CN1817757A - Automatic goods-picking and checking system and method for commodities flow - Google Patents
Automatic goods-picking and checking system and method for commodities flow Download PDFInfo
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Abstract
An automatic goods picking-out and checking system for logistics is composed of multiple display units, multiple operation units, multiple goods shelves, a master control unit and a speech synthesizing unit. Its goods picking out method or goods checking method includes such steps as determining and indicating the positions of goods' according to order of customer and choosing the optimal path of operator.
Description
Technical field
The present invention relates to the logistics kinds of goods picking process field of making an inventory, refer in particular to automatic picking check system of a kind of logistics and method thereof.
Background technology
At present, domestic the automatic management technique that the logistics picking is made an inventory also do not appear, producer is in order to manage logistics each time, the situations such as putting in storage, deliver from godown of record item quantity, usually adopt manually-operated mode, specifically: kinds of goods when packing be manual copies title, puts in storage, manual record when delivering from godown, and imports computing machine again and manages.This mode exist work capacity big, be prone to shortcomings such as artificial mistranscription, artificial keyboard input error, cause managerial confusion easily.
Abroad the picking of logistics kinds of goods being made an inventory is to adopt heading code or electronic tag to manage.Before kinds of goods put in storage, special high temperature-resistant bar code or electronic tag are attached on the kinds of goods, be coated with one deck protection glue again, kinds of goods are used the barcode scanner typing when carrying out picking and making an inventory, and the major defect of this method is that input is high and with high costs.
Summary of the invention
The objective of the invention is to overcome the defective of prior art, automatic picking check system of a kind of logistics and method thereof are provided, it can improve the logistics operation personnel greatly in picking with the work efficiency when making an inventory, and optimizes the level of management of logistics enterprise.
The automatic picking check system of logistics of the present invention comprises: organize display unit, a plurality of operating unit, many shelf, main control unit and phonetic synthesis unit more.Described display unit comprises a plurality of LED lamps for its every group; Described operating unit its each comprises a digital display screen and keypad, and this keypad has digital keys, determines key, cancel key, page button and function expansion key; Described shelf its each have the structure of multilayer compartment, different types of kinds of goods on every layer of compartment, have been deposited, correspondence is installed a described LED lamp under the kinds of goods of each kind, the position that staff is convenient to operate on every shelf is equipped with a described operating unit; Described phonetic synthesis unit comprises chipspeech and loudspeaker; Described main control unit is a microprocessor, the server of this main control unit and logistics company is realized data-transformation facility, data-interface adopts 485 interfaces, in this main control unit, be implanted with modern logistics information management software, this software provides the data analysis management function, comprises mainly that the kinds of goods location information is judged, the data monitoring module is delivered from godown in customer resources data base administration and warehousing.
The method of utilizing the automatic picking check system of logistics of the present invention to carry out automatic picking mainly comprises the steps: at first, it is single that the client orders down picking by the server of logistics company, its information is sent to main control unit of the present invention by the network connection, management software in this main control unit is resolved the data of picking list and is determined to treat the residing position of picking product thus, light the corresponding LED lamp of depositing kinds of goods place compartment then, simultaneously, management software in the main control unit begins statistical operation person from operating starting point to all paths for the treatment of the picking product shelf location of living in, and calculate the distance in these paths, then, management software in the main control unit optimizes the optimal path that the operator advances, and send this data message to the phonetic synthesis unit, make it send voice messaging, the operator sorts kinds of goods according to the optimal path of this voice messaging prompting, after the operator has sorted kinds of goods, write down this operation information and with its storage by operating unit, then, operating unit sends to main control unit to set up archives with the operation information this time of its storage again.
The method of utilizing the automatic picking check system of logistics of the present invention to make an inventory automatically mainly comprises the steps: at first, the server of logistics company issues the list of making an inventory, and its data message is sent to main control unit of the present invention, management software in this main control unit is resolved and is made an inventory single data and determine to wait the residing position of the product of taking stock thus, light the corresponding LED lamp of depositing kinds of goods place compartment then, simultaneously, management software in the main control unit begins statistical operation person from operating starting point to all paths of waiting the product of the taking stock shelf location of living in, and calculate the distance in these paths, then, management software in the main control unit optimizes the optimal path that the operator advances, and send this data message to the phonetic synthesis unit, make it send voice messaging, the operator is according to the optimal path of this voice messaging prompting kinds of goods of making an inventory, after the operator has made an inventory kinds of goods, write down this operation information and with its storage by operating unit, then, operating unit is checked the operation information this time of its storage the dossier in the main control unit again, when the number of making an inventory is correct, write down this operation information again and with its storage by operating unit, then, operating unit sends to main control unit to set up archives with the operation information this time of its storage again.
Automatic picking check system of logistics of the present invention and method thereof have following advantage and beneficial effect: can accomplish to make the picking of kinds of goods or the data acquisition and control automatization of making an inventory, and can finish the work fast with the programme of work of the best, thereby alleviate workman's work capacity greatly, reduce human error, and the logistics management that has improved kinds of goods, the management hierarchy of putting in storage and delivering from godown statistics and reviewing has remarkable economic efficiency.
Description of drawings
With the specific embodiment automatic picking check system of logistics of the present invention and method thereof are done explanation in further detail with reference to the accompanying drawings.
Fig. 1 is a system architecture scheme drawing of the present invention;
Fig. 2 is a single seat shelf scheme drawing of the present invention;
Fig. 3 is a shelf location coordinate analysis scheme drawing of the present invention;
Fig. 4 is an operating unit scheme drawing of the present invention;
Fig. 5 is the circuit catenation principle figure of operating unit of the present invention;
Fig. 6 is key circuit catenation principle figure of the present invention;
Fig. 7 is LED circuit for lamp catenation principle figure of the present invention;
Fig. 8 is main control unit circuit catenation principle figure of the present invention;
Fig. 9 is the automatic picking diagram of circuit of logistics of the present invention;
Figure 10 is the logistics of the present invention diagram of circuit of making an inventory automatically.
The specific embodiment
As depicted in figs. 1 and 2, the automatic picking check system of logistics of the present invention comprises: organize display unit 4, a plurality of operating unit 5, many shelf 1, main control unit and phonetic synthesis unit more.Described display unit 4 its every group comprise a plurality of LED lamps; Described operating unit 5 its each comprises a digital display screen and keypad (with reference to Fig. 4), and this keypad has digital keys, determines key, cancel key, page button and function expansion key; The arrangement position of many shelf 1 in the warehouse is abstract to be a series of coordinate points A, B, C (as shown in Figure 3), the position to be sorted or to be made an inventory at operating personal place is the O point, described shelf 1 its each have the structure of multilayer compartment 2, different types of kinds of goods 3 on every layer of compartment 2, have been deposited, corresponding kinds of goods in each kind are installed a described LED lamp 3 times, and the position that staff is convenient to operate on every shelf 1 is equipped with a described operating unit 5; Described phonetic synthesis unit comprises chipspeech and loudspeaker; Described main control unit is a microprocessor, the server of this main control unit and logistics company is realized data-transformation facility, data-interface adopts 485 interfaces, in this main control unit, be implanted with modern logistics information management software, it provides the data analysis management function, comprises mainly that the kinds of goods location information is judged, the data monitoring module is delivered from godown in customer resources data base administration and warehousing.
That shown in Figure 5 is the circuit catenation principle figure of a kind of operating unit of the present invention, as seen from the figure, has a micro controller system U4 in this operating unit, capacitor C 2, C3 and crystal oscillator Y1 form oscillating circuit, the pin one 0-12 of micro controller system is connected with network interface U1, and the pin 32-39 of micro controller system is connected gate circuit (with reference to Fig. 6) with 21-23, and the gate circuit here is 3 * 8 structures, form 24 telegraph keys, the corresponding numerical key of these telegraph keys, function key and expansion key.U2A-U3B is a not gate, RL1 is row's resistance, it plays the effect of power supply, and the pin one of micro controller system-8 is connected LED circuit for lamp (with reference to Fig. 7) with 13-15, and the LED circuit for lamp here is 6 * 5 structures, according to what of shelf institute stock product kind, the number of LED lamp can respective extension, and the pin two 4-28 of micro controller system connects digital character display tube DS1-DS5, wherein, DS1 indication kinds of goods place compartment is positioned at the number of plies on the shelf, the quantity of DS2-DS5 indication kinds of goods.
Fig. 8 is a kind of main control unit circuit catenation principle figure of the present invention, this main control unit mainly comprises memory chip, latch chip and singlechip chip, as shown in the figure, U3 and U5 constitute the memory stack chip, U7 is the latch chip, MCU1 is a singlechip chip, the pin one 1 of this singlechip chip is the communication emission interface, pin one 0 is the communication receiving interface, pin one 8-19 connects by capacitor C 19, the oscillating circuit that C20 and crystal oscillator Y2 form, U12 is as wireless transceiver, it has multiple way switch, and network interface U11 realizes that with the network interface U1 of operating unit communication is connected, and is implanted with modern logistics information management software in this main control unit, it provides the data analysis management function, mainly comprises the judgement of kinds of goods location information, customer resources data base administration and the warehousing data monitoring module that delivers from godown.
Fig. 9 is an automatic picking diagram of circuit of the present invention, and it comprises the steps:
The first step, it is single that the client orders down picking by the server of logistics company, kind and quantity information that this picking singly has customer data information and needs dispensing logistics kinds of goods, connect by network, above-mentioned data message will be introduced in the main control unit of system of the present invention, and the data that the management software in the main control unit is resolved the picking list determine to deposit the position at shelf place of these kinds of goods and the number of plies at kinds of goods place on shelf.
Second step, main control unit is lighted the corresponding LED lamp of depositing kinds of goods place compartment, be in state to be chosen with the kinds of goods that show this place, simultaneously, management software in the main control unit begin statistical operation person from the operation starting point to all paths for the treatment of the picking product shelf location of living in, and calculate the distance in these paths.Here can be with reference to Fig. 3, the reference position that the O point sets out for operating personal, A, B, C represent the position of three shelf at the kinds of goods place of determining according to client's order, after main control unit receives data message, begin to arrange all schemes that the operator can advance: O → A → B → C, O → A → C → B, O → B → A → C, O → B → C → A, O → C → A → B, O → C → B → A, then, main control unit calculates the coordinate position at the shelf place in all these different schemes and the path between the operation starting point.
In the 3rd step, main control unit optimizes the preferred plan of operator's picking stroke among these alternative paths based on following factor: single operation person finishes the shortest path of multinomial letter sorting required by task; When a plurality of operators operate and finish multinomial letter sorting task simultaneously, with reference to the shortest time of busy-idle condition to determine that overall task is carried out of the corresponding shelf of depositing kinds of goods, this kind situation mainly is meant, running on same seat shelf to have a plurality of operators to carry out the letter sorting task simultaneously simultaneously, at this moment the software program of main control unit will call distribution to the operator in real time, promptly unnecessary operator be assigned to be in idle state in addition treat the picking frame, to increase work efficiency.
The 4th step, main control unit sends the data message of preferred plan to the phonetic synthesis unit, make it send voice messaging, the operator sorts kinds of goods according to the optimal path of this voice messaging prompting, finishes kinds of goods letter sorting the shortest purpose of required by task time to reach to make.
In the 5th step, the operator arrives after the shelf of appointment, and the position of depositing according to the kinds of goods at the indicator lamp place of lighting on these shelf begins to sort kinds of goods.
In the 6th step, after the operator has sorted kinds of goods, write down this operation information and with its storage by operating unit.
In the 7th step, operating unit sends to main control unit to set up archives, for example with the operation information this time of its storage again: * * time, * * operator's letter sorting * * part * * kinds of goods.
Figure 10 is the diagram of circuit of making an inventory automatically of the present invention, and it comprises the steps:
The first step, the server of logistics company issues the list of making an inventory, this is made an inventory and singly has the information such as kind of waiting to coil the logistics kinds of goods, connect by network, above-mentioned data message will be introduced in the main control unit of system of the present invention, and the management software in the main control unit is resolved single data of making an inventory and determined to deposit the position at shelf place of these kinds of goods and the number of plies at kinds of goods place on shelf.
Second step, main control unit is lighted the corresponding LED lamp of depositing kinds of goods place compartment, be in the kinds of goods that show this place and treat the plate-like attitude, simultaneously, management software in the main control unit begin statistical operation person from the operation starting point to all paths of waiting the product of the taking stock shelf location of living in, and calculate the distance in these paths.Here can be with reference to Fig. 3, the reference position that the O point sets out for operating personal, A, B, C represent the position according to three shelf at the kinds of goods place of making an inventory single, after main control unit receives data message, begin to arrange all schemes that the operator can advance: O → A → B → C, O → A → C → B, O → B → A → C, O → B → C → A, O → C → A → B, O → C → B → A, then, main control unit calculates the coordinate position at the shelf place in all these different schemes and the path between the operation starting point.
In the 3rd step, main control unit optimizes the take stock preferred plan of stroke of operator among these alternative paths based on following factor: single operation person finishes the shortest path of the multinomial required by task of making an inventory; A plurality of operators operate and finish multinomial making an inventory during task simultaneously, with reference to the shortest time of busy-idle condition to determine that overall task is carried out of the corresponding shelf of depositing kinds of goods, this kind situation mainly is meant, run into a plurality of operators task of making an inventory simultaneously may be arranged on same seat shelf simultaneously, at this moment the software program of main control unit will call distribution to the operator in real time, promptly unnecessary operator is assigned to the frame to be taken stock that is in idle state in addition, to increase work efficiency.
The 4th step, main control unit sends the data message of preferred plan to the phonetic synthesis unit, make it send voice messaging, the operator is according to the optimal path of this voice messaging prompting kinds of goods of making an inventory, and finishes the kinds of goods the shortest purpose of required by task time of making an inventory to reach to make.
In the 5th step, the operator arrives after the shelf of appointment, and the position of depositing according to the kinds of goods at the indicator lamp place of lighting on these shelf begins the kinds of goods of making an inventory.
In the 6th step, the operator imports the result that makes an inventory on operation keyboard, i.e. the number of plies of kinds of goods place shelf and item quantity, and operating unit writes down this operation information and with its storage.
The 7th step, operating unit is checked the operation information this time of its storage the dossier in the main control unit again, if the error in data of this time making an inventory, the numeral that the operating unit digital display screen shows will constantly be flashed, wrong with prompting operation person's data of making an inventory, allowing the operator to carry out under the restriction of number of times of repetition count point operation, the operator makes an inventory again, up to the kind of the kinds of goods of making an inventory out and quantity with till correct data message conforms to.
In the 8th step, the operator writes down this time correct operation information by operating unit and again with its storage, for example: * * time, * * operator makes an inventory * * part * * kinds of goods.
In the 9th step, operating unit sends to main control unit to set up archives with the operation information this time of its storage again.
Above-described only is preferred implementation of the present invention.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the principle of the invention, can also make some modification and improvement, these also should be considered as belonging to protection scope of the present invention.
Claims (8)
1. the automatic picking check system of logistics is characterized in that comprising: organize display unit, a plurality of operating unit, many shelf, main control unit and phonetic synthesis unit more.
2. the automatic picking check system of logistics as claimed in claim 1 is characterized in that: described display unit comprises a plurality of LED lamps for its every group.
3. the automatic picking check system of logistics as claimed in claim 2 is characterized in that: described operating unit its each comprises a digital display screen and keypad, and this keypad has digital keys, determines key, cancel key, page button and function expansion key.
4. the automatic picking check system of logistics as claimed in claim 3, it is characterized in that: described shelf its each have the structure of multilayer compartment, different types of kinds of goods on every layer of compartment, have been deposited, correspondence is installed a described LED lamp under the kinds of goods of each kind, the position that staff is convenient to operate on every shelf is equipped with described operating unit.
5. the automatic picking check system of logistics as claimed in claim 4 is characterized in that: described phonetic synthesis unit comprises chipspeech and loudspeaker.
6. the automatic picking check system of logistics as claimed in claim 5, it is characterized in that: described main control unit is a microprocessor, the server of this main control unit and logistics company is realized data transmission, data-interface adopts 485 interfaces, in this main control unit, be implanted with modern logistics information management software, comprise mainly that the kinds of goods location information is judged, the data monitoring module is delivered from godown in customer resources data base administration and warehousing.
7. one kind is utilized claim 1 or method that the automatic picking check system of 6 described logistics carries out automatic picking, it is characterized in that comprising the steps:
The first step, it is single that the client orders down picking by the server of logistics company, kind and quantity information that this picking singly has customer data information and needs dispensing logistics kinds of goods, connect by network, above-mentioned data message will be introduced in the main control unit of system of the present invention, and the data that the management software in the main control unit is resolved the picking list determine to deposit the position at shelf place of these kinds of goods and the number of plies at kinds of goods place on shelf;
Second step, main control unit is lighted the corresponding LED lamp of depositing kinds of goods place compartment, be in state to be chosen with the kinds of goods that show this place, simultaneously, management software in the main control unit begin statistical operation person from the operation starting point to all paths for the treatment of the picking product shelf location of living in, and calculate the distance in these paths;
In the 3rd step, main control unit optimizes the preferred plan of operator's picking stroke among these alternative paths based on following factor: single operation person finishes the shortest path of multinomial letter sorting required by task; When a plurality of operators operate and finish multinomial letter sorting task simultaneously, with reference to the shortest time of busy-idle condition to determine that overall task is carried out of the corresponding shelf of depositing kinds of goods;
In the 4th step, main control unit sends the data message of preferred plan to the phonetic synthesis unit, makes it send voice messaging, and the operator sorts kinds of goods according to the optimal path of this voice messaging prompting;
In the 5th step, the operator arrives after the shelf of appointment, and the position of depositing according to the kinds of goods at the indicator lamp place of lighting on these shelf begins to sort kinds of goods;
In the 6th step, after the operator has sorted kinds of goods, write down this operation information and with its storage by operating unit;
In the 7th step, operating unit sends to main control unit to set up archives with the operation information this time of its storage again.
8. a method of utilizing claim 1 or the automatic picking check system of 6 described logistics to make an inventory automatically is characterized in that comprising the steps:
The first step, the server of logistics company issues the list of making an inventory, this is made an inventory and singly has the information such as kind of waiting to coil the logistics kinds of goods, connect by network, above-mentioned data message will be introduced in the main control unit of system of the present invention, and the management software in the main control unit is resolved single data of making an inventory and determined to deposit the position at shelf place of these kinds of goods and the number of plies at kinds of goods place on shelf;
Second step, main control unit is lighted the corresponding LED lamp of depositing kinds of goods place compartment, be in the kinds of goods that show this place and treat the plate-like attitude, simultaneously, management software in the main control unit begin statistical operation person from the operation starting point to all paths of waiting the product of the taking stock shelf location of living in, and calculate the distance in these paths;
In the 3rd step, main control unit optimizes the take stock preferred plan of stroke of operator among these alternative paths based on following factor: single operation person finishes the shortest path of the multinomial required by task of making an inventory; A plurality of operators operate and finish multinomial making an inventory during task simultaneously, with reference to the shortest time of busy-idle condition to determine that overall task is carried out of the corresponding shelf of depositing kinds of goods;
The 4th step, main control unit sends the data message of preferred plan to the phonetic synthesis unit, make it send voice messaging, the operator is according to the optimal path of this voice messaging prompting kinds of goods of making an inventory, and finishes the kinds of goods the shortest purpose of required by task time of making an inventory to reach to make;
In the 5th step, the operator arrives after the shelf of appointment, and the position of depositing according to the kinds of goods at the indicator lamp place of lighting on these shelf begins the kinds of goods of making an inventory;
In the 6th step, the operator imports the result that makes an inventory on operation keyboard, i.e. the number of plies of kinds of goods place shelf and item quantity, and operating unit writes down this operation information and with its storage;
The 7th step, operating unit is checked the operation information this time of its storage the dossier in the main control unit again, if the error in data of this time making an inventory, the numeral that the operating unit digital display screen shows will constantly be flashed, wrong with prompting operation person's data of making an inventory, allowing the operator to carry out under the restriction of number of times of repetition count point operation, the operator makes an inventory again, up to the kind of the kinds of goods of making an inventory out and quantity with till correct data message conforms to;
In the 8th step, the operator writes down this time correct operation information by operating unit and again with its storage;
In the 9th step, operating unit sends to main control unit to set up archives with the operation information this time of its storage again.
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| CNB2006100658505A CN100537376C (en) | 2006-03-27 | 2006-03-27 | Automatic goods-picking and checking system and method for commodities flow |
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