Latex type hydroxy acryl acid resin with core-shell configuration
Technical field
The present invention relates to a kind of latex type hydroxy acryl acid resin, be particularly suitable in bi-component waterborne woodwork coating, watery anti-corrosion paint etc., being used as hydroxy component with core-shell configuration.
Background technology
Along with the strictness day by day of environmental requirement in the global range, the water-borne coatings product is used on a large scale.But be subjected to the restriction of itself preparating mechanism, resistance to medium of filming and hardness are difficult to effectively be improved according to a conventional method.In this case, people have begun the research of water-based hydroxyl resin that can be crosslinked to the adding solidifying agent.Latex type hydroxy acryl acid resin is compared with solvent method synthetic, salifiable, the aqueous dispersion type hydroxy resin of neutralization and aqurous ployurethane hydroxy resin, and cost is low, and solids content is higher, and key is that volatile organic compounds (VOC) content is few.Now obtain the extensive concern of domestic and international research unit and coating producer and played an active part in research and development.U.S. Pat 5641829 is made monomer with Hydroxyethyl acrylate, butyl acrylate and vinylformic acid, under solvent, carry out polymerization, after reacting completely, with alkali neutralization, water-dispersion, form the hydroxy resin of aqueous dispersion type, get its 243.0 parts and 39.8 parts of linking agents (trade(brand)name Cymel 327), crosslinking curing in the presence of the phosphoric acid ester catalyzer, the formed resistance to medium of filming is good.But because the hydroxy resin of this aqueous dispersion type is polymerized with solvent method, VOC content is higher, and solids content is lower.International Patent Application WO 01-72909 relates to a kind of water-based hydroxyl polymer-containing, it divides three phases in polymerization process: fs monomer ratio of components is methyl methacrylate/butyl acrylate/methacrylic acid 441.6/147.2/11.9, subordinate phase monomer ratio of components is methyl methacrylate/butyl acrylate/Hydroxyethyl acrylate 71.0/35.0/6.9, and phase III monomer ratio of components is methyl methacrylate/butyl acrylate/Hydroxyethyl acrylate/methacrylic acid 12.3/30.8/40.2/22.7; Get 165 parts of this hydroxyl latex emulsions, the aluminium powder paint film performance that 150 parts of aluminum pastes and 112 parts of mixing of polyurethane dispersions obtain is good, but the synthesis technique of this emulsion is comparatively numerous and diverse, and the various patience that gained is filmed still can not be satisfactory.Chinese patent application 200410051550.2 disclosed hydroxyl acrylic emulsions with microgel nuclear structure, it is earlier with vinyl silicane coupling agent and acrylate monomer copolymerization, obtain having the nuclear of microgel structure, carry out hydroxyl vinyl monomer and acrylic ester monomer copolymerization on the nuclear surface then, nuclear inside can self-crosslinking, and the hydroxyl on the shell is used for external crosslinking, increased cross-linking set, improve the hardness and the patience of filming, but can cause filming becoming fragile the snappiness variation; All synthetic with conventional emulsifier, easily bubble and influence water-resistance property of coating; Its microgel structure can make the system increased activity, and the work-ing life of preparation coating is shorter, has only 3~6 hours.
Summary of the invention
The objective of the invention is to, a kind of latex type hydroxy acryl acid resin with core-shell configuration is provided, its VOC content is low, solids content is high, and formed hardness of film, snappiness and various patience are improved.
Realize the technical scheme of the object of the invention: a kind of latex type hydroxy acryl acid resin with core-shell configuration, it is that following 4 kinds of vinyl monomers are in the presence of initiator and emulsifying agent, letex polymerization forms, and monomeric species and each monomer consumption shared per-cent in the monomer total amount are as follows: the vinyl monomer 60~80% that does not 1. contain other functional functional group; 2. the vinyl monomer 20~40% of hydroxyl; 3. the vinyl monomer 2~8% that contains epoxy group(ing); 4. carboxylic vinyl monomer 1~5%;
Described initiator amount is 0.2~0.7% of a monomer total amount;
Described emulsifying agent is a reactive emulsifier, or reactive emulsifier and conventional small-molecular emulsifier, and the weight ratio of the two consumption is 7.5~15.0: 1; The total consumption of emulsifying agent is 0.3~2.0% of a monomer total amount;
During letex polymerization, 1. 20~40% monomer at first aggregates into the seed emulsion as nuclear, and 2., 3., 4. 1. residual monomers mix as becoming shell monomer with monomer again, becomes shell, the formation core-shell configuration at the surface aggregate of established nuclear particle;
Above per-cent all is weight percentage.
1. described monomer is: two or more in esters of acrylic acid or methyl acrylic ester monomer, the aromatic series vinyl monomer.For example, (methyl) acrylic ester monomers such as (methyl) methyl acrylate, (methyl) ethyl propenoate, (methyl) butyl acrylate, (methyl) isobutyl acrylate, (methyl) 2-EHA, (methyl) cyclohexyl acrylate and (methyl) lauryl acrylate; Aromatic series vinyl monomers such as vinylbenzene, vinyl toluene, Vinyl toluene.
Above-mentioned emulsion type hydroxy acryl acid resin, wherein, following monomer consumption shared per-cent in the monomer total amount is preferably: the vinyl monomer of hydroxyl 2. 22~26%; The vinyl monomer that contains epoxy group(ing) 3. 3~5%; Carboxylic vinyl monomer 4. 1~2%.
Above-mentioned emulsion type hydroxy acryl acid resin, wherein, 2. the vinyl monomer of described hydroxyl is: one or more in the hydroxyl esters monomer of acrylic or methacrylic acid.For example, (methyl) Hydroxyethyl acrylate, (methyl) Propylene glycol monoacrylate etc.
Above-mentioned emulsion type hydroxy acryl acid resin, wherein, 3. the described vinyl monomer that contains epoxy group(ing) is: one or more in the Racemic glycidol esters monomer of acrylic or methacrylic acid.For example, (methyl) glycidyl acrylate, allyl glycidyl etc.
Above-mentioned emulsion type hydroxy acryl acid resin, wherein, 4. described carboxylic vinyl monomer is: one or more in vinylformic acid, methacrylic acid, butenoic acid, methylene-succinic acid, toxilic acid, the fumaric acid.
Above-mentioned emulsion type hydroxy acryl acid resin, wherein, described reactive emulsifier is one or more in the reactive emulsified monomer of anionic or non-ionic type, as: Methacrylamide sodium isopropyl xanthate, SE-10N, NE-10 etc., described conventional small-molecular emulsifier, as: sodium lauryl sulphate, Sodium dodecylbenzene sulfonate etc.
Above-mentioned emulsion type hydroxy acryl acid resin, wherein, described initiator is the persulfuric acid salt, as: ammonium persulphate, Potassium Persulphate etc.
Above-mentioned emulsion type hydroxy acryl acid resin, its outward appearance is the little blue light liquid of oyster white, viscosity 200~2000Mpas, solids content 42~46%, pH value 7.0~8.5, particle diameter 0.05~0.2 μ m, volatile organic compounds VOC content<0.1%, hydroxy radical content 2.5~3.5%, storage period is more than 6 months.
Latex type hydroxy acryl acid resin of the present invention can be with existing emulsion polymerization equipment production.
When preparation resin of the present invention, heating in the presence of emulsifying agent and initiator earlier, make 20~40% monomer 1. polymerization form the nuclear emulsion, again under same temperature, drip simultaneously emulsifying agent and initiator and residual monomer 1. with monomer 2., monomer 3., monomer mixture 4., make them in the particle surface polymerization, formation contains the shell of hydroxyl, epoxy group(ing) and carboxyl, neutralization back carboxyl salify, keep functional functional group (hydroxyl and epoxy group(ing)) in the shell, formed the latex type hydroxy acryl acid resin with core-shell configuration of the present invention at last.
Technique effect of the present invention: the latex type hydroxy acryl acid resin with core-shell configuration of technical solution of the present invention has following beneficial effect: the first is because resin of the present invention is an emulsion-type, when formulating of recipe, with water is dispersion medium, do not add any organic solvent, thereby compare with the Hydroxylated acrylic resin (VOC content surpasses 10%) of the aqueous dispersion type that forms with the solvent method polymerization of present domestic use, safety, nontoxic, environmental protection (VOC content is lower than 0.1%), in addition, owing to use the Hydroxylated acrylic resin of the aqueous dispersion type of solvent method polymerization formation to have the problem at dilution peak, solids content is lower than 40%, and the solids content of resin of the present invention can reach 46%, can improve operating efficiency indirectly.It two uses reactive emulsified monomer or reactive emulsified monomer to add the emulsifying agent of the conventional small-molecular emulsifier of minute quantity as system, and its advantage is that emulsion has low bubble property, and the water tolerance of filming and transparency are improved.It three is core-shell configurations that resin of the present invention has standard, and owing to when formulating of recipe, determined with the vinyl monomer that contains appropriate functional functional group as becoming nuclear monomer; Determined each monomer consumption; Never contain in the vinyl monomer of other functional functional groups, determined that appropriate quantity makes nuclear monomer; During enforcement, after the polymerization nucleation, the remaining vinyl monomer that does not conform to functional functional group, add with vinyl monomer, the carboxylic vinyl monomer of hydroxyl, the vinyl monomer that contains epoxy group(ing) again, therefore, after letex polymerization became shell, having just, normal functional functional group (hydroxyl and epoxy group(ing)) can be distributed in the latex particle top layer.When making the hydroxy component of two-component coating with resin of the present invention, the hydroxyl of shell just can fully participate in reaction, improve the cross-linking efficiency of filming that forms, thereby improve hardness of film and various patience, polymkeric substance as nuclear does not participate in crosslinking reaction when the film forming, and giving films has good snappiness; Polymer active as nuclear is low simultaneously, makes coatings formulated have long work-ing life (>24 hours).It four is the various resistance to medium that further increased hardness of film and filmed in the epoxy group(ing) that shell is introduced.
Embodiment
Below in conjunction with embodiment the present invention is further described in detail, but is not limited to this.
Part in embodiment and the comparative example prescription is weight part; Unless otherwise indicated, all raw materials are the commercially available industrial goods of coating level; Deionized water meets among the GB6682-92 requirement (pH:5.0~7.5, the specific conductivity≤0.50mS/m) of three grades of water regulations.
Embodiment 1~3:
Prescription sees Table 1
Table 1
Stock number | Material name | Embodiment 1 (part) | Embodiment 2 (part) | Embodiment 3 (part) |
1 (medium) | Deionized water | 160.0 | 160.0 | 140.0 |
2 (emulsifying agent and initiators) | Deionized water | 20.0 | 20.0 | 20.0 |
SE-10N | / | 0.6 | 0.3 |
NE-10 | / | / | 0.3 |
AMPS (effective constituent 50%) | 1.2 | / | / |
Sodium lauryl sulphate | 0.2 | / | / |
Ammonium persulphate | 0.3 | 0.3 | 0.3 |
3 (becoming nuclear monomer 1.) | Methyl methacrylate | 20.0 | 10.0 | 2.0 |
Butyl acrylate | 15.0 | 20.0 | 15.0 |
Vinylbenzene | / | / | 12.0 |
4 (emulsifying agent and initiators) | Deionized water | 30.0 | 30.0 | 30.0 |
SE-10N | / | 1.2 | 1.0 |
NE-10 | / | / | 1.0 |
AMPS (effective constituent 50%) | 2.8 | / | / |
Ammonium persulphate | 0.5 | 0.5 | 0.5 |
5 (one-tenth shell monomers) | Monomer 1. | Methyl methacrylate | 45.0 | 30.0 | 5.0 |
Butyl acrylate | 35.0 | 50.0 | 40.0 |
Vinylbenzene | / | / | 35.0 |
Monomer 2. | Propylene glycol monoacrylate | 30.0 | / | / |
Hydroxyethyl methylacrylate | / | 35.0 | 40.0 |
Monomer 3. | Glycidyl methacrylate | 3.0 | 6.0 | 4.0 |
Monomer 4. | Vinylformic acid | 3.2 | / | / |
Methacrylic acid | / | 2.2 | 1.6 |
6 (middle mixture) | Ammoniacal liquor | 2.6 | 1.6 | 1.0 |
Annotate:
Embodiment 1: 1. monomer accounts for 76.06%; 2. monomer accounts for 19.84%; 3. monomer accounts for 1.98%; 4. monomer accounts for 2.12%; Emulsifying agent accounts for 1.46% of monomer total amount; Initiator accounts for 0.53% of monomer total amount;
Embodiment 2: 1. monomer accounts for 71.80%; 2. monomer accounts for 22.84%; 3. monomer accounts for 3.92%; 4. monomer accounts for 1.44%; Emulsifying agent accounts for 1.17% of monomer total amount; Initiator accounts for 0.52% of monomer total amount;
Embodiment 3: 1. monomer accounts for 70.51%; 2. monomer accounts for 25.87%; 3. monomer accounts for 2.59%; 4. monomer accounts for 1.03%; Emulsifying agent accounts for 1.68% of monomer total amount; Initiator accounts for 0.52% of monomer total amount;
AMPS is the reactive emulsified monomer of anionic of U.S. Lubrizol Corp. in the table:
Molecular formula: CH
2=CH-CO-NH-C (CH
3)
2-CH
2-SO
3Na, (Methacrylamide sodium isopropyl xanthate) 50% effective ingredient;
SE-10N is the reactive emulsified monomer of anionic of the electrochemical company of the Japanese rising sun in the table:
Molecular formula:
100% effective ingredient;
NE-10 is the reactive emulsified monomer of non-ionic type of the electrochemical company of the Japanese rising sun in the table
Molecular formula:
100% effective ingredient.
Synthesis technique:
Take into account in the 500ml there-necked flask of condensing works being furnished with heat riser, whipping appts, temperature, the formula ratio of pressing table 1 adds material 1, is warming up to 80 ℃ and adds materials 2, then drips material 3 in 1 hour, drips off insulation 0.5 hour, generates the nucleus of the seed emulsion.Under said temperature, drip material 4 and material 5 then simultaneously, in 3 hours, drip off.Drip off back insulation 2 hours.Be cooled to 50 ℃ then, add material 6 neutralizations, the after-filtration discharging that stirs makes the resin of the present invention of embodiment 1~3 respectively, and its technical indicator sees Table 2.
Comparative example
Comparative example is with conventional small-molecular emulsifier, the hydroxy acryl acid resin of emulsion polymerization technique preparation routinely, and do not add the vinyl monomer that has epoxy group(ing) in the prescription.
Prescription: 1. deionized water is 160.0 parts, 2. 50.0 parts of deionized waters, 1.6 parts of sodium lauryl sulphate and ammonium persulphate are 0.6 part, 3. 65.0 parts of methyl methacrylates, 55.0 parts of butyl acrylates, 30 parts of Propylene glycol monoacrylates and vinylformic acid are 2.7 parts, and 4. ammoniacal liquor is 2.0 parts;
Take into account in the 500ml there-necked flask of condensing works being furnished with heat riser, whipping appts, temperature, add material 1., be warming up to 80 ℃ drip simultaneously material 2. with material 3., in 3 hours, drip off.Drip off back insulation 2 hours.Be cooled to 50 ℃ then, add material and 4. neutralize, the after-filtration discharging that stirs makes the comparative example hydroxy acryl acid resin, and its technical indicator sees Table 2.
Table 2
Index | Embodiment 1 | Embodiment 2 | Embodiment 3 | Comparative example |
Outward appearance | Milky white little blue light | The opal blue light intensity | The opal blue light intensity | The opal blue light intensity |
The cohesion rate, % | <0.2 | <0.1 | <0.2 | <0.2 |
Viscosity, Mpas | 300 | 360 | 1200 | 680 |
Solids content, % | 42.1 | 42.5 | 44.2 | 42.2 |
Hydroxy radical content, % | 2.6 | 3.0 | 3.4 | 2.6 |
The pH value | 8.3 | 7.8 | 8.0 | 8.2 |
Median size, μ m | 0.15 | 0.08 | 0.10 | 0.10 |
VOC content, % | <0.1 | <0.1 | <0.1 | <0.1 |
Storage period, month | >6 | >6 | >6 | >6 |
Film performance check after the film forming
With the above-mentioned resin of 100g as hydroxy component and 10g polyisocyanate component B 2336 (BAYER companies, NCO content is 18%) be made into the polyurethane coating (at least 24 hours work-ing life of coating of embodiment 1~3) of two-pack, be coated on the tinplate, thickness is 20 μ m (dry film), under 25 ℃, the environment of humidity 50% after dry 10 days, detect film performance, the results are shown in Table 3.
Table 3
Test item | Embodiment 1 | Embodiment 2 | Embodiment 3 | Comparative example | Detection method |
Outward appearance | Transparent, smooth | Transparent, smooth | Transparent, smooth | Transparent, smooth | Range estimation |
Sticking power, level | 0~1 | 0~1 | 0~1 | 0~1 | GB/T9286-1998 |
Snappiness, mm | 1 | 1 | 1 | 2 | GB/T1731-93 |
Pencil hardness | 2H | H | 2H | H | GB/T6739-1996 |
Water tolerance, 72h | No change | No change | No change | Whiting | Annotate 1 |
The acetone extract rate, % | <10 | <10 | <10 | >30 | Annotate 2 |
Annotate 1: the water tolerance detection method
The different emulsion polymer of coating on the sheet glass of 8cm * 12cm is made thick the filming of about 20 μ m respectively,, after 7 days it is soaked in the deionized water 25 ℃ of dryings, observes paint film whiting, foaming and dropping situations.
Annotate 2: acetone extract rate detection method
Is m with emulsion in weight
0Sheet glass on after film forming solidifies, (m weighs
1), immerse a large amount of acetone solns then and place after 7 days, take out oven dry, (m weighs
2), be calculated as follows acetone extract rate (f).
Owing to used reactive emulsified monomer, improved the water tolerance of filming, the core-shell configuration of latex particle, shell hydroxyl and epoxy-based functional functional group fully participate in crosslinking reaction, improved the degree of crosslinking and the hardness of filming, the inner nuclear layer polymkeric substance does not participate in crosslinking reaction, gives the good snappiness of filming, therefore compare with comparative example, the degree of crosslinking of filming, snappiness and the water tolerance of resin formation of the present invention are significantly improved.Latex type hydroxy acryl acid resin of the present invention, can be used as the hydroxyl component and prepare various two two-component coatings of packing, 120-180 ℃ of baking-curing, also normal temperature solidified, be widely used in multiple base material, as: the application on surface such as timber, plastics, metal, glass and concrete.Alternative traditional solvent-borne type dual-component polyurethane self-drying paint and solvent-borne type amino-stoving varnish.