongation.
These rubber resins can be selected natural rubber for use, perhaps are general purpose synthetic rubber, perhaps are the modifier of these rubber, perhaps contain the mixture of these rubber.
Claims (11)
1. production method of transfer printing film that is used for rubber in turn includes the following steps:
(1) makes a cover gravure printing roller earlier according to client's stamp picture and text contribution;
(2) will overlap gravure printing roller and all be installed to each corresponding printing station on the intaglio press successively, rubber resin system base gravure ink is poured in the corresponding disc successively, allow release film pass each corresponding printing station on the printing machine, until the rolling position, release is printing surface;
(3) start printing machine, allow release film with certain speed running, debugging finishes, and allows film print or chromatography by each corresponding printing station successively, arrives the rolling position, just can obtain to stamp the transfer film finished product of complete stamp picture and text ink lay.
Put it briefly, it is characterized in that, as the printing film carrier, use rubber resin system base gravure ink, adopt the intaglio printing mode to manufacture the transfer film that is used for rubber with release film.
2. production method according to claim 1 is characterized in that, gravure printing roller is made a plate according to transfer printing version technology, and its reticulate pattern acupoint depth is 50～100 microns.
3. production method according to claim 1, it is characterized in that release film is made up of plastic-based film, release coating, and release coating and plastic-based film combine firmly, in transfer process, still can stick on the plastic-based film, can not transfer on the stamp picture and text ink lay.
4. production method according to claim 1 is characterized in that, rubber resin system base gravure ink adhering resin system is mainly rubber resin or contains the material of rubber resin.
5. production method according to claim 4 is characterized in that, rubber resin is a natural rubber, perhaps is general purpose synthetic rubber, perhaps is the modifier of these rubber, perhaps contains the mixture of these rubber.
6. production method according to claim 1 is characterized in that, stamp picture and text ink film thickness is 3～20 microns.
7. transfer film that is used for rubber that the described production method of claim 1 makes, form by release thin layer (1) and stamp picture and text ink lay (2), method is transferred to the stamp picture and text ink lay on this transfer film on the rubber article such as rubber rain shoes, rubber tyre, V-belt, balloon " to shift after cure earlier " by employing, thereby is applied to the transfer printing applique field of rubber article.
8. transfer film according to claim 7, it is characterized in that described release thin layer is made up of plastic-based film, release coating, and release coating and plastic-based film combine firmly, in transfer process, still can stick on the plastic-based film, can not transfer on the stamp picture and text ink lay.
9. transfer film according to claim 7 is characterized in that, described stamp picture and text ink lay adhering resin system is mainly rubber resin or contains the material of rubber resin.
10. transfer film according to claim 9 is characterized in that, described rubber resin is a natural rubber, perhaps is general purpose synthetic rubber, perhaps is the modifier of these rubber, perhaps contains the mixture of these rubber.
11. transfer film according to claim 7 is characterized in that, described stamp picture and text ink film thickness is 3～20 microns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510095925 CN1824523A (en) | 2005-07-04 | 2005-08-21 | Production method of transfer printing film for rubber product and its product |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200510027469.5 | 2005-07-04 | ||
| CN200510027469 | 2005-07-04 | ||
| CN200510086192.3 | 2005-07-24 | ||
| CN 200510095925 CN1824523A (en) | 2005-07-04 | 2005-08-21 | Production method of transfer printing film for rubber product and its product |
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| Publication Number | Publication Date |
|---|---|
| CN1824523A true CN1824523A (en) | 2006-08-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200510095925 Pending CN1824523A (en) | 2005-07-04 | 2005-08-21 | Production method of transfer printing film for rubber product and its product |
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| CN (1) | CN1824523A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101804724A (en) * | 2010-03-12 | 2010-08-18 | 张伟公 | Fabrication method of special PVC for plastic flooring and PET plastic flower membrane |
| CN102285267A (en) * | 2011-06-03 | 2011-12-21 | 吕贵棠 | Transfer membrane specially used for environment-friendly rubber based on vulcanization process and vulcanizing transfer printing method |
| CN104403413A (en) * | 2014-09-26 | 2015-03-11 | 尚玉生 | Environment-friendly type disguise transfer printing camouflage film used for rubber and transfer printing technology thereof |
| CN104875515A (en) * | 2015-05-29 | 2015-09-02 | 邓传溪 | Trademark rubber transfer process |
| CN107011557A (en) * | 2017-05-05 | 2017-08-04 | 常州卓源橡胶制品有限公司 | A kind of preparation method of rubber pange calico paper |
| CN109094235A (en) * | 2018-07-03 | 2018-12-28 | 佛山市南海好斯莱装饰材料厂 | The preparation method of floating shadow wood grain heat-transferring printing paper or film |
| CN110126318A (en) * | 2019-05-15 | 2019-08-16 | 三角轮胎股份有限公司 | The manufacturing method of color tyre |
| CN111958993A (en) * | 2020-05-25 | 2020-11-20 | 余新军 | Forming process of product with multicolor pictures and texts |
| CN113201247A (en) * | 2021-04-13 | 2021-08-03 | 杭州星发彩印有限公司 | Rubber rain shoes with pearl effect |
-
2005
- 2005-08-21 CN CN 200510095925 patent/CN1824523A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101804724A (en) * | 2010-03-12 | 2010-08-18 | 张伟公 | Fabrication method of special PVC for plastic flooring and PET plastic flower membrane |
| CN102285267A (en) * | 2011-06-03 | 2011-12-21 | 吕贵棠 | Transfer membrane specially used for environment-friendly rubber based on vulcanization process and vulcanizing transfer printing method |
| CN104403413A (en) * | 2014-09-26 | 2015-03-11 | 尚玉生 | Environment-friendly type disguise transfer printing camouflage film used for rubber and transfer printing technology thereof |
| CN104875515A (en) * | 2015-05-29 | 2015-09-02 | 邓传溪 | Trademark rubber transfer process |
| CN107011557A (en) * | 2017-05-05 | 2017-08-04 | 常州卓源橡胶制品有限公司 | A kind of preparation method of rubber pange calico paper |
| CN109094235A (en) * | 2018-07-03 | 2018-12-28 | 佛山市南海好斯莱装饰材料厂 | The preparation method of floating shadow wood grain heat-transferring printing paper or film |
| CN110126318A (en) * | 2019-05-15 | 2019-08-16 | 三角轮胎股份有限公司 | The manufacturing method of color tyre |
| CN111958993A (en) * | 2020-05-25 | 2020-11-20 | 余新军 | Forming process of product with multicolor pictures and texts |
| CN111958994A (en) * | 2020-05-25 | 2020-11-20 | 余新军 | Forming method of multicolor image-text rubber product |
| CN113201247A (en) * | 2021-04-13 | 2021-08-03 | 杭州星发彩印有限公司 | Rubber rain shoes with pearl effect |
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