CN1790003A - Apparatus and method for making gradient gel film for full-automatic electrophoresis - Google Patents

Apparatus and method for making gradient gel film for full-automatic electrophoresis Download PDF

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Publication number
CN1790003A
CN1790003A CN 200510124547 CN200510124547A CN1790003A CN 1790003 A CN1790003 A CN 1790003A CN 200510124547 CN200510124547 CN 200510124547 CN 200510124547 A CN200510124547 A CN 200510124547A CN 1790003 A CN1790003 A CN 1790003A
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film
glue
irrigator
encapsulating
computer
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CN100412540C (en
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倪原
白玉杰
郭晏海
高嵩
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XI'AN POLYTECHNICAL COLLEGE
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XI'AN POLYTECHNICAL COLLEGE
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Abstract

The invention discloses a film making device and preparing method of full-automatic electrophoretic gradient gel, which is characterized by the following: the gradient gel making course is controlled by computer automatically with upper and lower set matching the distribution control; the encapsulating device contains computer, single-chip set control system, matching and encapsulating system and film box support device, wherein the matching and encapsulating system connects the film box device through three-way pipe microblender pipe; when preparing small amount of film, the encapsulating device is controlled by a case of single-chip set; when preparing large amount of film, the computer controls 1-20 cases of encapsulating device. The invention solves the preparing difficulties of gradient gel film, which improves the quality control and consistency of batched preparation.

Description

Gradient gel film for full-automatic electrophoresis producing device and method for making
Technical field
The present invention relates to the automatic control processing of biochemical material, relate generally to the production equipment of biochemistry detection material and the method for making of controlling automatically, the density of made running gel film is by certain Gradient distribution.Specifically be exactly a kind of gradient gel film for full-automatic electrophoresis producing device and method for making.
Background technology
Electrophoresis, be meant that charged test sample (protein, nucleotide etc.) is in inertia supporting dielectric (as paper, cellulose acetate, Ago-Gel, polyacrylamide gel etc.), under effect of electric field, carry out swimming to its corresponding electrode direction by speed separately, make it be separated into narrow district's band, the detection method that usefulness is suitable writes down its Zone electophoresis band collection of illustrative plates or calculates the method for its percentage composition.All to use gradient gel film in qualitative determination of gene sequencing, disease test and different molecular protein etc., that is to say that electrophoresis is a biochemical field detection method commonly used, and gradient gel film is a kind of stock commonly used in the electrophoresis test, so be in great demand.
The Ph value of the quality of the translational speed of protein in electric field and electric field intensity, protein, the density of Supporting Media and protein solution is relevant.Wherein Supporting Media adopts gel film more, and the density of general gel film is uniform.If sample is made up of the multiple protein that varies in size, when other conditions were identical, in the uniform film of density, then the motion that quality is little was very fast, and this just causes skewness, and the resolution characteristic of electrophoresis is descended.
Gel is the test material commonly used in medical and biochemical field, and its method for making has multiple, and a kind of is the uniform concentration film; Another is a gradient gel film.And gradient gel film is difficult for making, but purposes is wider.
The making of the poly-propionamide gel film of gradient is cumbersome, need be by special equipment making.Abroad the research of this equipment is relatively paid attention to, developed the simple machine of clinical practice and the specialized equipment that generates in batches.As the model 475 Gradient Delivery System (475 type gradient filling system) of the U.S., this system is made up of a cover mechanical glue-pouring system, needs manual control to finish the encapsulating process.Do not find the equipment identical abroad in the same category of device with the present invention.Present domestic most equipment needs manually-operated, as add water and glue in glass container, makes water and solation advance film loader by natural gravity, does Control Flow and flow velocity and both ratios etc. well like this.Not only waste time and energy, and the gradient gel sheet parameter difference of producing is very big, directly influences measuring accuracy.Manually-operated, no matter how superb producer's technology is, and experience is abundant again can't to obtain also that gradient is even, the guaranteed gradient gel film of consistance.
The making of gradient gel is cumbersome, needs special equipment.Abroad the research of this equipment is relatively paid attention to, developed the simple machine of clinical practice and the specialized equipment of batch process.Present domestic most equipment needs manually-operated, not only waste time and energy, and the gradient gel sheet parameter difference of producing is very big, directly influences measuring accuracy.
At laboratory self manufacture gradient electrophoresis film, need suitable skill and experience, if transfer APS (coagulating agent) consumption too high, often colloid is not also filled, and just begins to condense; Otherwise, transfer the APS consumption very lowly, just slowly must not condense; Promptly allow to condense smoothly, gradient may be very uneven yet.Therefore need a lot of exercises and attempt failure, achievement to some extent.
The now existing good gradient film of precasting, but cost an arm and a leg.In import gradient gel film year, want 20 dollars for every.And the homemade gradient film of making through Special Equipment yet there are no.
External equipment price costliness is used in the making of gel at present, and domestic continuing to use is the manual manufacture method, not only wastes time and energy, and manufacture difficulty is big, and the gradient gel sheet parameter difference of producing is very big, directly influences measuring accuracy.Also we can say the gel product that adopts the manual manufacture method can not obtain secure continual and steady quality, also can't realize robotization, high-quality and high-level efficiency.
The present inventor once entrusted Ministry of Education's scientific and technical innovation workstation to carry out literature search with regard to this theme, looked into newly 7 document databses such as Chinese patent database, examined CN95195939.5 that pertinent literature is found since 15 years " microgel and manufacture method and the using method that are used for medical diagnosis " etc. and all be prepared by manual operations.Find no the apparatus and method identical with the present invention.
Result for retrieval also shows: the present invention has proposed the encapsulating process at home first fully by computer controlled automatic, do not need manual intervention, the gel film concentration of perfusion evenly distributes by gradient, can carry out many films pours into simultaneously, filling process is capable of circulation to carry out, can be to making electrophoresis gel film producing device and the method that film gradient distributes and presets.
Summary of the invention
The objective of the invention is to overcome the shortcoming of above-mentioned technology or instrument existence, a kind of computer controlled automatic gradient gel glue process is provided, upper and lower computer is in conjunction with division of labor control, what and rate of flooding of batching is controlled, can accurately control the required water of manufacturing materials and the ratio of glue according to technical requirement, thereby electrophoresis is evenly distributed, has improved resolution characteristic.Need not artificial participation, the gradient gel film quality of automaticity height, making is good, high conformity when most amounts are made, manufacturing speed is fast, the efficient height, cost of manufacture is low, but both unitary device was used for the laboratory field fabrication, also can many parallel control be used for gradient gel film for full-automatic electrophoresis producing device and the method for making that factory produces in enormous quantities.
Realization of the present invention is that gradient gel film for full-automatic electrophoresis producing device of the present invention includes container, film loader, it is characterized in that: also include computing machine in single cover glue-pouring device, single-chip computer control system, join glue encapsulating system and film loader bracing or strutting arrangement, computing machine is connected by the RS232-485 telecommunication cable with single-chip computer control system, the output control signal of single-chip computer control system is connected on the signal input part of joining glue encapsulating system by cable, join the feeding control of stepper motor in the glue encapsulating system with control to water irrigator and glue irrigator, join glue encapsulating system by base, stepper motor, the irrigator mechanical driving device, irrigator, transfusion catheter, water container, plastic container, glue stirrer and electromagnetism fluid valve constitute, stepper motor, irrigator all is installed on the base by the irrigator mechanical driving device, the glue stirrer is installed on the plastic container, water container, plastic container all links to each other with the transfusion catheter pipeline by the electromagnetism fluid valve; Join glue encapsulating system and be connected by three-way pipe mini-sized blender pipeline, when making on a small quantity, need a cover at least by monolithic processor controlled glue-pouring device with the film loader bracing or strutting arrangement; During a large amount of the making, adopt under the computer-controlled situation, may command 1~20 cover glue-pouring device is worked simultaneously as required.
Make the field at electrophoresis with gradient gel film, adopt manual operations to finish at present mostly, or the electrophoresis gradient gel film that has mechanization to be processed into, its cost is very expensive, in the case, the invention provides and a kind ofly do not want density that artificial participation can carry out Supporting Media automatically according to certain Gradient distribution, the gradient gel film for full-automatic electrophoresis making apparatus of high conformity adapts to the demand in market.
The present invention is used for computer control system the manufacturing process of gradient electrophoresis gel film, and adopted the design of upper and lower computer, many slave computers of a host computer may command, corresponding machinery, control device are directly controlled and driven to slave computer, greatly improve the automaticity of gradient electrophoresis film production, manufacturing process simple to operate, the quality of film and high conformity.Realized gel film density is made the gradient gel film of distribution gradient, when using such film to carry out electrophoresis experiment, little molecule is along with the increase of move distance under electric field action, owing to the density of Supporting Media increases movement velocity is slowed down, thereby the resolution characteristic of electrophoresis is improved.Adopt this device can control the fabricating quality and the manufacturing speed of gradient gel film automatically, also reduced simultaneously the cost of manufacture of gradient electrophoresis with gel film, make of device of the present invention about the about 10 yuan of people's coin of cost of manufacture of a slice gradient gel film, and alleviated labour intensity greatly, improved the efficient of gradient electrophoresis experiment.
Realization of the present invention is that also the single-chip computer control system of gradient gel film for full-automatic electrophoresis producing device is by being made of central processing unit and peripheral circuit thereof, peripheral circuit includes display driver circuit, display, chip select circuit, keyboard, serial interface circuit, watchdog circuit, photoelectrical coupler, direct current generator and stepper motor driver, relay, required power supply, the single-chip processor i/o mouth is connected with the display driver circuit signal, the output signal of display driver circuit connects the signal input part of display, the output signal of chip select circuit connects the trigger end of display driver circuit, keyboard connects central processing unit I/O interface circuit, serial interface circuit and central processing unit carry out bidirectional data exchange, watchdog circuit directly is connected on the reset terminal of central processing unit, central processing unit connects direct current generator and stepper motor driver and relay and electromagnetism fluid valve by photoelectrical coupler, and the required power supply of single chip machine controlling circuit directly is connected on the output terminal of power supply.
Realization of the present invention also is the gradient gel film for full-automatic electrophoresis producing device, it joins irrigator mechanical driving device in the glue encapsulating system mainly by stepper motor, pony sill, the irrigator holder, the irrigator pickup groove, guide pole, linear bearing, leading screw, irrigator promotes slide block, position transducer constitutes, one end of pony sill is fixed with the irrigator pickup groove, the other end is stepper motor fixedly, the axle of stepper motor links to each other with leading screw, bearing is equipped with at the leading screw two ends, bearing is embedded in the two ends of pony sill, guide pole and leading screw secured in parallel are on pony sill, irrigator promotes slide block and is provided with irrigator sliding end clip slot, irrigator promotes to be installed on the leading screw in the middle of the slide block, two linear bearings are equipped with on both sides, linear bearing is connected with guide pole, and position transducer is installed on the edge of irrigator mechanical driving device.
Joining glue and encapsulating process is key link of the present invention, join glue encapsulating system and also be gel film and guarantee by the equally distributed structure of gradient, the design of joining glue encapsulating system has solved control and the whole realization of joining glue encapsulating process automation to joining glue and encapsulating rightly.
Join 5 pairs of stepper motors in the glue encapsulating system with control and add the water irrigator and add the pressurized control of glue irrigator and the control of groundwater increment,
Realization of the present invention also is the gradient gel film for full-automatic electrophoresis producing device, its film loader bracing or strutting arrangement is mainly by irrigator stationary installation and irrigator, turning axle, rotary handle, the film loader pickup groove, pedestal constitutes, by the film loader pickup groove is housed on the pedestal, the pedestal upper lateral is equipped with turning axle and rotary handle, evenly distribute on the turning axle irrigator stationary installation is housed, irrigator is contained in the irrigator stationary installation, from the part of wherein stretching out is pouring head, the import of pouring head is connected to transfusion catheter, transfusion catheter is connected on the electromagnetism fluid valve, the film loader that the gel film box is adopted international standards.
The design of film and bracing or strutting arrangement provides more converting mechanism of stabilizing gel film finished product cassette loading mechanism and film loader, can fixing glue film magazine position, and the encapsulating head aimed at the opening of film loader, the encapsulating process can be carried out uninterruptedly.Be convenient to change film loader simultaneously.
Realization of the present invention also is the gradient gel film for full-automatic electrophoresis producing device, the mini-sized blender that adopts is a kind of stirrer that places in the three-way pipe, constitute by blade, sharf, valve nozzle, agitator housing, sharf can external motor shaft, blade is installed on the sharf, and sharf is installed in agitator housing (24) center, and enclosure interior is the column type cavity, and be projected with three valve nozzles, be connected to transfusion catheter on the valve nozzle.
The participation of staff has been completely free of in the design of mini-sized blender, in the encapsulating process, can finish stirring automatically, directly use this mini-sized blender just passable for general gel, for the higher gel of other viscositys can also be on sharf external motor, to strengthen the stirring dynamics.
Realization of the present invention also is the gradient gel film for full-automatic electrophoresis method for making, it is characterized in that: the manufacturing process that computer control system is used for the gradient electrophoresis gel film, and adopted jointly controlling of upper and lower computer, host computer is mainly used in data operation, slave computer is used for the control of manufacturing process, many slave computers of a host computer may command, separate unit encapsulating device also can carry out encapsulating separately under the control of the next single-chip microcomputer, the step of concrete method for making is as follows:
The first step: the film loader that will record is put in the film loader pickup groove of film loader bracing or strutting arrangement;
Second step: in glue, water receptacle, put into gel and water respectively, and put into hardening agent and stir by the glue stirrer;
The 3rd step: opening power;
The 4th step: a plurality of glue-pouring devices by a computer-controlled duty under, computing machine is provided with film quantity, film concentration, film capacity, irrigator numbering by man-machine interface; Under single glue-pouring device duty, finish the setting of film quantity, film concentration, film capacity by Single Chip Microcomputer (SCM) system;
The 5th step: a plurality of glue-pouring device duty computer-chronographs enter data computation, and Single Chip Microcomputer (SCM) system is carried out data computation during single glue-pouring device duty;
The 6th step: many glue-pouring devices duty computer-chronograph according to set film number, gradient scope,
Film capacity sends data and order to single-chip computer control system by telecommunication cable; Single-chip computer control system drives the encapsulating device according to the Data Control electromagnetism fluid valve that is obtained, stepper motor and carries out quantitative encapsulating, when single glue-pouring device was worked, single-chip computer control system went on foot the Data Control electromagnetism fluid valve, the stepper motor drive encapsulating device that are obtained according to the 4th step and the 5th and carries out quantitative encapsulating;
The 7th step:, finish automatically in conjunction with mini-sized blender and to comprise that the encapsulating device extracts gel and water, encapsulating, replenishes gel and water, the cyclic process of encapsulating again for the encapsulating device by the flow direction and the flow velocity of electromagnetism fluid valve and step motor control gel, water;
The 8th step: after having irritated a collection of film, take out film loader, put into new film loader again, press start key, repeat;
The 9th step: the back that completes is by stop key, and the container with the container transfer of containing glue is filled with water by automatic cancel key, cleans the parts that encapsulating device, fluid valve, transfusion catheter, mini-sized blender, container etc. have water, glue automatically by Single Chip Microcomputer (SCM) system control;
The tenth step: shut down computer, the glue-pouring device power supply.
The present invention adopts computer control and management, upper and lower computer is in conjunction with division of labor control, host computer is mainly used in data operation, slave computer is used for the control of manufacturing process, what and rate of flooding of batching is controlled, has solved the problem that gradient gel film is difficult to make, and compares the fabricating quality and the manufacturing speed that have improved gradient gel film with manual manufacture, and reduced the experimental cost and the labour intensity of gradient electrophoresis, improved the efficient of gradient electrophoresis experiment.The gel strength that pours into by Gradient distribution, and can adjust gradient scope as required; Can set the quantity of once pouring into film; A computing machine can be managed many gel making devices simultaneously, also can work alone by the separate unit gel making device.
The present invention is gradient gel film for full-automatic electrophoresis producing device and method for making, the manufacturing process that in overall technical architecture, computer control system is used for the gradient electrophoresis gel film, the automatic control in the whole filling process and the equipment of perfusion have been designed, adopt upper and lower computer to cooperate and carried out distributed control, upper and lower computer cooperates, the division of labor, host computer is mainly used in data operation, and slave computer is used for the control of manufacturing process.Many slave computers of a host computer may command, upper and lower computer greatly improves the automaticity of gradient electrophoresis film production in conjunction with the work of control device, method for making and manufacturing process simple to operate, the quality of film and high conformity.Provide a kind of and can make quality and manufacturing speed by nonstick system of control, can accurately control the required water of manufacturing materials and the ratio of glue according to technical requirement, the experimental cost and the labour intensity of gradient electrophoresis have been reduced, make simple, the gradient gel film gradient of made is even, and consistency of product is good, the efficient height, thereby electrophoresis is evenly distributed, improves the gradient electrophoresis gel glue opertaing device of resolution characteristic.Can be configured as required, can many parallel control produce in enormous quantities, also can unitary device be used to equip the laboratory and carry out field fabrication.Also can be used for field fabrication.Broken the situation that does not have automation equipment in this field, it is even to have solved Gradient distribution, high conformity, and reduce production costs, high-quality electrophoresis gradient gel film for full-automatic electrophoresis can be made and provide to problems such as flexible configuration.
Description of drawings:
Fig. 1 is a theory diagram of the present invention;
Fig. 2 is that structure collectivity of the present invention constitutes synoptic diagram;
Fig. 3 is the composition frame chart of single-chip computer control system of the present invention;
Fig. 4-the 1st, the present invention join the formation synoptic diagram of encapsulating device mechanical driving device in the glue encapsulating system;
Fig. 4-the 2nd, the left view of Fig. 4-1;
Fig. 5 is the formation synoptic diagram of film loader bracing or strutting arrangement of the present invention;
Fig. 6 is the structural representation of mini-sized blender of the present invention;
Fig. 7 is the process flow diagram of method for making of the present invention.
Embodiment:
Be elaborated below in conjunction with accompanying drawing
Embodiment 1:
As shown in Figure 2, autophoresis gradient gel film producing device, include container, film loader, also include computing machine 1 in single cover glue-pouring device, single-chip computer control system 3, join glue encapsulating system and film loader bracing or strutting arrangement, computing machine 1 is connected by RS232-485 telecommunication cable 2 with single-chip computer control system 3, the output control signal of single-chip computer control system 3 is connected on the signal input part of joining glue encapsulating system by cable 4, the feeding control of joining 5 pairs of water irrigators of stepper motor and glue irrigator in the glue encapsulating system with control, join glue encapsulating system by base 6, stepper motor 5, irrigator mechanical driving device 7, irrigator 8, transfusion catheter 10, water container, plastic container, glue stirrer 12 and electromagnetism fluid valve 9 constitute, stepper motor 5, irrigator 8 all is installed on the base 6 by irrigator mechanical driving device 7, glue stirrer 12 is installed on the plastic container, water container, plastic container all links to each other with transfusion catheter 10 pipelines by electromagnetism fluid valve 9; Join glue encapsulating system and be connected by three-way pipe mini-sized blender 11 pipelines, when making on a small quantity, need a cover at least by monolithic processor controlled glue-pouring device with the film loader bracing or strutting arrangement; During a large amount of the making, adopt under the computer-controlled situation, may command 1~20 cover glue-pouring device is worked simultaneously as required.The glue-pouring device of being controlled can be selected combination as required.Adopt a computing machine in the present embodiment, 20 cover glue-pouring devices constitute, and just as shown in Figure 2, the N of glue-pouring device N is 20, is used for batch making electrophoresis gradient gel film.
Computing machine 1 links to each other with single-chip computer control system 3 by RS232-485 telecommunication cable 2, and Single Chip Microcomputer (SCM) system is controlled the encapsulating process by umbilical cable 4 control step motors 5 and electromagnetism fluid valve 9.Two groups of stepper motors drive encapsulating device mechanical driving device 7 Jiang Shui and glue is made into gradient gel with glue and is filled in the film loader by encapsulating device 8, transfusion catheter 10, mini-sized blender 11.Film loader is put into the film loader bracing or strutting arrangement, and this device is adjusted the position that pours into that pouring head is aimed at film loader by handle, carries out automatic encapsulating.See Fig. 1, Fig. 2.
The present invention can accurately control the required water of manufacturing materials and the ratio of glue according to technical requirement, and the gradient gel film gradient of made is even, and consistency of product is good, the efficient height, thus electrophoresis is evenly distributed, improved resolution characteristic.
Embodiment 2
As shown in Figure 1, totally constitute with embodiment 1, the present invention has adopted the manufacturing process that computer control system is used for the gradient electrophoresis gel film on overall plan, and the design of having adopted upper and lower computer to distribute and control, host computer is mainly used in data operation, and slave computer adopts Single Chip Microcomputer (SCM) system to be used for the control of manufacturing process.Many slave computers of a host computer may command, slave computer greatly improve the automaticity of gradient electrophoresis film production in conjunction with corresponding machinery, control device, make the simple to operate of manufacturing process, the quality of film and high conformity.
System adopts computer control and management, and computer control managing software has the setting of film quantity, the setting of film concentration, data computation, the setting of encapsulating plane No., encapsulating process management, data management function.
The scheme of central processing unit and peripheral circuit combination thereof has been adopted in the design of single-chip computer control system, solved the problem that gradient gel film is difficult to make, compare fabricating quality and the manufacturing speed that has improved gradient gel film with manual manufacture, and reduced the experimental cost and the labour intensity of gradient electrophoresis, improved the efficient of gradient electrophoresis experiment.
Embodiment 3
As shown in Figure 3, totally constitute with embodiment 1, single-chip computer control system 3 of the present invention is made of central processing unit and peripheral circuit thereof, peripheral circuit includes display driver circuit, display, chip select circuit, keyboard, serial interface circuit, watchdog circuit, photoelectrical coupler, direct current generator and stepper motor driver, relay, required power supply, the single-chip processor i/o mouth is connected with the display driver circuit signal, the output signal of display driver circuit connects the signal input part of display, and the output signal of chip select circuit connects the trigger end of display driver circuit.Keyboard connects central processing unit I/O interface circuit, and serial interface circuit and central processing unit carry out bidirectional data exchange, and watchdog circuit directly is connected on the reset terminal of central processing unit.Central processing unit connects direct current generator and stepper motor driver and relay and electromagnetism fluid valve by photoelectrical coupler, and the required power supply of single chip machine controlling circuit directly is connected on the output terminal of power supply.
Single-chip microcomputer is made up of the MCS51 series monolithic, and peripheral circuit comprises crystal oscillator, reset circuit; Keyboard, LCD, LED display circuit; RAM, ROM storer, D/A converter, serial interface circuit adopt MAX232, I/O interface circuit.Be furnished with+5V, ± the 12V power supply.
Embodiment 4
As shown in Figure 4, overall formation and control circuit are with embodiment 3, the gradient gel film for full-automatic electrophoresis producing device join irrigator mechanical driving device 7 in the glue encapsulating system mainly by stepper motor 5, pony sill 20, irrigator holder 13, irrigator pickup groove 16, guide pole 19, linear bearing 17, leading screw 15, irrigator promotes slide block 18, position transducer 14 constitutes, one end of pony sill 20 is fixed with irrigator pickup groove 16, the other end is stepper motor 5 fixedly, the axle of stepper motor 5 links to each other with leading screw 15, bearing is equipped with at the leading screw two ends, bearing is embedded in the two ends of pony sill 20, guide pole 19 and leading screw 15 secured in parallel are on pony sill 20, irrigator promotes slide block 18 and is provided with irrigator sliding end clip slot, irrigator promotes to be installed on the leading screw 15 in the middle of the slide block 18, two linear bearings 17 are equipped with on both sides, linear bearing 17 is connected with guide pole 19, and position transducer 14 is installed on the edge of irrigator mechanical driving device 7.Irrigator adopts syringe, and there is the sheet edge on the top of syringe sliding part, and this edge just is stuck in irrigator promotion slide block 18 and is provided with in the irrigator sliding end clip slot.Irrigator promotes the fixedly sliding part edge of syringe of slide block 18.
Stepper motor 5 drives leading screw 15 and rotates, and leading screw 15 drives irrigator and promotes slide block 18, thereby drives syringe sliding end rectilinear motion, and the stiff end of syringe is fixed on an end of pony sill 20, and the encapsulating device adopts injection needle.Again to motion in the other direction, see Fig. 2, Fig. 4-1, Fig. 4-2 when moving to the position transducer action.
This device is the stationary pipes of irrigator fixedly, drives by stepper motor 5, finishes the syringe that is driven the encapsulating device by sliding shoe, and combined sensor is finished and extracted water, glue, encapsulating, actions such as cleaning.
Embodiment 5
As shown in Figure 5, overall formation, concrete structure and control circuit are with embodiment 4, the film loader bracing or strutting arrangement of gradient gel film for full-automatic electrophoresis producing device is mainly by irrigator stationary installation 25 and irrigator 8, turning axle 26, rotary handle 27, film loader pickup groove 29, pedestal 30 constitutes, by film loader pickup groove 29 is housed on the pedestal 30, pedestal 30 upper lateral are equipped with turning axle 26 and rotary handle 27, evenly distribute on the turning axle 26 irrigator stationary installation 25 is housed, irrigator 8 is contained in 25 li of irrigator stationary installations, from the part of wherein stretching out is pouring head 28, the import of pouring head 28 is connected to transfusion catheter 10, transfusion catheter 10 is connected on the electromagnetism fluid valve 9, the film loader that the gel film box is adopted international standards, see Fig. 2, Fig. 6.Pedestal 30 adopts stainless steel to make, and to adapt to the working environment of water, glue, also helps cleaning.
Embodiment 6
Overall formation, concrete structure and control circuit are with embodiment 5, as shown in Figure 6, mini-sized blender 11 in the gradient gel film for full-automatic electrophoresis producing device is a kind of stirrers that place in the three-way pipe, constitute by blade 21, sharf 22, valve nozzle 23, agitator housing 24, sharf 22 can external motor shaft, blade 21 is installed on the sharf, sharf 22 is installed in agitator housing 24 centers, housing 24 inside are the column type cavity, and be projected with three valve nozzles 23, be connected to transfusion catheter 10 on the valve nozzle 23.See Fig. 2, Fig. 6.
Embodiment 7:
Overall formation, concrete structure and control circuit when being used for the laboratory or making in a small amount, do not need host computer with embodiment 6, only adopt a monolithic processor controlled gel device just can satisfy the demand.
Embodiment 8:
Overall formation, concrete structure and control circuit are with embodiment 6, and glue-pouring device is 16 covers.Can many parallel control during batch process being used for factory produces in enormous quantities.
Embodiment 9
Overall formation, concrete structure and control circuit are with embodiment 6, and glue-pouring device is 5 covers.
Embodiment 10: the gradient gel film that overlaps glue-pouring device is made more
As shown in Figure 7, the gradient gel film for full-automatic electrophoresis method for making, be the manufacturing process that computer control system is used for the gradient electrophoresis gel film, and adopted jointly controlling of upper and lower computer, host computer is mainly used in data operation, slave computer is used for the control of manufacturing process, many slave computers of a host computer may command, and the step of concrete grammar is as follows when realizing making automatically:
The first step: the film loader that will record is put into 29 li of the film loader pickup grooves of film loader bracing or strutting arrangement, and rotary handle is put into the film loader opening part with pouring head;
Second step: in containing glue, water container, put into gel and water respectively, and in plastic container, put into hardening agent and stirred 1 minute by glue stirrer 12;
The 3rd step: connect RS232-485 telecommunication cable and feed cable, open computer power supply, be set to automatic encapsulating state, enter full-automatic gradient film manufacturing system interface; By selecting " beginning encapsulating " in the man-computer interface;
The 4th step: a plurality of glue-pouring devices by a computer-controlled duty under, promptly under auto state, by man-machine interface film quantity, film concentration, film capacity, irrigator numbering are set on the computing machine 1; Communicate interface setting (selecting COM port or COM device or COM1), film loader quantity be arranged in 1~10 select, selection setting that film capacity has 1~5 kind of different capabilities, film concentration can be in 2%~80% setting, encapsulating plane No. 1~20 setting;
The 5th step: be in a plurality of glue-pouring device duties, computing machine 1 enters data computation;
The 6th step: be in many glue-pouring devices duty, computing machine 1 sends data and order to single-chip computer control system 3 by telecommunication cable 2 according to set film number, gradient scope, film capacity; Single-chip computer control system 3 drives encapsulating device 8 according to the Data Control electromagnetism fluid valve 9 that is obtained, stepper motor 5 and carries out quantitative encapsulating;
The 7th step: single-chip computer control system 3 is by the flow direction and the flow velocity of electromagnetism fluid valve 9 and stepper motor 5 control gels, water, finishes automatically in conjunction with mini-sized blender 11 to comprise that encapsulating device 8 extracts gels and water, encapsulating, replenishes gels and water, the cyclic process of encapsulating again for encapsulating device 8;
The 8th step: after first film loader had been irritated, computer prompted " changed film loader ", after film loader is finished changing, selected " beginning encapsulating " so to repeat to have irritated up to film again;
The 9th goes on foot: the back that completes is by stop key, and selection " cleaning automatically ", and the automatic control of automatic flushing device meeting will be contained in glue and the water container and be filled water, and each gel making device cleans automatically.Automatically clean the parts that irrigator 8, fluid valve 9, transfusion catheter 10, stirrer, container etc. have water, glue by Single Chip Microcomputer (SCM) system control;
The tenth step: shut down computer, the glue-pouring device power supply.
Embodiment 11: the gradient gel film of single cover glue-pouring device is made
The first step: the film loader that will record is put into 29 li of the film loader pickup grooves of film loader bracing or strutting arrangement, and rotary handle is put into the film loader opening part with pouring head;
Second step: in glue, water receptacle, put into gel and water respectively, and put into hardening agent and stir by glue stirrer 12;
The 3rd step: opening power;
The 4th step: be in single glue-pouring device duty, on Single Chip Microcomputer (SCM) system 3, finish the setting of film quantity, film concentration, film capacity, film loader quantity can be selected the selection that setting, film capacity have 1~5 kind of different capabilities between 1~10, film concentration can be 2%~80% setting;
The 5th step: select " startup " button, Single Chip Microcomputer (SCM) system 3 is carried out data computation;
The 6th step: single-chip computer control system 3 drives encapsulating device 8 according to the Data Control electromagnetism fluid valve 9 that is obtained, stepper motor 5 and carries out quantitative encapsulating, when single glue-pouring device was worked, single-chip computer control system 3 went on foot the Data Control electromagnetism fluid valve 9, the stepper motor 5 drive encapsulating devices 8 that are obtained according to the 4th step and the 5th and carries out quantitative encapsulating;
The 7th step: single-chip computer control system 3 is by the flow direction and the flow velocity of electromagnetism fluid valve 9 and stepper motor 5 control gels, water, finishes automatically in conjunction with mini-sized blender 11 to comprise that encapsulating device 8 extracts gels and water, encapsulating, replenishes gels and water, the cyclic process of encapsulating again for encapsulating device 8;
The 8th step: after first film loader had been irritated, system " changes film loader ", and pilot lamp was bright, took out film loader, put into new film loader again, after film loader is finished changing, selected "start" button again, repeated;
The 9th step: the back that completes is by stop key, the container of containing glue is changed to the container that is filled with water, by automatic cancel key, clean the parts that encapsulating device 8, fluid valve 9, transfusion catheter 10, mini-sized blender 11, container etc. have water, glue automatically by Single Chip Microcomputer (SCM) system 3 controls;
The tenth step: shut down computer, the glue-pouring device power supply.
The film of being recorded satisfies 2%~80% gradient and evenly distributes, and consistance reaches 99%.
As shown in Figure 2, work of the present invention is that computing machine passes through the RS232-485 telecommunication cable and links to each other with single-chip computer control system, and Single Chip Microcomputer (SCM) system is by control step motor driver, stepper motor and electromagnetism fluid valve control glue process.Two groups of stepper motors drive encapsulating system mechanics gearing Jiang Shui and glue by encapsulating device, mini-sized blender, glue is made into gradient gel is filled in the film loader.Film loader is put into the film loader bracing or strutting arrangement, and this device is adjusted the position that pours into that syringe is aimed at film loader by handle, carries out automatic encapsulating.+ 5V, ± the 12V power supply gives the power supply of encapsulating system.
It is simple to the invention provides a kind of making, can accurately control the required water of manufacturing materials and the ratio of glue according to technical requirement, the gradient gel film gradient of made is even, consistency of product is good, the efficient height, thereby electrophoresis is evenly distributed, improves the gradient electrophoresis gel glue opertaing device of resolution characteristic.
Can be used for field fabrication, can be configured as required, can many parallel control produce in enormous quantities, also can unitary device be used to equip the laboratory and carry out field fabrication.
Electrophoresis through test and use the present invention making evenly distributes with all satisfied 2%~80% gradient of gradient gel film, and consistance reaches 99%.

Claims (6)

1. gradient gel film for full-automatic electrophoresis producing device, include container, film loader, it is characterized in that: also include computing machine (1) in single cover glue-pouring device, single-chip computer control system (3), join glue encapsulating system and film loader bracing or strutting arrangement, computing machine (1) is connected by RS232-485 telecommunication cable (2) with single-chip computer control system (3), the output control signal of single-chip computer control system (3) is connected on the signal input part of joining glue encapsulating system by cable (4), join the feeding control of stepper motor (5) in the glue encapsulating system with control to water irrigator and glue irrigator, join glue encapsulating system by base (6), stepper motor (5), irrigator mechanical driving device (7), irrigator (8), transfusion catheter (10), water container, plastic container, glue stirrer (12) and electromagnetism fluid valve (9) constitute, stepper motor (5), irrigator (8) all is installed on the base (6) by irrigator mechanical driving device (7), glue stirrer (12) is installed on the plastic container water container, plastic container all links to each other with transfusion catheter (10) pipeline by electromagnetism fluid valve (9); Join glue encapsulating system and be connected by three-way pipe mini-sized blender (11) pipeline, when making on a small quantity, need a cover at least by monolithic processor controlled glue-pouring device with the film loader bracing or strutting arrangement; During a large amount of the making, adopt under the computer-controlled situation, may command 1~20 cover glue-pouring device is worked simultaneously as required.
2. gradient gel film for full-automatic electrophoresis producing device according to claim 1, it is characterized in that: single-chip computer control system (3) is made of central processing unit and peripheral circuit thereof, peripheral circuit includes display driver circuit, display, chip select circuit, keyboard, serial interface circuit, watchdog circuit, photoelectrical coupler, direct current generator and stepper motor driver, relay, required power supply, the single-chip processor i/o mouth is connected with the display driver circuit signal, the output signal of display driver circuit connects the signal input part of display, the output signal of chip select circuit connects the trigger end of display driver circuit, keyboard connects central processing unit I/O interface circuit, serial interface circuit and central processing unit carry out bidirectional data exchange, watchdog circuit directly is connected on the reset terminal of central processing unit, central processing unit connects direct current generator and stepper motor driver and relay and electromagnetism fluid valve by photoelectrical coupler, and the required power supply of single chip machine controlling circuit directly is connected on the output terminal of power supply.
3. gradient gel film for full-automatic electrophoresis producing device according to claim 2, it is characterized in that: join irrigator mechanical driving device (7) in the glue encapsulating system mainly by stepper motor (5), pony sill (20), irrigator holder (13), irrigator pickup groove (16), guide pole (19), linear bearing (17), leading screw (15), irrigator promotes slide block (18), position transducer (14) constitutes, one end of pony sill (20) is fixed with irrigator pickup groove (16), the other end is stepper motor (5) fixedly, the axle of stepper motor (5) links to each other with leading screw (15), bearing is equipped with at the leading screw two ends, bearing is embedded in the two ends of pony sill (20), guide pole (19) and leading screw (15) secured in parallel are on pony sill (20), irrigator promotes slide block (18) and is provided with irrigator sliding end clip slot, irrigator promotes to be installed on the leading screw (15) in the middle of the slide block (18), two linear bearings (17) are equipped with on both sides, linear bearing (17) is connected with guide pole (19), and position transducer (14) is installed on the edge of irrigator mechanical driving device (7).
4. gradient gel film for full-automatic electrophoresis producing device according to claim 3, it is characterized in that: the film loader bracing or strutting arrangement is mainly by irrigator stationary installation (25) and irrigator (8), turning axle (26), rotary handle (27), film loader pickup groove (29), pedestal (30) constitutes, by film loader pickup groove (29) is housed on the pedestal (30), pedestal (30) upper lateral is equipped with turning axle (26) and rotary handle (27), turning axle (26) is gone up evenly to distribute irrigator stationary installation (25) is housed, irrigator (8) is contained in irrigator stationary installation (25) lining, from the part of wherein stretching out is pouring head (28), the import of pouring head (28) is connected to transfusion catheter (10), transfusion catheter (10) is connected on the electromagnetism fluid valve (9), the film loader that the gel film box is adopted international standards.
5. gradient gel film for full-automatic electrophoresis producing device according to claim 4, it is characterized in that: described mini-sized blender (11) is a kind of stirrer that places in the three-way pipe, constitute by blade (21), sharf (22), valve nozzle (23), agitator housing (24), sharf (22) can external motor shaft, blade (21) is installed on the sharf, sharf (22) is installed in agitator housing (24) center, housing (24) inside is the column type cavity, and be projected with three valve nozzles (23), be connected to transfusion catheter (10) on the valve nozzle (23).
6. gradient gel film for full-automatic electrophoresis method for making, it is characterized in that: the manufacturing process that computer control system is used for the gradient electrophoresis gel film, and adopted jointly controlling of upper and lower computer, host computer is mainly used in data operation, slave computer is used for the control of manufacturing process, many slave computers of a host computer may command, separate unit encapsulating device also can carry out encapsulating separately under the control of the next single-chip microcomputer, the step of concrete method for making is as follows:
The first step: the film loader that will record is put into film loader pickup groove (29) lining of film loader bracing or strutting arrangement;
Second step: in glue, water receptacle, put into gel and water respectively, and put into hardening agent and stir by glue stirrer (12);
The 3rd step: opening power;
The 4th step: a plurality of glue-pouring devices by a computer-controlled duty under, computing machine (1) is provided with film quantity, film concentration, film capacity, irrigator numbering by man-machine interface; Under single glue-pouring device duty, finish the setting of film quantity, film concentration, film capacity by Single Chip Microcomputer (SCM) system (3);
The 5th step: a plurality of glue-pouring device duty computer-chronographs (1) enter data computation, and Single Chip Microcomputer (SCM) system (3) is carried out data computation during single glue-pouring device duty;
The 6th step: many glue-pouring devices duty computer-chronograph (1) sends data and order to single-chip computer control system (3) by telecommunication cable (2) according to set film number, gradient scope, film capacity; Single-chip computer control system (3) drives encapsulating device (8) according to the Data Control electromagnetism fluid valve (9) that is obtained, stepper motor (5) and carries out quantitative encapsulating, when single glue-pouring device was worked, single-chip computer control system (3) went on foot the Data Control electromagnetism fluid valve (9), stepper motor (5) the drive encapsulating device (8) that are obtained according to the 4th step and the 5th and carries out quantitative encapsulating;
The 7th step:, finish automatically in conjunction with mini-sized blender (11) and to comprise that encapsulating device (8) extracts gel and water, encapsulating, gives the additional gel of encapsulating device (8) and water, the cyclic process of encapsulating again by the flow direction and the flow velocity of electromagnetism fluid valve (9) and stepper motor (5) control gel, water;
The 8th step: after having irritated a collection of film, take out film loader, put into new film loader again, press start key, repeat;
The 9th step: the back that completes is by stop key, the container of containing glue is changed to the container that is filled with water, by automatic cancel key, clean the parts that encapsulating device (8), fluid valve (9), transfusion catheter (10), mini-sized blender (11), container etc. have water, glue automatically by Single Chip Microcomputer (SCM) system (3) control;
The tenth step: shut down computer, the glue-pouring device power supply.
CNB2005101245473A 2005-12-15 2005-12-15 Apparatus and method for making gradient gel film for full-automatic electrophoresis Expired - Fee Related CN100412540C (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102439398A (en) * 2009-04-27 2012-05-02 蛋白质发现公司 Programmable electrophoretic notch filter systems and methods
CN104090018A (en) * 2014-06-30 2014-10-08 上海海洋大学 Standard gel preparation device of nucleic acid mutation detection system and application method thereof
CN104360616A (en) * 2014-10-31 2015-02-18 宁波市鄞州祥弘电子有限公司 Automatic gradient gel mixing device and control circuit and control method thereof
CN107014885A (en) * 2017-05-16 2017-08-04 苏州伯楷安生物科技有限公司 A kind of prefabricated film of the isoelectric focusing electrophoresis for being exclusively used in sample preparation
CN111545138A (en) * 2020-05-07 2020-08-18 广州博鹭腾生物科技有限公司 Method for rapidly preparing gel and automatic gel preparation system
CN115115614A (en) * 2022-07-26 2022-09-27 南通博鎏机电科技有限公司 Medical X-ray film quality control method under different power supplies

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Publication number Priority date Publication date Assignee Title
JPS63298046A (en) * 1987-05-29 1988-12-05 Fuji Photo Film Co Ltd Production of gradient gel film for electrophoresis
JPS6435256A (en) * 1987-07-30 1989-02-06 Fuji Photo Film Co Ltd Manufacture of gradient gel film for electrophoresis
JPH01138454A (en) * 1987-11-25 1989-05-31 Fuji Photo Film Co Ltd Production of gradient gel film for electrophoresis
CN1031134C (en) * 1993-06-25 1996-02-28 南京农业大学 Technology for producing polyacrylamide gel for plate electrophoresis and gel pouring device
US5627022A (en) * 1994-11-01 1997-05-06 Visible Genetics Inc. Microgels for use in medical diagnosis and holders useful in fabricating same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102439398A (en) * 2009-04-27 2012-05-02 蛋白质发现公司 Programmable electrophoretic notch filter systems and methods
CN104090018A (en) * 2014-06-30 2014-10-08 上海海洋大学 Standard gel preparation device of nucleic acid mutation detection system and application method thereof
CN104360616A (en) * 2014-10-31 2015-02-18 宁波市鄞州祥弘电子有限公司 Automatic gradient gel mixing device and control circuit and control method thereof
CN107014885A (en) * 2017-05-16 2017-08-04 苏州伯楷安生物科技有限公司 A kind of prefabricated film of the isoelectric focusing electrophoresis for being exclusively used in sample preparation
CN111545138A (en) * 2020-05-07 2020-08-18 广州博鹭腾生物科技有限公司 Method for rapidly preparing gel and automatic gel preparation system
CN115115614A (en) * 2022-07-26 2022-09-27 南通博鎏机电科技有限公司 Medical X-ray film quality control method under different power supplies

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